Long-Range Self-Contained Adjustable-Field Sensors Q60AF Adjustab
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Q60AF Sensors
Long-Range Self-Contained Adjustable-Field Sensors
Q60AF Adjustable-Field Features
Long-range adjustable-field background suppression sensor detects objects within defined sensing field, while ignoring objects located beyond sensing field cutoff Two-turn, logarithmic adjustment sensing field cutoff point from allows easy setting cutoff point long range Rotating pointer indicates relative cutoff point setting Easy push-button remote programming light/dark operate output timing; continuous status indicators verify settings glance Output and/or delays adjustable from milliseconds seconds Powerful infrared sensing beam Tough ABS/polycarbonate blend housing rated IP67; NEMA 10-30V Models (Q60BB6AF): Powered bipolar (one PNP) outputs Available with integral cable rotating Euro-style quick-disconnect fitting Universal Voltage Models (Q60VR3AF): 12-250V 24-250V 50/60 Available with integral cable rotating Micro-style quick-disconnect fitting
Infrared,
Adjustable-Field Models
Models
Q60BB6AF2000
Minimum Range
Cutoff Point
Cable*
5-wire (6.5')
Supply Voltage
Output Type
Excess Gain Cutoff
Excess Gain 2000 Cutoff
10-30V Q60BB6AF2000Q depending cutoff point setting 5-pin Euro-style Adjustable: 5-wire 2000 (6.5') 80")
Bipolar NPN/PNP
10000
10000
1000 Q60AF
1000 Q60AF
Q60VR3AF2000
Q60VR3AF2000Q1
4-pin Micro-style
Universal Voltage 12-250V 24-250V
Relay (SPDT), normally closed normally open contacts Relay (SPST), normally open contact
.033
.033
DISTANCE
DISTANCE
meter cables available adding suffix "W/30" model number cabled sensor (e.g., Q60BB6AF2000 W/30). model with connector requires mating cable; page
WARNING
Used Personnel Protection
Never these products sensing devices personnel protection. Doing could lead serious injury death.
These sensors include self-checking redundant circuitry necessary allow their personnel safety applications. sensor failure malfunction cause either energized de-energized sensor output condition. Consult your current Banner Safety Products catalog safety products which meet OSHA, ANSI standards personnel protection.
Printed
09/01
67003 rev.
Series Adjustable-Field Sensors
Q60AF Overview
Q60AF sensor full-featured adjustable-field sensor. These adjustable-field sensors able detect objects relatively reflectivity, while ignoring other objects background (beyond cutoff point). cutoff distance mechanically adjustable, using 2-turn adjustment screw sensor (Figure rotating pointer indicates relative cutoff position. (The indicator moves clockwise show increasing distance.) push buttons Delay Delay) used output delay options, toggle between light dark operate modes lock push buttons security purposes. These functions also accomplished using remote wire. Seven indicators show, during mode, sensor configuration operating status. During Delay Configuration, LEDs combine form single light that indicates relative delay time. Adjustable-Field Sensing Theory Operation operation, Q60AF compares reflections emitted light beam from object back sensor's differently-aimed detectors (see Figure near detector (R1) light signal stronger than detector (R2) light signal (see object closer than cutoff distance), sensor responds object. detector (R2) light signal stronger than near detector (R1) light signal (see object object beyond cutoff distance), sensor ignores object. cutoff distance Q60AF sensors adjustable from 2000 millimeters 80"). Objects lying beyond cutoff distance ignored, even they highly reflective. However, possible falsely detect background object, under certain conditions (see Background Reflectivity Placement, page drawings discussion this page page letters identify sensor's three optical elements (Emitter "E", Near Detector "R1", Detector "R2") line across face sensor. location these elements defines sensing axis (see Figure sensing axis becomes important certain situations, such those illustrated Figures
ON/OFF Delay Push Buttons Indicators Cutoff Adjustment Screw Indicators Below Also Function 5-Segment Light During Delay Selection Modes Light Sensed Indicator Light Operate Selected Push Button Lockout Indicator Dark Operate Selected Output Conducting (Bi-color Amber/Green)
Figure features
Cutoff Distance Receiver Elements Near Detector Detector Object Background
Object Lenses
Sensing Range
Figure Adjustable field sensing concept
Receiver Elements Emitter Sensing Axis
When object approaches from side, most reliable sensing usually occurs when line approach parallel sensing axis.
Figure sensing axis
page
Banner Engineering Corp. Minneapolis U.S.A. www.bannerengineering.com Tel: 763.544.3164
Series Adjustable-Field Sensors
Sensor Setup
Target Background
Setting Cutoff Distance cutoff distance Q60AF sensors adjusted between 2000 80"). maximize contrast, position lightest possible background used, closest position will come sensor during (Figure Using small screwdriver adjustment screw, adjust cutoff distance until threshold reached green Light Sensed indicator changes state. indicator never comes background beyond maximum sensing cutoff will ignored.) Note position rotating cutoff position indicator this position. Then repeat procedure, using darkest target, placed most distant position sensing. Adjust cutoff that indicator midway between positions (Figure Sensing Reliability highest sensitivity, sensor-to-object distance should such that object will sensed near point maximum excess gain. excess gain curves page show excess gain sensing distance cutoffs. Maximum excess gain cutoff occurs lens-to-object distance about cutoff, about background must placed beyond cutoff distance. Following these guidelines makes possible detect objects reflectivity, even against close-in reflective backgrounds. Background Reflectivity Placement Avoid mirror-like backgrounds that produce specular reflections. False sensor response will occur background surface reflects sensor's light more strongly near detector (R1) than detector (R2). result false condition (Figure diffusely-reflective (matte) background will cure this problem. Other possible solutions angle either sensor background plane) that background does reflect back sensor (see Figure object beyond cutoff distance, either moving stationary (and when positioned shown Figure cause unwanted triggering sensor because reflects more light near detector than detector. problem easily remedied rotating sensor (Figure align sensing axis horizontally. object then reflects fields equally, resulting false triggering.
Cutoff Distance
Figure cutoff distance approximately midway between farthest target closest background
Increas
RANGE
Farthest Target Object Cutoff Midway Between Closest Background
DELAY
Figure Setting cutoff distance
Sensing Field
Cutoff Distance
Core Emitted Beam
Strong Direct Reflection
Reflective Background Emitter Near Detector Detector
Figure Reflective background problem
Sensing Field Cutoff Distance Reflective Background Core Emitted Beam Strong Direct Reflection Away From Sensor
Cutoff Distance
RANGE
DELAY
DELAY
Emitter Near Detector Detector
Sensing Field
Sensing Field
Figure Reflective background solution
Figure Object beyond cutoff distance problem
Figure Object beyond cutoff distance solution
Banner Engineering Corp. Minneapolis U.S.A. www.bannerengineering.com Tel: 763.544.3164
page
Series Adjustable-Field Sensors
Color Sensitivity effects object reflectivity cutoff distance, though small, important some applications. excess gain curves page were generated using white test card reflectance. Objects with reflectivity less than reflect less light back sensor, thus require proportionately more excess gain order sensed with same reliability more reflective objects. When sensing object very reflectivity, especially important sense near distance maximum excess gain. expected that given cutoff setting, actual cutoff distance lower reflectance targets will slightly shorter than higher reflectance targets (see Figure 10). This behavior known color sensitivity. percentage deviation indicates change cutoff point either gray black targets, relative cutoff point reflective white test card. example, cutoff point decreases reflectance black target when cutoff point adjusted 2000 (80") using reflectance white test card. other words, cutoff point black target 1800 (71") this setting. Setting Output Delay output Q60AF sensor delayed between 0.008 seconds, increments. Delay indicated 5-segment light using single segments combinations them, varying stages intensity. Major increments, displayed single full-intensity LED, shown Figure
Percent Deviation Gray Card Black Card
1000
1200
1400
1600
1800 2000
Cutoff Setting (90% White Card)
Figure Cutoff point deviation
Minimum Range with Black Card (mm)
1000
1200
1400
1600
1800 2000
Cutoff Distance (mm) with White Card
Figure minimum range cutoff setting
Delay 0.062 second 0.250 second 1.00 second seconds seconds
Hysteresis Cutoff) with Black Card
Step
Delay Time
Status
1000
1200
1400
1600
1800
2000
Cutoff Setting (mm) with White Card
Figure hysteresis
Figure ON/OFF Delay options
page
Banner Engineering Corp. Minneapolis U.S.A. www.bannerengineering.com Tel: 763.544.3164
Series Adjustable-Field Sensors
delay, single-click appropriate button pulse remote wire shown Figure enable process. Then button appropriate remote wire pulse procedure increase decrease delay (single-click adjusts delay step time, holding button provides rapid increase/decrease). NOTE: Remote wire available models Q60BB6AF(Q1) only. Press Hold unless otherwise noted
Increase Delay 4-second time-out Remote Push Button
Single-Click
DELAY
Single-Click
DELAY DELAY
Press Hold
DELAY
Enter Delay Setup
Enter Delay Setup
DELAY
DELAY
Step Increment
Rapid Increment
>800
>800
Enable Delay Increment
>800
Step Increment
>800
Rapid Increment
Decrease Delay 4-second time-out Remote Push Button
Single-Click
DELAY DELAY
Single-Click
DELAY DELAY
Press Hold
DELAY DELAY
Enter Delay Setup
Enter Delay Setup
Step Decrement
Rapid Decrement
>800
>800
Enable Delay Decrement
>800
Step Decrement
>800
Rapid Decrement
Increase Delay 4-second time-out Remote Push Button
Single-Click
DELAY DELAY
Single-Click
DELAY DELAY DELAY
Press Hold
DELAY
Enter Delay Setup
>800
Enter Delay Setup
Step Increment
Enable Delay Increment
Decrease Delay 4-second time-out Remote Push Button
Single-Click
DELAY DELAY
Single-Click
DELAY DELAY
Rapid Increment
>800
>800
Step Increment
>800
Rapid Increment
Press Hold
DELAY DELAY
Enter Delay Setup
>800
Enter Delay Setup
Figure ON/OFF Delay configuration procedure
Step Decrement
>800
Enable Delay Decrement
Rapid Decrement
>800
Step Decrement
>800
Rapid Decrement
Banner Engineering Corp. Minneapolis U.S.A. www.bannerengineering.com Tel: 763.544.3164
page
Series Adjustable-Field Sensors
Light/Dark Operate Select Light Operate Dark Operate mode selected using push buttons 4-second pulse remote line toggle between selections. Figure Push Button Lockout security, push buttons locked using either remote line push buttons themselves. Figure
LO/DO Toggle Remote Push Button Remote Push Button
Four-Second Press Hold
DELAY DELAY
Push Button Lock-out Toggle
Concurrent Quad-Click
DELAY DELAY
sec.
Figure Light/Dark operate toggle options
25.0 (0.98") 15.2 (0.60") (0.16") (0.19") (0.16") 14.0 (0.55")
RANGE
DELAY
52.0 (2.05")
DELAY
>800
Figure Lockout toggle
Adjustable-Field Sensor Dimensions
60.0 (2.36")
(0.17")
Q60BB6AF200
Q60BB6AF200Q
Load
52.0 (2.05")
75.0 (2.95")
67.0 (2.64")
Remote Teach
Load Load
10-30V
10-30V
Load
Remote Teach
hardware included
17.0 (0.67") 77.6 (3.06")
Specifications
Supply Voltage Current Supply Protection Circuitry Output Configuration Q60BB6AF models: (10% maximum ripple) less than exclusive load Q60VR3AF Universal models: 250V 250V 50/60 Protected against reverse polarity transient voltages (Q60VR3 models' hookup without regard polarity) Q60BB6AF models: Bipolar; (current sinking) (current sourcing) open-collector transistor Q60VR3AF cabled model: Relay (SPDT), normally closed normally open contacts Q60VR3AFQ1 (QD) model: Relay (SPST), normally open contact
page
Banner Engineering Corp. Minneapolis U.S.A. www.bannerengineering.com Tel: 763.544.3164
Series Adjustable-Field Sensors
Specifications
Output Rating Q60BB6AF models maximum each output Off-state leakage current: Output saturation NPN: @150mA Output saturation PNP: 1.5V Q60VR3AF Universal models Min. voltage current: Mechanical life relay: 50,000,000 operations Electrical life relay full resistive load: 100,000 operations Max. switching power (resistive load): Cabled models: 1250VA, models: 750VA, Max. switching voltage (resistive load): Cabled models: 250V 125V models: 250V 125V Max. switching current (resistive load): Cabled models: 250V derated 125V models: 250V derated 125V Q60BB6AF models: Protected against continuous overload short circuit outputs models: Protected against false pulse power-up Q60BB6AF models: milliseconds NOTE: millisecond delay power-up; outputs conduct during this time. Q60VR3AF Universal models: milliseconds NOTE: millisecond delay power-up; relay de-energized during this time. microseconds Figure Delay Delay Steady Green: mode, delay active Flashing Green: Delay Selection mode active Steady Green: mode, delay active Flashing Green: Delay Selection mode active
Output Protection Circuitry Output Response Time
Repeatability Sensing Hysteresis Indicators NOTE: Outputs active during on/off timing selection mode.
5-Segment Light Bar*: Indicates relative delay time during Delay Selection modes Output Steady Amber: Outputs conducting Steady Green: During ON/OFF Delay Selection modes Dark Operate Steady Green: Dark Operate selected Lockout Steady Green: Buttons locked Light Operate Steady Green: Light Operate selected Signal Steady Green: Sensor receiving signal Flashing Green: Marginal signal (1.0 2.25 excess gain) *Output, Dark Operate, Lockout, Light Operate Signal indicators function 5-Segment Light during Delay Selection modes momentary push buttons: Delay Delay models also have remote program wire) Delay select: seconds Delay select: seconds LO/DO select Push button lockout security Slotted, geared, 2-turn, cutoff range adjustment screw (mechanical stops both ends travel)
Adjustments
Construction Environmental Rating Connections Operating Conditions
Housing: polycarbonate blend Lens: Acrylic Cover: Clear IP67; NEMA (6.5') (30') attached cable, 5-pin Euro-style fitting, 5-pin Mini-style (6") pigtail, depending model. cables ordered separately; page Temperature: -20° +55°C (-7° +131°F) Maximum Relative Humidity: 50°C (non-condensing)
Banner Engineering Corp. Minneapolis U.S.A. www.bannerengineering.com Tel: 763.544.3164
page
Series Adjustable-Field Sensors
Adjustable-Field Hookups
Q60BB6AF2000(Q)
(Cabled Models)
Remote Teach
Load Load
5-Pin Euro-Style Pin-out
(Cable Connector Shown)
White Wire Brown Wire Blue Wire Black Wire Gray Wire
Q60VR3AF2000
(Cabled Model) 250V (50/60Hz) 250V
max. load AC/DC
Q60VR3AF2000Q1 4-Pin Micro-Style Pin-out Model)
250V (50/60Hz) (Cable Connector Shown) 250V
rd/bk rd/wh AC/DC
Wire Red/White Wire Red/Black Wire Green Wire
10-30V
max. load
Quick-Disconnect (QD) Cables
Style Model
MQDC1-506 MQDC1-515 MQDC1-530 MQDC1-506RA MQDC1-515RA MQDC1-530RA
Length
(6.5') (15') (30') (6.5') (15') (30')
Connector
Straight Straight Straight Right-angle Right-angle Right-angle
Style
Model
MQAC-406 MQAC-415 MQAC-430 MQAC-406RA MQAC-415RA MQAC-430RA
Length
(6.5') (15') (30') (6.5') (15') (30')
Connector
Straight Straight Straight Right-angle Right-angle Right-angle
5-Pin Euro
4-Pin Micro
SMBQ60
Right-angle bracket 14-ga., Stainless Steel
11.0 (0.43") (0.16") (0.15") 20.0 (0.79") (0.75")
(0.31") (0.16")
58.0 (2.28") R84.8 (3.34") 15.0 (0.59") 82.0 (3.23")
(0.31") (0.16") 37.8° (0.17") (0.18")
19.0 (0.75")
10.0 (0.39")
R24.1 (0.95") 10.0° 5.0°
R2.25 (0.88") 32.0 (1.26") 64.0 (2.52")
WARRANTY: Banner Engineering Corp. warrants products free from defects year. Banner Engineering Corp. will repair replace, free charge, product manufacture found defective time returned factory during warranty period. This warranty does cover damage liability improper application Banner products. This warranty lieu other warranty either expressed implied.
Banner Engineering Corp., 9714 Tenth Ave. No., Minneapolis, 55441 Phone: 763.544.3164 www.bannerengineering.com Email: sensors@bannerengineering.com
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