Download

PDF Abstract Text:

Connectivity for Business-Critical Continuity

Type SMP Connectors

Connectivity for Business-Critical Continuity
Type SMP Connectors
Product Catalog
SMP Connectors
Table of Content
Connectivity for Business-Critical Continuity
Table of Contents
Connectivity for Business-Critical Continuity
SMP Connectors
Introduction
SMP Blind-Mate Connectors
Applications (Military and Commercial)
· Phased Arrays · Communication Equipment ·Ground Radar · Active Antennas · Airborne Radar · Satellites ·Shipborne Radar
· Hi-Density Modular Packaging
· Axial / Radial Misalignment Solutions
Markets
· Aerospace · Telecom · Broadband · Defense · Instrumentation · Microwave
Transmission Options
· · · · Box-to-Box Cable-to-Board Board-to-Board Cable-to-Panel-to-Board
GPO® is a registered trademark of Corning Gilbert.
SMP Connectors
Introduction
Connectivity for Business-Critical Continuity
Description
One of the key attributes of the SMP connector interface is its use in high frequency blind-mate applications. The design of the SMP bullet / shroud system allows for both axial and radial misalignment. The basic system is comprised of an inner "bullet" adapter, and two outer receptacles called "shrouds". The bullet provides a flexible link between the shroud connections. In blind-mate applications, one shroud connector will be typically specified as a snap-on interface and the other as a slide-on. This ensures that the bullet adapter remains fixed in the same shroud connector when the connection is disengaged. The two snap-on interfaces (Full and Limited Detent) each have different engage and disengage coupling forces. The LD is typically selected as the snap-on interface in PCB mount and / or blind-mate applications, while the FD is mainly used for cabled connections where higher retention forces are required. The two slide-on interfaces (Smooth Bore and Catchers Mit) allow for reduced connection forces as compared to the snap-on versions. The push-on interface creates a sliding connection that does not physically locate the mating reference planes, allowing for axial and radial misalignment. Both the SM and CM have the same engage / disengage forces however the CM is typically specified as the shroud configuration in blind-mate applications as its generous lead-in chamfer helps capture and guide the bullet into place.
Radial Misalignment
Axial Misalignment
Bullet Length
Connectivity for Business-Critical Continuity
SMP Connectors
Specifications
ELECTRICAL SPECIFICATIONS
Impedance: 50 Ohms Frequency Range: Bullet Adapter (.254 length), Semi-Rigid Straight Cabled Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-40 GHz All other In-Series Adapters, Semi-Rigid Right Angle Cabled Connectors, Field Replaceable Connectors, End Launch Connectors, Hermetic Feedthroughs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-18 GHz PC Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-12 GHz
VSWR: (maximum) 0-18 GHz 18-23 GHz Bullet Adapter (.254 length) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.10 1.15 0-18 GHz Semi-Rigid Straight Cabled Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 0-4 GHz All other In-Series Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10 26.5-40 GHz 1.70 26.5-40 GH 1.70 12-18 GHz 1.20 0-18 GHz Semi-Rigid Right Angle Cabled Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.20 0-18 GHz Field Replaceable Connectors (typical, measured back to back with seal pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.15 Un-cabled Connectors (dependant on application) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Applicable 23-26.5 GHz 1.30 18-26.5 GHz 1.35 4-12 GHz 1.15
Working Voltage: 335 Vrms maximum at sea level, 65 Vrms maximum at 70, 000 feet Dielectric Withstanding: Voltage: 500 Vrms minimum at sea level RF High Potential Withstanding Voltage: 325 Vrms minimum at sea level, tested at 4 and 7 MHz Corona Level: 190 Vrms minimum at 70, 000 feet
Insulation Resistance: 5000 megohms minimum
SMP Connectors
Specifications
Connectivity for Business-Critical Continuity
MECHANICAL SPECIFICATIONS
Typical Measured Return Loss Bullet Adapter 127-0901-801
S11 (dB)
Frequency (GHz)
Connectivity for Business-Critical Continuity
SMP Connectors
Specifications
ENVIRONMENTAL SPECIFICATIONS
(Meets or Exceeds the Applicable Paragraph of MIL-PRF-39012) Operating Temperature: -65°C to +165°C Thermal Shock: MIL-STD-202, Method 107, Condition B (except high temp +165°C or max high temp of cable) Corrosion: MIL-STD-202, Method 101, Condition B Shock (specified pulse): MIL-STD-202, Method 213, Condition I Vibration: MIL-STD-202, Method 204, Condition D Moisture Resistance: MIL-STD-202, Method 106 (except step 7b omitted)
MATERIAL SPECIFICATIONS
Spring Finger (female) and End Launch (male) Bodies: Beryllium Copper per AS B196, Gold plated per MIL-DTL-45204 (.00005" min) Hermetic Seal Bodies (male): Kovar Alloy per AS F15, Gold plated per MIL-DTL-45204 (.00005" min) All other Shroud Bodies (male): Stainless Steel, Type 303, per AS A582, Passivated per MIL-DTL-14072 (EL 300) Connector and Adapter Contacts (male and female): Beryllium Copper per AS B196, Gold plated per MIL-DTL-45204 (.00005" min) Hermetic Seal Center Pins: Kovar Alloy per AS F15, Gold plated per MIL-DTL-45204 (.00005" min) EMI / Anti-Rock Rings: Beryllium Copper per AS B196, Gold plated per MIL-DTL-45204 (.00003" min) PC Mount Legs: Brass per AS B16, Gold plated per MIL-DTL-45204 (.00003" min) Connector and Adapter Insulators: PTFE per AS D1710 Hermetic Seal Glass: Corning 7070
All gold plated parts include a .00005" min nickel barrier layer.
MOUNTING HOLES
Fig 1 This pattern is for reference only. Pattern will vary depending on board type and specific electrical and mechanical requirements.
SMP Connectors
Specifications
Connectivity for Business-Critical Continuity
Mating Engagement for SMP Series per MIL-STD-348A
SMP Female Connector Interface
Dimension Minimum
A .025 (0.64)
Cabled Maximum
Uncabled Minimum
Maximum
SMP Male Connector Interface
Dimension
Full Detent Minimum Maximum
.051 (1.30) .0205 (0.52) .003 (0.08) .033 (0.84) .139 (3.53) .114 (2.90) .124 (3.15) 35° REF 30° REF .057 (1.45) .0235 (0.60) .008 (0.20) .037 (0.94) .145 (3.68) .118 (3.00) .126 (3.20) 35° REF 30° REF
Limited Detent Minimum Maximum
.054 (1.37) .0205 (0.52) .003 (0.08) .033 (0.84) .139 (3.53) .118 (3.00) .124 (3.15) 35° REF 30° REF .060 (1.52) .0235 (0.60) .008 (0.20) .037 (0.94) .145 (3.68) .122 (3.10) .126 (3.20) 35° REF 30° REF
Smooth Bore Minimum Maximum
.059 (1.50) N / A .003 (0.08) .033 (0.84) .139 (3.53) .123 (3.12) N / A 35° REF N / A .065 (1.65) N / A .008 (0.20) .037 (0.94) .145 (3.68) .127 (3.23) N / A 35° REF N / A
Catchers Mit Minimum Maximum
Connectivity for Business-Critical Continuity
SMP Connectors
Application
Straight Solder Type Cabled Female
Fig 1 Cable Type VSWR & Freq. Range Gold Plated
Figure
M17 / 151, .047 Semi-Rigid 1.20 Max 0-18 GHz, 1.35 Max 18-26.5 GHz, 1.70 Max 26.5-40 GHz RG-405, .086 Semi-Rigid 1.20 Max 0-18 GHz, 1.35 Max 18-26.5 GHz, 1.70 Max 26.5-40 GHz
Specifications dependant on cable ratings
Right Angle Solder Type Cabled Female
Cable Type
VSWR & Freq. Range Gold Plated "A"
M17 / 151, .047 Semi-Rigid 1.20 Max 0-18 GHz RG-405, .086 Semi-Rigid 1.20 Max 0-18 GHz
Straight PC Mount Male Receptacle
Interface
Full Detent Limited Detent Smooth Bore Catchers Mit
Freq. Range
0-12 GHz 0-12 GHz 0-12 GHz 0-12 GHz
Passivated
Base and legs Gold plated brass
Mounting hole layout figure 3 on page 7.
SMP Connectors
Application
Connectivity for Business-Critical Continuity
End Launch Male Receptacle - Surface Mount
Interface
Full Detent Full Detent Limited Detent Limited Detent Smooth Bore Smooth Bore
Freq. Range Gold Plated
0-18 GHz 0-18 GHz 0-18 GHz 0-18 GHz 0-18 GHz 0-18 GHz 127-0701-801 127-0701-802 127-1701-801 127-1701-802 127-2701-801 127-2701-802
Packaging
Stock Tape and Reel -1000 pieces Stock Tape and Reel -1000 pieces Stock Tape and Reel -1000 pieces
Mounting hole layout figure 1 on page 7.
2-Hole Flange Mount Male Shroud - Without Contact
Interface
Full Detent Limited Detent Smooth Bore
Passivated
2-Hole Flange Mount Male Catchers Mit Shroud - Without Contact
Interface
Catchers Mit
Passivated
Connectivity for Business-Critical Continuity
SMP Connectors
Application
2-Hole Flange Mount Male Field Replaceable
Interface
Full Detent Limited Detent Smooth Bore
VSWR & Freq. Range
1.15 Typical 0-18 GHz 1.15 Typical 0-18 GHz 1.15 Typical 0-18 GHz
Passivated
Accepts Pin Size
Two connectors mated back to back with hermetic seal fixture
Hermetic Seal Male
Interface
Full Detent Limited Detent Smooth Bore
Freq. Range
0-18 GHz 0-18 GHz 0-18 GHz
Gold Plated
Mounting hole layout figure 2 on page 7.
Female to Female Bullet Adapter
VSWR & Freq. Range Gold Plated
1.10 Max 0-18 GHz, 1.15 Max 18-23 GHz, 1.30 Max 23-26.5 GHz, 1.70 Max 26.5-40 GHz 127-0901-801
SMP Connectors
Application
Connectivity for Business-Critical Continuity
Female to Female Adapter
VSWR & Freq. Range Gold Plated
1.10 Max 0-4 GHz, 1.15 Max 4-12 GHz, 1.20 Max 12-18 GHz 127-0901-811
Male to Male Catchers Mit Adapter
Interface
Full Detent
VSWR & Freq. Range
1.10 Max 0-4 GHz, 1.15 Max 4-12 GHz, 1.20 Max 12-18 GHz 1.10 Max 0-4 GHz, 1.15 Max 4-12 GHz, 1.20 Max 12-18 GHz 1.10 Max 0-4 GHz, 1.15 Max 4-12 GHz, 1.20 Max 12-18 GHz
Passivated
Limited Detent
Smooth Bore
Connectivity for Business-Critical Continuity
SMP Connectors
Assembly Tools
SMP Customer Tooling
Accurate assembly of the Semi-Rigid Cabled Connectors is obtained with the tools listed below. Industry standard devices are used if possible for customer convenience and tool compatibility.
Description
SMP Bullet Extraction Tool SMP Cabled Connector Removal Tool Soldering Vise (does not include clamp inserts or stop screw) Stop Screw for Soldering Vise Semi-Rigid Cable Clamp Inserts for .086" OD Cable Semi-Rigid Cable Clamp Inserts for .047" OD Cable Solder Shim for .086" OD Cable SMP Center Contact Holder SMP Interface Locator Tool SMP Right Angle Body Holder SMP FD Shroud Centering Tool SMP LD Shroud Centering Tool SMP SB Shroud Centering Tool
Part Number
SMP Connectors
Assembly Instructions
Connectivity for Business-Critical Continuity
ASSEMBLY INSTRUCTIONS
SMP Straight Female Solder Style for .047 OD Semi-Rigid Cable 1 Identify tools (5 piece parts) and connector parts (3 piece parts). 2. Strip cable jacket and dielectric to dimension shown. Do not nick center conductor. Clean all debris from prepared cable. 3. Insert center conductor into cable stop as shown and place contact onto center conductor. 4. Insert contact into contact holder fixture and clamp cable in vise. Tighten stop screw until light pressure is applied between contact, cable stop and cable jacket. 5. Solder contact to center conductor through solder hole using .016 (0.41) diameter flux core solder wire or solder paste. Use a minimum amount of solder and heat for a good joint. Do not allow heat to build up for a long period of time as cable stop may melt. 6. After solder joint has cooled, remove cable from vise. Remove any excess solder from contact with a sharp blade and clean all debris from contact and cable. 7. Insert contact into connector assembly, making sure cable stop bottoms out against internal shoulder of connector body. Insert connector assembly into interface location fixture and clamp cable in vise. Make sure connector assembly is fully engaged within location fixture. Tighten stop screw until light pressure is applied between connector assembly and cable stop. 8. Solder end of connector body to cable jacket, using a minimum amount of solder and heat for a full fillet joint. Allow assembly to cool before removing connector from vise and location fixture. Best results are obtained when contact location is flush to .004 (0.10) recessed from reference plane. Interface location fixture is pre-set at factory, but can be adjusted to control location.
Cable Group
MIL-C-17 / 151, .047 Semi-Rigid
Part Number
Cable Vise Stop Screw Clamp Inserts Contact Holder Interface Location Fixture
Part Number
Connectivity for Business-Critical Continuity
SMP Connectors
Assembly Instructions
SMP Right Angle Female Solder Style for .047 OD Semi-Rigid Cable 1. Identify tools (5 piece parts) and connector parts (3 piece parts). 2. Strip cable jacket and dielectric to dimension shown. Do not nick center conductor. Clean all debris from prepared cable. 3. Insert center conductor into cable stop as shown. Make sure slot in connector contact is aligned with cross hole in body as shown. Insert cable into cross hole in connector body, making sure cable stop bottoms out against internal shoulder of connector body. 4. Insert connector assembly into interface location fixture and clamp cable in vise using body holder fixture as shown. Tighten stop screw until light pressure is applied between connector body, cable stop and cable jacket. 5. Solder contact to center conductor through rear access port in connector body using a minimum amount of solder and heat for a good joint. 6. After center conductor solder joint has cooled, solder connector body to cable jacket, using a minimum amount of solder and heat for a full fillet joint. Take care so that solder does not flow onto anti-rock ring or into rear access port. Allow assembly to cool before removing connector from vise and location fixture. 7. Using a fixture plate as shown, press end cap into rear access port using a .156 (3.96) diameter flat punch until fully seated within body counter bore. 8. Best results are obtained when contact location is flush to .004 (0.10) recessed from reference plane. Interface location fixture is pre-set at factory, but can be adjusted to control location.
Cable Group
MIL-C-17 / 151, .047 Semi-Rigid
Part Number
Cable Vise Stop Screw Clamp Inserts Body Holder Interface Location Fixture
Part Number
SMP Connectors
Assembly Instructions
Connectivity for Business-Critical Continuity
SMP Straight Female Solder Style for .086 OD Semi-Rigid Cable 1. Identify tools (6 piece parts) and connector parts (2 piece parts). 2. Strip cable jacket and dielectric to dimension shown. Do not nick center conductor. Clean all debris from prepared cable. 3. Place contact onto center conductor, insert solder shim between cable jacket and contact. 4. Insert contact into contact holder fixture and clamp cable in vise. Tighten stop screw until light pressure is applied between contact, solder shim and cable jacket. 5. Solder contact to center conductor through solder hole using .016 (0.41) diameter flux core solder wire or solder paste. Use a minimum amount of solder and heat for a good joint. Do not allow heat to build up for a long period of time as cable dielectric will expand. 6. After solder joint has cooled, remove solder shim and cable from vise. Remove any excess solder from contact with a sharp blade and clean all debris from contact and cable. 7. Insert contact into connector assembly, making sure cable jacket bottoms out against internal shoulder of connector body. Insert connector assembly into interface location fixture and clamp cable in vise. Make sure connector assembly is fully engaged within location fixture. Tighten stop screw until light pressure is applied between connector assembly and cable jacket. 8. Solder end of connector body to cable jacket, using a minimum amount of solder and heat for a full fillet joint. Allow assembly to cool before removing connector from vise and location fixture. Best results are obtained when contact location is flush to .004 (0.10) recessed from reference plane. Interface location fixture is pre-set at factory, but can be adjusted to control location.
Cable Group
RG-405, .086 Semi-Rigid
Part Number
Cable Vise Stop Screw Clamp Inserts Solder Shim Contact Holder Interface Location Fixture
Part Number
Connectivity for Business-Critical Continuity
SMP Connectors
Assembly Instructions
SMP Right Angle Female Solder Style for .086 OD Semi-Rigid Cable 1. Identify tools (5 piece parts) and connector parts (2 piece parts). 2. Strip cable jacket and dielectric to dimension shown. Do not nick center conductor. Clean all debris from prepared cable. 3. Make sure slot in connector contact is aligned with cross hole in body as shown. Insert cable into cross hole in connector body, making sure cable jacket bottoms out against internal shoulder of connector body. 4. Insert connector assembly into interface location fixture and clamp cable in vise using body holder fixture as shown. Tighten stop screw until light pressure is applied between connector body and cable jacket. 5. Solder contact to center conductor through rear access port in connector body using a minimum amount of solder and heat for a good joint. Do not allow solder to build up along exposed center conductor. 6. After center conductor solder joint has cooled, solder connector body to cable jacket, using a minimum amount of solder and heat for a full fillet joint. Take care so that solder does not flow onto anti-rock ring or into rear access port. Allow assembly to cool before removing connector from vise and location fixture. 7. Using a fixture plate as shown, press end cap into rear access port using a .156 (3.96) diameter flat punch until fully seated within body counter bore. 8. Best results are obtained when contact location is flush to .004 (0.10) recessed from reference plane. Interface location fixture is pre-set at factory, but can be adjusted to control location.
Cable Group
RG-405, .086 Semi-Rigid
Part Number
Cable Vise Stop Screw Clamp Inserts Body Holder Interface Location Fixture
Part Number
SMP Connectors
Assembly Instructions
Connectivity for Business-Critical Continuity
SMP Hermetic Seal Installation 1. Prepare housing panel per figure 2 as shown on page 7. 2. Install solder ring on hermetic seal as shown. Recommended ring size is .103 (2.62) ID x .128 (3.25) OD x .015 (0.38) Thick. 3. Solder in place as shown.
Interface
Full Detent Limited Detent Smooth Bore
Part Number
SMP Shroud Installation 1. Install appropriate assembly tool into shroud as shown. 2. While holding tool in place, align flange mount with mounting holes in panel. Install fasteners and torque to 6-8 in / lbs.
Shroud Part Number
Tool Part Number
Connectivity for Business-Critical Continuity
SMP Connectors
Cross Reference
COMPETITOR CROSS REFERENCE
Description
Straight Female M17 / 151 (.047 SR) Cabled Straight Female RG 405 (.086 SR) Cabled Right Angle Female M17 / 151 (.047 SR) Cabled Right Angle Female RG 405 (.086 SR) Cabled Field Replaceable .012 Socket 2 Hole Flange Male FD Field Replaceable .012 Socket 2 Hole Flange Male LD Field Replaceable .012 Socket 2 Hole Flange Male SB Adapter Bullet Female / Female .254 Adapter Female / Female .769 Adapter Male CM / Male FD Adapter Male CM / Male LD Adapter Male CM / Male SB Shroud 2 Hole Flange .165 Wide x .400 High FD Shroud 2 Hole Flange .165 Wide x .400 High LD Shroud 2 Hole Flange .165 Wide x .400 High SB Shroud 2 Hole Flange .235 Wide x .470 High CM PC Mount Straight .218 OD .100 Legs Male FD PC Mount Straight .218 OD .100 Legs Male LD PC Mount Straight .218 OD .100 Legs Male SB PC Mount Straight .235 OD .100 Legs Male CM End Launch Surface Mount Male FD End Launch Surface Mount Male LD End Launch Surface Mount Male SB Hermetic Feedthrough Shroud Male FD Hermetic Feedthrough Shroud Male LD Hermetic Feedthrough Shroud Male SB
Johnson
Tensolite
P651-1CC P651-2CC P652-1CC P652-2CC P836-4CCF P836-5CCF P836-6CCF P650-1CC P617-1CC P912-1CCSF P912-2CCSF P912-3CCSF P670-3SF P672-3SF P673-3SF P671-1SF P654-5CC P654-6CC P654-7CC P654-8CC P606-1CC P606-2CC P606-3CC P840-9CC P794-2CC
Corning Gilbert Micro-Mode
A014-B11-01 A014-D11-01 A015-B11-01 A015-D11-01 MMSP-6120 MMSP-2508 MMSP-6968 MMSP-2598
SV Microwave
1203-4000 1204-4000 1213-4006 1214-4001 SF1250-6000
Rosenberger
19K101-270E4 19K101-271E4 19K202-270E4 19K202-271E4
A1A1-0001-01 A3A6-0539-01
MMSP-2500 MMSP-3829
19K101-K00E4 19K115-K00E4
A001-A23-04 A001-A24-04 A001-A25-04 A008-L33-01 A008-L34-01 A008-L35-01 A010-L13-02 A010-L14-02 A010-L15-02 A007-L43-01-70 A007-L44-01-70 A007-L45-01-70
MMSP-2514 MMSP-6095 MMSP-6067 MMSP-7448 MMSP-7449
SF1293-6004 SF1254-6006 SF1254-6007 SF1254-6008 SF1287-6001
MMSP-7457 MMSP-3805 MMSP-7347 MMSP-2771 MMSP-2875 MMSP-2979
19S202-40ME4
Emerson Network Power Connectivity Solutions Johnson 299 Johnson Avenue Waseca, MN 56093 USA Tel: 800.247.8256 Fax: 507.833.6287 www.EmersonNetworkPower.com / Connectivity
About Emerson Network Power Connectivity Solutions Emerson Network Power Connectivity Solutions, an Emerson business, serves the needs of wireless communications, telephony and data networks, CATV, security systems, health care and industrial facilities with a full spectrum of broadband copper and fiber optic connectivity products. For more information, visit www.EmersonNetworkPower.com / Connectivity.
About Emerson Emerson (NYSE: EMR), based in St. Louis, is a global leader in bringing technology and engineering together to provide innovative solutions to customers through its network power, process management, industrial automation, climate technologies, appliance and tools businesses. For more information, visit www.Emerson.com
EmersonNetworkPower. com Emerson Network Power. The global leader in enabling business-critical continuity. AC Power Systems Connectivity DC Power Systems Embedded Power Inbound Power Integrated Cabinet Solutions Outside Plant Precision Cooling Site Monitoring and Services
SMP11 / 07