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SLUS689A JUNE 2006 REVISED OCTOBER 2006 SINGLE-CHIP Li-Ion/Li-Pol
Top Searches for this datasheetbq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 SINGLE-CHIP Li-Ion/Li-Pol CHARGE MANAGEMENT WITH THERMAL REGULATION FEATURES Ideal Low-Dropout Designs Single-Cell Li-Ion Li-Pol Packs Space Limited Applications Integrated Power Current Sensor Charge Applications Reverse Leakage Protection Prevents Battery Drainage ±0.5% Voltage Regulation Accuracy Thermal Regulation Maximizes Charge Rate Charge Termination Minimum Current Time Precharge Conditioning With Safety Timer Status Outputs System Interface Indicate Charge, Fault, Power Good Outputs Short-Circuit Thermal Protection Automatic Sleep Mode Power Consumption Small Package Selectable Battery Insertion Battery Absent Detection Input Overvoltage Protection 10.5 Options DESCRIPTION bq2406x series highly integrated Li-Ion Li-Pol linear chargers, targeted space-limited portable applications. bq2406x series offers variety safety features functional options, while still implementing complete charging system small package. battery charged three phases: conditioning, constant thermally regulated current, constant voltage. Charge terminated based minimum current. internal programmable charge timer provides backup safety feature charge termination dynamically adjusted during thermal regulation phase. bq2406x automatically re-starts charge battery voltage falls below internal threshold; sleep mode when external input supply removed. Multiple versions this device family enable easy design bq2406x cradle chargers equipment, while using cost high-end adapters. (Top View) bq24061 STAT1 STAT2 ISET APPLICATIONS PDA, Players, Digital Cameras Internet Appliances Handheld Devices TYPICAL APPLICATION CIRCUIT bq24061 Input Power RTMR 49.9 STAT1 STAT2 ISET RSET 1.13 Typical Application Charging Between Li-lon Li-Pol Battery Pack Pack+ Pack- Charge Enable Input Power Status Please aware that important notice concerning availability, standard warranty, critical applications Texas Instruments semiconductor products disclaimers thereto appears this data sheet. UNLESS OTHERWISE NOTED this document contains PRODUCTION DATA information current publication date. Products conform specifications terms Texas Instruments standard warranty. Production processing does necessarily include testing parameters. Copyright 2006, Texas Instruments Incorporated bq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 These devices have limited built-in protection. leads should shorted together device placed conductive foam during storage handling prevent electrostatic damage gates. AVAILABLE OPTIONS Charge Input Over Voltage Voltage 10.5 Termination Enable Safety Timer Enable Power Good Status Enable Pack Temp Pack Voltage Detection (Absent) With timer enabled With timer enabled With termination enabled With timer enabled Devices bq24060 bq24061 bq24063 bq24064 Marking Preview bq2406x only available taped reeled. suffix part number quantities 3,000 devices reel (e.g., bq24060BPGR). suffix part number quantities devices reel (e.g., bq24060DRCT). This product RoHS compatible, including lead concentration that does exceed 0.1% total product weight, suitable specified lead-free soldering processes. addition, this product uses package materials that contain halogens, including bromine (Br) antimony (Sb) above 0.1% total product weight. most current package ordering information, Package Option Addendum this document, site www.ti.com. ABSOLUTE MAXIMUM RATINGS bq2406x Supply voltage with respect Vss) Input voltage STATx, (all with respect Vss) Input voltage OUT, BAT, ISET (all with respect Vss) Output sink current (STATx) Output current (OUT pin) Tstg Operating free-air temperature range Storage temperature range Junction temperature range -0.3 -0.3 V(IN) -0.3 -40°C 155°C -65°C 150°C -40°C 150°C Stresses beyond those listed under absolute maximum ratings cause permanent damage device. These stress ratings only, functional operation device these other conditions beyond those indicated under recommended operating conditions implied. Exposure absolute-maximum-rated conditions extended periods affect device reliability bq2406x device withstand maximum hours. RECOMMENDED OPERATING CONDITIONS V(IN) V(IN) RTMR Supply voltage range Supply voltage range Junction temperature RTMR 100K Battery absent detection functional Battery absent detection functional 4.35 4.35 16.5 UNIT DISSIPATION RATINGS PACKAGE 10-pin (°C/W) 3.21 (°C/W) 46.87 This data based using JEDEC High-K board exposed connected board. This connected ground plane matrix. Submit Documentation Feedback bq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 ELECTRICAL CHARACTERISTICS over recommended operating, -125°C range, Application Circuits section, typical values 25°C (unless otherwise noted) PARAMETER POWER DOWN THRESHOLD UNDERVOLTAGE LOCKOUT V(UVLO) Power down threshold V(IN) increase V(OUT): V(OUT) increase V(IN): V(IN) detected [V(IN) V(OUT)] VIN(DT) Input power detected [V(IN)- V(OUT)] [VIN(DT)- VHYS(INDT)] PG:HI Thermal regulation loop active, RTMR V(TMR) OPEN after TDGL(NOIN) Charger turned after TDLY(CHGOFF), Measured from Timer reset after TDLY(CHGOFF) bq24060/61/63 bq24064 bq24060/61/63 bq24064 TEST CONDITIONS UNIT INPUT POWER DETECTION, LOW, V(IN) VIN(DT) VHYS(INDT) TDGL(INDT1) TDGL(NOIN) TDLY(CHGOFF) Input power detection threshold Input power detection hysteresis Deglitch time, input power detected status Delay time, input power detected status Charger delay INPUT OVERVOLTAGE PROTECTION V(OVP) VHYS(OVP) TDGL(OVDET) TDGL(OVNDET) Input overvoltage detection threshold Input overvoltage hysteresis Input overvoltage detection delay Input overvoltage detected delay V(IN) increasing V(IN) decreasing 10.2 10.5 11.7 Measured from V(IN) V(OVP) increasing Measured from V(IN) V(OVP) V(IN) decreasing V(IN) V(IN) 16.5 QUIESCENT CURRENT ICC(CHGOFF) ICC(CHGON) IBAT(DONE) IBAT(CHGOFF) quiescent current, charger quiescent current, charger Battery leakage current after termination into Battery leakage current into charger Lower voltage temperature threshold Upper voltage temperature threshold Hysteresis Input power detected, Input power detected, VBAT Input power detected, charge terminated, Input power detected, input power detected, detected V(TS) V(TS1); thermistor Cold detected V(TS) V(TS2); thermistor Temp V(TS) V(TS1) VHYS(TS) V(TS) V(TS2)- VHYS(TS) V(CE) increasing V(CE) decreasing Ioutput (sink) Junction temperature, temp rising Junction temperature COMPARATOR V(TS1) V(TS2) VHYS(TS) INPUT T(SHUT) T(SHUTHYS) Input (low) voltage Input (high) voltage Output (low) saturation voltage Temperature trip Thermal hysteresis %V(IN) %V(IN) %V(IN) STAT1, STAT2 OUTPUTS V(IN) VO(REG) V(DO-MAX) THERMAL SHUTDOWN Specified design, production tested. Submit Documentation Feedback bq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 ELECTRICAL CHARACTERISTICS (Continued) over recommended operating, 0-125°C range, Application Circuits section, typical values 25°C (unless otherwise noted) PARAMETER TEST CONDITIONS UNIT VOLTAGE REGULATION, V(IN) VO(REG) V(DO-MAX), I(TERM) I(OUT) IO(OUT), CHARGER ENABLED, FAULT CONDITIONS DETECTED VO(REG) VO(TOL) V(DO) Output voltage Voltage regulation accuracy Dropout voltage, V(IN) V(OUT) bq24060/61/63/64 25°C I(OUT) V(BAT) V(LOWV), IO(OUT) I(OUT) V(SET)/RSET V(ISET) V(SET), V(LOWV) V(BAT) VO(REG) IO(OUT) 1000 IO(OUT) Resistor connected ISET -0.5% 4.20 0.5% CURRENT REGULATION V(IN) V(OUT) V(DO-MAX), CHARGER ENABLED, FAULT CONDITIONS DETECTED IO(OUT) V(SET) K(SET) RISET Output current range Output current voltage Output current factor External resistor range 2.45 2.50 1000 2.55 Volts VOLTAGE CURRENT REGULATION TIMING, V(IN) V(OUT) V(DO-MAX), CHARGER ENABLED, FAULT CONDITIONS DETECTED, RTMR V(TMR) OPEN; Thermal regulation loop active TPWRUP(CHG) TPWRUP(EN) Input power detection full charge current time delay Charge enable full charge current delay Input power detection voltage regulation delay, mode set, battery load connected Measured from PG:HI I(OUT) IO(OUT) V(BAT) Measured from CE:HI I(OUT) >100 IO(OUT) V(BAT)= V(IN) Input power detected Measured from PG:HI V(OUT) charge voltage regulation; V(TMR) OPEN, mode set, battery load pin, TPWRUP(LDO) PRECHARGE OUTPUT SHORT-CIRCUIT CURRENT REGULATION, V(IN)-V(OUT) V(DO-MAX) V(IN) 4.5V, CHARGER ENABLED, FAULT CONDITIONS DETECTED, RTMR V(TMR)=OPEN; Thermal regulation loop active V(LOWV) V(SC) V(SCIND) IO(PRECHG) V(PRECHG) Precharge fast-charge transition V(BAT) increasing threshold Precharge short-circuit transition threshold Short-circuit indication Precharge current range Precharge voltage V(BAT) decreasing V(BAT) decreasing V(SC) VI(BAT) V(LOWV), T(PRECHG) IO(PRECHG) V(PRECHG)/R(ISET) V(ISET) V(PRECHG), V(SC) VI(BAT) V(LOWV), T(PRECHG) V(BAT) V(SCI), IO(SHORT) I(OUT), V(BAT)= VSS, Internal pullup resistor VPOR VOVP 2.95 3.15 IO(SHORT) Output shorted regulation current TEMPERATURE REGULATION (Thermal regulationTM), CHARGER ENABLED, FAULT CONDITIONS DETECTED TJ(REG) I(MIN_TJ(REG)) Temperature regulation limit Minimum current thermal regulation V(IN) V(BAT) Fast charge current V(LOWV) V(BAT) VO(REG), 0.7k RISET 3.5k Submit Documentation Feedback bq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 ELECTRICAL CHARACTERISTICS (Continued) over recommended operating, 0-125°C range, Application Circuits section, typical values 25°C (unless otherwise noted) PARAMETER TEST CONDITIONS UNIT CHARGE TERMINATION DETECTION, VO(REG) CHARGER ENABLED, FAULT CONDITIONS DETECTED, Thermal regulation LOOP ACTIVE, RTMR OPEN I(TERM) V(TERM) TDGL(TERM) Termination detection current range Charge termination detection voltage Deglitch time, termination detected Recharge threshold detection Deglitch time, recharge detection Charge safety timer range Charge safety timer constant Pre-charge safety timer range Pre-charge safety timer constant Charge timer termination enable threshold Charge timer enable threshold ITMR IDET(DOWN) IDET(UP) T(DETECT) source current Battery detection current (sink) Battery detection current (source) Battery detection time V(BAT) V(RCH), I(TERM) V(TERM)/RISET V(BAT) V(RCH) V(ISET) decreasing BATTERY RECHARGE THRESHOLD V(RCH) TDGL(RCH) [VO(REG)-V(BAT) V(RCH) V(BAT) decreasing T(CHG) RTMR thermal loop active V(BAT) V(LOWV) T(PCHG) T(CHG) Thermal regulation loop active V(BAT) V(LOWV) [Charge timer termination disabled] V(TMR) bq24060/61/64 VTMR(OFF) [Charge timer disabled] V(TMR) VTMR(OFF) V(TMR) V(IN) V(BAT) VO(REG) V(BAT) VO(REG) V(BAT) VO(REG), Thermal regulation loop active; RTMR IDET(down) IDET (UP) V(OUT) V(RCH) bq24063 IO(PRECHG) TIMERS, CHARGER ENABLED, FAULT CONDITIONS DETECTED, V(TMR) TIMERS ENABLED T(CHG) K(CHG) T(PCHG) K(PCHG) 0.08 1080 0.08 0.12 3600 0.12 hours hr/k VTMR(OFF) BATTERY DETECTION THRESHOLDS TIMER FAULT RECOVERY I(FAULT) Fault Current (source) Charge overcurrent detection threshold Overcurrent detection delay time CHARGE OVERCURRENT DETECTION, V(IN) CHARGER ENABLED ICH(OI) TDGL(OI) V(ISET) Measured from V(ISET) IO(OUT) voltage ISET compared V(TERM) voltage determine when termination should occur. Submit Documentation Feedback bq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 DEVICE INFORMATION ASSIGNMENT STAT STAT STAT STAT STAT STAT bq24060/64 (TOP VIEW) bq24061 (TOP VIEW) bq24063 (TOP VIEW) ISET ISET ISET TERMINAL FUNCTIONS, REQUIRED COMPONENTS TERMINAL NAME STAT1 STAT2 ISET Exposed Thermal bq24060/64 bq24061 bq24063 DESCRIPTION REQUIRED COMPONENTS Charge Input Voltage internal supply. Connect (minimum) capacitor from VSS. COUT Safety Timer Program Input, timer disabled floating. Connect resistor program safety timer timeout value Charge Status Output (open-collector, seeTable Charge Status Output (open-collector, Table Ground Charge current point, resistor connected from ISET sets charge current value. Connect 0.47-µF capaciator from ISET. Power Good status output (open-collector), active Charge enable Input. enables charger. disables charger. Termination enable Input. enables termination detection battery absent detection. disables termination detection battery absent detection. Temperature Sense Input, connect battery pack thermistor. Connect external resistive divider program temperature thresholds. Battery Voltage Sense Input. Connect battery positive terminal. Connect 200- resistor from OUT. Charge current output. Connect battery positive terminal. Connect (minimum) capacitor from VSS. There internal electrical connection between exposed thermal exposed thermal must connected same potential printed circuit board. thermal primary ground input must connected ground times. Submit Documentation Feedback bq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 TYPICAL OPERATING CHARACTERISTICS Measured using typical application circuit shown previously. THERMAL LOOP OPERATION WITH POWERPAD ATTACHED 1.50 1.75 THERMAL LOOP OPERATION Safety Timer IBAT 0.50 1.50 Time 2.50 1.25 IBAT 0.75 VISET 0.50 0.25 0.50 1.50 Time 2.50 Battery Current Figure PACK REMOVAL TRANSIENT 4.75 4.50 VBAT 3.75 3.50 3.25 Time -0.2 -0.4 IBAT Figure INPUT RECOVERY TRANSIENTS 1.80 1.60 Battery Voltage Battery Current Voltage 4.25 Time IBAT 1.20 0.80 0.60 0.40 0.20 Figure DEGLITCH TIME Figure Voltage Time Figure Charge Current 1.40 TCHG Safety Timer Battery Current Voltage Submit Documentation Feedback bq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 TYPICAL OPERATING CHARACTERISTICS (continued) Measured using typical application circuit shown previously. PRE-CHARGE CURRENT BATTERY VOLTAGE 104.5 1000 FAST-CHARGE CURRENT BATTERY VOLTAGE 52.5 51.5 FAST-CHARGE CURRENT BATTERY VOLTAGE Charge Current Charge Current Charge Current 25°C 50.5 49.5 48.5 47.5 85°C 103.5 102.5 25°C 101.5 100.5 2.20 2.40 2.60 Battery Voltage 2.80 85°C 85°C 3.20 3.40 3.60 3.80 Battery Voltage 25°C 3.20 3.40 3.60 Battery Voltage 3.80 Figure HIGH CHARGE RATE KSET LINEARITY CHARGE CURRENT Figure HIGH CHARGE RATE KSET LINEARITY CHARGE CURRENT Figure CHARGE RATE BATTERY REGULATION VOLTAGE INPUT VOLTAGE 4.202 4.200 Battery Voltage 85°C 85°C 25°C 4.198 4.196 4.194 4.192 4.190 25°C KSET KSET 25°C Battery Charge Current 1000 Battery Charge Current 4.188 4.186 85°C 10.5 12.5 Input Voltage 14.5 16.5 Figure V(BAT) Figure V(BAT) DROPOUT VOLTAGE TEMPERATURE 0.400 0.375 Figure V(DO) Droput Voltage 0.350 0.325 0.300 0.275 0.250 0.225 0.200 Temperature Figure Submit Documentation Feedback bq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 FUNCTIONAL DESCRIPTION charge current programmable using external components (RISET resistor). charge process starts when external input power connected system, charger enabled battery voltage below recharge threshold, V(BAT) V(RCH). When charge cycle starts safety timer activated, safety timer function enabled. safety timer timeout value external resistor connected pin. When charger enabled control loops modulate battery switch drain source impedance limit current programmed charge current value (charge current loop) regulate voltage programmed charge voltage value (charge voltage loop). V(BAT) V(LOWV) typical) current internally programmed charge current value. typical charge profile shown below, operation condition that does cause junction temperature exceed TJ(REG), (112°C typical). PreConditioning Phase Current Regulation Phase Voltage Regulation Charge Termination Phase DONE VO(REG) IO(OUT) FAST-CHARGE CURRENT Battery Current, I(BAT) Battery Voltage, V(BAT) Charge Complete Status, Charger v(LOWV) IO(PRECHG), I(TERM) PRE-CHARGE CURRENT TERMINATION THRESHOLD T(PRECHG) T(CHG) DONE Figure Charging Profile With TJ(REG) operating conditions cause junction temperature exceed TJ(REG), charge cycle modified, with activation integrated thermal control loop. thermal control loop activated when internal voltage reference, which inversely proportional junction temperature, lower than fixed, temperature stable internal voltage. thermal loop overrides other charger control loops reduces charge current until junction temperature returns TJ(REG), effectively regulating junction temperature. Submit Documentation Feedback bq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 VREF Thermal Loop BATTERY SWITCH I(BAT) I(BAT) K(SET) ISET V(BAT) VO(REG) System Voltage Regulation Loop Figure Thermal Regulation Circuit modified charge cycle, with thermal loop active, shown Figure PreConditioning Phase Thermal Regulation Phase Current Regulation Phase Voltage Regulation Charge Termination Phase DONE VO(REG) IO(OUT) FAST-CHARGE CURRENT Battery Current, I(BAT) Battery Voltage, V(BAT) PRE-CHARGE CURRENT TERMINATION THRESHOLD VO(LOWV) Charge Complete Status, Charger IO(PRECHG),I(TERM) T(THREG) temperature T(PRECHG) T(CHG) DONE Figure Charge Profile, Thermal Loop Active Submit Documentation Feedback bq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 FUNCTIONAL BLOCK DIAGRAM V(IN) V(OUT) PRE_CHARGE BACKGATE BIAS I(OUT) IOUT) K(SET) VO(REG) V(ISET) I(DETECT) I(FAULT V(IN) ISET V(SET) V(PRECHG) V(IN) J(REG) ENABLE BATTERY ABSENT DETECTION SHORT RECOVERY V(SET) V(PRECHG) Dynamically Controlled Oscillator TDGL(CHOVC) Deglitch TDGL(INDT) Deglitch Over_current V(IN) VTMR(OFF) V(IN) V(OUT)+VIN(DT Input Power Detected Timer Fault Timer Disable Thermal Shutdown V(OVP) (RCH) Suspend V(IN) REFERENCE BIAS Internal Voltage References V(IN) TDGL(OVP) Deglitch Input Over-Voltage TDGL(RCH) Deglitch Recharge Precharge CHARGE CONTROL, TIMER DISPLAY LOGIC V(LOW) (TERM V(ISET) TDGL(TERM) Deglitch Terminate STAT1 STAT2 Submit Documentation Feedback bq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 APPLICATION CIRCUITS typical application diagrams shown here configured fast charge current, pre-charge current, hour safety timer pre-charge timer. bq24060/64 Input Power STAT STAT GREEN Li-Ion Li-Pol Battery Pack Pack+ RTMR 49.9 Pack- 33.2 Power Good 0.47 TEMP ISET ISET 1.13 bq24061 Input Power RTMR STAT STAT ISET Li-Ion Li-Pol Battery Pack Pack+ Pack- 49.9 GREEN 0.47 RSET 1.13 Charge Enable Power Good Li-Ion Li-Pol Battery Pack bq24063 Input Power RTMR STAT STAT ISET RSET Pack+ GREEN 49.9 Pack- 0.47 1.13 Charge Termination Enable NOTE: Temp window between 45°C application w/TS pin. Figure Application Circuits OPERATING MODES Power Down bq2406x family power-down mode when input power voltage (IN) below power-down threshold V(PDWN). During power down mode functions off, host commands control pins interpreted. integrated power mosfet connected between pins off, status output pins STAT1 STAT2 high impedance mode output high impedance state. Submit Documentation Feedback bq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 Sleep Mode bq2406x enters sleep mode when input power voltage (IN) above power down threshold V(PDWN) still lower than input power detection threshold, V(IN) V(OUT) VIN(DT). During sleep mode charger off, host commands control pins interpreted. integrated power mosfet connected between pins off, status output pins STAT1 STAT2 high impedance state output indicates input power detected. sleep mode entered from other state, input power (IN) detected. Overvoltage Lockout input power detected when input voltage V(IN) V(OUT) VIN(DT). When input power detected bq2460x transitions from sleep mode power-on-reset mode. this mode operation internal timer T(POR) started internal blocks reset (power-on-reset). Until timer expires STAT1 STAT2 outputs indicate charger OFF, output indicates input power status detected. power-on-reset delay internal comparators enabled, STAT1, STAT2 pins active. Stand-By Mode bq24061/63 stand-by mode started power-on-reset phase, input power detected stand-by mode selected blocks operational, control logic monitors system status control pins define charger will mode. quiescent current required stand-by mode typical. available bq2406x enters begin charge mode power-on-reset phase. Begin Charge Mode blocks powered bq2406x ready start charging battery pack. charge cycle started when control logic decides that conditions required enable charge cycle met. During begin charge phase timers reset, after that enters charging mode. Charging Mode When charging mode active bq2406x executes charging algorithm, described operational flow chart, Figure Suspend Mode suspend mode entered when pack temperature within valid temperature range. During suspend mode charger off, timers reset. normal charging mode resumes when pack temperature within range. Mode Operation Mode (TMR open circuit) disables charging termination circuit, disables battery detect routine holds safety timer clock reset. This often used operation without battery production testing. This mode different than typical since different modes operation, delivers less current lower output voltages. Figure output current versus output voltage. Note that load output prior powering device keep part short-circuit mode. Also, during normal operation, exceeding programmed fast charge level causes output drop, further restricting output power, soon ends short-circuit mode. Operation with battery keeping average load current below programmed current level prevents this type latch current monitored ISET pin. mode without battery present, recommended that 200- feedback resistor, used, Figure Submit Documentation Feedback bq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 STATE MACHINE DIAGRAM CHARGING RECHARGE DETECTION V(TS) >V(TS2) V(TS) TS1) VI(BAT V(RCH V(OUT) <V(SC) Enable IO(SHORT) current (PRCH) STATE V(TS) V(TS2) V(TS) TS1) Suspend Charge Off, Stop timers, Keep timer count, STATn=Hi-Z Regulate IO(PRECHG) Indicate ChargeIn-Progress STATE VDETECT ENABLED V(OUT) <V(LOWV) Reset T(CHG) T(PRCH) Enable I(DETECT) t(DETECT) Reset T(PRCH) Battery Present Begin Charge (CHG) Timers disabled VI(BAT) <V(LOWV) Regulate Current Voltage Indicate ChargeIn-Progress V(OUT) LOWV) BATTERY DETECTION Apply IO(PRECHG) t(DETECT) VI(BAT V(RCH T(CHG) Expired? (PRCH) Expired? STATE Battery Absent Charge T(DETECT) Fault timers disabled timers enabled Timers enabled V(OUT) <V(LOWV) Fault Condition V(TS) (TS2) V(TS) (TS1) Suspend Charge Off, Stop timers, Keep timer count, STATn=Hi-Z V(TS) >V(TS2) V(TS) V(TS1) V(TS) V(TS2) V(TS) V(TS1) STATE termination disabled Indicate Fault ITERM detection? V(OUT) V(RCH)? /CE=HI V(IN)>V( OVP) Stand-by STATn HI-Z, update status, enable control logic /CE=LO [V(BAT)+V(INDT) V(IN) OVP) termination enabled Termination Indicate Termination V(OUT) V(RCH Enable IFAULT current (POR) Expired? Power-on-reset Turn charger STATn HI-Z, reset timers V(IN) V(POR) V(IN) V(OUT)+VIN(DT) Sleep [V(IN) -V(OUT)] [VIN(DT) VHYS(INDT) Turn charger STATn HI-Z monitor input power V(IN) V(POR) Power down functions STATn HI-Z Done Turn charger Indicate Charge done Reset timers Begin Charge Reset TImers Disable IFAULT current FAULT RECOVERY V(IN) (POR) START STATE Figure Operational Flow Chart Submit Documentation Feedback bq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 CONTROL LOGIC OVERVIEW external host enable disable charging process using dedicated control pin, low-level signal this enables charge, high-level signal disables charge. bq2460x stand-by mode with When charger function enabled charge initiated. Table describes charger control logic operation, bq2460x versions without pack temp status internally Table Control Logic Functionality bq2460X OPERATION MODE POWER DOWN SLEEP STANDBY STATE DIAGRAM INPUT POWER Detected Detected Detected Detected Detected Detected Detected Detected Over Voltage Detected TIMER FAULT (latched) OUTPUT SHORT CIRCUIT TERMINATION (latched) PACK TEMP Absent Cold THERMAL SHUTDOWN TSHUT TSHUT TSHUT TSHUT TSHUT POWER DOWN IFAULT IDETECT CHARGER POWER STAGE CHARGING both STANDBY SUSPEND modes charge process disabled. STANDBY mode timers reset; SUSPEND mode timers held count stored when suspend mode set. timer fault, termination output short circuit variables shown control logic table latched detection circuits, outside control logic. Refer timers, termination short circuit protection sections additional details those latched variables reset. TEMPERATURE QUALIFICATION (Applies only versions with option) bq2406x devices continuously monitor battery temperature measuring voltage between pins. compares voltage against internal V(TS1) V(TS2) thresholds determine charging allowed. Once temperature outside V(TS1) V(TS2) thresholds detected immediately suspends charge. suspends charge turning power holding timer value (i.e., timers reset). Charge resumed when temperature returns normal range. Submit Documentation Feedback bq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 Charge Suspend VC(TS2) 0.6* Normal Temperature Charge Range VC(TS1) 0.3* Charge Suspend Figure Battery Temperature Qualification With Thermistor external resistors (see application diagram) enable selecting temperature window. thermistor impedances Cold thresholds values calculated follows, (negative temperature coefficient) thermistor. Solve first substitute into equation. TCRTH THRT2 Applying fixed voltage, (50% resistor divider from ground), disable temperature sensing feature. INPUT OVERVOLTAGE DETECTION, POWER GOOD STATUS OUTPUT input power detection status shown open collector output Table Input Power Detection Status INPUT POWER DETECTION (IN) DETECTED DETECTED, OVERVOLTAGE DETECTED, OVERVOLTAGE STATE High impedance High impedance bq2406x detects input overvoltage when V(IN) V(OVP). When overvoltage protection detected charger function turned bq2460x standby mode operation. detection latched, returns normal operation when fault condition removed. CHARGE STATUS OUTPUTS open-collector STAT1 STAT2 outputs indicate various charger operations shown Table These status pins used drive LEDs communicate host processor. Note that indicates open-collector transistor turned off. When termination disabled (TMR floating bq24063) Done state available; status LEDs indicate fast charge VBAT VLOWV precharge VBAT VLOWV. available output current function voltage, Figure Submit Documentation Feedback bq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 Table Charge Status Charge State Precharge progress Fast charge progress Done (termination enabled only) Charge Suspend (temperature) Timer Fault Charger Selected Input power overvoltage detected Battery absent Batteryshort STAT1 STAT2 Pulse loading cause cycle between Done charging states (LEDs Flashing) BATTERY CHARGING: CONSTANT CURRENT PHASE bq2406x family offers on-chip current regulation. current regulation defined value resistor connected ISET pin. During charge cycle fast charge current IO(OUT) applied battery battery voltage above V(LOWV) threshold (2.95 typical): V(SET) KSET) I(OUT) O(OUT) RISET Where K(SET) output current factor V(SET) output current voltage. During charge cycle battery voltage below V(LOWV) threshold pre-charge current I(PRECHG) applied battery. This feature revives deeply discharged cells. V(PRECHG) KSET) O(OUT) I(OUT) (PRECHG) RISET Where K(SET) output current factor V(PRECHG) precharge voltage. constant current charge currents, less than recommended that 0.47-µF capacitor placed between ISET pins insure stability, Figure CHARGE CURRENT TRANSLATOR When charge function enabled internal circuits generate current proportional charge current ISET pin. This current, when applied external charge current programming resistor RISET generates analog voltage that monitored external host calculate current sourced from pin. ISET V(ISET) I(OUT) K(SET) BATTERY VOLTAGE REGULATION battery pack voltage sensed through pin, which tied directly positive side battery pack. bq2406x monitors battery pack voltage between pins. When battery voltage rises VO(REG) threshold voltage regulation phase begins charging current begins taper down. voltage regulation threshold VO(REG) fixed internal voltage reference. Submit Documentation Feedback bq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 PRE-CHARGE TIMER bq2406x family activates internal safety timer during battery pre-conditioning phase. charge safety timer time-out value external resistor connected pin, RTMR timeout constants K(PCHG) T(CHG) T(PCHG) T(CHG) pre-charge timer operation detailed Table Table Pre-Charge Timer Operational Modes bq2460X MODE STANDBY CHARGING SUSPEND range) SUSPEND range) CHARGING, OPEN CHARGING, OPEN V(OUT) V(LOWV) PRE-CHARGE TIMER MODE RESET RESET RESET Hold COUNTING, EXTERNAL PROGRAMMED RATE RESET SUSPEND mode pre-charge timer hold (i.e., pre-charge timer reset), normal operation resumes when timer returns normal operating mode (COUNTING). V(BAT) does reach internal voltage threshold V(LOWV) within pre-charge timer period fault condition detected, charger turned pre-charge safety timer fault condition latched. When pre-charge timer fault latch charger turned off. Under those conditions small current IFAULT applied pin, long input power (IN) detected V(OUT) V(LOWV), part timer fault recovery protocol. This current allows output voltage rise above pre-charge threshold V(LOWV), resetting pre-charge timer fault latch when pack removed. Table further details pre-charge timer fault latch operation. Table Pre-Charge Timer Latch Functionality PRE-CHARGE TIMER FAULT ENTERED WHEN Pre-charge timer timeout V(OUT) V(LOW PRE-CHARGE TIMER FAULT LATCH RESET rising edge detected Input power removed (not detected) Timer function disabled THERMAL PROTECTION LOOP internal control loop monitors bq2406x junction termperature (TJ) ensure safe operation during high power dissipations increased ambient temperatures. This loop monitors bq2406x junction temperature reduces charge current necessary keep junction temperature from exceeding, TJ(REG), (112°C, typical). bq2406x's thermal loop control reduce charging current down ~200mA needed. junction temperature continues rise, will enter thermal shutdown. THERMAL SHUTDOWN PROTECTION Internal circuits monitor junction temperature, suspends charging exceeds internal threshold T(SHUT) (155°C typical). Charging resumes when falls below internal threshold T(SHUT) approximately 20°C. Submit Documentation Feedback bq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 Thermal Regulation Normal Operation IBAT Thermal Shutdown Junction Temperature Input Voltage Figure Thermal Regulation Loop Performance Thermal Shutdown DYNAMIC TIMER FUNCTION charge pre-charge safety timers programmed user detect fault condition charge cycle duration exceeds total time expected under normal conditions. expected charge time usually calculated based fast charge current rate. When thermal loop activated charge current reduced, bq2406x activates dynamic timer control, internal circuit that slows down safety timer's clock frequnency. dynamic timer control circuit effectively extends safety time duration either precharge fast charge timer modes. This minimizes chance safety timer fault thermal regulation. bq2406x dynamic timer control (DTC) monitors voltage ISET during pre-charge fast charge, thermal regulation slows clock frequency proportionately change charge current. time duration based ripple counter, slowing clock frequency real time correction. circuit changes safety timers clock period based V(SET)/V(ISET) ratio (fast charge) V(PRECHG)/V(SET) ratio (pre-charge). Typical safety timer multiplier values relative V(SET)/V(ISET) ratio shown Figure Figure Junction Temperature Battery Current Submit Documentation Feedback bq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 CHARGE TIMER INTERNAL CLOCK PERIOD MULTIPLICATION FACTOR V(SET)/V(ISET) Figure Safety Timer Linearity Internal Clock Period Multiplication Factor RTMR T(CHG) Safety Timer Hours RTMR VSET/VISET RTMR Figure bq2406x Safety Timer Linearity RTMR Values Submit Documentation Feedback bq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 Core Oscillator Frequency ITMR Current Figure bq2406x Oscillator Linearity ITMR RTMR CHARGE TERMINATION DETECTION RECHARGE charging current monitored during voltage regulation phase. Charge termination indicated STATx pins (STAT1 Hi-Z; STAT2 once charge current falls below termination current threshold I(TERM). deglitch period TDGL(TERM) added avoid false termination indication during transient events. Charge termination detected charge current falls below termination threshold result thermal loop activation. Termination also detected when charger enters suspend mode, detection invalid pack temperature internal thermal shutdown. Table describes termination latch functionality. Table Termination Latch Functionality TERMINATION DETECTED LATCHED WHEN I(OUT) I(TERM) TDGL(TERM) V(OUT) V(RCH) TERMINATION LATCH RESET rising edge detected charging cycle started; state diagram Termination disabled termination function DISABLED: bq24060/61/64 termination disabled when left open (floating). bq24063 leaving open (floating) does disable termination. only disable termination bq24063 HIGH. BATTERY ABSENT DETECTION VOLTAGE MODE ALGORITHM bq2406x provides battery absent detection scheme reliably detect insertion and/or removal battery packs. detection circuit applies internal current battery terminal, detects battery presence based terminal voltage behavior. Figure typical waveform output voltage when battery absent detection enabled battery connected: Submit Documentation Feedback bq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 4.50 Output Voltage 3.50 2.50 Time Figure Battery-Absent Detection Waveforms battery absent detection function disabled voltage held above battery recharge threshold, V(RCH), after termination detection. When voltage falls recharge threshold, either connection load battery battery removal, bq2406x begins battery absent detection test. This test involves enabling detection current, IDET(DOWN), period T(DETECT) checking battery voltage below pre-charge threshold, V(LOWV). Following this, precharge current, IDET(UP) applied period T(DETECT) battery voltage checked again above recharge threshold. Passing both discharge charging tests (battery terminal voltage being below pre-charge above recharge thresholds battery detection test) indicates battery absent fault STAT1 STAT2 pins. Failure either test starts charge cycle. absent battery condition voltage rises falls between V(LOWV) VO(REG) thresholds indefinitely. operation flowchart more details this algorithm. desired power system load without battery, recommended float which puts charger mode (disables termination). battery absent detection function disabled when termination disabled. bq2406x provides small battery leakage current, IBAT(DONE) typical), after termination pull down voltage event battery removal. leakage higher than this pulldown current, then voltage remains above termination battery-absent state will detected. This problem fixed with addition pulldown resistor from VSS. resistor large cause voltage drop below V(LOWV) threshold before recharge deglitch (typical expires, causing fault condition. this case bq2406x provides fault current (typical pull above termination threshold. CHARGE SAFETY TIMER safety mechanism bq2406x user-programmable timer that monitors total fast charge time. This timer (charge safety timer) started beginning fast charge period. safety charge timeout value value external resistor connected (RTMR); left open (floating) charge safety timer disabled. charge safety timer time-out value calculated follows: T(CHG) R(TMR)] safety timer operation modes shown Table Submit Documentation Feedback bq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 Table Charge Safety Timer Operational Modes bq2460X STANDBY CHARGING SUSPEND SUSPEND CHARGING, OPEN CHARGING, OPEN V(OUT) V(LOWV) CHARGE SAFETY TIMER MODE RESET RESET RESET SUSPEND COUNTING RESET SUSPEND mode charge safety timer hold (i.e., charge safety timer reset), normal operation resumes when fault removed timer returns normal operating mode (COUNTING). charge termination reached within timer period fault condition detected. Under those circumstances status updated indicate fault condition charger turned off. When charge safety timer fault latch charger turned small current IFAULT applied pin, long input power (IN) detected V(OUT) V(RCHG), part timer fault recovery protocol. This current allows output voltage rise above recharge threshold V(RCHG) pack removed, assures that charge safety timer fault latch reset pack removed re-inserted. Table further details charge safety timer fault latch operation. Table Charge Safety Timer Latch Functionality CHARGE SAFETY TIMER FAULT ENTERED V(OUT) V(LOW CHARGE SAFETY TIMER FAULT LATCH RESET rising edge, detected Input power removed (not detected) charging cycle started; state diagram SHORT CIRCUIT PROTECTION internal comparators monitor battery voltage detect when short circuit applied battery terminal. voltage less than internal threshold V(scind) (1.8 typical), STAT pins indicate fault condition (STAT1 STAT2 Hi-Z). When voltage falls below second internal threshold V(sc) (1.4 typical), charger power stage turned off. recovery current, I(short) typical), applied pin, enabling detection short circuit removal. battery output current versus battery voltage shown graph, Figure 1200 RISET 1000 Battery Current Battery Voltage Figure bq2406x Short Circuit Behavior Submit Documentation Feedback bq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 application section additional details start-up operation with V(BAT) V(SC). STARTUP WITH DEEPLY DEPLETED BATTERY CONNECTED bq2406x charger furnishes programmed charge current battery detected. battery connected bq2406x operates follows: output current limited (typical), voltage below short circuit detection threshold V(SC), typical. output current regulated programmed pre-charge current V(SC) V(BAT) V(LOWV). output current regulated programmed fast charge current V(BAT) V(LOWV) voltage regulation reached. output voltage collapses battery present equipment requires bias current larger that available charge current. Submit Documentation Feedback bq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 APPLICATION INFORMATION SELECTING INPUT OUTPUT CAPACITOR most applications, that needed high-frequency decoupling capacitor input power pin. 1-µF ceramic capacitor, placed close proximity pad, works fine. some applications, depending power supply characteristics cable length, necessary increase input filter capacitor avoid exceeding maximum voltage rating during adapter plug events. bq2406x only requires small output capacitor loop stability. 0.47 ceramic capacitor placed between ISET typically sufficient. bq2406x CHARGER DESIGN EXAMPLE Requirements Supply voltage Safety timer duration hours fast charge Fast charge current approximately Battery temp sense used Calculations Program charge current RISET K(SET) I(OUT)] from electrical characteristics table. V(SET) from electrical characteristics table. K(SET) RISET [2.5 0.75 1.12 Selecting closest standard value, 1.13 resistor connected between ISET (pin ground. Program 5-hour safety timer timeout: R(TMR) [T(CHG) K(CHG)] from electrical characteristics table. K(CHG) K(TMR) (0.1 Selecting closest standard value, 49.9 resistor connected between (pin ground. Disable temp sense function: constant voltage between VTS1 VTS2 input disables temp sense function. from electrical characteristics table. V(TS1) from electrical characteristics table. V(TS2) constant voltage disables temp sense function, divide-by-2 resistor divider connected between ground used. resistors keeps power dissipated this divider minimum. 0-45°C range with Semitee 103AT thermistor, thermistor values 4912 450°C 2728k 0°C. (top resisotr) (bottom resistor) calculated follows: Submit Documentation Feedback bq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 APPLICATION INFORMATION (continued) TCRTH THRT2 (27.28k) (4.912k) 33.2k; 27.28k 3.5(4.912k) (4.921k) (33.2k) [4.921k 33.2k] COMPONENTS most applications, minimum input capacitance needed ceramic decoupling capacitor near input connected ground (preferably grond plane through vias). recommended amount input capacitance least much output pin. This added capacitance helps with plug transients, input inductance initial charge transients. There minimum value capacitance this output, recommended connect ceramic capacitor between ground. This capacitance helps with termination, cycling frequency between charge done refresh charge when battery present. also helps cancel battery lead inductance long leaded battery packs. recommended much ceramic capacitance input output cause drop input when charging initiated. stability reasons, necessary 0.47-µF capacitor between ISET pin. Connect cathode open-collector STAT1 output, connect anode input supply through resistor that limits current. Connect cathode green open-collector STAT2 output, connect anode green input supply through resistor that limits current. Connect cathode open-collector output, connect anode input supply through resistor limit current. ISET/BAT STAT1/2 Optional (LED STATUS below, Processor Monitored; status) STAT1 STAT2 THERMAL CONSIDERATIONS bq2406x family packaged thermally enhanced package. package includes thermal provide effective thermal contact between printed circuit board (PCB). Full design guidelines this package provided application note entitled: QFN/SON Attachment Application Note (SLUA271). most common measure package thermal performance thermal impedance measured modeled) from chip junction surrounding package surface (ambient). mathematical expression q(JA) Where: chip junction temperature ambient temperature device power dissipation Factors that greatly influence measurement calculation include: Whether device board mounted Trace size, composition, thickness, geometry Orientation device (horizontal vertical) Volume ambient surrounding device under test airflow Submit Documentation Feedback bq2406x SLUS689A JUNE 2006 REVISED OCTOBER 2006 APPLICATION INFORMATION (continued) Whether other surfaces close proximity device being tested device power dissipation, function charge rate voltage drop across internal PowerFET. calculated from following equation when battery pack being charged [V(IN) V(OUT)] I(OUT) charge profile Li-Ion batteries maximum power dissipation typically seen beginning charge cycle when battery voltage lowest. charging profile, Figure board thermal design adequate programmed fast charge rate current achieved under maximum input voltage minimum battery voltage, thermal loop active effectively reducing charge current avoid excessive junction temperature. USING ADAPTERS WITH LARGE OUTPUT VOLTAGE RIPPLE Some cost adapters implement half rectifier topology, which causes adapter output voltage fall below battery voltage during part cycle. enable operation with cost adapters under those conditions bq2406x family keeps charger least msec (typical) after input power puts part sleep mode. This feature enables external cost adapters using networks. backgate control circuit prevents reverse current flowing from battery adapter terminal during charger delay time. Note that deglitched, indicates input power loss immediately after input voltage falls below output voltage. input source frequently drops below output voltage recovers, small capacitor used from prevent flashing events. LAYOUT CONSIDERATIONS important special attention layout. following provides some guidelines: obtain optimal performance, decoupling capacitor from (thermal pad) output filter capacitors from (thermal pad) should placed close possible bq2406x, with short trace runs both (thermal pad). low-current connections should kept separate from high-current charge discharge paths from battery. single-point ground technique incorporating both small signal ground path power ground path. high current charge paths into from must sized appropriately maximum charge current order avoid voltage drops these traces. bq2406x family packaged thermally enhanced package. package includes thermal provide effective thermal contact between printed circuit board (PCB); this thermal also main ground connection device. Connect thermal ground connection. Full design guidelines this package provided application note entitled: QFN/SON Attachment Application Note (SLUA271). Submit Documentation Feedback PACKAGE OPTION ADDENDUM 2-Oct-2006 PACKAGING INFORMATION Orderable Device BQ24060DRCR BQ24060DRCRG4 BQ24060DRCT BQ24060DRCTG4 BQ24061DRCR BQ24061DRCRG4 BQ24061DRCT BQ24061DRCTG4 BQ24064DRCR BQ24064DRCRG4 BQ24064DRCT BQ24064DRCTG4 Status ACTIVE ACTIVE ACTIVE ACTIVE ACTIVE ACTIVE ACTIVE ACTIVE ACTIVE ACTIVE ACTIVE ACTIVE Package Type Package Drawing Pins Package Plan 3000 Green (RoHS Sb/Br) 3000 Green (RoHS Sb/Br) Green (RoHS Sb/Br) Green (RoHS Sb/Br) Lead/Ball Finish NIPDAU NIPDAU NIPDAU NIPDAU NIPDAU NIPDAU NIPDAU NIPDAU NIPDAU NIPDAU NIPDAU NIPDAU Peak Temp Level-2-260C-1 YEAR Level-2-260C-1 YEAR Level-2-260C-1 YEAR Level-2-260C-1 YEAR Level-2-260C-1 YEAR Level-2-260C-1 YEAR Level-2-260C-1 YEAR Level-2-260C-1 YEAR Level-2-260C-1 YEAR Level-2-260C-1 YEAR Level-2-260C-1 YEAR Level-2-260C-1 YEAR 3000 Green (RoHS Sb/Br) 3000 Green (RoHS Sb/Br) Green (RoHS Sb/Br) Green (RoHS Sb/Br) 3000 Green (RoHS Sb/Br) 3000 Green (RoHS Sb/Br) Green (RoHS Sb/Br) Green (RoHS Sb/Br) marketing status values defined follows: ACTIVE: Product device recommended designs. LIFEBUY: announced that device will discontinued, lifetime-buy period effect. NRND: recommended designs. Device production support existing customers, does recommend using this part design. PREVIEW: Device been announced production. Samples available. OBSOLETE: discontinued production device. Plan planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), Green (RoHS Sb/Br) please check latest availability information additional product content details. TBD: Pb-Free/Green conversion plan been defined. Pb-Free (RoHS): TI's terms "Lead-Free" "Pb-Free" mean semiconductor products that compatible with current RoHS requirements substances, including requirement that lead exceed 0.1% weight homogeneous materials. Where designed soldered high temperatures, Pb-Free products suitable specified lead-free processes. Pb-Free (RoHS Exempt): This component RoHS exemption either lead-based flip-chip solder bumps used between package, lead-based adhesive used between leadframe. component otherwise considered Pb-Free (RoHS compatible) defined above. Green (RoHS Sb/Br): defines "Green" mean Pb-Free (RoHS compatible), free Bromine (Br) Antimony (Sb) based flame retardants exceed 0.1% weight homogeneous material) MSL, Peak Temp. Moisture Sensitivity Level rating according JEDEC industry standard classifications, peak solder temperature. Important Information Disclaimer:The information provided this page represents TI's knowledge belief date that provided. bases knowledge belief information provided third parties, makes representation warranty accuracy such information. 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Addendum-Page PACKAGE MATERIALS INFORMATION 11-Mar-2008 TAPE REEL INFORMATION *All dimensions nominal Device Package Package Pins Type Drawing Reel Reel Diameter Width (mm) (mm) 330.0 180.0 330.0 180.0 330.0 180.0 12.4 12.4 12.4 12.4 12.4 12.4 (mm) (mm) (mm) (mm) Pin1 (mm) Quadrant 12.0 12.0 12.0 12.0 12.0 12.0 BQ24060DRCR BQ24060DRCT BQ24061DRCR BQ24061DRCT BQ24064DRCR BQ24064DRCT 3000 3000 3000 Pack Materials-Page PACKAGE MATERIALS INFORMATION 11-Mar-2008 *All dimensions nominal Device BQ24060DRCR BQ24060DRCT BQ24061DRCR BQ24061DRCT BQ24064DRCR BQ24064DRCT Package Type Package Drawing Pins 3000 3000 3000 Length (mm) 346.0 190.5 346.0 190.5 346.0 190.5 Width (mm) 346.0 212.7 346.0 212.7 346.0 212.7 Height (mm) 29.0 31.8 29.0 31.8 29.0 31.8 Pack Materials-Page IMPORTANT NOTICE Texas Instruments Incorporated subsidiaries (TI) reserve right make corrections, modifications, enhancements, improvements, other changes products services time discontinue product service without notice. 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