Watt Dual Output Quarter Brick DC/DC Converter RoHS Compliant 2.3

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Watt Dual Output Quarter Brick DC/DC Converter RoHS Compliant 2.3

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WPA60R48DC Series
Watt Dual Output Quarter Brick DC/DC Converter
RoHS Compliant 2.3" 1.45" 0.40" (58.42mm 36.83mm 10.16mm) Dual Outputs Output 1/Output Vdc: 1.5/1.0; 1.8/1.2; 2.2/1.5; 2.5/1.8; 3.3/1.2; 3.3/1.8; 3.3/2.5; 5.0/1.5; 5.0/3.3 Independently Regulated Outputs Input Range Industry Standard Pinouts andard Pino Input Output Filtering Outp tput Remote On/Off Function Through-Hole Mounting Meets Basic Insulation Requirements EN60950 UL/CUL 60950, EN60950 Approved Fixed Frequency Operation Minimum Load Requirements Hicc Hiccup Mode Output Over Current Protection Protec Self-re Self-resetting Over Voltage Protection
WPA60R48DC Series high performance DC/DC converters providing ding independent regulated outputs. maximum flexibility, power traded between outputs required. unit delivers high performance across line load conditions. WPA60R48DC Series assembled fully automated process using surface mount components increased reliability. DC-DC converter modules certified UL/CUL 60950,
designed meet CISPR22/ EN60950. EN6095 esigned
EN55022/FCC15J Class specs EN55022/FCC 22/FCC15J levels with external filtering. Other features include: Full Regulation Down Zero Load Undervoltage Lock-Out Auto-Start Internal Temperature Shutdown Auto-Reset Soft Start
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ISO9001
CERTIFIED
Remote On/Off (Available Positive Negative Logic) Over Current Protection Overvoltage Protection Output Voltage Adjust Both Outputs
PRODUCT SELECTION CHART
NOMINAL INPUT VOLTAGE (VDC) OUTPUT OUTPUT OUTPUT CURRENT LOAD 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 TYPICAL EFFICIENCY
MODEL WPA60R48D1510C* WPA60R48D1812C* WPA60R48D2215C* WPA60R48D2518C* WPA60R48D3312C* WPA60R48D3318C* WPA60R48D3325C* WPA60R48D0515C* WPA60R48D0533C*
LOAD(A)
Input current nominal input line 1.45A (Output Power 60W) *Models available with option (negative logic) Total output power exceed Watts
WPA60R48DC RoHS 08/2006
SPECIFICATIONS, MODELS
Specifications +25°C, Airflow 300LFM (1.5m/s) nominal input voltage unless otherwise specified.
PARAMETER
INPUT Voltage Range Reflected Ripple Current INPUT CONTROL Temperature Shutdown Temperature Hysteresis Quiescent Standby Current Undervoltage Lockout Undervoltage Shutdown
CONDITIONS
48V, Io=I Rated
UNITS
mApk-pk
INPUT
48VDC
32.5
SPECIFICATIONS
Specifications +25°C, Airflow 300LFM (1.5m/s) nominal input voltage unless otherwise specified. voltag othe
PARAMETER
ISOLATION Rated Voltage Resistance Capacitance Leakage Current OUTPUT Rated Power Voltage Setpoint Accuracy Temperature Coefficient Output Voltage (Over conditions voltage load temperature) Ripple Noise (NOTE Output Adjust Range Trim Trim Down Short Circuit Overcurrent Protection Capacitive Load Overvoltage Protection GENERAL Switching Frequency MTTF ML-HDBK-217 Ground Benign Package Weight TEMPERATURE Operation/Specification Storage Shutdown Temperature
CONDITIONS
2000 2000
UNITS
Fact onta
Mod10 1000
±1.5 ±0.005 10,000
Arms
%/°C mVp-p
GENERAL
20MHz
Circuit Stress Method +25° Unmodified Database 1,000,000
Temperature PCBTemperature Temperature
+120
+100 +125
NOTE Measured bandwidth across multi layer ceramic capacitor located approximately from output terminals.
Product: www.cd4power.com
WPA60R48DC
RoHS
08/2006
MECHANICAL
FUNCTIONS
+Vin Remote On/Off -Vin +Vout2 Return Trim +Vout1
NOTES: placement tolerance: +.010 material: Brass Finish: Tin/Lead over Nickel Converter weight: [24g]
ORDERING INFORMATION OFaDto RDERI NFORM RDERIN INFOR Find Model Number Model Numbers
WPA60R48D R48D Device Family Watt, Dual Output, Quarter Brick, 48VDC Input Range Model Number Selected from Product Selection Chart (above) 1.5V, 1.8V, 2.2V, 2.5V, 3.3V, 5.0V, 1.0V, 1.2V, 1.5V, 1.8V 2.5V, 3.3V Remote On/Off Logic Positive Logic Number Negative Logic RoHS Compliant WPA60R48D1510C WPA60R48D1812C WPA60R48D2215C WPA60R48D2518C WPA60R48D3312C WPA60R48D3318C WPA60R48D3325C WPA60R48D0515C WPA60R48D0533C WPA60R48D1510-1C WPA60R48D1812-1C WPA60R48D2215-1C WPA60R48D2518-1C WPA60R48D3312-1C WPA60R48D3318-1C WPA60R48D3325-1C WPA60R48D0515-1C WPA60R48D0533-1C
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Part Numbers
6064965 6064957 6064956 6064955 6064953 6064952 6064951 6064966 6064954 6064993 6064992 6064991 6064990 6064989 6064988 6064987 6064994 6064986
THROUGH-HOLE SOLDERING INFORMATION
These devices intended wave soldering manual soldering. They intended subject surface mount processes under circumstances. normal wave soldering process used with these devices where device subjected maximum wave temperature 260°C period more than seconds. Within this time temperature range, integrity device's plastic body will compromised internal temperatures within converter will exceed 175°C. Care should taken control manual soldering limits identical that wave soldering.
Product: www.cd4power.com
WPA60R48DC
RoHS
08/2006
APPLICATION NOTES
Operation
Output Voltage Trim Each WPA60C's output voltages simultaneously adjusted above below nominal point value indicated Product Data Sheet. shown Figure raise converter output voltage resistor must placed between Trim Return pin. Remote ON/OFF Function WPA60C equipped with primary ON/OFF used remotely turn converter system signal. input open-collector and/or open-drain compatible. positive logic model system logic signal will turn unit off. negative logic models system logic high signal will turn converter off. negative logic models where control signal will used ON/OFF should connected directly -Vin ensure proper operation. positive logic models where control signal will used ON/OFF should left open normal operation.
Vout1 Trim ON/OFF
Vout1 Trim
ON/OFF
WPA60C
(Top View) Return Vout2
Figure Trim Circuit
WPA60C
(Top View) Return Vout2
lower converter output voltage resistor must placed between Trim Vout1 shown Figure
Control Signal
Vout1 Trim ON/OFF
Figure Remote ON/OFF Control Circuit
WPA60C
(Top View) Return Vout2
Protective Functions
Temperature Shutdown over temperature shutdown feature WPA60C will cause unit shutdown typical temperature 120oC. This protective feature comprised thermistor unit control loop. temperature 120oC this circuit will cause into idle mode, resulting output from converter preventing damage converter components. When temperature unit drops below 120oC fault condition will clear converter will resume normal operation. cause over temperature condition identified corrected unit will continue cycle off.
Figure Trim Down Circuit resistance value required achieve desired amount positive/negative trim determined referring trim graph each model. trimming desired then Trim should left unconnected.
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WPA60R48DC
RoHS
08/2006
APPLICATION NOTES
Input Under-Voltage Shutdown nominal input voltage WPA60C 48Vdc. input voltage 32.5Vdc nominal unit will shutdown input under-voltage condition. input voltage less than 32.5V under-voltage sensing circuit will send signal causing into idle mode. This will result output from converter, protecting unit from high input current condition. When input voltage returns level above 32.5V unit will return normal operation. unit will typically turn input voltage 34.5V nominal indicated Product Data Sheet. This hysterisis designed into protective circuit prevent excessive cycling converter. Over-Current Protection protect against fault short-circuit conditions output, each module equipped with current-limiting circuitry designed provide continuous protection. After reaching current limit point (typically above rated output current), voltage will range between rated value zero, depending upon amount overload. unit will remain operation continuously during this period down short-circuit condition. Once short overload been eliminated, output voltage will return normal without cycling input power.
Performance Characterization
Thermal Derating Maximum ouput current ambient temperature various airflow rates been determined each model WPA60C. From these graphs, combination maximum ambient temperature minimum airflow select output current combinations determined. Each model analyzed maximum allowable output power over ambient temperature range 85oC airflows 600LFM. each case maximum allowable power given airflow ambient temperature defined point which known component reaches individual temperature limit. Efficiency Efficiency data each model determined function Load Current Input Voltage. Efficiency Load Current measured ambient temperature 25oC, airflow 300LFM with input voltage 48Vdc. Efficiency Input Voltage measured ambient temperature 25oC, airflow 300LFM rated load. Graphs each model provided their respective section. Start-Up, ON/OFF Transient Response each model, waveforms provided showing output voltage response timing input voltage power up/down, Remote ON/OFF state change load current transient responses. Separate traces provided showing on/off timing sequence outputs relative another. Output voltage transient responses provided step load changes 100% rated load current 100% rated load. Waveforms each model provided their respective section.
Safety WPA60C meets safety requirements 60950 EN60950. Additionally, converter meets CISPR22/ EN55022/ FCC15J Class specs levels with external filtering.
Product: www.cd4power.com
WPA60R48DC
RoHS
08/2006
PERFORMANCE CURVES: WPA60R48D0533C WPA60R48D0533-1C
MODEL WPA60R48D0533C
Efficiency Output Current
+250C
Efficiency Input Voltage
+250C
Trim Graph
Trim Down Graph
Turn Time (VIN VOUT)
Rise Time
Time Scale 50ms/div Product: www.cd4power.com
Time Scale s/div
WPA60R48DC
RoHS
08/2006
PERFORMANCE CURVES: WPA60R48D0533C WPA60R48D0533-1C
Turn Time (VIN VOUT)
Primary Time (Primary Remote VOUT)
ON/OFF
Time Scale s/div
Time Scale 10ms/div
(5.0Vdc) Transient Response 100% Load Step
(5.0Vdc) Transient Response 100% Load Step
Voltage Scale 100mV/div; Time Scale s/div di/dt 0.2A/
Voltage Scale 100mV/div; Time Scale s/div di/dt 0.2A/
(3.3Vdc) Transient Response 100% Load Step
(3.3Vdc) Transient Response 100% Load Step
Voltage Scale 50mV/div; Time Scale s/div di/dt 0.2A/ Product: www.cd4power.com
Voltage Scale 50mV/div; Time Scale s/div di/dt 0.2A/
WPA60R48DC
RoHS
08/2006
PERFORMANCE CURVES: WPA60R48D0515C WPA60R48D0515-1C
MODEL WPA60R48D0515C
Efficiency Output Current
+250C
Efficiency Input Voltage
+250C
Trim Graph
Trim Down Graph
Turn Time (VIN VOUT)
Rise Time
Time Scale 50ms/div
Time Scale 1ms/div
Product: www.cd4power.com
WPA60R48DC
RoHS
08/2006
PERFORMANCE CURVES: WPA60R48D0515C WPA60R48D0515-1C
Turn Time (VIN VOUT) Primary Time (Primary Remote VOUT)
ON/OFF
Time Scale s/div
Time Scale 2ms/div
(5.0Vdc) Transient Response 100% Load Step
(5.0Vdc) Transient Response 100% Load Step
Voltage Scale 100mV/div; Time Scale s/div di/dt 0.2A/
Voltage Scale 100mV/div; Time Scale s/div di/dt 0.2A/
(1.5Vdc) Transient Response 100% Load Step
(1.5Vdc) Transient Response 100% Load Step
Voltage Scale 100mV/div; Time Scale s/div di/dt 0.2A/ Product: www.cd4power.com
WPA60R48DC RoHS
Voltage Scale 100mV/div; Time Scale s/div di/dt 0.2A/
08/2006
PERFORMANCE CURVES: WPA60R48D3325C WPA60R48D3325-1C
MODEL WPA60R48D3325C
Efficiency Output Current
+250C
Efficiency Input Voltage
+250C
Trim Graph
Trim Down Graph
Turn Time (VIN VOUT)
Rise Time
Time Scale 50ms/div
Time Scale 1ms/div
Product: www.cd4power.com
WPA60R48DC
RoHS
08/2006
PERFORMANCE CURVES: WPA60R48D3325C WPA60R48D3325-1C
Turn Time (VIN VOUT) Primary Time (Primary Remote VOUT)
ON/OFF
Time Scale s/div
Time Scale 2ms/div
(3.3Vdc) Transient Response 100% Load Step
(3.3Vdc) Transient Response 100% Load Step
Voltage Scale 100mV/div; Time Scale s/div di/dt 0.2A/
Voltage Scale 100mV/div; Time Scale s/div di/dt 0.2A/
(2.5Vdc) Transient Response 100% Load Step
(2.5Vdc) Transient Response 100% Load Step
Voltage Scale 50mV/div; Time Scale s/div di/dt 0.2A/ Product: www.cd4power.com
WPA60R48DC RoHS
Voltage Scale 50mV/div; Time Scale s/div di/dt 0.2A/
08/2006
PERFORMANCE CURVES: WPA60R48D3318C WPA60R48D3318-1C
Efficiency Output Current
+250C
Efficiency Input Voltage
+250C
Trim Graph
Trim Down Graph
Turn Time (VIN VOUT)
Rise Time
Time Scale 100ms/div Product: www.cd4power.com
WPA60R48DC RoHS 08/2006
Time Scale 1ms/div
PERFORMANCE CURVES: WPA60R48D3318C WPA60R48D3318-1C
Turn Time (VIN VOUT) Primary Time (Primary Remote VOUT)
ON/OFF
Time Scale s/div
Time Scale 2ms/div
(3.3Vdc) Transient Response 100% Load Step
(3.3Vdc) Transient Response 100% Load Step
Voltage Scale 100mV/div; Time Scale s/div di/dt 0.2A/
Voltage Scale 100mV/div; Time Scale s/div di/dt 0.2A/
(1.8Vdc) Transient Response 100% Load Step
(1.8Vdc) Transient Response 100% Load Step
Voltage Scale 50mV/div; Time Scale s/div di/dt 0.2A/ Product: www.cd4power.com
WPA60R48DC RoHS 08/2006
Voltage Scale 50mV/div; Time Scale s/div di/dt 0.2A/
PERFORMANCE CURVES: WPA60R48D3312C WPA60R48D3312-1C
Efficiency Output Current
+250C
Efficiency Input Voltage
+250C
Trim Graph
Trim Down Graph
Turn Time (VIN VOUT)
Rise Time
Time Scale 100ms/div
Time Scale 1ms/div
Product: www.cd4power.com
WPA60R48DC
RoHS
08/2006
PERFORMANCE CURVES: WPA60R48D3312C WPA60R48D3312-1C
Turn Time (VIN VOUT)
Primary Time (Primary Remote VOUT)
ON/OFF
Time Scale s/div
Time Scale 2ms/div
(3.3Vdc) Transient Response 100% Load Step
(3.3Vdc) Transient Response 100% Load Step
Voltage Scale 100mV/div; Time Scale s/div di/dt 0.2A/
Voltage Scale 100mV/div; Time Scale s/div di/dt 0.2A/
(1.2Vdc) Transient Response 100% Load Step
(1.2Vdc) Transient Response 100% Load Step
Voltage Scale 50mV/div; Time Scale s/div di/dt 0.2A/ Product: www.cd4power.com
WPA60R48DC RoHS 08/2006
Voltage Scale 50mV/div; Time Scale s/div di/dt 0.2A/
PERFORMANCE CURVES: WPA60R48D2518C WPA60R48D2518-1C
Efficiency Output Current
+250C
Efficiency Input Voltage
+250C
Trim Graph
Trim Down Graph
Turn Time (VIN VOUT)
Rise Time
Time Scale 100ms/div
Time Scale 2ms/div
Product: www.cd4power.com
WPA60R48DC
RoHS
08/2006
PERFORMANCE CURVES: WPA60R48D2518C WPA60R48D2518-1C
Turn Time (VIN VOUT)
Primary Time (Primary Remote VOUT)
ON/OFF
Time Scale s/div
Time Scale 2ms/div
(2.5Vdc) Transient Response 100% Load Step
(2.5Vdc) Transient Response 100% Load Step
Voltage Scale 100mV/div; Time Scale s/div di/dt 0.2A/
Voltage Scale 100mV/div; Time Scale s/div di/dt 0.2A/
(1.8Vdc) Transient Response 100% Load Step
(1.8Vdc) Transient Response 100% Load Step
Voltage Scale 50mV/div; Time Scale s/div di/dt 0.2A/ Product: www.cd4power.com
WPA60R48DC RoHS 08/2006
Voltage Scale 50mV/div; Time Scale s/div di/dt 0.2A/
PERFORMANCE CURVES: WPA60R48D2215C WPA60R48D2215-1C
Efficiency Output Current
+250C
Efficiency Input Voltage
+250C
Trim Graph
Trim Down Graph
Turn Time (VIN VOUT)
Rise Time
Time Scale 50ms/div Product: www.cd4power.com
Time Scale 1ms/div
WPA60R48DC
RoHS
08/2006
PERFORMANCE CURVES: WPA60R48D2215C WPA60R48D2215-1C
Turn Time (VIN VOUT)
Primary Time (Primary Remote VOUT)
ON/OFF
Time Scale s/div
Time Scale 2ms/div
(2.2Vdc) Transient Response 100% Load Step
(2.2Vdc) Transient Response 100% Load Step
Voltage Scale 200mV/div; Time Scale s/div di/dt 0.2A/
Voltage Scale 200mV/div; Time Scale s/div di/dt 0.2A/
(1.5Vdc) Transient Response 100% Load Step
(1.5Vdc) Transient Response 100% Load Step
Voltage Scale 50mV/div; Time Scale s/div di/dt 0.2A/ Product: www.cd4power.com
WPA60R48DC RoHS 08/2006
Voltage Scale 50mV/div; Time Scale s/div di/dt 0.2A/
PERFORMANCE CURVES: WPA60R48D1812C WPA60R48D1812-1C
Efficiency Output Current
+250C
Efficiency Input Voltage
+250C
Trim Graph
Trim Down Graph
Turn Time (VIN VOUT)
Rise Time
Time Scale 50ms/div
Time Scale 1ms/div
Product: www.cd4power.com
WPA60R48DC
RoHS
08/2006
PERFORMANCE CURVES: WPA60R48D1812C WPA60R48D1812-1C
Turn Time (VIN VOUT) Primary Time (Primary Remote VOUT)
ON/OFF
Time Scale s/div
Time Scale 5ms/div
(1.8Vdc) Transient Response 100% Load Step
(1.8Vdc) Transient Response 100% Load Step
Voltage Scale 100mV/div; Time Scale s/div di/dt 0.2A/
Voltage Scale 100mV/div; Time Scale s/div di/dt 0.2A/
(1.2Vdc) Transient Response 100% Load Step
(1.2Vdc) Transient Response 100% Load Step
Voltage Scale 20mV/div; Time Scale s/div di/dt 0.2A/ Product: www.cd4power.com
WPA60R48DC RoHS 08/2006
Voltage Scale 20mV/div; Time Scale s/div di/dt 0.2A/
PERFORMANCE CURVES: WPA60R48D1510C WPA60R48D1510-1C
Efficiency Output Current
+250C
Efficiency Input Voltage
+250C
Trim Graph
Trim Down Graph
Turn Time (VIN VOUT)
Rise Time
Time Scale 50ms/div
Time Scale 1ms/div
Product: www.cd4power.com
WPA60R48DC
RoHS
08/2006
PERFORMANCE CURVES: WPA60R48D1510C WPA60R48D1510-1C
Turn Time (VIN VOUT) Primary Time (Primary Remote VOUT)
ON/OFF
Time Scale s/div
Time Scale 2ms/div
(1.5Vdc) Transient Response 100% Load Step
(1.5Vdc) Transient Response 100% Load Step
Voltage Scale 100mV/div; Time Scale s/div di/dt 0.2A/
Voltage Scale 100mV/div; Time Scale s/div di/dt 0.2A/
(1.0Vdc) Transient Response 100% Load Step
(1.0Vdc) Transient Response 100% Load Step
Voltage Scale 50mV/div; Time Scale s/div di/dt 0.2A/ Product: www.cd4power.com
WPA60R48DC RoHS 08/2006
Voltage Scale 50mV/div; Time Scale s/div di/dt 0.2A/
THERMAL DERATING CURVES
Thermal Derating (WPA60R48D0533C)
Thermal Derating (WPA60R48D0515C)
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WPA60R48DC
RoHS
08/2006
THERMAL DERATING CURVES
Thermal Derating (WPA60R48D3325C)
Product: www.cd4power.com
WPA60R48DC
RoHS
08/2006
THERMAL DERATING CURVES
Thermal Derating (WPA60R48D3318C)
Product: www.cd4power.com
WPA60R48DC
RoHS
08/2006
THERMAL DERATING CURVES
Thermal Derating (WPA60R48D3312C)
Product: www.cd4power.com
WPA60R48DC
RoHS
08/2006
THERMAL DERATING CURVES
Thermal Derating (WPA60R48D2518C)
Product: www.cd4power.com
WPA60R48DC
RoHS
08/2006
THERMAL DERATING CURVES
Thermal Derating (WPA60R48D2215C)
Product: www.cd4power.com
WPA60R48DC
RoHS
08/2006
THERMAL DERATING CURVES
Thermal Derating (WPA60R48D1812C)
Product: www.cd4power.com
WPA60R48DC
RoHS
08/2006
THERMAL DERATING CURVES
Thermal Derating (WPA60R48D1510C)
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Power Electronics Division, Americas 3400 Britannia Drive, Tucson, Arizona 85706 Tel: 800.547.2537 Fax: 520.295.4197
data, prices, descriptions specifications presented herein subject revision Technologies, Inc. without notice. While such information believed accurate indicated herein, Technologies, Inc. makes warranty hereby disclaims warranties, express implied, with regard accuracy completeness such information. Further, because product(s) featured herein used under conditions beyond control, Technologies, Inc. hereby disclaims warranties, either express implied, concerning fitness suitability such product(s) particular specific application arising from course dealing usage trade. user solely responsible determining suitability product(s) featured herein user's intended purpose user's specific application. Technologies, Inc. does warrant recommend that products used life support aviation aerospace applications.
Product: www.cd4power.com
WPA60R48DC
RoHS
08/2006

Watt Dual Output Quarter Brick DC/DC Converter RoHS Compliant 2.3

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