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LARGE SCREW TERMINAL ALUMINUM CAPACITORS vishay vsD-Db0078-0
Top Searches for this datasheetLARGE SCREW TERMINAL ALUMINUM CAPACITORS vishay vsD-Db0078-0810 Notes: Tonavigate: tothedatasheet. d)Usetheadobe ®acrobat ®pagefunctioninthebrowserbar. ®acrobat ®search function. Discrete Semiconductors Passive Components World's Largest Manufacturers large screw terminal aluminum capacitors DATA semiconductors rectifiers Schottky (single, dual) Standard, Fast, ultra-Fast Recovery (single, dual) Bridge Superectifier Sinterglass Avalanche Diodes HigH-power diodes tHyristors High-Power Fast-Recovery Diodes Phase-Control Thyristors Fast Thyristors small-signal diodes Schottky Switching (single, dual) Tuner/Capacitance (single, dual) Bandswitching optoelectronics Emitters Detectors, Receiver Modules Optocouplers Solid-State Relays Optical Sensors LEDs 7-Segment Displays Infrared Data Transceiver Modules Custom Products Power Analog Switches Transmitter Receiver Modules Optoelectronics modules Power Modules (contain power diodes, thyristors, MOSFETs, IGBTs) DC/DC Converters PRODuCT LISTINGS Zener suppressor diodes Zener (single, dual) (TRANSZORB®, Automotive, ESD, Arrays) fets Low-Voltage TrenchFET® Power MOSFETs High-Voltage TrenchFET® Power MOSFETs High-Voltage Planar MOSFETs JFETs passive components resistive products Foil Resistors Film Resistors Metal Film Resistors Thin Film Resistors Thick Film Resistors Metal Oxide Film Resistors Carbon Film Resistors Wirewound Resistors Power Metal Strip® Resistors Chip Fuses Variable Resistors Cermet Variable Resistors Wirewound Variable Resistors Conductive Plastic Variable Resistors Networks/Arrays Non-Linear Resistors Thermistors Thermistors Varistors magnetics Inductors Transformers capacitors Tantalum Capacitors Molded Chip Tantalum Capacitors Coated Chip Tantalum Capacitors Solid Through-Hole Tantalum Capacitors Tantalum Capacitors Ceramic Capacitors Multilayer Chip Capacitors Disc Capacitors Film Capacitors Power Capacitors Heavy-Current Capacitors Aluminum Capacitors Silicon Capacitors strain gage transducers stress analysis systems PhotoStress® Strain Gages Load Cells Force Transducers Instruments Weighing Systems Specialized Strain Gage Systems Large Screw Terminal Aluminum Capacitors Vishay BCcomponents Austria GmbH Ebentaler Strasse A-9021 Klagenfurt Austria Phone: 3834 Fax: 3834 www.vishay.com Vishay BCcomponents Nederland B.V. Ceintuurbaan NL-8022 Zwolle Netherlands Phone: 4575 Fax: 4575 www.vishay.com Vishay Electronic GmbH Geheimrat-Rosenthal-Strasse D-95100 Selb Germany Phone: 9287 Fax: 9287 70435 www.vishay.com DISCLAIMER product specifications data subject change without notice. Vishay Intertechnology, Inc., affiliates, agents, employees, persons acting their behalf (collectively, "Vishay"), disclaim liability errors, inaccuracies incompleteness contained herein other disclosure relating product. Vishay disclaims liability arising application product described herein information provided herein maximum extent permitted law. product specifications expand otherwise modify Vishay's terms conditions purchase, including limited warranty expressed therein, which apply these products. license, express implied, estoppel otherwise, intellectual property rights granted this document conduct Vishay. products shown herein designed medical, life-saving, life-sustaining applications unless otherwise expressly indicated. Customers using selling Vishay products expressly indicated such applications entirely their risk agree fully indemnify Vishay damages arising resulting from such sale. Please contact authorized Vishay personnel obtain written terms conditions regarding products designed such applications. Product names markings noted herein trademarks their respective owners. Table Contents Vishay Large Screw Terminal Aluminum Capacitors Alphabetical Index Replacement Table Selection Chart. VISHAY BCcomponents Introduction Product Safety Tests Requirements Product Coding Quality Flowchart PMG-Sl Power Miniaturized General Purpose Snap-In, PUM-Sl Power Ultra Miniature Snap-In, Voltage, PUM-Sl Power Ultra Miniature Snap-In, High Voltage, PGP-Sl Power General Purpose Snap-In, 056/057 PSM-Sl Power Standard Miniature Snap-In, PHR-Sl Power High Ripple Current Snap-In, High Voltage, PME-Sl Power Miniaturized Economy Long Life Snap-In, PUL-SI Power Ultra Long Life Snap-In, PUL-Sl Power Ultra Long Life Snap-In, PUL-Sl Power Ultra Long Life Snap-In, PEL-Sl Power Economy Long Life Snap-In, 058/059 PLL-SI Power Long Life Snap-In, Mounting Accessories 050/052 PED-PW Power Eurodin Printed Wiring, 051/053 PEC-PW Power Economic Printed Wiring, PLL-4TSI Power Long Life 4-Terminal Snap-In, PLL-4TSI Power Long Life 4-Terminal Snap-In, 162/163 PLL-PW Power Long Life Printed Wiring, PGP-ST Power General Purpose Screw Terminals, 101/102 PHR-ST Power High Ripple Current Screw Terminals, PED-ST Power Eurodin Screw Terminals, PHL-ST Power High Ripple Current Long Life Screw Terminals, VISHAY ROEDERSTEIN Introduction Snap-In, Snap-In, Snap-In, Long Life, Solder Pin, Solder Lug, Solder Pin, Solder Lug, Solder Pin, VISHAY SPRAGUE Snap-In, Snap-In, General Purpose, 82DA Snap-In, General Purpose, Snap-In, 81DA Snap-In, 36DY Screw Terminals, General Purpose, 36D, 36DE, 36DX. Screw Terminals, Powerlytic®, 36DA Screw Terminals, °C/95 E-Series Values Standard Series Values Decade Resistance Capacitances Revision: 07-Jan-09 www.vishay.com Alphabetical Index Vishay BRAND BCcomponents Roederstein Sprague PRODUCT DESIGNATION 030/031 042/043 AHH-ELB 042/043 AMH-ELB 050/052 PED-PW 051/053 PEC-PW 056/057 PSM-SI 058/059 PLL-SI PUL-SI PMG-SI PME-SI PLL-4TSI PLL-4TSI 101/102 PHR-ST PHL-ST PED-ST AHT-DIN SAL-A SAL-RPM 132/133 ALL-DIN R148 PUM-SI PUM-SI PUL-SI PUL-SI 162/163 PLL-PW PGP-SI PHR-SI PEL-SI www.vishay.com DESCRIPTION CODE DATA BOOK Radial Axial (VSE-DB0111-0810) Large Screw Terminal (VSE-DB0078-0810) CODE S.R.A PAGE BRAND DATA BOOK S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A Radial Leakage Current, Axial Standard Miniature, Axial Standard, Radial Semi Professional, Radial Standard Ultra Miniature, Axial Standard, High Voltage, Axial High Temp. High Voltage Electronic Lighting Ballast, Axial Miniature High Voltage Electronic Lighting Ballast, Radial Miniature Long Life, Power Eurodin Printed Wiring, Power Economic Printed Wiring, Power Standard Miniature Snap-In, Power Long Life Snap-In, Power Ultra Long Life Snap-In, Power Miniaturized General Purpose Snap-In, Power Miniaturized Economy Long Life Snap-In, Power Long Life 4-Terminal Snap-In, Power Long Life 4-Terminal Snap-In, Radial Profile, Power High Ripple Current Screw Terminals, Power High Ripple Current Long Life Screw Terminals, Power Eurodin Screw Terminals, Radial Long Life, Axial Smallest Diameter, Axial, High Temperature, Axial High Temperature, Based, Axial High temperature, High Ripple Current, Axial, Solid, Solid Aluminum Radial Pearl Miniature, Axial Long-Life, Based, Radial Profile, Radial Very Impedance, Axial Miniature Long-Life, Long Life, High Temperature, Radial High Temperature Miniature, Ultra High Volume, Semi-Professional, SMD, Long Life Impedance, Radial Miniature, Impedance, Radial Miniature, High Voltage, Long Life, Power Ultra Miniature Snap-In, Voltage, Power Ultra Miniature Snap-In, High Voltage, Power Ultra Long Life Snap-In, Power Ultra Long Life Snap-In, Power Long Life Printed Wiring, High Temperature Solid Electrolyte, Double Layer Capacitors, Power General Purpose Snap-In, Power High Ripple Current Snap-In, High Voltage, Power Economy Long Life Snap-In, Axial General Purpose Miniature, Revision: 05-Sep-08 Alphabetical Index Vishay PRODUCT DESIGNATION 36D, 36DE, 36DX 36DA 36DY 500D PGP-ST 510D 510DX 511D 515D 516D 517D 600D 601D 604D 610D 630D 672D 678D 757D 81DA 82DA 94SA 94SC 94SH 94SL 94SP 94SS 94SVP 94SVPD EKSU ATOM® U673D U674D DESCRIPTION Screw Terminals, Powerlytic®, Screw Terminals, °C/95 Screw Terminals, General Purpose, Axial, Powerlytic®, Axial, General Purpose Miniature, Power General Purpose Screw Terminals, Radial, Miniature, Leakage, Radial, Miniature, Radial, General Purpose, Miniature, Radial, Miniature, Axial, Miniature, Radial, General Purpose, Miniature, Axial, General Purpose, Axial, Miniature, High Reliability, Axial, Miniature, Axial, 4-Terminal, Axial, Miniature, Non-Polar, Axial, Miniature, Radial, Miniature, Impedance, Radial, Miniature, Radial, Miniature, Long Life, Snap-In, Snap-In, Snap-In, Snap-In, General Purpose, Snap-In, General Purpose, Radial, Miniaturized, Organic Electrolyte, Radial, Standard, Organic Electrolyte, Radial, Long Life, Organic Electrolyte, Radial, Profile, Organic Electrolyte, Radial, ESR, Organic Electrolyte, Radial, Miniaturized, Organic Electrolyte, SMD, Organic Electrolyte, SMD, Organic Electrolyte, SMD, Standard, SMD, Impedance, SMD, Standard, Radial, Miniature, Radial, Miniature, Radial, Impedance, Radial, Leakage, Radial, High Temperature,125 Radial, Polarized, Radial, Lighting Ballast, Radial, Extra Impedance, Solder Lug, Snap-In Long Life, Solder Pin, Snap-In, Solder Lug, Snap-In, Solder Pin, Solder Lug, Axial, Little-Lytic®, Axial, Standard Miniature, Radial, PAGE BRAND DATA BOOK S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A S.R.A www.vishay.com Revision: 05-Sep-08 Replacement Table Vishay REPLACEMENT SERIES TABLE WITHDRAWN SERIES ORDERING CODE MALTEYE. MALTEYM. MALTEYP. MALIEYS. MALIEYS. FORMER PARTNUMBER 2222 2222 2222 2222 2222 2222 2222 2222 2222 2222 2222 2222 2222 2222 2222 2222 3148. 3173. 3186. 3188. 3191. 3198. 3199. 3500. EYE. EYM. EYP. EYS. EYS. DESIGN REMARK REPLACEMENT SERIES 056/057 PSM-SI 056/057 PSM-SI 101/102 PHR-ST 101/102 PHR-ST 101/102 PHR-ST 101/102 PHR-ST 101/102 PHR-ST 101/102 PHR-ST PED-ST 101/102 PHR-ST 101/102 PHR-ST 101/102 PHR-ST Contact sales Contact sales Contact sales Contact sales Contact sales 101/102 PHR-ST 101/102 PHR-ST 101/102 PHR-ST 101/102 PHR-ST PHL-ST 101/102 PHR-ST replacement 101/102 PHR-ST 101/102 PHR-ST 101/102 PHR-ST PMG-SI Snap-In Snap-In Screw Terminal Screw Terminal Screw Terminal Screw Terminal Screw Terminal Screw Terminal Screw Terminal Screw Terminal Screw Terminal Screw Terminal Terminal Snap-In Terminal Snap-In Terminal Snap-In Terminal Snap-In Screw Terminal Screw Terminal Screw Terminal Screw Terminal Screw Terminal Screw Terminal Screw Terminal Screw Terminal Screw Terminal Screw Terminal Screw Terminal Snap-In Snap-In General purpose, General purpose, General purpose, General purpose, General purpose, General purpose, General purpose, General purpose, Long Life, Long Life, Long Life, Long Life, Long Life, Long Life, Long Life, Long Life, High Ripple Long Life, General purpose, General purpose, General purpose, General purpose, General purpose, Motor Start General purpose, General purpose, General purpose, General purpose General purpose www.vishay.com technical questions, contact: aluminumcaps@vishay.com Document Number: 28374 Revision: 27-Aug-08 Selection Chart Vishay Large Screw Terminal Series Standard Ranges, SNAP-IN 056/057 PSM-SI PGP-SI 058/059 PLL-Sl PEL-Sl High CU/Vol PUL-Sl PUL-Sl PUL-Sl PME-Sl 81DA PUM-SI PUM-SI PMG-Sl 82DA Larger Size, SOLDER PIN/SOLDER PLL-4TSl PLL-4TSl 051/053 PEC-PW 050/052 PED-PW High Ripple Current PHR-Sl 162/163 PLL-PW Larger Size, SCREW TERMINAL PGP-ST 101/102 PHR-ST PED-ST 36DY 36D, 36DE, 36DX 36DA PHL-ST Document Number: 28381 Revision: 20-Aug-08 technical questions, contact: aluminumcaps@vishay.com www.vishay.com Vishay www.vishay.com Contents Introduction Product Safety Tests Requirements Product Coding Vishay BCcomponents Quality Flowchart PMG-Sl PUM-Sl PUM-Sl PGP-Sl 056/057 PSM-Sl PHR-Sl PME-Sl PUL-Sl PUL-Sl PUL-Sl PEL-Sl 058/059 PLL-Sl Mounting Accessories 050/052 PED-PW 051/053 PEC-PW PLL-4TSl PLL-4TSl 162/163 PLL-PW. PGP-ST 101/102 PHR-ST PED-ST PHL-ST Introduction Vishay BCcomponents Aluminum Capacitors TRANSLATION TECHNICAL TERMS SOME IMPORTANT TERMS Ambient temperature (Tamb) Assessment level Axial terminations Capacitance Charge Climatic category Dimensions Discharge Dissipation factor (tan Endurance Equivalent series resistance (ESR) Equivalent series inductance (ESL) Failure rate Frequency General purpose grade Impedance Leadless Leakage current (Il) Long life grade Method Mounting visible damage Open circuit Mounting hole diagram Rated capacitance (CR) Rated voltage (UR) Recovery Forming voltage (UF) Requirements Reverse voltage (Urev) Ripple current (IR) Short circuit Surface mounting device (SMD) Surge voltage (US) Terminal pitch Terminations Useful life Visual examination TERMES IMPORTANTES ambiante niveau d'assurance sorties axiales charge climatique dimensions tangente l`angle pertes endurance inductance taux usage sans fils courant fuite longue montage aucun dommage circuit ouvert dessin montage nominale tension nominale reprise tension formation exigences tension inverse courant court-circuit composant pour montage surface surtension distance entre connections sorties examen visuel EINIGE WICHTIGE BEGRIFFE Umgebungstemperatur axiale laden Klimakategorie entladen Verlustfaktor Serienwiderstand Ausfallrate Frequenz allgemeine Anforderungen Scheinwiderstand, Impedanz unbedrahtet Reststrom Anforderungen Verfahren Montage keine sichtbaren Unterbrechung Bohrungsraster Nennspannung Nachbehandlung Formierspannung Anforderungen Umpolspannung Wechselstrom Bauelement Spitzenspannung Brauchbarkeitsdauer Sichtkontrolle www.vishay.com technical questions, contact: aluminumcaps@vishay.com Document Number: 28356 Revision: 18-Aug-08 Introduction Aluminum Capacitors Vishay BCcomponents CAPACITOR PRINCIPLES essential property capacitor store electrical charge. amount electrical charge capacitor proportional applied voltage (U). relationship these parameters Q=CxU where: charge coulombs capacitance farads voltage volts value capacitance directly proportional (anode) surface area inversely proportional thickness dielectric layer, thus: where: absolute permittivity (8.85 10-12 F/m) relative dielectric constant (dimensionless) surface area (m2) thickness dielectric (oxide layer aluminum capacitors) (m). ENERGY CONTENT CAPACITOR energy content capacitor given dielectric anode cathode NON-POLAR Fig.1 Equivalent circuit ideal capacitor dielectric layer cathode anode electrolyte current supply Rins aluminum foil (highly etched) RESR LESL aluminum foil Al2O3 Al2O3 electrolyte absorbing paper (spacer) POLAR Anode electrode: valve effect metal: aluminum. Dielectric: Al2O3 Cathode electrode, solid non-solid electrolyte depending technology: non-solid: electrolyte, spacer aluminum foil solid: solid electrolyte (e.g. manganese dioxide), graphite silver epoxy Fig.2 Equivalent circuit aluminum capacitor Document Number: 28356 Revision: 18-Aug-08 technical questions, contact: aluminumcaps@vishay.com www.vishay.com Introduction Vishay BCcomponents ELECTRICAL BEHAVIOR Characteristics aluminum capacitors vary with temperature, time applied voltage. ripple current capability Aluminum Capacitors frequency frequency leakage current frequency temperature frequency C/C0 Z/Z0 ESR0 leakage current load time leakage current temperature voltage failure rate ESR/Z temperature ripple current capability failure rate temperature rated voltage Fig.3 Typical variation electrical parameters function frequency, ambient temperature, voltage time www.vishay.com technical questions, contact: aluminumcaps@vishay.com Document Number: 28356 Revision: 18-Aug-08 Introduction Aluminum Capacitors Vishay BCcomponents CONSTRUCTION Examples Wound cell, consisting Aluminum foil anode with aluminum oxide dielectric Paper spacer impregnated with electrolyte Aluminum foil cathode Flattened cathode lead Aluminum can, fully covered with insulating foil Solvent-resistant shrink sleeves gives high insulation resistance Aluminum Wound cell: Aluminum foil anode with aluminum oxide dielectric Paper space impregnated with electrolyte Aluminum foil cathode High-quality low-resistance laser weld between connections anode/cathode.This means Flattened anode lead Special design that insertion forces connections stress windings mechanically Non-porous, teflon coated hard paper disc rubber insert optimum seal Snap-in connections fast assembly Base plate Rubber sealing Aluminum connection part Fig.7 Large Aluminum, snap-in Fig.4 Surface Mount Device (vertical style) Aluminum Epoxy resin Insulating sleeve Wound cell, consisting Aluminum foil anode with aluminum oxide dielectric Paper spacer impregnated with electrolyte Aluminum foil cathode Rubber sealing Aluminum connection part Anode cathode lead, plated Terminals Synthetic disc sealed rubber gasket Cathode connection: Etched Aluminum Silver epoxy graphite covered with Al2O3 Anode lead manganese dioxide (dielectric) Cone-shaped flange Cathode lead Fig.8 Solid Aluminum (SAL), radial Fig.5 Radial Aluminum Pressure relief Aluminum Cathode lead Paper spacer impregnated with electrolyte Sealing disc Winding high purity etched aluminum electrolyte impregnated paper spacer Multi-welded connections Blue insulating sleeve Cathode foil welded bottom Aluminum foil anode with aluminum oxide dielectric Solvent resistant insulating sleeve Anode lead Aluminum foil cathode Bolt mounting (optional) Fig.6 Axial Aluminum Fig.9 Large Aluminum, screw terminal Document Number: 28356 Revision: 18-Aug-08 technical questions, contact: aluminumcaps@vishay.com www.vishay.com Introduction Vishay BCcomponents DEFINITIONS ELECTRICAL PARAMETERS Sequence measurement tests accordance with "IEC 60384-4": Leakage current (IL) Capacitance (CR) Dissipation factor (tan Impedance Aluminum Capacitors VOLTAGE RATED VOLTAGE (UR) maximum voltage, peak value pulse voltage which applied continuously capacitor temperature between lower category temperature rated temperature. CATEGORY VOLTAGE (UC) maximum voltage which applied continuously capacitor upper category temperature. TEMPERATURE DERATED VOLTAGE temperature derated voltage maximum voltage that applied continuously capacitor, temperature between rated temperature upper category temperature. RIPPLE VOLTAGE (URPL) alternating voltage applied, provided that peak voltage resulting from alternating voltage, when superimposed voltage, does exceed value rated voltage fall under that ripple current exceeded. REVERSE VOLTAGE (UREV) maximum voltage applied reverse polarity direction capacitor terminations. SURGE VOLTAGE (US) maximum instantaneous voltage which applied terminations capacitor specified time temperature within category temperature range. ESR) CAPACITANCE CAPACITANCE ALUMINUM CAPACITOR capacitance equivalent circuit, having capacitance, resistance inductance series, measured with alternating current approximately sinusoidal waveform specified frequency; refer Fig.10. Standard measuring frequencies aluminum capacitors Fig.10 equivalent circuit aluminum capacitor CAPACITANCE ALUMINUM CAPACITOR (FOR TIMING CIRCUITS) capacitance given amount charge which stored capacitor rated voltage (UR). capacitance measured single discharge capacitor under defined conditions. Measuring procedures described "DIN 41328, sheet (withdrawn). given time, capacitance higher than capacitance. TEMPERATURE CATEGORY TEMPERATURE RANGE range ambient temperatures which capacitor been designed operate continuously: this defined temperature limits appropriate category. RATED TEMPERATURE maximum ambient temperature which rated voltage continuously applied. MINIMUM STORAGE TEMPERATURE minimum permissible ambient temperature which capacitor shall withstand non-operating condition, without damage. Rleak Fig.11 equivalent circuit aluminum capacitor RATED CAPACITANCE (CR) capacitance value which capacitor been designed which usually indicated upon Preferred values rated capacitance their decimal multiples preferably chosen from series "IEC Publication 60063". TOLERANCE RATED CAPACITANCE Preferred values tolerances rated capacitance 20/+ 10/+ 10/+ 10/+ RESISTANCE/REACTANCE EQUIVALENT SERIES RESISTANCE (ESR) equivalent circuit having capacitance, inductance resistance series measured with alternating current approximately sinusoidal waveform specified frequency; refer Fig.10. Document Number: 28356 Revision: 18-Aug-08 These values depend relevant series. www.vishay.com technical questions, contact: aluminumcaps@vishay.com Introduction Aluminum Capacitors Vishay BCcomponents EQUIVALENT SERIES INDUCTANCE (ESL) equivalent circuit having capacitance, resistance inductance series measured with alternating current approximately sinusoidal waveform specified frequency; refer Fig.10. DISSIPATION FACTOR (TANGENT LOSS ANGLE; power loss capacitor divided reactive power capacitor sinusoidal voltage specified frequency. dissipation factor approximated following formula: IMPEDANCE impedance aluminum capacitor given capacitance, accordance with following equation (see Fig.12): leakage current requirements majority Vishay BCcomponents aluminum capacitors, lower than specified "IEC 60384-4" "EN130300". example, after prolonged storage and/or storage excessive temperature °C), leakage current first measurement does meet requirements, pre-conditioning shall carried accordance with "EN130300 subclause 4.1". LEAKAGE CURRENT DELIVERY (IL1 IL2) addition IL5, leakage current after minute application rated voltage (IL1) specified most detail specifications. some series this value specified after minutes (IL2). OPERATIONAL LEAKAGE CURRENT (IOP) After continuous operation hour longer) leakage current will normally decrease less than minute value (IL5). operational leakage current depends applied voltage ambient temperature; Tables LEAKAGE CURRENT AFTER STORAGE WITH VOLTAGE APPLIED (SHELF LIFE) non-solid aluminum capacitors stored above room temperature long periods time, oxide layer react with electrolyte, causing increased leakage current when switched first time after storage. CURRENT LEAKAGE CURRENT (IL) current flowing through capacitor when voltage applied correct polarity. dependent voltage, temperature time. LEAKAGE CURRENT ACCEPTANCE TEST (IL5) accordance with international standards ("IEC 60384-4" "EN130300") leakage current (IL5) after minutes application rated voltage considered acceptance requirement. Table TYPICAL MULTIPLIER OPERATIONAL LEAKAGE CURRENT FUNCTION AMBIENT TEMPERATURE SYMBOL Tamb (°C) IOP/IL Note MULTIPLIER allowed corresponding series Table TYPICAL MULTIPLIER OPERATIONAL LEAKAGE CURRENT FUNCTION APPLIED VOLTAGE SYMBOL U/UR IOP/IL 0.15 MULTIPLIER 0.65 Document Number: 28356 Revision: 18-Aug-08 technical questions, contact: aluminumcaps@vishay.com www.vishay.com Introduction Vishay BCcomponents Aluminum Capacitors heat, generated ripple current, important factor influence non-solid aluminum capacitors calculating useful life under certain circumstances. detail specifications this factor considered so-called `life-time nomograms' (`Multiplier useful life' graph) ratio between actual ripple current (IA) rated ripple current (IR), drawn vertical axis. Care should taken ensure that actual ripple current remains inside graph time entire useful life. this cannot realized, more appropriate choose capacitor with higher rated voltage higher capacitance, than originally required application. internal losses resultant ripple current capability aluminum capacitors frequency dependent. Therefore, relevant frequency conversion table (`Multiplier ripple current function frequency') stated detail specifications. also "CALCULATION USEFUL LIFE MEANS `LIFE-TIME NOMOGRAMS'." CALCULATION APPLICABLE RIPPLE CURRENT Non-sinusoidal ripple currents accessible direct measurement) have analysed into number sinusoidal ripple currents means Fourier-analysis; vectorial currents thus found exceed applicable ripple current. some frequently occurring waveforms, approximation formulae stated Fig.13 calculating corresponding value. Fig.12 Vector diagram showing parameters capacitor RATED RIPPLE CURRENT (IR) pulsating voltage ripple voltage superimposed bias) across capacitor results alternating current through capacitor. Because ohmic dielectric losses capacitor, this alternating current produces increase temperature capacitor cell. heat generation depends frequency waveform alternating current. maximum value this alternating current, which permitted pass through capacitor during entire specified useful life defined frequency defined ambient temperature), called rated ripple current (IR). rated ripple current specified relevant detail specifications special cases upper category temperature. Usually rated ripple current will cause temperature increase capacitor's surface approximately (dependent series) compared with ambient temperature. further temperature increase will found core capacitor. This temperature rise result balance between heat generated electric losses: heat carried radiation, convection conduction: TxAx determined equation: where: difference temperature between ambient case surface dependent series) geometric surface area capacitor specific heat conductivity, dependent size capacitor. TxAx -ESR WAVE FORM VALUE Fig.13 Approximation formulae values non-sinusoidal ripple currents Document Number: 28356 Revision: 18-Aug-08 www.vishay.com technical questions, contact: aluminumcaps@vishay.com Introduction Aluminum Capacitors Vishay BCcomponents STORAGE pre-condition will necessary Vishay BCcomponents aluminum capacitors, when stored under standard atmospheric conditions mbar 1060 mbar) following periods time: years non-solid types years non-solid types years non-solid types years solid types. After these periods, leakage current acceptance test shall exceed twice specified requirement. limited current applied reduce leakage current long stored capacitors normal values. maximum allowed current when doing this room temperature given following formula: max. this equation, rated voltage, diameter capacitor length capacitor can. When Imax. value mW/mm2. During this reforming process, rated voltage shall exceeded.The process ended when current drops below specified leakage current. ensure good solderability quality taping, types prior mounting, storage time shall exceed years. This means example: years storage time between manufacture arrival customer, plus year customer storage. ENDURANCE TEST "IEC 60384-4" "EN130300" criteria acceptable drift electrical parameters after endurance test upper category temperature defined. Test duration conditions series stated relevant detail specification. endurance test does provide information about useful life capacitor, failure percentage defined this test. USEFUL LIFE Useful life (other names: load life, life time typical life time) that period time, during which given failure percentage occur, under well defined conditions requirements. Useful life data usually calculated with confidence level High quality materials controlled manufacturing processes provided, useful life non-solid aluminum capacitors most cases, determined evaporation electrolyte through sealing. Figure shows principal electrical consequences this electrolyte loss: increasing impedance decreasing capacitance useful life, different non-solid types. fact that liquid electrolyte used solid aluminum capacitors, associated failure mechanism does occur. non-solid aluminum capacitors influence temperature useful life approximated so-called K-rule'. K-rule' states that double life time expected temperature decrease; this principle derived from well known Arrhenius about acceleration reaction processes. exact temperature dependence useful life particular range given corresponding detail specification `life-time nomogram' (`Multiplier useful life' graph detail specifications). Detailed performance requirements, which definition `useful life' based, also stated relevant detail specifications. Exceeding those requirements shall necessarily induce malfunction equipment involved. performance requirements offer advice choice components design circuitry. OPERATIONAL CONDITIONS CHARGE-DISCHARGE PROOF This term means capability capacitors withstand frequent switching operations without significant change capacitance. Vishay BCcomponents aluminum capacitors charge-discharge proof accordance with "IEC 60384-4" "EN130300 subclause 4.20": unless otherwise specified, switching operations shall cause capacitance change more than Non-frequent charging discharging, without series resistor, will damage capacitor. capacitor charged discharged continuously several times minute, charge discharge currents have considered ripple currents flowing through capacitor. value these currents should determined resultant value must exceed applicable limit. Document Number: 28356 Revision: 18-Aug-08 technical questions, contact: aluminumcaps@vishay.com www.vishay.com Introduction Vishay BCcomponents Aluminum Capacitors typ. useful life typ. useful life standard types long life types Z/ZD standard long life typ. useful life extra long life types SAL-capacitors extra long life 10K-rule 2000 h/85 4000 h/75 8000 h/65 years/40 8000 h/85 h/75 h/65 years/40 SAL-capacitors initial value capacitance specified limit impedance h/85 h/75 h/65 years/40 life time specified ambient temperature Fig.14 Principal trend electrical parameters during useful life different aluminum capacitors CALCULATION USEFUL LIFE MEANS `LIFE-TIME NOMOGRAMS' Based Arrhenius experience some decades, nomogram specified detail specification each range, where influence ambient temperature ripple current expected useful life shown. Ripple currents other frequencies than specified must corrected using frequency conversion tables relevant detail specification. ratio actual ripple current rated ripple current (IA/IR) plotted vertical axis ambient temperature (Tamb) horizontal. intersection these operational conditions appropriate multiplier (correction factor) useful life read. useful life under certain conditions shall calculated multiplying dividing respectively) specified useful life, with resultant correction factor. useful life determined this procedure normally valid applications without forced cooling. Under certain conditions with additional cooling, useful life considerably extended. Axial radial types actual ripple current specified conditions rated ripple current, multiplied with frequency correction factor (see relevant tables detail specifications) lifetime multiplier Axial radial types Fig.15 Typical example life-time nomogram: useful life function ambient temperature ripple current load www.vishay.com Tamb (°C) Document Number: 28356 Revision: 18-Aug-08 technical questions, contact: aluminumcaps@vishay.com Introduction Aluminum Capacitors Vishay BCcomponents Axial radial types actual ripple current specified conditions rated ripple current, multiplied with frequency correction factor (see relevant tables detail specifications) lifetime multiplier Axial radial types Tamb (°C) Fig.16 Typical example life-time nomogram: useful life function ambient temperature ripple current EXAMPLES `LIFE-TIME NOMOGRAMS' Example Temperature (operating) equipment Ripple current load exactly rated value (thus: IA/IR Which useful life expected (without pause storage times): capacitor with specified useful life 2000 hours capacitor with specified useful life 2000 hours Solution: corresponding life-time multiplier found intersection between vertical °C-line horizontal `1'-line. type this `30' (see Fig.15) type `90' (see Fig.16). Resulting useful life thus: type: 2000 hours hours about years type: 2000 hours hours about years. Example Which life time requirement fulfilled capacitors, equipment life shall years (approx. hours), consisting 1000 hours 9000 hours hours ripple current applied (thus: IA/IR Solution: mentioned life-times shall converted specified life-times, i.e. they have divided through correction factors found intersection respective operational conditions (see Table required life-time fulfilled types with specified useful life 2970 hours i.e. 3000 hours/85 type, hours i.e. 1000 hours/105 type. Example Which internal temperature occur equipment, actual ripple current times higher than specified V-type load limit exceeded? Solution: ripple current must first converted from using conversion table (see typical example, Table This shows that conversion factor V-type 1.2. IA/IR must divided 1.2, resulting IA/IR load limit defined diagonal line `multiplier relevant nomogram. This means here: vertical line intersection IA/IR multiplier 1-line shows maximum permitted internal temperature: types this max. types this max. corresponding life-time this case equal specified useful life. www.vishay.com Document Number: 28356 Revision: 18-Aug-08 technical questions, contact: aluminumcaps@vishay.com Introduction Vishay BCcomponents Table Aluminum Capacitors TYPICAL EXAMPLE FREQUENCY CONVERSION TABLE FREQUENCY (Hz) 1000 3000 MULTIPLIER 0.95 1.00 1.07 1.12 1.15 1.20 0.85 1.00 1.20 1.30 1.35 1.40 0.80 1.00 1.25 1.40 1.50 1.60 Note f/IR) function frequency; rated ripple current Table LIFE-TIME CALCULATION "example LIFE CONDITIONS 1000 9000 TYPES (see Fig.15) 1000/2.9 9000/6 1500 000/80 1125 2970 TYPES (see Fig.16) 1000/8 9000/20 000/250 FAILURE RATE TOTAL FAILURE PERCENTAGE Aluminum capacitors, like many other electronic components devices, exhibit failure rate which varies with time depicted familiar `bathtub' curve (see Fig.17). Three distinct regions discerned: Burn-in period, showing rapidly decreasing failure rate. During production Vishay BCcomponents' aluminum capacitors capacitors undergo re-forming process which short burn-in. capacitors shipped have passed burn-in. Constant failure period, showing failure rate long period. This `useful life' period aluminum capacitor. detail specifications relevant series specify upper limit total failure percentage (TFP) during this period. non-solid aluminum capacitors this limit usually reached before wear-out period begins. Wear-out period, showing increasing failure rate gradual deterioration. aluminum capacitors with non-solid electrolyte, onset this period calculated with nomogram (see Fig.18). failure rate number components failing within unit time. region (b), where failure rate constant value total failure percentage function time, TFP(t), expressed TFP(t) with N(t) N(0) N(t) number components that have failed after time mainly depends stress factors, temperature ratio applied voltage rated voltage, common normalise reference conditions, Tamb value calculated from results periodical tests quality laboratories derived from field observations. order calculate other operating conditions, value failure rate multiplying factor, mult U/UR) formula above, must taken from Fig.18 (non-solid aluminum capacitors) Fig.19 (solid aluminum capacitors). failure rate factory customer time Initial failure priod (`infant mortality') Random failure period useful life period) Wear-out failure period Fig.17 Failure rate function time (`bathtub' curve) mult technical questions, contact: aluminumcaps@vishay.com Document Number: 28356 Revision: 18-Aug-08 www.vishay.com Introduction Aluminum Capacitors Vishay BCcomponents 4.102 U/UR failure rate multiplying factor 0.2/0.1 10-1 Tamb (°C) Fig.18 Conversion factors failure rate function ambient temperature (Tamb) voltage ratio (U/UR) non-solid aluminum capacitors Document Number: 28356 Revision: 18-Aug-08 technical questions, contact: aluminumcaps@vishay.com www.vishay.com Introduction Vishay BCcomponents Aluminum Capacitors failure rate multiplying factor U/UR 0.2/0.1 10-1 Tamb (°C) Fig.19 Conversion factors failure rate function ambient temperature (Tamb) voltage ratio (U/UR) solid aluminum capacitors www.vishay.com technical questions, contact: aluminumcaps@vishay.com Document Number: 28356 Revision: 18-Aug-08 Introduction Aluminum Capacitors Vishay BCcomponents CLIMATIC CATEGORY each capacitor range climatic category accordance with "IEC 60068-1" stated relevant detail specification. climatic category consists three digit groups; example given Table Table EXAMPLE CLIMATIC CATEGORIES Example: Table lower category temperature (here: upper category temperature (here: duration test `damp heat, steady state' (here: days) MAXIMUM HUMIDITY CONDITION INDICATION APPLICATION CLASS CODE LETTER RELATIVE HUMIDITY YEARLY AVERAGE DAYS YEAR OCCASIONALLY DEWING permitted permitted slightly/rarely permitted APPLICATION CLASS Although German standard "DIN 40040" been withdrawn, still widely used industrial specifications definition climatic working conditions. application class consists code letters which have following meanings. CODE LETTER MEANINGS letter: letter: letter: lower category temperature upper category temperature 105) maximum humidity conditions (see Table DESIGN RULES `CAPACITOR BATTERIES' MECHANICAL Vishay BCcomponents large aluminum capacitors mainly used power supply applications under high ripple current load. these circumstances, capacitors must mounted with distance from each other, order allow sufficient circulation prevent mutual radiation. Likewise, axial radial types subject high ripple load, they shall mounted with sufficient distance (e.g. from each other good convection. ELECTRICAL MOUNTING MOUNTING POSITION NON-SOLID ALUMINUM CAPACITORS Snap-in printed wiring (PW) well solder (SL) aluminum capacitors, addition larger case sizes axial radial types, normally equipped with pressure relief aluminum case. These smaller case size types, mounted position. Screw-terminal aluminum capacitors have pressure relief sealing disc. These types shall mounted that emissions electrolyte vapour reach either conductors under voltage, other parts printed circuit board. Vertical (pressure relief horizontal (pressure relief upper side) mounting position recommended. Parallel connection Aluminum capacitors connected parallel, safety reasons, large sizes should individually guarded against sudden energy discharge whole battery defective specimen. Series connection aluminum capacitors connected series, balancing resistors required; Fig. Without these resistors, leakage current through both capacitors same. Because leakage current capacitors quite different when same voltage applied, forcing same current through both capacitors will mean that voltage will divide evenly. capacitor might subjected voltage exceeding rated voltage. Parallel balancing resistors limit difference voltage across capacitors under conditions. www.vishay.com Document Number: 28356 Revision: 18-Aug-08 technical questions, contact: aluminumcaps@vishay.com Introduction Vishay BCcomponents Aluminum Capacitors practical purposes following equation used calculate maximum possible resistor total values ohms: Here, maximum (rated) voltage that present capacitors specified leakage current amperes after minutes (used approximation difference leakage current between C2). Utotal Fig.20 Balancing resistors aluminum capacitors series Combined series/parallel connection above mentioned rules both series parallel connection accordingly valid combination these cases. www.vishay.com technical questions, contact: aluminumcaps@vishay.com Document Number: 28356 Revision: 18-Aug-08 Introduction Aluminum Capacitors Vishay BCcomponents MARKING Vishay BCcomponents aluminum capacitors identified accordance with "IEC" rules. When sufficient space available, capacitors marked with following details: Rated capacitance Rated voltage Tolerance rated capacitance (the sign represents position decimal point) necessary, letter code accordance with "IEC 60062", e.g. 10/+ 10/+ tolerance according detail specification Group number Catalog number Name manufacturer Date code 3-digit part catalog number, e.g. series last 8-digits catalog number BCcomponents abbreviation digits ("IEC 60062"), e.g. digit 2003 2004 2005 2006 2007 2008 2009 2010 2011 digit January February September October November December example: produced 2008, October production date also stated year/week code Date code also stamped case. Factory code Polarity identification indicating factory origin strip, band negative symbol (`-' sign) indicate negative terminal and/or sign identify positive terminal. Document Number: 28356 Revision: 18-Aug-08 technical questions, contact: aluminumcaps@vishay.com www.vishay.com Product Safety Vishay BCcomponents Aluminum Capacitors WARNING Correct application strict adherence important information listed below will ensure optimum performance capacitors over their entire specified useful life. Please note that ignoring these rules reduce equipment lifetime even destroy capacitor, together with parts equipment property involved. consequences short open circuit component, leakage electrolyte heat generation. Opening case vent (danger injury) regarded hazardous cause liquids, vapors dust released. Similar precautions should taken when testing aluminum capacitors. Please consult your local Vishay sales organization, more these limits cannot adhered GUIDELINES PARAMETER DESIGN VOLTAGE apply voltage exceeding capacitor's voltage rating. Check maximum voltage across capacitor that occur over whole equipment life. normal operation rated voltage capacitor shall exceeded; early failures occur. However, short periods voltage raised surge voltage value (see Detail Specification); conditions maximum parameter changes, section "Tests Requirements". allow excessive ripple current pass. rated ripple current calculated application conditions (see section "Introduction"), shall exceeded. early failure result. Keep ripple voltage within ratings. DC-bias maximum amplitude ripple voltage shall within rated voltage Aluminum capacitors normally designed application. capacitors within specified temperature range. Applicable temperature range given relevant detail specification. general principle that lower ambient temperature means longer life; therefore, wherever possible, aluminum capacitors should placed coolest positions board (please ensure that aluminum capacitors placed away from `heating' components such power resistors, switching diodes/transistors transformers). Exceeding permitted temperature range cause early failures. Observe charge-discharge limitations. Frequent charge-discharge load resistance cause capacitance drop destroy capacitor. Under well defined conditions (see section "Tests Requirements") frequent charge-discharge operation allowed. resulting current through capacitor must exceed ripple current limit. Standard aluminum capacitors suitable flash applications. When connecting series/parallel, apply corresponding design rules. Connecting aluminum capacitors series/parallel possible, provided that balancing resistors applied each capacitor, order stabilize voltage over each individual capacitor. Rules correct design given section "Introduction". Conducting tracks lands should located under upright mounted aluminum capacitors; short circuits under capacitor with danger fire could result. capacitor case insulated from cathode terminal. Axial capacitors have direct contact between case cathode terminal; radial power capacitors exhibit indeterminate resistance between cathode terminal metal case. Metal parts other than terminals should never make contact with conducting tracks metal parts other components. Dummy pins should connected cathode. Aluminum capacitors applications require polarization. Check polarity each capacitor: both circuit design mounting (polarity clearly indicated capacitor). short periods limited reverse voltage allowed (see Detail Specification); conditions maximum parameter changes, section "Tests Requirements". Exceeding reverse voltage result early failures. Detail Specification TESTS REQUIREMENTS Detail Specification TESTS REQUIREMENTS Detail Specification INTRODUCTION IMPORTANT INFORMATION PRODUCT SAFETY MORE DETAILS RIPPLE LOAD TEMPERATURE CHANGE Detail Specification CHARGEDISCHARGE TESTS REQUIREMENTS SERIES/ PARALLEL CONNECTIONS BOARD DESIGN INSULATION INTRODUCTION MOUNTING POLARITY, REVERSE VOLTAGE www.vishay.com technical questions, contact: aluminumcaps@vishay.com Document Number: 28357 Revision: 21-Aug-08 Product Safety Aluminum Capacitors Vishay BCcomponents GUIDELINES PARAMETER PLACEMENT IMPORTANT INFORMATION PRODUCT SAFETY Avoid excessive stress lead wires terminals. Excessive stress caused component processing machines lead wires sufficiently fixed during bending, cutting, cropping inserting operations. Other possible reasons incorrect hole distance printed circuit bending component after soldering. Care should taken when manual bending terminals mounted capacitors required. maximum allowed mechanical load time application, section "Tests Requirements". Mechanically damaged capacitors used. Pressure relief should have enough space function correctly. Keep soldering temperature time under control. maximum soldering conditions, section "Tests Requirements". Additional temperature load e.g. curing glue Surface Mount Devices (SMDs) allowed certain limit, which depends series exact details. Please apply your sales engineer your specific conditions. Molten solder soldering iron should make contact with capacitor's insulation. Reflow soldering only suitable components. guarantees given with regard solvents based halogenated hydrocarbons ozone depleting chemicals (ODCs). Warning: such solvents hazardous environment. Component cleaning using solvents such demineralized distilled water, isopropanol, methanol, ethanol propanol would normally have detrimental effects therefore require special precautions. Aqueous cleaning methods used conjunction with saponification using neutral detergent like calgonite g/l. recommended that immediate drying component carried approximately products with upper category temperature least minutes. further information regarding application solvent temperatures exceeding temperature mentioned "IEC 60068-2-45", consult your local Vishay sales organization. Some adhesives coating materials affect capacitors adversely. varnishing, coating, lacquering, embedding gluing capacitor's sealing, ensure that materials used halogene-free their constituent parts (base material, thinners, binders, reacting agents, propellants, additives). reasons `BOARD CLEANING' above. When applying such materials, ensure that rubber area completely sealed off. Excessive storage time conditions have adverse effects capacitors. Capacitors should stored room temperature, humidity direct sunlight. Storage elevated temperature and/or high relative humidity have negative influence taping accuracy, solderability, leakage current life expectancy. Packages with aluminum capacitors should handled with care, otherwise bent leads and/or incorrect taping dimensions could result. expose capacitors overpressure. Maximum operating pressure kPa. Higher pressure cause short circuit. capacitors used altitude Minimum pressure: short periods accordance with "IEC 60384-4, clause 4.11.4"). guarantees given when disinfectants are/have been used. Disinfectants contain halogens like chlorine, fluorine, bromine etc. alkaline solutions. Disinfectants should used near capacitor. Over time they cause corrosive reactions capacitors resulting reduced capacitance, open circuits etc. further information please consult your local Vishay sales organization WARNING NOTE. Non-solid aluminum capacitors contain chemicals which regarded hazardous handled incorrectly. Caution necessary outer case fractured; vapors dust particles should inhaled (good ventilation essential); skin, clothing contact with liquids should avoided. case such contact, flush thoroughly with running water soon possible, then wash skin clothing with soap water mild detergent. possible discoloration wetted skin will disappear after days. event fire, organic parts aluminum capacitors release such constituents carbon monoxide, nitric oxides dust particles; take caution when breathing-in. Aluminum capacitors subject special waste regulations. Aluminum capacitors free from PCB- PBDE-containing substances. Dioxines furanes constituent parts aluminum capacitors. However, because other polluting ingredients, larger quantities weight) aluminum capacitors subject special waste regulations accordance with relevant national laws; please consult your local Vishay sales organization. general, disposal aluminum capacitors must take place under controlled circumstances high temperature incinerator minimum technical questions, contact: aluminumcaps@vishay.com www.vishay.com TESTS REQUIREMENTS INTRODUCTION TESTS REQUIREMENTS MORE DETAILS TESTS REQUIREMENTS SOLDERING TESTS REQUIREMENTS BOARD CLEANING ADHESIVES, COATING MATERIALS STORAGE TRANSPORT STORAGE CONDITIONS, HANDLING HIGH PRESSURE PRESSURE DISINFECTING E.G. SARS EMERGENCY PERSONNEL SAFETY LIFE DISPOSAL Document Number: 28357 Revision: 21-Aug-08 Test Requirements Vishay BCcomponents Aluminum Capacitors TESTS REQUIREMENTS This datasheet contains abridged version tests requirements given "IEC 60384-4" "EN130300" respectively. Correct sequence measurement electrical parameters accordance with "IEC 60384-4" Leakage current Capacitance Impedance Table NON-SOLID ALUMINUM TYPES NAME TEST Robustness terminations: Tensile strength 60384-4/ EN130300 SUBCLAUSE leaded types: loading force power types: loading force leaded types: loading force consecutive bends leaded types, axial: successive rotations 180° opposite direction; rotation power types/screw terminal: torque gradually applied solder bath: visible damage 60068-2 TEST METHOD PROCEDURE (quick reference) REQUIREMENTS Bending Torsion visible damage visible damage Torque (stud) Resistance soldering heat Solderability (method visible damage visible damage; marking legible C/C: visible damage; marking legible tinning visible damage; leakage electrolyte solder bath: immersed from body; activated flux Snap-In, DIN-PW Screw Terminal capacitors: cycles lower upper category temperature axial, radial capacitors: cycles lower upper category temperature Rapid change temperature Vibration 0.75 (whichever less); directions; direction form types: 0.75 (whichever less); directions; direction visible damage; leakage electrolyte; marking legible C/C: with respect initial measurements visible damage; leakage electrolyte C/C: with respect initial measurement Bump directions; 4000 bumps total form directions; 1000 bumps total Climatic sequence: heat Damp heat, cyclic Cold 4.11 4.11.1 4.11.2 upper category temperature; voltage applied cycle voltage applied lower category temperature; voltage applied visible damage; leakage electrolyte Document Number: 28358 Revision: 22-Jul-08 visible damage; leakage electrolyte 4.11.3 www.vishay.com technical questions, contact: aluminumcaps@vishay.com Test Requirements Aluminum Capacitors Vishay BCcomponents NON-SOLID ALUMINUM TYPES NAME TEST pressure 60384-4/ EN130300 SUBCLAUSE 4.11.4 60068-2 TEST METHOD PROCEDURE (quick reference) atmospheric pressure kPa; applied during last cycles each; voltage applied water final measurement after climatic sequence continuous chain bubbles visible damage; leakage electrolyte; marking legible leakage current stated limit REQUIREMENTS visible damage; evidence breakdown flashover Damp heat, cyclic Sealing 4.11.5 4.11.6 4.11.7 stated limit C/C: Insulation resistance Voltage proof Damp heat, steady state 4.3.5 insulation sleeve: foil method insulation sleeve: foil method; 1000 voltage applied insulation resistance 4.3.6 4.12 breakdown flashover visible damage; leakage electrolyte; marking legible leakage current stated limit stated limit insulation resistance breakdown flashover below 1000 C/C: Endurance 4.13 test duration, refer relevant datasheet this data book; upper category temperature; applied visible damage; leakage electrolyte; marking legible leakage current stated limit insulation resistance breakdown flashover below 1000 C/C: C/C: C/C: stated limit stated limit impedance Surge 4.14 from source 1.15 0.05 1000 cycles off, upper category temperature visible damage; leakage electrolyte leakage current stated limit stated limit C/C: Document Number: 28358 Revision: 22-Jul-08 technical questions, contact: aluminumcaps@vishay.com www.vishay.com Test Requirements Vishay BCcomponents NON-SOLID ALUMINUM TYPES NAME TEST Reverse voltage 60384-4/ EN130300 SUBCLAUSE 4.15 60068-2 TEST METHOD PROCEDURE (quick reference) reverse polarity followed forward polarity, both upper category temperature voltage applied reverse direction producing current test duration upper category temperature; longer test duration (shelf life), refer relevant datasheet this data book REQUIREMENTS leakage current stated limit Aluminum Capacitors stated limit C/C: Pressure relief (only types with vent) Storage upper category temperature 4.16 pressure relief opens prior danger explosion fire visible damage; leakage electrolyte leakage current stated limit 4.17 stated limit C/C: Storage temperature 4.18 lower category temperature visible damage; leakage electrolyte leakage current stated limit stated limit C/C: Characteristics high temperatures 4.19 step reference measurement impedance step measurement lower category temperature impedance value step value step value step leakage current: stated limit stated limit stated limit stated limit visible damage; leakage electrolyte C/C: step measurement upper category temperature Charge discharge 4.20 cycles charge discharge under consideration immersion: with without ultrasonic solvents: demineralized water and/or calgonite solution g/l) Additional tests accordance with 60384-1 130000 Solvent resistance 4.31 visual appearance affected Passive flammability Notes 4.38 60695-2-2 needle flame test category flammability: vibration bump testing, components shall mounted their terminations (with mounting accessories where applicable). following capacitors shall also clamped their body: Radial types: Dnom Axial types: Dnom 12.5 Lnom 12.5 Lnom www.vishay.com technical questions, contact: aluminumcaps@vishay.com Document Number: 28358 Revision: 22-Jul-08 Test Requirements Aluminum Capacitors Vishay BCcomponents Table SOLID ALUMINUM TYPES, NAME TEST 60384-4/ EN130300 SUBCLAUSE 60068-2 TEST METHOD PROCEDURE (quick reference) REQUIREMENTS Robustness terminations: Tensile strength Bending Torsion (axial types) Resistance soldering heat loading force; loading force; consecutive bends successive rotations 180° opposite direction; duration rotation radial types: solder bath: axial types: solder bath solder bath: immersed from body; activated flux cycles lower upper category temperature visible damage visible damage visible damage visible damage; markings legible C/C: with respect initial measurement visible damage; marking legible tinning visible damage leakage current stated limit visible damage; markings legible C/C: with respect initial measurement visible damage; markings legible C/C: with respect initial measurement visible damage C/C: with respect initial measurement (method (method Solderability (method Rapid change temperature Vibration 0.75 (whichever less severe); directions; direction SAL-RPM: 2000 (whichever less severe); directions; direction Bump directions; 4000 bumps total Shock 4.10 SAL-AG: acceleration: m/s2 3000 duration pulse: total number shocks: visible damage C/C: with respect initial measurement Document Number: 28358 Revision: 22-Jul-08 technical questions, contact: aluminumcaps@vishay.com www.vishay.com Test Requirements Vishay BCcomponents SOLID ALUMINUM TYPES, NAME TEST 60384-4/ EN130300 SUBCLAUSE 4.11 4.11.1 4.11.2 upper category temperature; voltage applied cycle voltage applied lower category temperature; voltage applied atmospheric pressure: kPa; applied during last test cycles each; voltage applied final measurements after climatic sequence visible damage; markings legible leakage current stated limit 60068-2 TEST METHOD PROCEDURE (quick reference) REQUIREMENTS Aluminum Capacitors Climatic sequence: heat Damp heat, cyclic Cold pressure 4.11.3 4.11.4 breakdown, flashover, harmful deformation case Damp heat, cyclic 4.11.5 4.11.7 stated limit axial types: C/C: with respect initial measurement radial types: C/C: with respect initial measurement Damp heat, steady state 4.12 voltage applied visible damage; markings legible leakage current stated limit stated limit C/C: initial measurement Insulation resistance Voltage proof Endurance 4.3.5 4.3.6 4.13 insulation sleeve: foil method insulation sleeve: foil method; 1000 test duration, refer relevant datasheet this data book; upper category temperature; applied insulation resistance breakdown flashover visible damage; markings legible leakage current stated limit C/C: with respect initial measurement stated limit axial types: insulation resistance breakdown flashover 1000 Endurance (additional) 2000 maximum 0.63 applied leakage current stated limit C/C: with respect initial measurement stated limit stated limit www.vishay.com technical questions, contact: aluminumcaps@vishay.com Document Number: 28358 Revision: 22-Jul-08 Test Requirements Aluminum Capacitors Vishay BCcomponents SOLID ALUMINUM TYPES, NAME TEST 60384-4/ EN130300 SUBCLAUSE 4.14 60068-2 TEST METHOD PROCEDURE (quick reference) applied voltage source 1.15 1000 cycles; REQUIREMENTS Surge visible damage leakage current stated limit stated limit axial types: C/C: with respect initial measurement radial types: C/C: with respect initial measurement Reverse voltage 4.15 0.15 reverse polarity followed forward polarity 0.30 reverse polarity followed forward polarity 0.30 reverse polarity 2000 leakage current stated limit C/C: with respect initial measurement stated limit leakage current stated limit C/C: with respect initial measurement stated limit leakage current stated limit C/C: with respect initial measurement stated limit visible damage leakage current stated limit C/C: with respect initial measurement leakage current stated limit Reverse voltage (additional): Radial types Reverse voltage (additional): Axial types Storage upper category temperature Long storage year (additional) Characteristics high temperature 4.19 4.17 upper category temperature ambient temperature step reference measurement capacitance, impedance step measurement impedance C/C: with respect value step impedance ratio (100 value step step measurement capacitance, leakage current stated limit leakage current stated limit; (4)(5) C/C: value measured step stated limit Charge discharge 4.20 cycles charging then discharging visible damage C/C: with respect initial measurement Document Number: 28358 Revision: 22-Jul-08 technical questions, contact: aluminumcaps@vishay.com www.vishay.com Test Requirements Vishay BCcomponents SOLID ALUMINUM TYPES, NAME TEST 60384-4/ EN130300 SUBCLAUSE 60068-2 TEST METHOD PROCEDURE (quick reference) REQUIREMENTS Aluminum Capacitors Additional tests accordance with 60384-1 EN130000 Solvent resistance 4.31 immersion: with without ultrasonic solvents: demineralized water and/or calgonite solution g/l) Passive flammability Notes visual appearance affected 4.38 60695-2-2 needle flame test category flammability: SPECIAL PLIERS MUST USED PROTECT CELL BODY CONSEQUENTLY KEEP BENDING LOCATION UNDER CONTROL. Axial capacitors shall mounted clamping both body leads. versions. radial types, version: stated limit. Leakage current axial types: www.vishay.com technical questions, contact: aluminumcaps@vishay.com Document Number: 28358 Revision: 22-Jul-08 Product Coding Vishay BCcomponents Aluminum Capacitors INTRODUCTION unambiguous processing customer orders, component supplier defines system product codes uniquely identify component, including packaging. systems used: Cleartext type Index type Cleartext Type this system letters/digits product code grouped. Each group predefined interpretation. This could something like "positions number describe product dimensions". accompanying table provides reserved codes, e.g. "CF" radial product corresponds dimensions predefined interpretations give direct link between product code component's parameters. Index Type this system product code index sequence number record database. This record contains information describing uniquely identifying component. Therefore this system does require relation between product code component's parameters. VISHAY BCCOMPONENTS PRODUCT CODE Vishay BCcomponents Product Code, formerly known 12NC, Index type product code. Although this system allows random product codes, systematic approach used generate bulk codenumbers. Unfortunately, number component variations larger than number variations possible this system. Therefore interpretation described below covers about aluminum capacitor product codes found datasheets. PRODUCT CODE GROUP DIGIT ORDER CODE FORMER 12NC Note order code (MAL.) introduced 2007 accommodate change logistic system. minimize errors when converting from former 12NC order code, vice versa, only conversion schemes used: ORDER CODE MAL2xxxyyyyyE3 MAL2xxxyyyyy MAL2xxxyyyyyE3 MAL2xxxyyyyyE6 MAL5xxxyyyyyE3 MAL8xxxyyyyy FORMER 12NC 2222 yyyyy 2222 yyyyy 2281 yyyyy 2222 yyyyy 2215 yyyyy 4322 yyyyy lead (Pb)-free versions, e.g. SAL-A explanation Group explanation Group explanation Group Accessories COMMENT Group This group consists digits, positions have following values: ORDER CODE MAL2 MAL2 MAL5 MAL8 FORMER 12NC 2222 2281 2215 4322 Most common. special meaning Lead (Pb)-free, RoHS compliant product. Only used specific series. Lead (Pb)-free, RoHS compliant product. Only used specific series. Accessories Document Number: 28394 Revision: 23-Jun-08 technical questions, contact: aluminumcaps@vishay.com www.vishay.com Product Coding Vishay BCcomponents Group This group consists digits, positions This group identifies series. digits same those series name. some cases series name contains groups three digits. that case first group series name identifies components with rated voltage second group components with rated voltage Examples Component from series rated component from 056/057 PSM-SI series rated component from 056/057 PSM-SI series Aluminum Capacitors Group This group consists digit, position This group describes packaging, termination type, case size tolerance. many functions, there single interpretation. Example, radial products Form TFA, taped, wide lead pitch, ammopack Form bulk packaging, long leads Form bulk packaging, short leads Form TNA, taped, narrow lead pitch, ammopack non-catalogue component, a.k.a. "special", digits Group Group "90", e.g. MAL203890012E3 Group This group consists digit, position This group describes rated voltage. interpretation digit linked coding Group Reserved V/80 non-catalogue component, a.k.a. "special", digits Group Group "90", e.g. MAL203890012E3 Group This group consists digits, positions This group reflects capacitance value first digits represent value, third digit represents multiplier, e.g. means Multiplier (position used 1000 0.01 non-catalogue component, a.k.a. "special", digits Group sequential numbers. Group This group consists alphanumeric characters, positions enables differentiate, between lead (Pb)-free, RoHS compliant version lead (Pb)-free, RoHS compliant version, when both could exist. have following values: lead (Pb)-free, RoHS compliant product www.vishay.com Lead (Pb)-free, RoHS compliant product. Lead (Pb)-free, RoHS compliant product. Bismuth, containing solder finish. technical questions, contact: aluminumcaps@vishay.com Document Number: 28394 Revision: 23-Jun-08 Quality Flowchart Vishay BCcomponents Generic Quality Flowchart Non-Solid Electrolytic Capacitors CHEMICALS FOIL PIECE PARTS, MATERIALS PREPARE ELECTROLYTE CONDUCTIVITY, OTHER PARAMETERS FORMING VOLTAGE, CAPACITANCE DIMENSIONS, VISUAL METAL/METAL CONNECTIONS, DIMENSIONS, VISUAL VISUAL DIMENSIONS ETCHING WASHING REQUIRED) ANODIZATION CLEANNESS SLITTING TABBING WINDING VISUAL, VACUUM IMPREGNATION METAL/METAL CONNECTIONS, DIMENSIONS, VISUAL VISUAL DIMENSIONS TAB/TERMINATION CONNECTION ENCAPSULATION VISUAL INSULATION LEAKAGE CURRENT AGEING PERCENTAGE DEFECTIVE ANALYSIS LEGIBILITY CORRECTNESS ELECTRICAL TESTS MARKING CORRECTNESS PACKAGING QUALITY CONFORMANCE DETAIL SPECIFICATION DELIVERABLES Input/Output Process steps Main process control activities Layout wording based CECC (Technology Approval Schedule Electrolytic Capacitors). Document Number: 28376 Revision: 12-Aug-08 technical questions, contact: aluminumcaps@vishay.com www.vishay.com PMG-SI Vishay BCcomponents Aluminum Capacitors Power Miniaturized General Purpose Snap-In FEATURES Polarized aluminum electrolytic capacitors, non-solid electrolyte Large types, miniaturized dimensions, cylindrical aluminum case insulated with blue sleeve Useful life: 2000 hours RoHS COMPLIANT APPLICATIONS Fig.1 Component outlines smaller dimensions longer life Consumer electronics Whitegood motor control Electronic drives Smps/ups MARKING smaller dimensions longer life QUICK REFERENCE DATA DESCRIPTION Nominal case size Rated capacitance range, Tolerence Rated voltage range, Category temperature range Useful life Useful life applied Shelf life Based sectional specification VALUE 2200 2000 hours hours hours 60384-4/EN130300/W JISC5141 capacitors marked (where possible) with following information: Rated capacitance Tolerance rated capacitance, code letter accordance with 60062 Rated voltage Date code Name manufacturer sign identify negative terminal, visible from side capacitor Code number (last digits) Maximum operating temperature SELECTION CHART RELEVANT NOMINAL CASE SIZES (µF) Document Number: 28383 Revision: 12-Aug-08 www.vishay.com technical questions, contact: aluminumcaps2@vishay.com PMG-SI Aluminum Capacitors Power Miniaturized General Purpose Snap-In Vishay BCcomponents SELECTION CHART RELEVANT NOMINAL CASE SIZES 1000 1200 1500 1800 2200 DIMENSIONS millimeters AVAILABLE FORMS Terminal Terminal max. Bottom view minus and/or plus terminal marked with imprinted sign Fig.2 terminal snap-in Table Fig.3 Mounting hole diagram DIMENSIONS millimeters, MASS PACKAGING QUANTITIES NOMINAL CASE SIZE Document Number: 28383 Revision: 12-Aug-08 Dmax. 22.5 22.5 22.5 22.5 22.5 22.5 25.5 25.5 25.5 25.5 25.5 25.5 30.5 30.5 30.5 30.5 30.5 30.5 35.5 35.5 35.5 35.5 35.5 35.5 Lmax. 25.5 30.5 35.5 40.5 45.5 50.5 25.5 32.0 35.5 40.5 45.5 50.5 27.5 32.5 37.5 41.5 46.5 51.5 25.5 32.5 35.5 41.5 46.5 51.5 MASS PACKAGING QUANTITIES CARDBOARD DIMENSIONS LxWxH www.vishay.com technical questions, contact: aluminumcaps2@vishay.com PMG-SI Vishay BCcomponents Aluminum Capacitors Power Miniaturized General Purpose Snap-In ORDERING EXAMPLE DESCRIPTION rated capacitance rated ripple current max. leakage current after minutes max. equivalent series resistance ELECTRICAL DATA SYMBOL Electrolytic capacitor series F/400 Nominal case size: 2-terminal snap-in: Ordering code: MAL2 46331 Former 12NC: 2222 46331 Notes approximately 1.05 Unless otherwise specified, electrical values table apply Tamb kPa, Table ELECTRICAL DATA ORDERING INFORMATION 1000 1200 1500 1800 1800 2200 1000 1200 1500 1800 NOMINAL CASE SIZE (mm) 1.26 1.55 1.46 1.78 1.83 2.06 2.36 2.35 2.69 3.00 3.36 2.91 3.23 1.18 1.37 1.58 1.67 1.64 1.85 2.11 2.01 2.23 2.56 3.82 3.08 3.35 0.80 0.98 1.11 1.10 1.26 1.27 1.46 1.38 1.43 1.58 1.53 1.82 1.77 1.77 2.21 1.98 2.10 2.20 2.14 2.48 2.35 2.68 3.18 (mA) 1.08 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.10 1.35 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 0.54 0.80 1.20 1.20 1.44 1.44 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 MAX. 0.47 0.33 0.36 0.27 0.25 0.21 0.18 0.18 0.15 0.12 0.11 0.14 0.12 0.50 0.40 0.32 0.29 0.29 0.25 0.21 0.22 0.19 0.15 0.15 0.13 0.11 2.06 1.48 1.00 1.03 0.83 0.81 0.68 0.70 0.71 0.53 0.63 0.49 0.50 0.58 0.40 0.43 0.44 0.37 0.40 0.30 0.34 0.28 0.22 MAX. 0.31 0.22 0.25 0.18 0.17 0.15 0.12 0.13 0.11 0.09 0.08 0.10 0.09 0.32 0.25 0.20 0.18 0.19 0.16 0.14 0.15 0.13 0.11 0.11 0.09 0.08 1.49 1.09 0.74 0.77 0.61 0.59 0.50 0.52 0.53 0.39 0.48 0.37 0.39 0.46 0.30 0.33 0.34 0.28 0.32 0.23 0.27 0.22 0.17 ORDERING CODE MAL2093. 52271E3 52391E3 42391E3 52471E3 42561E3 42681E3 42821E3 32102E3 32122E3 32152E3 32182E3 22182E3 22222E3 53221E3 53271E3 53331E3 53391E3 43391E3 43471E3 43561E3 33681E3 33821E3 33102E3 23122E3 23152E3 23182E3 56689E3 56101E3 56151E3 46151E3 56181E3 46181E3 56221E3 46221E3 36221E3 56271E3 36271E3 46331E3 36331E3 26331E3 46391E3 36391E3 26391E3 36471E3 26471E3 36561E3 26561E3 26681E3 26821E3 Document Number: 28383 Revision: 12-Aug-08 www.vishay.com technical questions, contact: aluminumcaps2@vishay.com PMG-SI Aluminum Capacitors Power Miniaturized General Purpose Snap-In ELECTRICAL DATA ORDERING INFORMATION NOMINAL CASE SIZE (mm) 0.89 1.29 1.29 1.47 1.44 1.61 1.67 1.47 1.88 2.05 2.27 2.66 2.57 2.87 0.80 0.95 1.00 1.00 1.17 1.34 1.27 1.32 1.45 1.45 1.42 1.64 1.66 2.07 1.98 2.11 2.18 2.47 2.74 3.07 (mA) 0.84 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 0.74 0.90 1.08 1.08 1.35 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 MAX. 1.44 0.81 0.78 0.67 0.69 0.54 0.56 0.43 0.46 0.47 0.37 0.31 0.34 0.28 1.77 1.45 1.26 1.29 1.01 0.85 0.86 0.86 0.66 0.73 0.76 0.61 0.68 0.46 0.50 0.42 0.43 0.35 0.30 0.25 MAX. 1.05 0.59 0.57 0.50 0.52 0.39 0.41 0.31 0.35 0.37 0.28 0.25 0.27 0.23 1.31 1.07 0.95 0.97 0.76 0.63 0.65 0.65 0.49 0.56 0.59 0.47 0.54 0.35 0.39 0.32 0.33 0.27 0.23 0.20 ORDERING CODE MAL2093. 54101E3 54181E3 44181E3 44221E3 34221E3 54271E3 34271E3 44331E3 34331E3 24391E3 24471E3 34561E3 24561E3 24681E3 57829E3 57101E3 57121E3 47121E3 57151E3 57181E3 47181E3 37181E3 57221E3 47221E3 37221E3 37271E3 27271E3 47331E3 27331E3 37391E3 27391E3 27471E3 27561E3 27681E3 Vishay BCcomponents Note approximately 1.05 ADDITIONAL ELECTRICAL DATA PARAMETER Voltage Surge voltage Reverse voltage Current Leakage current Inductance Equivalent series inductance (ESL) Table case sizes typical/25 max. After minutes 0.02 whichever smaller versions CONDITIONS VALUE TEMPERATURE CHARACTERISTIC DESCRIPTION Impedance ratio °C)/Z Note Impedance ratio shall exceed given values technical questions, contact: aluminumcaps2@vishay.com www.vishay.com Document Number: 28383 Revision: 12-Aug-08 PMG-SI Vishay BCcomponents Aluminum Capacitors Power Miniaturized General Purpose Snap-In RIPPLE CURRENT USEFUL LIFE Lifetime multiplier actual ripple current rated ripple current Useful life applied: 2000 hours Tamb (°C) Fig.4 Multiplier useful life function ambient temperature ripple current load Table MULTIPLIER RIPPLE CURRENT (IR) FUNCTION FREQUENCY FREQUENCY (Hz) 1000 Table MULTIPLIER 0.90 0.95 1.00 1.20 1.30 1.40 TEST PROCEDURES REQUIREMENTS TEST NAME TEST Useful life REFERENCE CECC 30301 subclause 1.8.1 PROCEDURE (quick reference) Tamb applied: 2000 hours REQUIREMENTS C/C: spec. limit spec. limit short open circuit, visible damage total failure percentage: Shelf life (storage high temperature) 60384-4/ EN130300 subclause 4.17 Tamb voltage applied; hours After test: applied minutes, hours hours before measurement C/C: spec. limit spec. limit Document Number: 28383 Revision: 12-Aug-08 www.vishay.com technical questions, contact: aluminumcaps2@vishay.com PUM-SI Vishay BCcomponents Aluminum Capacitors Power Ultra Miniature Snap-In FEATURES Polarized aluminum electrolytic capacitors, non-solid electrolyte Large types, very small dimensions, cylindrical aluminum case, insulated with blue sleeve Charge discharge proof Long useful life: 5000 hours High ripple current capability Keyed polarity version available RoHS COMPLIANT Fig.1 Component outline APPLICATIONS General purpose, industrial audio/video systems Smoothing filtering Standard switched mode power supplies Energy storage pulse systems VALUE 1000 2000 hours 5000 hours hours hours 60384-4/EN130300 40/085/56 QUICK REFERENCE DATA DESCRIPTION Nominal case size Rated capacitance range series), Tolerance Rated voltage range, Category temperature range Endurance test Useful life Useful life applied Shelf life Based sectional specification Climatic category 60068 MARKING capacitors marked (where possible) with following information: Rated capacitance Tolerance code rated capacitance, code letter accordance with 60062 Rated voltage Date code (YYMM) Name manufacturer Code factory origin sign identify negative terminal, visible from side capacitor Code number Climatic category accordance with 60068 SELECTION CHART RELEVANT NOMINAL CASE SIZES 1000 1200 1500 1800 2200 2700 3300 3900 4700 5600 6800 8200 www.vishay.com Document Number: 28337 Revision: 18-Aug-08 technical questions, contact: aluminumcaps2@vishay.com PUM-SI Vishay BCcomponents Aluminum Capacitors Power Ultra Miniature Snap-In DIMENSIONS millimeters AVAILABLE FORMS TERMINAL SNAP-IN TERMINAL TERMINAL max. Bottom view minus terminal marked with black with imprinted sign. Fig.2 terminal snap-in Fig.3 Mounting hole diagram THREE TERMINAL SNAP-IN max. 4.75 negative terminal pins which BOTH electrically connected. spacing snap-in used base layout third hole added. third hole closer negative primary hole that polarization always maintained, together with added mechanical stability. Fig.5 Mounting hole diagram Fig.4 Three terminal snap-in www.vishay.com technical questions, contact: aluminumcaps2@vishay.com Document Number: 28337 Revision: 18-Aug-08 PUM-SI Aluminum Capacitors Power Ultra Miniature Snap-In Table Vishay BCcomponents DIMENSIONS millimeters, MASS PACKAGING QUANTITIES NOMINAL CASE SIZE Dmax. (mm) Lmax. (mm) MASS PACKAGING QUANTITIES (units box) CARDBOARD DIMENSIONS LxWxH ELECTRICAL DATA SYMBOL DESCRIPTION rated capacitance rated ripple current max. leakage current after minute max. equivalent series resistance max. impedance ORDERING EXAMPLE Electrolytic capacitor series 1000 F/25 Nominal case size: 2-terminal snap-in: Ordering code: MAL2 26123 Former 12NC: 2222 26123 3-terminal snap-in: Ordering code: MAL2 66123 Former 12NC: 2222 66123 Note Unless otherwise specified, electrical values table apply Tamb kPa, Table ELECTRICAL DATA ORDERING INFORMATION 4700 5600 NOMINAL CASE SIZE (mm) 3.93 4.98 4.12 4.71 5.17 2.37 3.03 4.40 4.73 4.55 5.06 5.04 1252 1354 MAX. MAX. ORDERING CODE MAL2156. 2-TERM. 25103E3 35153E3 35183E3 25223E3 25393E3 16472E3 26562E3 16103E3 26123E3 26153E3 16183E3 26273E3 3-TERM. 65103E3 75153E3 75183E3 65223E3 65393E3 56472E3 66562E3 56103E3 66123E3 66153E3 56183E3 66273E3 Document Number: 28337 Revision: 18-Aug-08 technical questions, contact: aluminumcaps2@vishay.com www.vishay.com PUM-SI Vishay BCcomponents Aluminum Capacitors Power Ultra Miniature Snap-In ELECTRICAL DATA ORDERING INFORMATION 2700 3300 3300 4700 6800 8200 2200 3300 3900 4700 5600 6800 8200 1500 1800 2200 2200 2700 3300 3900 4700 4700 5600 6800 6800 8200 1500 2200 3300 4700 6800 1000 1200 1500 2200 2200 2700 3300 3300 4700 4700 6800 8200 NOMINAL CASE SIZE (mm) 2.47 2.98 2.69 3.32 4.26 3.49 4.02 4.49 5.39 4.39 5.34 2.34 2.92 3.17 3.64 4.09 3.35 3.88 4.32 5.23 5.18 5.97 2.13 2.37 2.66 2.42 2.95 3.39 3.81 4.26 3.25 3.75 4.19 3.28 5.05 4.23 5.15 5.89 1.83 2.23 2.92 3.44 4.18 4.51 1.72 1.98 2.12 2.77 2.55 2.94 3.32 2.84 4.04 3.67 4.39 5.21 1204 1444 1764 1004 1204 1804 2204 1037 1264 1516 1894 1092 1604 1364 1644 MAX. MAX. ORDERING CODE MAL2156. 2-TERM. 17272E3 27332E3 17332E3 27472E3 37682E3 37822E3 17103E3 17123E3 37153E3 17183E3 27223E3 11222E3 11332E3 21392E3 21472E3 21562E3 21682E3 21822E3 11103E3 11123E3 11183E3 11223E3 18152E3 18182E3 18222E3 28222E3 28272E3 28332E3 28392E3 18472E3 38472E3 28562E3 18682E3 28682E3 38822E3 18103E3 18123E3 18153E3 12152E3 22222E3 22332E3 12472E3 12682E3 12103E3 19102E3 29122E3 29152E3 29222E3 39222E3 29272E3 19332E3 29332E3 19472E3 29472E3 19682E3 19822E3 3-TERM. 57272E3 67332E3 57332E3 67472E3 77682E3 77822E3 57103E3 57123E3 77153E3 57183E3 67223E3 51222E3 51332E3 61392E3 61472E3 61562E3 61682E3 61822E3 51103E3 51123E3 51183E3 51223E3 58152E3 58182E3 58222E3 68222E3 68272E3 68332E3 68392E3 58472E3 78472E3 68562E3 58682E3 68682E3 78822E3 58103E3 58123E3 58153E3 52152E3 62222E3 62332E3 52472E3 52682E3 52103E3 59102E3 59122E3 69152E3 69222E3 79222E3 69272E3 59332E3 69332E3 59472E3 69472E3 59682E3 59822E3 www.vishay.com technical questions, contact: aluminumcaps2@vishay.com Document Number: 28337 Revision: 18-Aug-08 PUM-SI Aluminum Capacitors Power Ultra Miniature Snap-In ADDITIONAL ELECTRICAL DATA PARAMETER Voltage Surge voltage Reverse voltage Current Leakage current Inductance Equivalent series inductance (ESL) case sizes typ. max. After minute After minutes 0.006 0.002 1.15 Urev CONDITIONS VALUE Vishay BCcomponents RIPPLE CURRENT USEFUL LIFE MGA453 life multiplier Actual ripple current Rated ripple current Useful life applied: 5000 hours Tamb (°C) Fig.6 Multiplier useful life function ambient temperature ripple current load Document Number: 28337 Revision: 18-Aug-08 technical questions, contact: aluminumcaps2@vishay.com www.vishay.com PUM-SI Vishay BCcomponents Table Aluminum Capacitors Power Ultra Miniature Snap-In MULTIPLIER RIPPLE CURRENT (IR) FUNCTION FREQUENCY FREQUENCY (Hz) 1000 2000 4000 MULTIPLIER 0.93 1.00 1.04 1.07 1.11 1.13 1.15 1.18 0.91 1.00 1.05 1.09 1.13 1.15 1.18 1.22 Table TEST PROCEDURES REQUIREMENTS TEST NAME TEST Endurance REFERENCE 60384-4/ EN130300 subclause 4.13 PROCEDURE (quick reference) Tamb applied: 2000 hours REQUIREMENTS C/C: Useful life CECC 30301 subclause 1.8.1 Tamb applied: 5000 hours spec. limit spec. limit spec. limit C/C: spec. limit spec. limit spec. limit short open circuit, visible damage total failure percentage: Shelf life (storage high temperature) 60384-4/ EN130300 subclause 4.17 Tamb voltage applied; hours After test: applied minutes, hours hours before measurement C/C: spec. limit spec. limit www.vishay.com technical questions, contact: aluminumcaps2@vishay.com Document Number: 28337 Revision: 18-Aug-08 PUM-SI Vishay BCcomponents Aluminum Capacitors Power Ultra Miniature Snap-In FEATURES Polarized aluminum non-solid electrolyte electrolytic capacitors, Large types, very small dimensions, cylindrical aluminum case, insulated with blue sleeve Useful life: 5000 hours Keyed polarity version available Fig.1 Component outlines PUL-SI RoHS COMPLIANT APPLICATIONS General purpose, industrial audio/video systems Smoothing filtering Standard switched mode power supplies longer life higher ripple PHR-SI PSM-SI smaller dimensions PUM-SI Energy storage pulse systems MARKING QUICK REFERENCE DATA DESCRIPTION Nominal case sizes Rated capacitance range (E6/E12 series), Tolerance Rated voltage range, Category temperature range Endurance test Load life Useful life Useful life applied Shelf life Based sectional specification Climatic category 60038 VALUE 2200 3000 hours 3000 hours 5000 hours hours 1000 hours 60384-4/EN130300 25/085/56 capacitors marked (where possible) with following information: Rated capacitance Tolerance rated capacitance, code letter accordance with 60062 Rated voltage Date code (YYMM) Name manufacturer Code factory origin sign identify negative terminal, visible from side capacitor Code number, last digits (2222) xxxxx Climatic category accordance with 60068 SELECTION CHART RELEVANT NOMINAL CASE SIZES Document Number: 28338 Revision: 18-Aug-08 technical questions, contact: aluminumcaps2@vishay.com www.vishay.com PUM-SI Vishay BCcomponents Aluminum Capacitors Power Ultra Miniature Snap-In SELECTION CHART RELEVANT NOMINAL CASE SIZES 1000 1200 1500 1800 2200 DIMENSIONS millimeters AVAILABLE FORMS TERMINAL SNAP-IN TERMINAL TERMINAL max. Bottom view minus terminal marked with black with imprinted sign. Fig.2 terminal snap-in www.vishay.com Fig.3 Mounting hole diagram Document Number: 28338 Revision: 18-Aug-08 technical questions, contact: aluminumcaps2@vishay.com PUM-SI Aluminum Capacitors Power Ultra Miniature Snap-In THREE TERMINAL SNAP-IN Vishay BCcomponents TERMINAL TERMINAL minus pole marking max. Bottom view 4.75 negative terminal pins which BOTH electrically connected. spacing snap-in used base layout third hole added. third hole closer negative primary hole that polarization always maintained, together with added mechanical stability. Fig.5 Mounting hole diagram Fig.4 Three terminal snap-in Table DIMENSIONS millimeters, MASS PACKAGING QUANTITIES NOMINAL CASE SIZE Dmax. Lmax. MASS PACKAGING QUANTITIES (units box) Document Number: 28338 Revision: 18-Aug-08 technical questions, contact: aluminumcaps2@vishay.com www.vishay.com PUM-SI Vishay BCcomponents Aluminum Capacitors Power Ultra Miniature Snap-In ORDERING EXAMPLE DESCRIPTION rated capacitance 100/120 rated ripple current max. leakage current after minutes typ./max. equivalent series resistance typ./max. impedance ELECTRICAL DATA SYMBOL Electrolytic capacitor series 1000 F/200 Nominal case size: 2-terminal snap-in: Ordering code: MAL2 52102 Former 12NC: 2222 52102 3-terminal snap-in: Ordering code: MAL2 72102 Former 12NC: 2222 72102 Notes approximately 0.95 Unless otherwise specified, electrical values table apply Tamb kPa, Table ELECTRICAL DATA ORDERING INFORMATION 1000 1000 1200 1200 1500 1500 1800 2200 NOMINAL CASE SIZE (mm) 1.15 1.36 1.46 1.68 1.67 1.91 1.91 1.89 2.18 2.04 2.06 2.46 2.35 2.29 2.66 2.33 2.98 2.69 3.31 3.04 3.36 3.68 1.23 1.32 1.23 1.53 1.56 (mA) 0.54 0.66 0.78 0.94 0.94 1.12 1.12 1.12 1.36 1.36 1.36 1.64 1.64 1.64 2.00 2.00 2.40 2.40 3.00 3.00 3.60 4.40 0.55 0.67 0.67 0.82 0.82 TYP. MAX. 1080 TYP. MAX. ORDERING CODE MAL2157. 2-TERM. 52271E3 52331E3 52391E3 32471E3 52471E3 42561E3 32561E3 52561E3 42681E3 52681E3 62681E3 62821E3 32821E3 52821E3 52102E3 62102E3 32122E3 62122E3 42152E3 52152E3 42182E3 52222E3 53221E3 43271E3 53271E3 33331E3 53331E3 3-TERM. 72271E3 72331E3 72391E3 12471E3 72471E3 22561E3 12561E3 72561E3 22681E3 72681E3 82681E3 82821E3 12821E3 72821E3 72102E3 82102E3 12122E3 82122E3 22152E3 72152E3 22182E3 72222E3 73221E3 23271E3 73271E3 13331E3 73331E3 www.vishay.com technical questions, contact: aluminumcaps2@vishay.com Document Number: 28338 Revision: 18-Aug-08 PUM-SI Aluminum Capacitors Power Ultra Miniature Snap-In ELECTRICAL DATA ORDERING INFORMATION 1000 1000 1200 1500 NOMINAL CASE SIZE (mm) 1.74 1.58 1.87 1.89 2.12 1.97 1.80 2.29 2.28 2.20 2.57 2.54 2.88 2.86 3.17 3.49 0.71 0.77 0.94 0.97 1.13 1.16 1.29 1.35 1.54 1.50 1.42 1.72 1.74 1.71 1.97 1.76 2.19 2.04 2.40 2.30 2.55 2.79 3.33 (mA) 0.97 0.97 1.17 1.17 1.40 1.40 1.40 1.70 1.70 1.70 2.05 2.05 2.50 2.50 3.00 3.75 0.27 0.33 0.40 0.48 0.60 0.60 0.72 0.72 0.88 0.88 0.88 1.08 1.08 1.08 1.32 1.32 1.56 1.56 1.88 1.88 2.24 2.72 3.28 TYP. 1400 1250 1125 MAX. 2800 2500 2250 1980 1500 1500 1260 1260 1040 1040 1040 TYP. 1170 MAX. 1950 1620 1220 1140 ORDERING CODE MAL2157. 2-TERM. 43391E3 53391E3 33471E3 53471E3 43561E3 53561E3 63561E3 63681E3 33681E3 53681E3 53821E3 63821E3 33102E3 53102E3 43122E3 53152E3 56689E3 56829E3 56101E3 56121E3 36151E3 56151E3 46181E3 36181E3 46221E3 56221E3 66221E3 66271E3 36271E3 56271E3 56331E3 66331E3 56391E3 36391E3 46471E3 56471E3 46561E3 56681E3 56821E3 3-TERM. 23391E3 73391E3 13471E3 73471E3 23561E3 73561E3 83561E3 83681E3 13681E3 73681E3 73821E3 83821E3 13102E3 73102E3 23122E3 73152E3 76689E3 76829E3 76101E3 76121E3 16151E3 76151E3 26181E3 16181E3 26221E3 76221E3 86221E3 86271E3 16271E3 76271E3 76331E3 86331E3 76391E3 16391E3 26471E3 76471E3 26561E3 76681E3 76821E3 Vishay BCcomponents Document Number: 28338 Revision: 18-Aug-08 technical questions, contact: aluminumcaps2@vishay.com www.vishay.com PUM-SI Vishay BCcomponents Aluminum Capacitors Power Ultra Miniature Snap-In ELECTRICAL DATA ORDERING INFORMATION NOMINAL CASE SIZE (mm) 0.68 0.80 0.87 0.85 1.00 1.02 1.15 1.09 1.10 1.35 1.27 1.32 1.45 1.49 1.35 1.73 1.72 1.61 1.95 1.86 2.19 2.10 2.34 2.60 3.15 (mA) 0.25 0.30 0.36 0.36 0.45 0.45 0.54 0.54 0.54 0.67 0.67 0.67 0.81 0.81 0.81 0.99 0.99 0.99 1.21 1.21 1.48 1.48 1.75 2.11 3.06 TYP. 1650 1400 1200 1200 1000 1000 MAX. 3300 2800 2400 2400 2000 2000 1600 1600 1600 1300 1300 1300 1150 1150 1150 TYP. 1120 MAX. 1880 1530 1290 1290 1050 1050 ORDERING CODE MAL2157. 2-TERM. 57569E3 57689E3 47829E3 57829E3 37101E3 57101E3 47121E3 57121E3 67121E3 47151E3 67151E3 57151E3 47181E3 57181E3 67181E3 47221E3 57221E3 67221E3 37271E3 67271E3 47331E3 57331E3 47391E3 57471E3 57681E3 3-TERM. 77569E3 77689E3 27829E3 77829E3 17101E3 77101E3 27121E3 77121E3 87121E3 27151E3 87151E3 77151E3 27181E3 77181E3 87181E3 27221E3 77221E3 87221E3 17271E3 87271E3 27331E3 77331E3 27391E3 77471E3 77681E3 Note approximately 0.95 ADDITIONAL ELECTRICAL DATA PARAMETER Voltage versions Surge voltage versions Reverse voltage Current Leakage current Inductance Equivalent series inductance (ESL) case sizes typ. max. After minutes 0.01 1.15 CONDITIONS VALUE www.vishay.com technical questions, contact: aluminumcaps2@vishay.com Document Number: 28338 Revision: 18-Aug-08 PUM-SI Aluminum Capacitors Power Ultra Miniature Snap-In RIPPLE CURRENT USEFUL LIFE MGA453 Vishay BCcomponents life multiplier actual ripple current rated ripple current Useful life applied: 5000 hours Fig.6 Multiplier useful life function ambient temperature ripple current load Tamb (°C) Table MULTIPLIER RIPPLE CURRENT (IR) FUNCTION FREQUENCY FREQUENCY (Hz) 1000 MULTIPLIER 0.90 0.95 1.00 1.15 1.30 1.40 Document Number: 28338 Revision: 18-Aug-08 technical questions, contact: aluminumcaps2@vishay.com www.vishay.com PUM-SI Vishay BCcomponents Table Aluminum Capacitors Power Ultra Miniature Snap-In TEST PROCEDURES REQUIREMENTS TEST NAME TEST Endurance REFERENCE 60384-4/ EN130300 subclause 4.13 PROCEDURE (quick reference) Tamb applied; 3000 hours REQUIREMENTS C/C: Load life Tamb applied; 3000 hours spec. limit spec. limit C/C: spec. limit spec. limit Useful life CECC 30301 subclause 1.8.1 Tamb applied; 5000 hours C/C: spec. limit spec. limit short open circuit, visible damage total failure percentage: Shelf life (storage high temperature) 60384-4/ EN130300 subclause 4.17 Tamb voltage applied; 1000 hours After test: applied minutes, hours hours before measurement C/C: spec. limit spec. limit www.vishay.com technical questions, contact: aluminumcaps2@vishay.com Document Number: 28338 Revision: 18-Aug-08 PGP-SI Vishay BCcomponents Aluminum Capacitors Power General Purpose Snap-In FEATURES Polarized aluminum non-solid electrolyte electrolytic capacitors, Large types, very small dimensions, cylindrical aluminum case insulated with blue sleeve Useful life: 3000 hours Fig.1 Component outline longer life smaller dimensions RoHS COMPLIANT APPLICATIONS Consumer industrial electronics Whitegood motor control Electronic drives Smps/ups longer life smaller dimensions MARKING capacitors marked (where possible) with following information: Rated capacitance Tolerance rated capacitance, code letter accordance with 60062 Rated voltage Date code Name manufacturer sign identify negative terminal, visible from side capacitor Code number (last digits) Maximum operating temperature QUICK REFERENCE DATA DESCRIPTION Nominal case size Rated capacitance range (E6/E12 series), Tolerance Rated voltage range, Category temperature range Useful life Useful life applied Shelf life Based sectional specification VALUE 2200 3000 hours hours 1000 hours 60384-4/EN130300/W JISC5141 SELECTION CHART RELEVANT NOMINAL CASE SIZES (µF) www.vishay.com Document Number: 28343 Revision: 18-Aug-08 technical questions, contact: aluminumcaps2@vishay.com PGP-SI Vishay BCcomponents Aluminum Capacitors Power General Purpose Snap-In SELECTION CHART RELEVANT NOMINAL CASE SIZES 1000 1200 1500 1800 2200 DIMENSIONS millimeters AVAILABLE FORMS TERMINAL TERMINAL max. Bottom view minus terminal marked with imprinted sign Fig.2 terminal snap-in Table Fig.3 Mounting hole diagram DIMENSIONS millimeters, MASS PACKAGING QUANTITIES NOMINAL CASE SIZE www.vishay.com Dmax. 22.5 22.5 22.5 22.5 22.5 22.5 25.5 25.5 25.5 Lmax. 25.5 30.5 35.5 40.5 45.5 50.5 25.5 32.0 35.5 MASS PACKAGING QUANTITIES CARDBOARD DIMENSIONS LxWxH Document Number: 28343 Revision: 18-Aug-08 technical questions, contact: aluminumcaps2@vishay.com PGP-SI Aluminum Capacitors Power General Purpose Snap-In DIMENSIONS millimeters, MASS PACKAGING QUANTITIES NOMINAL CASE SIZE Dmax. 25.5 25.5 25.5 30.5 30.5 30.5 30.5 30.5 30.5 35.5 35.5 35.5 35.5 35.5 35.5 Lmax. 40.5 45.5 50.5 27.5 32.5 37.5 41.5 46.5 51.5 25.5 32.5 35.5 41.5 46.5 51.5 MASS PACKAGING QUANTITIES CARDBOARD DIMENSIONS LxWxH Vishay BCcomponents ELECTRICAL DATA SYMBOL DESCRIPTION rated capacitance rated ripple current max. leakage current after minutes max. equivalent series resistance ORDERING EXAMPLE Electrolytic capacitor series 1000 F/200 Nominal case size: 2-terminal snap-in: Ordering code: MAL2 22102 Former 12NC: 2222 22102 Notes approximately 1.05 Unless otherwise specified, electrical values table apply Tamb kPa, Table ELECTRICAL DATA ORDERING INFORMATION 1000 1000 1200 1200 1500 1500 1800 1800 2200 Document Number: 28343 Revision: 18-Aug-08 NOMINAL CASE SIZE (mm) 0.92 0.99 1.08 1.16 1.24 1.45 1.53 1.45 1.67 1.82 1.70 2.04 2.07 2.24 2.28 2.22 2.42 2.72 3.08 2.66 3.25 (mA) 0.48 0.58 0.70 0.86 1.06 1.25 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 MAX. 1.11 0.92 0.75 0.61 0.50 0.43 0.35 0.35 0.30 0.24 0.24 0.20 0.17 0.17 0.17 0.17 0.15 0.13 0.11 0.13 0.10 ORDERING CODE MAL2197. 11151E3 11181E3 11221E3 11271E3 11331E3 11391E3 11471E3 21471E3 31561E3 21681E3 31681E3 21821E3 31102E3 41102E3 21122E3 31122E3 21152E3 31152E3 11182E3 21182E3 41222E3 www.vishay.com technical questions, contact: aluminumcaps2@vishay.com PGP-SI Vishay BCcomponents Aluminum Capacitors Power General Purpose Snap-In ELECTRICAL DATA ORDERING INFORMATION 1000 1000 1200 1200 1500 2200 1000 1000 1200 1500 www.vishay.com NOMINAL CASE SIZE (mm) 1.06 1.15 1.24 1.34 1.58 1.53 1.59 1.92 1.92 1.86 2.16 1.90 2.44 2.28 2.55 2.52 2.84 2.79 3.16 2.77 3.72 3.70 1.07 1.16 1.36 1.34 1.47 1.42 1.70 1.71 1.68 1.92 1.92 1.74 2.17 2.07 2.28 2.32 2.73 2.60 2.36 2.90 2.61 3.21 2.89 3.49 3.56 (mA) 0.60 0.72 0.88 1.08 1.32 1.32 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 0.75 0.90 1.10 1.10 1.35 1.35 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 MAX. 1.11 0.92 0.75 0.61 0.50 0.50 0.45 0.35 0.35 0.38 0.30 0.34 0.24 0.27 0.24 0.26 0.20 0.22 0.17 0.21 0.15 0.11 1.11 0.92 0.75 0.75 0.61 0.61 0.50 0.50 0.50 0.43 0.43 0.43 0.35 0.35 0.27 0.30 0.24 0.24 0.27 0.20 0.24 0.17 0.21 0.19 0.19 ORDERING CODE MAL2197. 12151E3 12181E3 12221E3 12271E3 12331E3 22331E3 22391E3 12471E3 22471E3 32471E3 22561E3 32561E3 22681E3 32681E3 32821E3 42821E3 22102E3 32102E3 12122E3 22122E3 22152E3 12222E3 13151E3 13181E3 13221E3 23221E3 13271E3 23271E3 13331E3 23331E3 33331E3 13391E3 23391E3 33391E3 23471E3 33471E3 53561E3 33561E3 13681E3 23681E3 33681E3 13821E3 23821E3 13102E3 23102E3 13122E3 13152E3 Document Number: 28343 Revision: 18-Aug-08 technical questions, contact: aluminumcaps2@vishay.com PGP-SI Aluminum Capacitors Power General Purpose Snap-In ELECTRICAL DATA ORDERING INFORMATION NOMINAL CASE SIZE (mm) 0.57 0.62 0.73 0.73 0.84 0.89 0.93 0.94 0.96 1.07 1.03 1.23 1.21 1.38 1.41 1.57 1.49 1.75 1.67 1.96 1.87 2.08 2.31 0.53 0.58 0.68 0.68 0.78 0.80 0.89 0.86 0.89 1.00 1.05 1.14 1.13 1.22 1.29 1.32 1.47 1.74 1.69 1.97 2.10 (mA) 0.55 0.66 0.80 0.80 0.96 0.96 1.20 1.20 1.20 1.44 1.44 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 0.28 0.34 0.41 0.41 0.50 0.50 0.60 0.60 0.60 0.75 0.75 0.90 0.90 0.90 1.10 1.10 1.35 1.50 1.50 1.50 1.50 MAX. 3.66 3.03 2.49 2.49 2.07 2.07 1.66 1.66 1.66 1.38 1.38 1.13 1.13 0.92 0.92 0.75 0.78 0.64 0.66 0.53 0.56 0.47 0.39 4.44 3.66 3.03 3.03 2.49 2.49 2.07 2.07 2.07 1.66 1.66 1.38 1.38 1.38 1.13 1.13 0.92 0.75 0.75 0.64 0.53 ORDERING CODE MAL2197. 16689E3 16829E3 16101E3 26101E3 16121E3 26121E3 16151E3 26151E3 36151E3 26181E3 36181E3 26221E3 36221E3 26271E3 36271E3 26331E3 36331E3 16391E3 26391E3 16471E3 26471E3 16561E3 16681E3 17569E3 17689E3 17829E3 27829E3 17101E3 27101E3 17121E3 27121E3 37121E3 27151E3 37151E3 27181E3 37181E3 47181E3 27221E3 37221E3 17271E3 17331E3 27331E3 27391E3 17471E3 Vishay BCcomponents Note approximately 1.05 Document Number: 28343 Revision: 18-Aug-08 technical questions, contact: aluminumcaps2@vishay.com www.vishay.com PGP-SI Vishay BCcomponents Aluminum Capacitors Power General Purpose Snap-In ADDITIONAL ELECTRICAL DATA PARAMETER Voltage Surge voltage Reverse voltage Current Leakage current Table After minutes 0.02 whichever smaller versions versions 1.15 CONDITIONS VALUE TEMPERATURE CHARACTERISTIC DESCRIPTION Impedance ratio C)/Z(+ Note Impedance ratio shall exceed given values Table DISSIPATION FACTOR (tan DESCRIPTION (max.) 0.10 0.10 0.10 0.15 0.15 Note 0.15 RIPPLE CURRENT USEFUL LIFE MGA453 life multiplier actual ripple current rated ripple current Useful life applied: 3000 hours Fig.4 Multiplier useful life function ambient temperature ripple current load www.vishay.com technical questions, contact: aluminumcaps2@vishay.com Document Number: 28343 Revision: 18-Aug-08 Tamb (°C) PGP-SI Aluminum Capacitors Power General Purpose Snap-In Table Vishay BCcomponents MULTIPLIER RIPPLE CURRENT (IR) FUNCTION FREQUENCY FREQUENCY (Hz) 1000 MULTIPLIER 0.81 0.97 1.00 1.32 1.45 1.50 0.90 0.95 1.00 1.20 1.30 1.40 Table TEST PROCEDURES REQUIREMENTS TEST NAME TEST Useful life REFERENCE CECC 30301 subclause 1.8.1 PROCEDURE (quick reference) Tamb applied: 3000 hours REQUIREMENTS C/C: spec. limit spec. limit short open circuit, visible damage total failure percentage: Shelf life (storage high temperature) 60384-4/ EN130300 subclause 4.17 Tamb voltage applied; 1000 hours After test: applied minutes, hours hours before measurement C/C: spec. limit spec. limit Document Number: 28343 Revision: 18-Aug-08 technical questions, contact: aluminumcaps2@vishay.com www.vishay.com 056/057 PSM-SI Vishay BCcomponents Aluminum Capacitors Power Standard Miniature Snap-In FEATURES Polarized aluminum electrolytic capacitors, non-solid electrolyte Large types, minimized dimensions, cylindrical aluminum case, insulated with blue sleeve Pressure relief aluminum case Fig.1 Component outlines 156/157 PUM-SI Pb-free Available RoHS COMPLIANT Charge discharge proof Long useful life: hours High ripple current capability Keyed polarity version available smaller dimensions 056/057 PSM-SI long life 058/059 PLL-SI APPLICATIONS General purpose, industrial audio/video systems Smoothing filtering Standard switched mode power supplies QUICK REFERENCE DATA DESCRIPTION Nominal case size Rated capacitance range series), Tolerance Rated voltage range, Endurance test Useful life Useful life applied Shelf life Based sectional specification Climatic category 60068 VALUE Energy storage pulse systems 1500 MARKING capacitors marked (where possible) with following information: Rated capacitance Tolerance code rated capacitance, code letter accordance with 60062 Rated voltage Date code (YYMM) Name manufacturer Code factory origin sign identify negative terminal, visible from side capacitor Code number Climatic category accordance with 60068 Category temperature range 5000 hours (450 2000 hours) hours (450 5000 hours) hours (450 hours) hours 60384-4/EN130300 40/085/056 25/085/56 Note range available request SELECTION CHART RELEVANT NOMINAL CASE SIZES SERIES 1000 1500 2200 3300 www.vishay.com technical questions, contact: aluminumcaps2@vishay.com Document Number: 28340 Revision: 18-Aug-08 056/057 PSM-SI Aluminum Capacitors Power Standard Miniature Snap-In Vishay BCcomponents SELECTION CHART RELEVANT NOMINAL CASE SIZES SERIES 4700 6800 SELECTION CHART RELEVANT NOMINAL CASE SIZES SERIES 1000 1500 Document Number: 28340 Revision: 18-Aug-08 technical questions, contact: aluminumcaps2@vishay.com www.vishay.com 056/057 PSM-SI Vishay BCcomponents Aluminum Capacitors Power Standard Miniature Snap-In DIMENSIONS millimeters AVAILABLE FORMS TERMINALS SNAP-IN THREE TERMINAL SNAP-IN TERMINAL TERMINAL max. TERMINAL TERMINAL minus pole marking Bottom view Bottom view max. minus terminal marked with black with imprinted sign. Fig.2 terminal snap-in negative terminal pins which BOTH electrically connected. Fig.4 Three terminal snap-in 4.75 spacing snap-in used base layout third hole added. third hole closer negative primary hole that polarization always maintained, together with added mechanical stability. Fig.3 Mounting hole diagram Table Fig.5 Mounting hole diagram DIMENSIONS millimeters, MASS PACKAGING QUANTITIES NOMINAL CASE SIZE www.vishay.com Dmax. Lmax. MASS PACKAGING QUANTITIES (units box) CARDBOARD DIMENSIONS LxWxH (mm) Document Number: 28340 Revision: 18-Aug-08 technical questions, contact: aluminumcaps2@vishay.com 056/057 PSM-SI Aluminum Capacitors Power Standard Miniature Snap-In ELECTRICAL DATA SYMBOL DESCRIPTION rated capacitance rated ripple current max. leakage current after minute max. leakage current after minutes max. equivalent series resistance max. impedance Vishay BCcomponents ORDERING EXAMPLE Electrolytic capacitor series F/25 Nominal case size: 2-terminal snap-in Ordering code: MAL2 46103 Former 12NC: 2222 46103 3-terminal snap-in Ordering code: MAL2 26103 Former 12NC: 2222 26103 Note Unless otherwise specified, electrical values tables apply Tamb kPa, Table ELECTRICAL DATA ORDERING INFORMATION SERIES 6800 4700 6800 3300 4700 6800 6800 NOMINAL CASE SIZE (mm) 2.04 2.56 3.12 3.39 3.47 4.12 4.58 4.70 5.10 5.39 5.88 2.01 2.54 3.02 3.28 3.36 4.00 4.51 3.97 5.02 4.75 5.34 1.88 2.37 2.81 3.16 3.25 3.73 4.73 3.92 4.48 4.96 4.98 2.40 3.02 3.68 4.00 4.09 4.86 5.40 5.55 6.02 6.36 6.94 2.37 3.00 3.56 3.87 3.96 4.72 5.32 4.68 5.92 5.61 6.30 2.22 2.80 3.32 3.73 3.84 4.40 5.58 4.63 5.29 5.85 5.88 1324 1324 1984 1984 2824 2824 4084 1444 1444 2116 2116 3172 3172 4516 1024 1024 1504 1504 2254 2254 3304 3304 4954 1364 1060 1060 1508 1104 1104 1654 ORDERING CODE MAL2056. 2-TERM. 54682E3 54103E3 54153E3 44153E3 54223E3 44223E3 54333E3 44333E3 54473E3 44473E3 54683E3 55472E3 55682E3 55103E3 45103E3 55153E3 45153E3 55223E3 45223E3 55333E3 45333E3 55473E3 56332E3 56472E3 56682E3 46682E3 56103E3 46103E3 56153E3 46153E3 56223E3 46223E3 56333E3 3-TERM. 74682E3 74103E3 74153E3 24153E3 74223E3 24223E3 74333E3 24333E3 74473E3 24473E3 74683E3 75472E3 75682E3 75103E3 25103E3 75153E3 25153E3 75223E3 25223E3 75333E3 25333E3 75473E3 76332E3 76472E3 76682E3 26682E3 76103E3 26103E3 76153E3 26153E3 76223E3 26223E3 76333E3 Document Number: 28340 Revision: 18-Aug-08 technical questions, contact: aluminumcaps2@vishay.com www.vishay.com 056/057 PSM-SI Vishay BCcomponents Aluminum Capacitors Power Standard Miniature Snap-In ELECTRICAL DATA ORDERING INFORMATION SERIES 2200 3300 4700 4700 6800 6800 1500 2200 3300 3300 4700 4700 6800 6800 1000 1500 2200 2200 3300 3300 4700 4700 6800 6800 1000 1000 1500 1500 2200 2200 3300 3300 4700 NOMINAL CASE SIZE (mm) 1.85 2.09 2.28 3.10 3.16 3.06 4.20 3.88 4.05 4.45 4.86 1.36 1.75 2.17 2.42 2.65 2.89 3.56 3.75 4.05 4.50 4.98 1.46 1.87 2.32 2.54 2.87 3.14 3.67 3.71 4.33 4.75 5.26 0.77 0.99 1.27 1.35 1.67 1.75 2.27 2.30 2.84 2.97 3.59 2.26 2.55 2.78 3.78 3.85 3.73 5.12 4.73 4.94 5.43 5.93 1.66 2.14 2.65 2.95 3.23 3.53 4.34 4.58 4.94 5.49 6.08 1.78 2.28 2.83 3.10 3.50 3.83 4.48 4.53 5.28 5.80 6.42 0.94 1.21 1.55 1.65 2.04 2.14 2.77 2.80 3.46 3.62 4.38 1132 1132 1636 1636 2404 2404 3604 3604 5284 1414 1414 2044 2044 3004 3004 4504 1251 1251 1780 1780 2574 2574 3784 1324 1324 1984 1984 2824 1204 1204 1764 1004 1004 1504 1264 ORDERING CODE MAL2056. 2-TERM. 57222E3 57332E3 57472E3 47472E3 57682E3 47682E3 57103E3 47103E3 57153E3 47153E3 57223E3 51152E3 51222E3 51332E3 41332E3 51472E3 41472E3 51682E3 41682E3 51103E3 41103E3 51153E3 58102E3 58152E3 58222E3 48222E3 58332E3 48332E3 58472E3 48472E3 58682E3 48682E3 58103E3 59471E3 59681E3 59102E3 49102E3 59152E3 49152E3 59222E3 49222E3 59332E3 49332E3 59472E3 3-TERM. 77222E3 77332E3 77472E3 27472E3 77682E3 27682E3 77103E3 27103E3 77153E3 27153E3 77223E3 71152E3 71222E3 71332E3 21332E3 71472E3 21472E3 71682E3 21682E3 71103E3 21103E3 71153E3 78102E3 78152E3 78222E3 28222E3 78332E3 28332E3 78472E3 28472E3 78682E3 28682E3 78103E3 79471E3 79681E3 79102E3 29102E3 79152E3 29152E3 79222E3 29222E3 79332E3 29332E3 79472E3 www.vishay.com technical questions, contact: aluminumcaps2@vishay.com Document Number: 28340 Revision: 18-Aug-08 056/057 PSM-SI Aluminum Capacitors Power Standard Miniature Snap-In Table Vishay BCcomponents ELECTRICAL DATA ORDERING INFORMATION SERIES 1000 1000 1500 1000 NOMINAL CASE SIZE (mm) 0.77 1.00 1.36 1.36 1.80 1.80 2.39 2.39 2.85 2.85 3.66 0.63 0.83 1.10 1.10 1.49 1.49 1.98 1.98 2.60 2.60 3.12 0.50 0.63 0.86 0.86 0.84 1.16 1.16 1.57 1.50 1.57 1.73 1.75 2.40 2.29 0.50 0.63 0.86 0.84 1.16 1.16 1.50 1.57 1.85 1.85 2.40 0.26 0.33 0.48 0.46 0.66 0.70 0.92 0.73 1.26 1.20 1204 1204 1804 1024 1024 1504 1089 1089 1132 1440 3000 2100 1400 1400 1400 3000 2100 1400 1400 5600 3900 2600 2600 1600 1600 1100 1100 1400 1000 1400 1000 4400 3100 2100 2100 1300 1300 ORDERING CODE MAL2057. 2-TERM. 52151E3 52221E3 52331E3 42331E3 52471E3 42471E3 52681E3 42681E3 52102E3 42102E3 52152E3 53101E3 53151E3 53221E3 43221E3 53331E3 43331E3 53471E3 43471E3 53681E3 43681E3 53102E3 58479E3 58689E3 58101E3 48101E3 38101E3 58151E3 48151E3 58221E3 38221E3 48221E3 68331E3 38331E3 58471E3 48471E3 56479E3 56689E3 56101E3 36101E3 56151E3 46151E3 36221E3 46221E3 56331E3 46331E3 56471E3 67479E3 57689E3 57101E3 37101E3 37151E3 47151E3 57221E3 37221E3 57331E3 47331E3 3-TERM. 72151E3 72221E3 72331E3 22331E3 72471E3 22471E3 72681E3 22681E3 72102E3 22102E3 72152E3 73101E3 73151E3 73221E3 23221E3 73331E3 23331E3 73471E3 23471E3 73681E3 23681E3 73102E3 78479E3 68689E3 78101E3 68101E3 88101E3 78151E3 68151E3 78221E3 90051E3 68221E3 88331E3 78331E3 78471E3 28471E3 76479E3 76689E3 76101E3 66101E3 90054E3 86151E3 90055E3 86221E3 76331E3 26331E3 76471E3 87479E3 77689E3 77101E3 17101E3 17151E3 27151E3 77221E3 17221E3 77331E3 27331E3 www.vishay.com Document Number: 28340 Revision: 18-Aug-08 technical questions, contact: aluminumcaps2@vishay.com 056/057 PSM-SI Vishay BCcomponents Aluminum Capacitors Power Standard Miniature Snap-In ADDITIONAL ELECTRICAL DATA PARAMETER Voltage Surge voltage Reverse voltage Current Leakage current Inductance Equivalent series inductance (ESL) case sizes typ. max. After minute After minutes 0.006 0.002 versions versions 1.15 Urev CONDITIONS VALUE CAPACITANCE EQUIVALENT SERIES RESISTANCE (ESR) ESR0 Curve Curve Curve Curve Curve Curve ESR0 typical capacitance Tamb (°C) Tamb (°C) Fig.6 Typical multiplier capacitance function ambient temperature Fig.8 Typical multiplier function ambient temperature ESR0 Curve Curve Curve Curve Curve ESR0 typical capacitance (Hz) (Hz) Fig.7 Typical multiplier capacitance function frequency Fig.9 Typical multiplier function frequency www.vishay.com technical questions, contact: aluminumcaps2@vishay.com Document Number: 28340 Revision: 18-Aug-08 056/057 PSM-SI Aluminum Capacitors Power Standard Miniature Snap-In IMPEDANCE Vishay BCcomponents ESR0 Curve Curve Curve Curve Curve Curve Curve Curve Curve 1000 Curve 1500 Curve 2200 Curve 3300 Curve 4700 Curve 6800 typical impedance Case Tamb Tamb (°C) (Hz) Fig.10 Typical multiplier impedance function ambient temperature Fig.11 Typical impedance function frequency Curve Curve Curve Curve Curve Curve 1500 Curve 2200 Curve 3300 Curve 4700 Curve 6800 Curve Curve Curve Curve Curve Curve 1000 Curve 2200 Curve 3300 Curve 4700 Curve 6800 Curve Curve Case Tamb Case (Hz) Tamb (Hz) Fig.12 Typical impedance function frequency Fig.13 Typical impedance function frequency Curve Curve Curve Curve Curve 1500 Curve 3300 Curve 4700 Curve 6800 Curve Curve Curve Curve Curve Curve Curve 1000 Curve 2200 Curve 4700 Curve 6800 Curve Curve Curve Curve Case Case Tamb (Hz) Tamb (Hz) Fig.14 Typical impedance function frequency Fig.15 Typical impedance function frequency Document Number: 28340 Revision: 18-Aug-08 technical questions, contact: aluminumcaps2@vishay.com www.vishay.com 056/057 PSM-SI Vishay BCcomponents IMPEDANCE Curve Curve Curve 1000 Curve 1500 Curve 3300 Curve 6800 Aluminum Capacitors Power Standard Miniature Snap-In Curve Curve Curve Curve Curve Curve Curve 1000 Curve 1500 Curve 2200 Curve 4700 Curve Curve Curve Curve Curve Curve Case Case Tamb (Hz) Tamb (Hz)<br Other recent searchesTPS54350 - TPS54350 TPS54350 Datasheet STC08IE120HV - STC08IE120HV STC08IE120HV Datasheet SOD-80C - SOD-80C SOD-80C Datasheet MM74HC540 - MM74HC540 MM74HC540 Datasheet MM74HC541 - MM74HC541 MM74HC541 Datasheet IPD068P03L3 - IPD068P03L3 IPD068P03L3 Datasheet ADC-216 - ADC-216 ADC-216 Datasheet 5GX-X - 5GX-X 5GX-X Datasheet
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