Advanced sensor with plastic fiber optics Expert Features Ea

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Advanced sensor with plastic fiber optics Expert Features Ea

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Expert Analog Discrete Outputs
Advanced sensor with plastic fiber optics
Expert Features
Easy-to-set automatic Expert-style TEACH options* including static, dynamic, single-point programming plus manual adjustment fine-tuning 16-bit microcontroller 12-bit Analog-to-Digital converter highperformance, low-contrast sensing Easy-to-read 4-digit display TEACH signal strength readout, plus indicators continuous readout operating status (user configurable) Models available with scalable Analog output (4-20 0-10V) Discrete output (PNP NPN) Four-mode power speed selection with automatic cross-talk avoidance circuitry Selectable OFF-delay options Gate input wire used selectively inhibit sensor outputs from switching Models available with visible (680 visible green (525 sensing beam Models available with (6.5' 30') cable integral quick-disconnect Sleek, ultra-slim housing, mounts standard rail
U.S. Patent #5,808,296
Expert Models
Models Beam
D10INFP D10INFPQ D10IPFP D10IPFPQ D10UNFP D10UNFPQ D10UPFP D10UPFPQ
Green Beam
D10INFPG D10INFPGQ D10IPFPG D10IPFPGQ D10UNFPG D10UNFPGQ D10UPFPG D10UPFPGQ
Cables*
(6.5') Cable 6-pin Pico-style (6.5') Cable 6-pin Pico-style (6.5') Cable 6-pin Pico-style (6.5') Cable 6-pin Pico-style
Discrete Output
Analog Output
4-20
0-10V
(30') cables available adding suffix "W/30" model number cabled sensor (e.g., D10INFP W/30). model with connector requires mating cable (see page 14).
Printed
11/01
65448 rev.
Expert Fiber-Optic Sensor
Expert Description
Expert Sensor high-performance plastic fiber-optic sensor whose many configuration (TEACH-mode) options make suitable demanding applications. Even with features, extremely easy use. Advanced 16-bit microcontroller technology makes this possible. Expert provides high-performance sensing low-contrast applications, with Expert TEACH setup with static, dynamic single-point programming plus manual fine adjustment, remote programming lockout. slender, stylized housing large digital display visible beneath clear cover easy programming status monitoring during operation. sensor mounts directly standard rail using supplied mounting bracket. (Mount protected area free from excess vibration wash-down.) sensor features outputs with independent set-points: analog choices, depending model, discrete (NPN PNP, also depending model). Built-in crosstalk avoidance protocol provides trouble-free operation multiple sensors area.
Analog Discrete Outputs
Output Indicator Output Indicator
4-Digit Display
Output Select Indicators
Lock Icon Clock Icon
Light/Dark Operate Icon
Static Programming Push Button
Dynamic Programming Push Button
Figure indicators
Specifications
Required Fiber-Optic Cable Sensing Beam Supply Voltage Current Supply Protection Circuitry Output Configuration Banner P-Series plastic fibers Visible red, Visible green, depending model 4-20 Analog Models: 12-24V (10% maximum ripple) less than exclusive load 0-10V Analog Models: 15-24V (10% maximum ripple) less than exclusive load Protected against reverse polarity transient voltage. independently configurable outputs, depending model: w/analog (4-20 0-10V) w/analog (4-20 0-10V) Discrete Output: maximum load OFF-state leakage current: 10µA ON-state saturation voltage: 1.5V 2.5V Analog Output: 4-20 0-10V Load: 4-20 Models: maximum impedance 0-10V Models: maximum impedance
Output Rating
Output Protection Circuitry Output Response Time
Protected against false pulse power-up continuous short-circuit Discrete Output: Programmable, microseconds, microseconds, millisecond, milliseconds Analog Output: millisecond NOTE: millisecond delay power-up; outputs conduct during this time. Push-button remote programming response time, OFF-delay, light-dark operate, display Four-digit digital display plus indicators active channel, push-button lockout, OFF-delay light/dark operate selection. backlight (red Program mode green mode) indicates Power amber output indicators Black ABS/polycarbonate alloy (UL94 rated) housing, clear polycarbonate cover. NEMA IP50 PVC-jacketed (6.5' 30') 6-wire integral cable integral 6-pin Pico-style quick-disconnect Temperature: -20° +55°C (-4° +131°F) Storage Temperature: -20° +80°C (-4° +175°F) Max. Rel. Humidity: 50°C (non-condensing)
Adjustments Indicators Construction Environmental Rating Connections
Operating Conditions
Number Devices, Stacked
Ambient Temperature Rating 55°C 50°C 45°C
Load Specification (discrete output)
Installation Certifications
rail included mounting bracket
page
Banner Engineering Corp. Minneapolis U.S.A. www.bannerengineering.com Tel: 763.544.3164
Analog Discrete Outputs
Light/Dark Operate Selection OFF-Delay Timing Selection Display Selection Power Level/Speed Selection Response Discrete Response Repeatability Color Range Fiber PIT16U PIT26U PIT46U PIT66U PBT16U PBT26U PBT46U PBT66U PIT16U PIT26U Green PIT46U PIT66U PBT16U PBT26U PBT46U PBT66U Tracking Feature
Expert Fiber-Optic Sensor
Programming Options
Toggle select condition which each output will conduct: when target present when target absent. Programmable OFF-delay pulse stretcher: milliseconds Analog Outputs: Off-delay acts smoothing function Discrete Output: signal value excess signal Analog Output: signal value analog value (0-10V 4-20 Super High-Speed High-Speed 1000 High-Power 1000 1700 Super High-Power 1200 2400
Maximum Range*
Sets Output identical settings Output Output settings then revised desired. (See Advanced Setup procedure, page 11.) following settings preset factory; revert sensor factory defaults using Advanced Setup procedure (page Light operate (lo) Output displayed Analog: full scale delay High Speed (HS); response Discrete: switch-point positioned signal value (1234) Maximum power setting middle range
Factory Default Settings
Diffuse mode performance based reflectance white test card. bifurcated fiber recommended these speed settings. Contact Banner Applications more information.
Programming
Programming Procedures push buttons, Dynamic Static (-), used access programming parameters. remote programming, connect switch digital input gray wire; length individual pulses equal value 0.04 seconds seconds Returning Mode TEACH SETUP modes each exited ways: exercising 60second time-out, cancelling process. TEACH mode, sensor will return mode without saving settings; SETUP mode, sensor will return mode save settings. cancel TEACH mode, press hold Static button seconds; cancel SETUP mode, press hold both Static Dynamic buttons seconds. Output set-point(s) each output independently another. However, functional range available output dictated automatic power gain settings established output Whenever output taught, output also must retaught. Applications hint: teach weakest signal output first.
Banner Engineering Corp. Minneapolis U.S.A. www.bannerengineering.com Tel: 763.544.3164
page
Expert Fiber-Optic Sensor
Active Channel Select
Selects which channel teach displays channel configuration information. Action Push Button Display Shows
Analog Discrete Outputs
Single-Click
Single-click both Dynamic Static buttons concurrently.
Pointer icon: moves other channel indicator
Remote
Triple-pulse remote line.
Static TEACH
Two-point TEACH single threshold. Threshold adjustable using buttons (see Manual Adjust, page Action Remote Push Button Remote Push Button
Press Hold
Display Shows Press hold Static button. action required; sensor automatically ready TEACH condition.
Single-Click
flashes "1st" background turns
Present Output target. Click Static button. flashes "2nd" Present Output target. Single-pulse remote line. TEACH conditions acceptable: background turns green flashes "pass," followed Present Output target. number (denoting contrast); Click Static button. table right. Sensor returns mode with settings. TEACH conditions unacceptable: flashes "fail" returns "1st" background remains Present Output target. After seconds, sensor returns Single-pulse remote line. mode (LCD background turns green) without changing settings.
Contrast Values
Excellent Good Marginal
Push Button
Single-Click
Remote
page
Banner Engineering Corp. Minneapolis U.S.A. www.bannerengineering.com Tel: 763.544.3164
Analog Discrete Outputs
Dynamic TEACH
Expert Fiber-Optic Sensor
TEACH on-the-fly; sets single threshold. Threshold adjustable using buttons (see Manual Adjust, page Action Push Button Remote Push Button
Press Hold
Display Shows Press hold Dynamic button. Hold remote line ground).
Hold
shows "dyn" background turns
Present Output ON/OFF conditions. Continue hold Dynamic button. Present Output ON/OFF conditions. Continue hold remote line ground). TEACH conditions acceptable: background turns green flashes "pass," followed number (denoting contrast); table left. Sensor returns mode with settings. TEACH conditions unacceptable: flashes "fail" background remains Sensor returns mode (LCD background turns green) without changing settings.
Contrast Values
Excellent Good Marginal
Push Button
Remote
Release
Release Dynamic button.
Remote
Release remote line/switch.
Single-Point Static TEACH
Used single condition. other conditions (both lighter darker) will result output. Target condition sensitivity adjustable using buttons (see Manual Adjust, page Action Push Button
Press Hold
Display Shows
Press hold Static button.
flashes "1st" background turns
Remote
Present target learn, single-pulse remote line.
flashes "2nd" background turns TEACH conditions acceptable: background turns green flashes "sngl," then "pt" twice Sensor returns mode with settings. TEACH conditions unacceptable: flashes "fail" returns "1st" background remains After seconds, sensor returns mode (LCD background turns green) without changing settings.
Push Button
Double-Click
Present target learn, double-click Static button.
Remote
Double-pulse remote line.
Banner Engineering Corp. Minneapolis U.S.A. www.bannerengineering.com Tel: 763.544.3164
page
Expert Fiber-Optic Sensor
Manual Adjust
Analog Discrete Outputs
used time sensor mode, adjust sensing thresholds adjust sensitivity single-point target conditions. Action
Single-Click
Display Shows Click increase, click decrease, threshold set-point value. Click increase, click decrease, tolerance single-point target condition. available with remote programming.
Push Button
display briefly flashes threshold set-point value being changed display flashes "inc" "dec" single-point tolerance adjusted
Single-Click
Remote
Setup
Configure sensor display operating parameters. Click Dynamic double-pulse remote line select option. Click Static single-pulse remote line advance. Changes updated instantly. Action Push Button
Press Hold
Display Shows Press hold both Dynamic Static buttons concurrently. background turns Double-pulse remote line.
Remote
Select Light/Dark Operate
Push Button
SingleSingleClick Click
Click Dynamic toggle between selections. Click Static advance "OFF-Delay." Double-pulse remote line toggle between selections. Single-pulse remote line advance "OFF-Delay."
Light Operate: display flashes "lo" icon Dark Operate: display flashes "do" icon
Remote
Select OFF-Delay Timing Enable Push Button
SingleSingleClick Click
Click Dynamic toggle between selections. Click Static advance "Display."
OFF-Delay): Clock icon OFF-Delay: 10," 15," 20," 30," 40," 60," 80," "t100" Clock icon
Double-pulse remote line toggle between selections. Single-pulse remote line advance "Display."
Remote
Banner Engineering Corp. Minneapolis U.S.A. www.bannerengineering.com Tel: 763.544.3164
page
Analog Discrete Outputs
Setup (continued)
Action Select Display Parameters
SingleSingleClick Click
Expert Fiber-Optic Sensor
Display Shows signal value: 1234 Discrete Channels only: Percent excess signal 123P Voltage-output channels only: Volt analog value Current-output channels only: analog value
Click Dynamic toggle between selections. Click Static advance "Power/Speed." Double-pulse remote line toggle between selections. Single-pulse remote line advance "Power/Speed."
Remote
Push Button
Select Power Speed Combination
SingleSingleClick Click
Click Dynamic toggle between selections. Click Static return mode.
Push Button
Super-high-speed (50-µs response) High-speed (200-µs response) High-power (1-ms response) Super-high-power (2.5-ms response)
Double-pulse remote line toggle between selections. Single-pulse remote line return mode.
Remote
Push-Button Lockout
Prevents unwanted adjustments tampering push buttons. Push buttons enabled disabled only from remote line only during normal mode. Action Push Button Display Shows Push Buttons Disabled: flashes "loc" Padlock icon appears Sensor remains mode Push Buttons Enabled: flashes "uloc" Padlock icon disappears Sensor remains mode
available with pushbutton programming.
Quad-pulse remote line while mode toggle between selectons.
Banner Engineering Corp. Minneapolis U.S.A. www.bannerengineering.com Tel: 763.544.3164
Remote
page
Expert Fiber-Optic Sensor
Advanced Setup
Analog Discrete Outputs
Advanced adjustments previously configured sensor display operating parameters. Quad-click Static quadpulse remote line before exiting "Power Speed" settings enter this mode. Click Dynamic double-pulse remote line select option. Click Static single-pulse remote line advance. Changes updated instantly. Action Enter SETUP Mode (from "Power Speed" mode) Push Button
Quad-Click
Display Shows
Quad-click Static button.
background remains displays "Tracking Enable" option
Remote
Quad-pulse remote line.
Tracking Enable (sets output identical output
SingleSingleClick Click
Click Dynamic toggle between selections. Click Static advance "Factory Default." Double-pulse remote line toggle between selections. Single-pulse remote line advance "Factory Default."
Push Button
Tracking disabled: display shows Tracking enabled: display shows
Remote
Factory Default Settings (returns sensor factory default settings)
SingleSingleClick Click
Click Dynamic toggle between selections. Click Static advance "Display Orientation." Double-pulse remote line toggle between selections. Single-pulse remote line advance "Display Orientation."
Push Button
Factory Default Settings Selected: display shows Factory Default Settings Selected: display shows
Remote
Display Orientation (inverts display read "upside-down")
SingleSingleClick Click
Remote
Double-pulse remote line toggle between selections. Single-pulse remote line return mode.
page
1234 NOTE: Icons channel indicators invert Banner Engineering Corp. Minneapolis U.S.A. www.bannerengineering.com Tel: 763.544.3164
Click Dynamic toggle between selections. Click Static return mode.
Normal: example: 1234 Inverted: example:
Push Button
Analog Discrete Outputs
Expert Fiber-Optic Sensor
Analog Outputs
Slope CurrentSourcing Models (mA) Slope Dark Signal Light
VoltageSourcing Models
Output configured either analog output, depending model. sensor programmed using two-point TEACH (either static dynamic) single-point static teach. Teaching set-points (static dynamic): sensor sets first taught condition highest output level (either 10V), second taught condition lowest level (either 0V), scales between these points. first condition taught more returned light, sensor will Light Operate mode (LO). first taught condition darker, sensor will Dark Operate mode (DO). change slope analog output (refer Figure toggle LO/DO Setup (page Single-point (static) Teach: sensor sets taught condition mid-point range depending model). Light Operate mode, sensor will automatically scale 10V) maximum light condition (the maximum possible received signal) down maximum dark condition signal), vice-versa Dark Operate mode. change slope analog output (refer Figure toggle LO/DO Setup (page OFF-delay enabled analog output acts averaging function. During OFF-delay period, sensor will take multiple analog readings average result before changing analog value. This acts reduce effects major spikes analog system, effect "smoothing" output reading. NOTE: Depending application configuration fibers used, analog function behave linearly. received light intensity will dictated inverse square properties light.
Figure Analog output function target position set-points (static dynamic)
CurrentSourcing Models (mA) Slope
VoltageSourcing Models
Slope Max. Dark Max. Light
Single Point Taught Signal
Figure Analog output function target position single-point TEACH
Banner Engineering Corp. Minneapolis U.S.A. www.bannerengineering.com Tel: 763.544.3164
page
Expert Fiber-Optic Sensor
Dynamic TEACH Adaptive Thresholds
Dynamic TEACH used program sensitivity during actual machine conditions. During Dynamic TEACH, takes multiple samples light dark conditions automatically sets sensitivity optimum level. discrete output, Dynamic TEACH activates sensor's adaptive threshold system, which continuously tracks minimum maximum signal levels, automatically maintains centering switch point between light dark conditions. adaptive threshold system remains effect during mode automatically adjust changes light dark conditions. adaptive routine saves nonvolatile memory least once hour. When Dynamic TEACH mode used program sensitivity, output state (light dark operate) will remain last programmed. change either light dark operate, SETUP mode (see page Sensitivity adjusted time when sensor mode clicking buttons. However, when manual adjustment made, adaptive threshold system disabled (cancelled).
Analog Discrete Outputs
Self-Diagnostic Error Modes
unlikely event that setup parameters lost become corrupt, display will continuously scroll: Error." Reteach sensor recover. problem persists, contact your Banner representative further information.
Gate Input
D10's pink wire configured gate input. When this wire pulled (i.e., sensor ground), inhibits discrete output from switching, while other functions continue enabled. This feature useful controlling when outputs allowed change states. Gate input function response time millisecond. While gate enabled, analog output holds last value.
Repairs
NOTE: attempt repairs D10. contains field-replaceable components. Return sensor factory warranty repair replacement. ever becomes necessary return factory, please following: Contact Banner Factory Application Engineering Group address numbers listed bottom back page. They will attempt troubleshoot system from your description problem. they conclude that component defective, they will issue (Return Merchandise Authorization) number your paperwork, give proper shipping address. Pack carefully. Damage which occurs return shipping covered warranty.
page
Banner Engineering Corp. Minneapolis U.S.A. www.bannerengineering.com Tel: 763.544.3164
Analog Discrete Outputs
Dimensions
Expert Fiber-Optic Sensor
Slide Release Fibers
61.3 (2.42") 68.1 (2.68")
(0.30") 35.9 (1.41")
10.0 (0.39")
Mounting Bracket (included)
10.0 (0.39")
(0.34")
(0.39")
(0.20")
(0.14")
(0.20") (0.10")
Plastic Fiber Emitter Port Plastic Fiber Receiver Port
35.1 (1.38")
15.2 (0.60")
16.0 (0.63")
25.4 (1.00")
(0.13") 10.0 (0.39") (0.13") C'sink (0.31") (0.13") deep (0.18") thru
Hookups
D10INFP(Q)
Load 4-20 12-24V Teach Gate Load 0-10V
D10UNFP(Q)
15-24V Teach Gate
D10IPFP(Q)
4-20 Load 12-24V Teach Gate
D10UPFP(Q)
0-10V Load 15-24V Teach Gate
NOTE: Hookups identical.
Banner Engineering Corp. Minneapolis U.S.A. www.bannerengineering.com Tel: 763.544.3164 page
Expert Fiber-Optic Sensor
Accessories. Pico-Style Quick-Disconnect Cables
Cable: jacket, polyurethane connector body, snap-lock coupling Conductors: high-flex stranded, gold-plated contacts Temperature: -40° +90°C (-40° +194°F) Voltage Rating: ac/36V
Analog Discrete Outputs
Style
6-Pin Straight
Model
PKG6Z-2 PKG6Z-9 PKW6Z-2
Length
(6.5') (30') (6.5')
Dimensions
max. (0.4")
Pin-out
max. (1.1")
Brown Wire Gray Wire
White Wire Blue Wire Black Wire
max. (1.0") (0.8")
Pink Wire
6-Pin Right-angle PKW6Z-9 (30')
max. (0.5")
WARNING
Used Personnel Protection
Never this product sensing device personnel protection. Doing could lead serious injury death.
This product does include self-checking redundant circuitry necessary allow personnel safety applications. sensor failure malfunction cause either energized de-energized sensor output condition. Consult your current Banner Safety Products catalog safety products which meet OSHA, ANSI standards personnel protection.
WARRANTY: Banner Engineering Corp. warrants products free from defects year. Banner Engineering Corp. will repair replace, free charge, product manufacture found defective time returned factory during warranty period. This warranty does cover damage liability improper application Banner products. This warranty lieu other warranty either expressed implied.
Banner Engineering Corp., 9714 Tenth Ave. No., Minneapolis, 55441 Phone: 763.544.3164 www.bannerengineering.com Email: sensors@bannerengineering.com

Advanced sensor with plastic fiber optics Expert Features Ea

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