HEXSEALS E-SEELS Environmental Sealing Boots Switches Potentiomet

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HEXSEALS E-SEELS Environmental Sealing Boots Switches Potentiomet

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CATALOG HEX200
HEXSEALS E-SEELS
Environmental Sealing Boots Switches Potentiometers
HEXSEAL
Environmental Protection Needed
many applications ordinary electrical and/or electronic switches potentiometers susceptible damage from water, oil, dust, dirt, salt spray, fungus other environmental contaminants. Often, even factory-sealed, panel-mounted switches potentiometers protect behind-panel circuitry from entry such hostile contaminants through panel cutout which component mounted. When reliability survival such hazardous environments required, HEXSEAL's broad range environmental sealing boots provide cost-effective, longterm protection.
Protective chamber with secondary inner seal
Single-piece design toggle, pushbutton, rocker rotary styles, color High tearstrength silicone rubber actuationcompatible tactility
Molded-in mounting
*Patented peri- meter sealing
seals mounting hole protects behind-panel components Mounting hole Switch housing
APM'S SEALING BOOTS PROTECT APM's sealing boots designed protect your switches potentiometers from hostile environments without compromising, interfering with, unit's basic operation. Each seal made from tough, high tear-strength elastomer resistant most chemicals, lubricants, acids solvents. Standard colors black grey. Boots color-matched panel/function coding.
through switch mounting hole. Armored toggle pushbutton switch seals also available those instances where severe mechanical abuse anticipated. Millions Use. HEXSEAL's environmental sealing boots represent more than years research product development. Working closely with both switch users manufacturers, developed extensive family standard custom boots toggle, pushbutton, rocker rotary switches. Today APM's environmental seals used around world wide variety industrial, commercial, military applications. would pleased help select standard unit, discuss custom design satisfy your unique application needs. Custom Designs. Should your requirement call boots shown this catalog, please contact design assistance. solution often lies inexpensive variation standard product.
each remains flexible over wide operating temperature range with many units rated -94°F +400°F. Most toggle, pushbutton rotary shaft models feature molded-in mounting nut, thus serving both reliable seal mechanical mounting. addition each HEXSEAL® E-SEEL® features integral proprietary sealing which serves seal panel cutout which component mounted thus protecting behind-panel circuitry from leakage blow-by. Full toggle, pushbutton rocker switch boots completely envelop front-of-panel switch mechanism, providing reliable protection even under high-pressure washdowns. Rotary shaft half toggle/pushbutton seals which actuator protrudes) designed snugly actuator protect against entry moisture, oil, dirt, dust, other contaminants. EMI/RFI Armored Protection. EMC-sensitive applications, offers number boots with built-in, knitted Monel EMI/RFI shield. This integral shield guards against spurious signals entering leaving equipment
standard EMI/RFI boots feature knitted Monel shield
HEXSEAL CORP. 1999
Protects against:
Washdowns Salt water grease Dust dirt Corrosion Fungus Cleaning solvents Acids Ozone Other harmful environmental contaminants
Typical Applications
Marine/boating instruments Chain saws Power tools Machine tools Food processing equipment Chemical processing equipment Spas/hot tubs Floor polishers Vacuum cleaners Carpet cleaning systems Lawn tractors Garden power tools Off-road construction equipment Portable test instruments Forklift trucks Golf carts Snowmobiles skis Mobile compressors Airline jetways Snow blowers Farm equipment Commercial laundry equipment Construction elevators Woodworking equipment Navigational equipment Industrial control panels Paint-spraying equipment Automotive/truck exterior control systems Outdoor fuel dispensing systems Tennis ball feeding machines Mopeds/motorcycles Medical equipment lift control panels Industrial/commercial power washers "Crosswalk" control panels Water pumping equipment Ground support equipment Wireless communications equipment Waste treatment equipment Aircraft instrument panels Pressure washers Hand-held lanterns application requiring environmental protection panel-mounted switches potentiometers
Features Benefits
CSA-recognized HEXSEALS E-SEELS facilitate easier agency "listing" equipment which they used. MIL-qualified most HEXSEALS approved under MIL-B-5423. Rugged silicone rubber material resists tearing most environmental contaminants. Won't discolor, yellow, crack, out. Perimeter sealing seals panel cutout which switch potentiometer mounted. Secondary inner seal many full toggle switch boots protects against entry contaminants event upper portion boot cut, torn, punctured. High-strength rubber-to-metal bond assures rubber will peel away from mounting nut. Pre-lubricated half-toggle, dual-seal full toggle, rotary shaft boots easier installation large diameter actuators. Vibration-resistant mounting resists switch loosening vibration/shock. Wide operating temperature range assures long-term performance toughest thermal environments. Black color E-SEELS feature black anodized hardware black silicone rubber aesthetic compatibility. Wide range available colors addition standard gray, black, clear transparent models, units molded array colors meet your needs. Made insure continuity service throughout year.
Performance Levels Choose From
HEXSEAL offers three distinct switch seal families from which choose meet your application's price performance requirements.
HEXSEALS
E-SEELS
SNAP-SEELS
COMMERCIALCONSUMER GRADE
Neoprene rubber Two-piece design -65°F +300°F temperature range Suitable commercial consumer applications
MILITARY-QUALIFIED INDUSTRIAL GRADE
QPL-listed versions available. High tear-strength silicone rubber ZZ-R-765 Single-piece design -94°F +400°F temperature range Suitable military industrial applications UL-listed CSA-certified
INDUSTRIALCOMMERCIAL GRADE
UL-listed certified High tear-strength silicone rubber Single-piece construction -80°F +400°F temperature range Suitable industrial commercial applications
Accurate navigation mapping systems Radio remote crane hoist controls Portable water quality instruments
Boat switch panels ELEC-TRA-MATE® electric fishing reels Washdown industrial motor speed torque controls
Rotary Shaft Seals
SPECIFICATIONS
Material: HEXSEALS: Silicone rubber conforms ZZ-R-765 Class III, (unless otherwise specified) E-SEELS: Silicone rubber polymer type 1418 Mounting Nut: HEXSEALS: Brass, nickel-plated E-SEELS: Brass, black oxide Temperature Range: HEXSEALS: -94°F +400°F E-SEELS: -80°F +400°F Pressure Range: Exceeds internal 1500 external Operational Life: 50,000 actuations, minimum Shelf Life: excess years Resistant Salt spray, sunlight, ozone, weather, fungus most acids lubricating oils Military Approvals: Most HEXSEALS QPL-approved under MIL-B-5423 (see listing page Agency Recognition: E-SEELS HEXSEALS UL-listed Std. types 1-13, meet standards Installation: Please installation instructions page
Switches Potentiometers
HEXSEAL® E-SEEL® rotary shaft seals molded from high tear-strength silicone rubber bonded built-in mounting nut. Each seal surrounds rotary shaft forms watertight dust-tight seal against shaft front panel surface.
ORDER
Specify boot part number and, necessary, appropriate bushing adaptor part number (please page 14).
FIGURE Rotary Shaft Seals
Thread Size
/4-28NF2B /4-32NEF-2B /8-32NEF-2B /8-32NEF-2B /8-32NEF-2B /8-32NEF-2B /32-32NS-2B /2-32NS-2B /8-24NEF-2B /8-24NEF-2B /8-32NEF-2B
Figure
Height inch .219 5.56 .219 5.56 .219 5.56 .219 5.56 .219 5.56 .359 9.12 .219 5.56 .219 5.56 .219 5.56 .219 5.56 .219 5.56 Color* Gray Gray Gray Gray Gray Gray Gray Gray Gray Gray Black inch .375 .375 .500 .500 .500 .500 .625 .625 .750 .750 .500 9.53 9.53 12.70 12.70 12.70 12.70 15.88 15.88 19.05 19.05 12.70
E-SEEL
Shaft Size inch .125 3.18 .125 3.18 .125 3.18 .188 4.78 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .375 9.53 .500 12.70 .250 6.35
Flat
Military Part Number M5423/09-03 M5423/09-01 M5423/09-02 M5423/09-04 M5423/09-06 M5423/09-05
Boot Part Number N9042 N9040 N9030 N9030 3/16 N9030 N9033 N9060 N9063 N9065 N9065 C1332/40
HEXSEAL
*Other colors available. Please consult factory.
FIGURE RFI/EMI Shielded Rotary Shaft Seals
Shaft Size Height Flat Thread Size inch inch inch /4-32NF2B .125 3.18 .219 5.56 .375 9.53 /8-32NEF-2B .125 3.18 .219 5.56 .500 12.70 /8-32NEF-2B .250 6.35 .219 5.56 .500 12.70 /8-32NEF-2B .250 6.35 .359 9.12 .500 12.70 /32-32NS-2B .250 6.35 .219 5.56 .625 15.88 /8-24NEF-2B .375 9.53 .219 5.56 .750 19.05 /2-32NS-2B .250 6.35 .219 5.56 .625 15.88 /4-28NF-2B .125 3.18 .219 5.56 .375 9.53 /8-32NEF-2B .125 3.18 .531 13.49 .625 15.88 /8-32NEF-2B .250 6.35 .531 13.49 .625 15.88 *Other colors available. Please consult factory. Inactive designs. Standard RFI/EMI boots feature knitted Monel wire shields. Military Part Number M5423/09-09 M5423/09-07 M5423/09-08 M5423/09-14 M5423/09-10 M5423/09-11 M5423/09-12 Boot Part Number N9040 N9030 N9030 N9033 N9060 N9065 N9063 N9042 NLK9030 NLK9030
Figure
HEXSEAL
Color* Gray Gray Gray Gray Gray Gray Gray Gray Gray Gray
FIGURE Locking Rotary Shaft Seals
Shaft Size Height Thread Size inch inch /4-32NS-2B .125 3.18 .500 12.70 /8-32NS-2B .125 3.18 .531 13.49 /8-32NS-2B .250 6.35 .531 13.49 *Other colors available. Please consult factory. Flat inch .500 12.70 .625 15.88 .625 15.88 Lock O.D. inch .344 8.74 .469 11.91 .469 11.91 Military Part Number Boot Part Number NLK9040 NLK9030 NLK9030
Figure
HEXSEAL
Color* Gray Gray Gray
DIMENSIONS REFERENCE ONLY.
E-SEEL
E-SEEL
INSTALLATION INSTRUCTIONS
THREADED HEXSEAL E-SEEL BOOTS
IMPORTANT CAUTION STEP THREAD RULE DIMENSION threads (maximum) toggle pushbutton rotary shaft seals (except N5000 series).
Mounting Hole
Mounting Hole Panel Back-Up
threads (maximum) N5000 series.
Switch Housing
Switch Housing
proper installation these boots, follow these five sequential steps. EXTREMELY IMPORTANT that number threads switch/potentiometer bushing EXPOSED ABOVE FRONT PANEL SURFACE within recommendation (see chart above). Failure respect these maximums result boot damage (such tearing). STEP Remove front mounting from switch bushing. STEP threaded bushing through panel. STEP Adjust back-up allow specified number threads protrude past front panel (see Dimension above). STEP needed, install appropriate bushing adaptor. STEP Install switch boot place front mounting nut.
Mounting Hole
Panel Back-Up
Switch Potentiometer Housing
RECOMMENDED INSTALLATION TOOLS: point socket wrench. Spintite. Adjustable wrench (without serrated jaws).
Threaded Bushing Adaptors
Inside (Bushing) Thread Size (Class 3/8-32 15/32-32 1/2-32 15/32-32 1/2-24 5/8-24 5/8-24 3/4-32 3/4-20 Outside (Boot) Thread Size (Class 15/32-32 11/16-32 11/16-32 13/16-32 13/16-32 13/16-32 7/8-32 7/8-32 7/8-32 Part Number 2500/1/5* 2500/1/7 2500/1/10 2500/1/8 2500/1/9 2500/1/11 2500/1/12 2500/1/13* 2500/1/14*
Material: Plated Brass
*5/32" thick. Additional sizes, including metric, available. Please consult factory.
*Unless otherwise noted.

HEXSEALS E-SEELS Environmental Sealing Boots Switches Potentiomet

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