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High Efficiency Monitor Power Design Using AIC1578 Michael Huang
Top Searches for this datasheetAN99-SR01EN High Efficiency Monitor Power Design Using AIC1578 Michael Huang DESCRIPTION AIC1578 high performance step-down DC/DC converter, designed drive external Pchannel MOSFET generate programmable output voltage. main schematics Pulse-Skipping Pulse-Frequency Modulation employed maintain quiescent current high conversion efficiency under wide ranges input voltage loading condition. current sense comparator with both inverting non-inverting input uncommitted included provide crucial function either current limit protection constant output current control. When AIC1578 used high-side current source step-down constant current source, efficiency typically greater than 90%. Duty cycle adjusted greater than connecting external resistor from DUTY VIN. Switching frequency being around 90KHZ 280KHZ range, small size switching components ideal portable equipment. order maintain good conversion efficiency from light load full load, AIC1578 uses intermittent switch control method (PulseFrequency Modulation rather than conventional control method, Fig1. shows function diagram AIC1578. When feedback voltage greater than reference voltage (1.22V), output Amp. Low, drives Pin6 Level, thus turn outside drive device(P MOSFET). While feedback voltage lower than reference voltage, drive DRI( Pin6 Level, turn outside drive device. This kind control method works similar full load, with stable switch waveform, Whereas light load, uses intermittent switching efficiently sustain output loading requirements. 60mV Output Fig1. AIC1578 Function Block ANALOG INTEGRATIONS CORPORATION Industry Road, Science-based Industrial Park Hsinchu, Taiwan, R.O.C. www. analog.com.tw TEL: (8863)577-2500 FAX:(8863)577-2510 AN99-SR01EN addition, AIC1578 converter following feature: Able operate under input voltage range from 20V. Output voltage level adjusted externally. design automatically adjusted switching frequency duty cycle, which makes possible obtain highly efficient conversion over wide input output voltage range. Build-in shutdown mode control Works high frequency range from 90KHZ 280KHZ, only small size inductors required. Complementary push-pull output, drive external P-channel MOSFET transistor. cost. Buck Switching Regulator Topology Basic operation: Fig. shows basic topology Buck DC/DC converter (switching regulator). Drive Signal Current Signal VOUT Output Voltage Waveform VOUT IOUT LOAD CONTROL CIRCUIT Fig2. Typical Buck Converter Topology while maintaining high conversion efficiency good stability. order choose appropriate switching converter electronic product, therefore, factors need considered: current rating regulation output current should meet product's demands. High conversion efficiency. power consumption. Small size light weight. basic operation principle using feedback signal control ON/OFF power switch order obtain specified output voltage. power applications, conventional control schemes ideal, because first, conversion efficiency high switching losses compared with output power, second, fact that controller requires minimum load maintain stability. most efficient reliable control method then Pulse-Skipping-Modulation switching control with control waveforms shown Fig. This switching control method DC/DC converter into quasi-sleeping mode under load light load condition, which reduces switching losses ANALOG INTEGRATIONS CORPORATION Industry Road, Science-based Industrial Park Hsinchu, Taiwan, R.O.C. www. analog.com.tw TEL: (8863)577-2500 FAX:(8863)577-2510 AN99-SR01EN Oscillator Output Error Comparator Input Error Comparator Output Driver Output Sensed Output VREF Time Sequence Waveform TYPICAL APPLICATION circuit shown Fig.4 output power MONITOR, when between 14V, high efficiency obtained full load. Power Specification Item Input Voltage Output Voltage Output Current Output Ripple Voltage Symbol Min. Typ. Max. Unit VOUT IOUT VRIPPLE 4.75 0.2A 5.25 ANALOG INTEGRATIONS CORPORATION Industry Road, Science-based Industrial Park Hsinchu, Taiwan, R.O.C. www. analog.com.tw TEL: (8863)577-2500 FAX:(8863)577-2510 AN99-SR01EN :10V~14V 220uF 0.01uF DUTY SHDN AIC1578 CSDRI 4435 470uF 0.1uF 470uF Vripple 100mV 1N5820 47uH VOUT1: 5V/2A Vripple <50mV 300PF 47KF 15KF 470uF 470uF 0.1uF VOUT2: 3.3V/1A VOUT AIC1085 MOMITOR POWER SOLUTION(1) Switching 10uF 10uF 750RF 1.2KF Fig4. AIC1578 MONITOR Power solution Fig5. Frequency Duty Cycle 27°C Duty Frequency Fig6. Duty Cycle RDUTY VIN=5V Frequency (KHz) Duty Cycle Duty VIN=10V VIN=15V VIN=20V DUTY refer Typ. App. Circuit. RDUTY ANALOG INTEGRATIONS CORPORATION Industry Road, Science-based Industrial Park Hsinchu, Taiwan, R.O.C. www. analog.com.tw TEL: (8863)577-2500 FAX:(8863)577-2510 AN99-SR01EN (ii) Design note Component selection: Switching losses These losses encountered during MOSFET states. They depend nature load well switching speed MOSFET. Design note DC-DC Converter efficiency Efficiency POUT IOUT VOUT IOUT VOUT IOUT VOUT PLOSS feedback component R1,R2 following Datasheet equation VOUT =1.22 15K. VDSID(ts1 ts2)fs switching frequency turn-on time turn-off time :supply voltage drain current (R1+R2) must larger than meet high efficiency request. noise filter, value depends device's switching frequency. Duty range MOSFET CEM4435 RDS-ON ,1N5820 :VF=0.475V) 0.475 37.9% 0.04 0.475 0.475 0.04 0.475 Select MOSFET factors: RDS-ON CISS Short Reverse recovery time Duty range 35.5% ,When ,FSW range 180KHZ 230KHZ Duty range 78%. Duty directly connect need larger Duty cycle than typical applications, refer Fig6 RDUTY adjustment. output inductor (VDC SCHOTTKY BARRIER RECTIFIER SELECTION Conduction losses Diode losses recovery time conduction strongly related circuit topology load impedance. IOUT (1-D) Forward Conduction Voltage VO)T 0.2I Select SCHOTTKY factors forward conduction voltage( Short Reverse recovery time large Reverse Breakdown Voltage -PEAK IL-PEAK Component selection Switching MOSFET Selection dominate power dissipation MOSFET consisted parts Conduction losses Switching losses. Conduction losses On-state losses related load current MOSFET ANALOG INTEGRATIONS CORPORATION Industry Road, Science-based Industrial Park Hsinchu, Taiwan, R.O.C. Output Capacitors Selection bulk filter capacitor values generally www. analog.com.tw TEL: (8863)577-2500 FAX:(8863)577-2510 AN99-SR01EN determined ESR(effective series resistance) (effective series inductance) parameters rather than actual capacitance. High frequency decoupling capacitors should placed close power pins load physically possible. careful inductance circuit board wiring that could cancel usefulness these inductance component, only specialized low-ESR capacitors intended switching regulator applications bulk capacitors. bulk capacitor's determines output ripple voltage initial voltage drop after high slew-rate transient. aluminum electrolytic capacitor's value related case size with lower available larger case sizes. Output Inductor Selection output inductor selected meet output voltage ripple requirements sets converter's response time load transient. inductor value determines converter ripple current ripple voltage function ripple current. relationship between ripple voltage current approximate following equation VOUT VOUT VOUT=I Increasing value inductance reduces ripple current converter's response time load transient. Efficiency Test: Input Voltage Input Current 1149 1754 1491 1271 Output Voltage 5.06V 5.06V 5.05V 5.05V 5.06V 5.06V 5.05V 5.06V 5.09V 5.09V 5.08V 5.07V Output Current 1003 2001 3001 1003 2001 3001 1003 2001 3001 Output Load 500mA 500mA 500mA Efficiency 87.8 89.0 87.9 86.4 84.2 86.5 86.1 84.9 84.3 87.0 86.9% 85.5 ANALOG INTEGRATIONS CORPORATION Industry Road, Science-based Industrial Park Hsinchu, Taiwan, R.O.C. www. analog.com.tw TEL: (8863)577-2500 FAX:(8863)577-2510 AN99-SR01EN 2.Temperature Test LOAD Unit: 1578 34.1 36.7 39.3 40.8 42.4 LOAD 35.5 37.9 38.3 40.2 40.6 32.8 34.5 34.5 34.8 35.1 35.9 36.4 36.6 37.5 39.3 1578 38.1 41.5 43.7 44.3 45.5 LOAD 42.2 48.8 51.2 56.6 58.9 35.1 35.6 36.1 38.7 39.5 44.1 49.9 50.7 62.1 69.4 1578 40.2 45.5 49.7 50.3 53.9 LOAD 51.3 53.3 65.8 66.4 67.2 37.3 38.9 37.4 39.2 44.3 61.1 66.5 70.7 74.6 80.1 3.TEST WAVEFORM: Switching Signal Switching Signal CH1:VG-GND DIV) CH2: VS-GND DIV) Status: VOUT= 5.06V Output Load CH1: VG-GND DIV) CH2: VS-GND DIV) Status: VIN= VOUT= 5.05V Output Load ANALOG INTEGRATIONS CORPORATION Industry Road, Science-based Industrial Park Hsinchu, Taiwan, R.O.C. www. analog.com.tw TEL: (8863)577-2500 FAX:(8863)577-2510 AN99-SR01EN FIG3: Switching Signal FIG4: Switching Signal CH1: VG-GND DIV) CH2: VS-GND DIV) STATUS: 10Vdc VOUT= 5.05 Output Load CH1: VG-GND div) CH2: VS-GND div) STATUS: VIN= 10Vdc VOUT= 5.05 Output Load FIG5: Switching Signal Switching Signal CH1: VG-GND DIV) CH2: VS-GND DIV) Status:VIN VOUT= 5.05Vdc Output Load CH1: VG-GND DIV) CH2: VS-GND DIV) Status: VOUT= 5.06Vdc Output Load ANALOG INTEGRATIONS CORPORATION Industry Road, Science-based Industrial Park Hsinchu, Taiwan, R.O.C. www. analog.com.tw TEL: (8863)577-2500 FAX:(8863)577-2510 AN99-SR01EN FIG7: output ripple voltage Switching Signal CH1: Output (Ripple Voltage) Status: Input Voltage: Output Load: CH1: Output (Ripple Voltage) Status: Input Voltage: Output Load: output ripple output ripple CH1: Output (Ripple Voltage) Status: Input Voltage: Output Load: CH1: Output (Ripple Voltage) Status: Input Voltage: Output Load: ANALOG INTEGRATIONS CORPORATION Industry Road, Science-based Industrial Park Hsinchu, Taiwan, R.O.C. www. analog.com.tw TEL: (8863)577-2500 FAX:(8863)577-2510 AN99-SR01EN MONITOR LIST Reference C1,C2,C3,C4 C7,C8 C9,10 Part Number AIC1578CS CEM4435 AIC1085CM 47µH 1N5820 470µF 0.1µF 0.01µF 47K/ 15K/ 12K/ 750/ SO-8 SO-8 TO-263 Manufacturer Cailcraft Cailcraft Schottky Remark N-MOSFET ANALOG INTEGRATIONS CORPORATION Industry Road, Science-based Industrial Park Hsinchu, Taiwan, R.O.C. www. analog.com.tw TEL: (8863)577-2500 FAX:(8863)577-2510 Other recent searchesTM00304 - TM00304 TM00304 Datasheet TC55VEM416AXBN55 - TC55VEM416AXBN55 TC55VEM416AXBN55 Datasheet SH7410 - SH7410 SH7410 Datasheet SH7612 - SH7612 SH7612 Datasheet SH7622 - SH7622 SH7622 Datasheet SH7615 - SH7615 SH7615 Datasheet SH7616 - SH7616 SH7616 Datasheet SH7729 - SH7729 SH7729 Datasheet SH7709A - SH7709A SH7709A Datasheet SH7729R - SH7729R SH7729R Datasheet SH7709S - SH7709S SH7709S Datasheet SH7706 - SH7706 SH7706 Datasheet SH7727 - SH7727 SH7727 Datasheet SH7750 - SH7750 SH7750 Datasheet SH7750S - SH7750S SH7750S Datasheet SH7751 - SH7751 SH7751 Datasheet SH7750R - SH7750R SH7750R Datasheet SH7751R - SH7751R SH7751R Datasheet SH7047F - SH7047F SH7047F Datasheet OSR5MA87A1A - OSR5MA87A1A OSR5MA87A1A Datasheet ML7074-004GA - ML7074-004GA ML7074-004GA Datasheet EP2036-150R1 - EP2036-150R1 EP2036-150R1 Datasheet DRC5113Z - DRC5113Z DRC5113Z Datasheet DRA5113Z - DRA5113Z DRA5113Z Datasheet CHM1608U-F - CHM1608U-F CHM1608U-F Datasheet
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