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Connectivity Business-Critical Continuity
Type Connectors
Connectors
Table Content
Connectivity Business-Critical Continuity
Table Contents
PAGE Introduction .3-4 Specifications .5-8 Mounting Holes Applications .9-12 Assembly Tools Assembly Instructions .14-18 Competitor Cross Reference
Connectivity Business-Critical Continuity
Connectors
Introduction
Blind-Mate Connectors
Emerson's Johnson® line Blind-Mate Connectors offers customers Micro-Miniature, Slide-On/Snap-On Interconnect System that aid's design ofhigh-density packaging well axial radial misalignment issues. Interface offers superior performance compatible with GPO® Connectors. They offer high electrical reliability where extreme shock vibration condition's experienced.
Applications (Military Commercial)
Phased Arrays Communication Equipment Radar Active Antennas Airborne Radar Satellites Radar
Hi-Density Modular Packaging
Axial/ Radial Misalignment Solutions
Markets
Aerospace Telecom Broadband Defense Instrumentation Microwave
Transmission Options
Box-to-Box Cable-to-Board Board-to-Board Cable-to-Panel-to-Board
*GPO® registered trademark Corning Gilbert.
Connectors
Introduction
Connectivity Business-Critical Continuity
Description
attributes connector interface high frequency blind-mate applications. design bullet/shroud system allows both axial radial misalignment. basic system comprised inner "bullet" adapter, outer receptacles called "shrouds". bullet provides flexible link between shroud connections. blind-mate applications, shroud connector will typically specified snap-on interface other slide-on. This ensures that bullet adapter remains fixed same shroud connector when connection disengaged. snap-on interfaces (Full Limited Detent) each have different engage disengage coupling forces. typically selected snap-on interface mount and/or blind-mate applications, while mainly used cabled connections where higher retention forces required. slide-on interfaces (Smooth Bore Catchers Mit) allow reduced connection forces compared snap-on versions. push-on interface creates sliding connection that does physically locate mating reference planes, allowing axial radial misalignment. Both have same engage/disengage forces; however typically specified shroud configuration blind-mate applications generous lead-in chamfer helps capture guide bullet into place.
Radial Misalignment
Axial Misalignment
Bullet Length
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Connectors
Specifications
ELECTRICAL SPECIFICATIONS
Impedance: Ohms Frequency Range: Bullet Adapter (.254 length), Semi-Rigid Straight Cabled Connectors 0-40 other In-Series Adapters, Semi-Rigid Right Angle Cabled Connectors, Field Replaceable Connectors, Launch Connectors, Hermetic Feedthroughs 0-18 Mount Connectors 0-12
VSWR: (maximum) 0-18 18-23 Bullet Adapter (.254 length) .1.10 1.15 0-18 Semi-Rigid Straight Cabled Connectors other In-Series Adapters 1.10 26.5-40 1.70 26.5-40 1.70 12-18 1.20 0-18 Semi-Rigid Right Angle Cabled Connectors 1.20 0-18 Field Replaceable Connectors (typical, measured back back with seal .1.15 Un-cabled Connectors (dependant application) Applicable 23-26.5 1.30 18-26.5 1.35 4-12 1.15
Insertion Loss: maximum, tested GHz) In-Series Adapters, Field Replaceable Connectors 0.10 (GHz) Semi-Rigid Cabled Connectors 0.12 (GHz) other Un-cabled Connector Applicable
Working Voltage: Vrms maximum level, Vrms maximum 70,000 feet Dielectric Withstanding: Voltage: Vrms minimum level High Potential Withstanding Voltage: Vrms minimum level, tested Corona Level: Vrms minimum 70,000 feet
Contact Resistance: (milliohms maximum initial, applicable after environmental testing) Center Contact (Connectors Adapters) Outer Contact (Connectors Adapters) Cable Shield Body (Semi-Rigid Cabled Connectors Only)
Insulation Resistance: 5000 megohms minimum
Leakage: typical, tested GHz) Cabled Field Replaceable Connectors In-Series Adapters other Un-cabled Connectors Applicable
Connectors
Specifications
Connectivity Business-Critical Continuity
MECHANICAL SPECIFICATIONS
Interface Design: MIL-STD-348A, Series Engagement Force: (pounds maximum, mated pair) Full Detent (FD) 15.0 Limited Detent (LD) 10.0 Smooth Bore Catchers Disengagement Force: (pounds minimum, mated pair) Full Detent (FD) Limited Detent (LD) Smooth Bore Catchers Mated Radial Misalignment: (inches maximum allowed, female adapters only) Between Centerlines Mating Planes (FD, .010 Between Centerlines Mating Planes only) .020 Mated Axial Misalignment: .010 inches maximum allowed between mating planes (female adapters only) Durability: (mating cycles minimum) Full Detent (all female connectors adapters) Limited Detent (female adapters only) Smooth Bore Catchers (female adapters only) 1000 Contact Retention: pounds minimum axial force (captivated contacts only) Cable Retention: (minimum) Axial Force* (lbs) Cabled Connectors RG-405 (.086 Semi-Rigid) Cabled Connectors M17/151 (.047 Semi-Rigid) cable breaking strength, whichever less Torque (in-oz) 16.0
Typical Measured Return Loss Bullet Adapter 127-0901-801
127-0801-901 VSWR 1.10 (0-18 GHz), 1.15 (18-23 GHz), 1.30 (23-26.5 GHz), 1.70 (26.5-40 GHz)
(dB)
Frequency (GHz)
Connectivity Business-Critical Continuity
Connectors
Specifications
ENVIRONMENTAL SPECIFICATIONS
(Meets Exceeds Applicable Paragraph MIL-PRF-39012) Operating Temperature: -65°C +165°C Thermal Shock: MIL-STD-202, Method 107, Condition (except high temp +165°C high temp cable) Corrosion: MIL-STD-202, Method 101, Condition Shock (specified pulse): MIL-STD-202, Method 213, Condition Vibration: MIL-STD-202, Method 204, Condition Moisture Resistance: MIL-STD-202, Method (except step omitted)
MATERIAL SPECIFICATIONS
Spring Finger (female) Launch (male) Bodies: Beryllium Copper ASB196, Gold* plated MIL-DTL-45204 (.00005" min) Hermetic Seal Bodies (male): Kovar Alloy ASF15, Gold* plated MIL-DTL-45204 (.00005" min) other Shroud Bodies (male): Stainless Steel, Type 303, ASA582, Passivated MIL-DTL-14072 300) Connector Adapter Contacts (male female): Beryllium Copper ASB196, Gold* plated MIL-DTL-45204 (.00005" min) Hermetic Seal Center Pins: Kovar Alloy ASF15, Gold* plated MIL-DTL-45204 (.00005" min) EMI/Anti-Rock Rings: Beryllium Copper ASB196, Gold* plated MIL-DTL-45204 (.00003" min) Mount Legs: Brass ASB16, Gold* plated MIL-DTL-45204 (.00003" min) Connector Adapter Insulators: PTFE ASD1710 Hermetic Seal Glass: Corning 7070
*All gold plated parts include .00005" nickel barrier layer.
MOUNTING HOLES
This pattern reference only. Pattern will vary depending board type specific electrical mechanical requirements.
Connectors
Specifications
Connectivity Business-Critical Continuity
Mating Engagement Series MIL-STD-348A
Notes: Socket accept mating (0.38±0.03). EMI/Anti-Rock Ring configuration optional, used cabled connectors only. Shall prevent proper mating engagement. dimensions shown inches. Metric equivalents (rounded nearest 0.01mm) given general information only.
Female Connector Interface
Dimension Minimum
.025 (0.64)
Cabled Maximum
.035 (0.89)
Uncabled Minimum
.018 (0.46)
Maximum
.025 (0.64)
Male Connector Interface
Dimension
Full Detent Minimum Maximum
.051 (1.30) .0205 (0.52) .003 (0.08) .033 (0.84) .139 (3.53) .114 (2.90) .124 (3.15) .057 (1.45) .0235 (0.60) .008 (0.20) .037 (0.94) .145 (3.68) .118 (3.00) .126 (3.20)
Limited Detent Minimum Maximum
.054 (1.37) .0205 (0.52) .003 (0.08) .033 (0.84) .139 (3.53) .118 (3.00) .124 (3.15) .060 (1.52) .0235 (0.60) .008 (0.20) .037 (0.94) .145 (3.68) .122 (3.10) .126 (3.20)
Smooth Bore Minimum Maximum
.059 (1.50) .003 (0.08) .033 (0.84) .139 (3.53) .123 (3.12) .065 (1.65) .008 (0.20) .037 (0.94) .145 (3.68) .127 (3.23)
Catchers Minimum Maximum
.043 (1.09) .123 (3.12) .047 (1.19) .127 (3.23)
Connectivity Business-Critical Continuity
Connectors
Application
Straight Solder Type Cabled Female
Cable Type VSWR Freq. Range* Gold Plated
127-0692-001
Figure
M17/151, .047 Semi-Rigid 1.20 0-18 GHz, 1.35 18-26.5 GHz, 1.70 26.5-40 RG-405, .086 Semi-Rigid 1.20 0-18 GHz, 1.35 18-26.5 GHz, 1.70 26.5-40
127-0693-001
Specifications dependant cable ratings
Right Angle Solder Type Cabled Female
Cable Type
VSWR Freq. Range Gold Plated
M17/151, .047 Semi-Rigid 1.20 0-18 RG-405, .086 Semi-Rigid 1.20 0-18
127-0692-101 .248 (6.30) .197 (5.00) 127-0693-101 .271 (6.88) .209 (5.31)
Straight Mount Male Receptacle
Interface
Full Detent Limited Detent Smooth Bore Catchers
Freq. Range
0-12 0-12 0-12 0-12
Passivated*
127-0701-201 127-1701-201 127-2701-201 127-3701-201
.218 (5.54) .218 (5.54) .218 (5.54) .234 (5.94)
Base legs Gold plated brass
Mounting hole layout figure page
Connectors
Application
Connectivity Business-Critical Continuity
Launch Male Receptacle Surface Mount
Interface
Full Detent Full Detent Limited Detent Limited Detent Smooth Bore Smooth Bore
Freq. Range Gold Plated
0-18 0-18 0-18 0-18 0-18 0-18 127-0701-801 127-0701-802 127-1701-801 127-1701-802 127-2701-801 127-2701-802
Packaging
Stock Tape Reel -1000 pieces Stock Tape Reel -1000 pieces Stock Tape Reel -1000 pieces
Mounting hole layout figure page
2-Hole Flange Mount Male Shroud Without Contact
Interface
Full Detent Limited Detent Smooth Bore
Passivated
127-0701-602 127-1701-602 127-2701-602
2-Hole Flange Mount Male Catchers Shroud Without Contact
Interface
Catchers
Passivated
127-3701-602
Connectivity Business-Critical Continuity
Connectors
Application
2-Hole Flange Mount Male Field Replaceable
Interface
Full Detent Limited Detent Smooth Bore
VSWR Freq. Range*
1.15 Typical 0-18 1.15 Typical 0-18 1.15 Typical 0-18
Passivated
127-0701-612 127-1701-612 127-2701-612
Accepts Size
.012 (.030) .012 (.030) .012 (.030)
connectors mated back back with hermetic seal fixture
Hermetic Seal Male
Interface
Full Detent Limited Detent Smooth Bore
Freq. Range
0-18 0-18 0-18
Gold Plated
127-0711-601 127-1711-601 127-2711-601
Mounting hole layout figure page
Female Female Bullet Adapter
VSWR Freq. Range Gold Plated
1.10 0-18 GHz, 1.15 18-23 GHz, 1.30 23-26.5 GHz, 1.70 26.5-40 127-0901-801
Connectors
Application
Connectivity Business-Critical Continuity
Female Female Adapter
VSWR Freq. Range Gold Plated
1.10 GHz, 1.15 4-12 GHz, 1.20 12-18 127-0901-811
Male Male Catchers Adapter
Interface
Full Detent
VSWR Freq. Range
1.10 GHz, 1.15 4-12 GHz, 1.20 12-18 1.10 GHz, 1.15 4-12 GHz, 1.20 12-18 1.10 GHz, 1.15 4-12 GHz, 1.20 12-18
Passivated
127-0901-821
Limited Detent
127-1901-821
Smooth Bore
127-2901-821
Connectivity Business-Critical Continuity
Connectors
Assembly Tools
Customer Tooling
Accurate assembly Semi-Rigid Cabled Connectors obtained with tools listed below. Industry standard devices used possible customer convenience tool compatibility.
Item
Description
Bullet Extraction Tool Cabled Connector Removal Tool Soldering Vise (does include clamp inserts stop screw) Stop Screw Soldering Vise Semi-Rigid Cable Clamp Inserts .086" Cable Semi-Rigid Cable Clamp Inserts .047" Cable Solder Shim .086" Cable Center Contact Holder Interface Locator Tool Right Angle Body Holder Shroud Centering Tool Shroud Centering Tool Shroud Centering Tool
Part Number
127-0000-900 127-0000-901 140-0000-962 140-0000-981 140-0000-964 140-0000-997 140-0000-984 127-0000-902 127-0000-903 127-0000-904 127-0000-905 127-0000-906 127-0000-907
Connectors
Assembly Instructions
Connectivity Business-Critical Continuity
ASSEMBLY INSTRUCTIONS
Straight Female Solder Style .047 Semi-Rigid Cable Identify tools piece parts) connector parts piece parts). Strip cable jacket dielectric dimension shown. nick center conductor. Clean debris from prepared cable. Insert center conductor into cable stop shown place contact onto center conductor. Insert contact into contact holder fixture clamp cable vise. Tighten stop screw until light pressure applied between contact, cable stop cable jacket. Solder contact center conductor through solder hole using .016 (0.41) diameter flux core solder wire solder paste. minimum amount solder heat good joint. allow heat build long period time cable stop melt. After solder joint cooled, remove cable from vise. Remove excess solder from contact with sharp blade clean debris from contact cable. Insert contact into connector assembly, making sure cable stop bottoms against internal shoulder connector body. Insert connector assembly into interface location fixture clamp cable vise. Make sure connector assembly fully engaged within location fixture. Tighten stop screw until light pressure applied between connector assembly cable stop. Solder connector body cable jacket, using minimum amount solder heat full fillet joint. Allow assembly cool before removing connector from vise location fixture. Best results obtained when contact location flush .004 (0.10) recessed from reference plane. Interface location fixture pre-set factory, adjusted control location.
Cable Group
MIL-C-17/151, .047 Semi-Rigid
Part Number
127-0692-001
Tool
Cable Vise Stop Screw Clamp Inserts Contact Holder Interface Location Fixture
Part Number
140-0000-962 140-0000-981 140-0000-997 127-0000-902 127-0000-903
Connectivity Business-Critical Continuity
Connectors
Assembly Instructions
Right Angle Female Solder Style .047 Semi-Rigid Cable Identify tools piece parts) connector parts piece parts). Strip cable jacket dielectric dimension shown. nick center conductor. Clean debris from prepared cable. Insert center conductor into cable stop shown. Make sure slot connector contact aligned with cross hole body shown. Insert cable into cross hole connector body, making sure cable stop bottoms against internal shoulder connector body. Insert connector assembly into interface location fixture clamp cable vise using body holder fixture shown. Tighten stop screw until light pressure applied between connector body, cable stop cable jacket. Solder contact center conductor through rear access port connector body using minimum amount solder heat good joint. After center conductor solder joint cooled, solder connector body cable jacket, using minimum amount solder heat full fillet joint. Take care that solder does flow onto anti-rock ring into rear access port. Allow assembly cool before removing connector from vise location fixture. Using fixture plate shown, press into rear access port using .156 (3.96) diameter flat punch until fully seated within body counter bore. Best results obtained when contact location flush .004 (0.10) recessed from reference plane. Interface location fixture pre-set factory, adjusted control location.
Cable Group
MIL-C-17/151, .047 Semi-Rigid
Part Number
127-0692-101
Tool
Cable Vise Stop Screw Clamp Inserts Body Holder Interface Location Fixture
Part Number
140-0000-962 140-0000-981 140-0000-997 127-0000-904 127-0000-903
Connectors
Assembly Instructions
Connectivity Business-Critical Continuity
Straight Female Solder Style .086 Semi-Rigid Cable Identify tools piece parts) connector parts piece parts). Strip cable jacket dielectric dimension shown. nick center conductor. Clean debris from prepared cable. Place contact onto center conductor, insert solder shim between cable jacket contact. Insert contact into contact holder fixture clamp cable vise. Tighten stop screw until light pressure applied between contact, solder shim cable jacket. Solder contact center conductor through solder hole using .016 (0.41) diameter flux core solder wire solder paste. minimum amount solder heat good joint. allow heat build long period time cable dielectric will expand. After solder joint cooled, remove solder shim cable from vise. Remove excess solder from contact with sharp blade clean debris from contact cable. Insert contact into connector assembly, making sure cable jacket bottoms against internal shoulder connector body. Insert connector assembly into interface location fixture clamp cable vise. Make sure connector assembly fully engaged within location fixture. Tighten stop screw until light pressure applied between connector assembly cable jacket. Solder connector body cable jacket, using minimum amount solder heat full fillet joint. Allow assembly cool before removing connector from vise location fixture. Best results obtained when contact location flush .004 (0.10) recessed from reference plane. Interface location fixture pre-set factory, adjusted control location.
Cable Group
RG-405, .086 Semi-Rigid
Part Number
127-0693-001
Tool
Cable Vise Stop Screw Clamp Inserts Solder Shim Contact Holder Interface Location Fixture
Part Number
140-0000-962 140-0000-981 140-0000-964 140-0000-984 127-0000-902 127-0000-903
Connectivity Business-Critical Continuity
Connectors
Assembly Instructions
Right Angle Female Solder Style .086 Semi-Rigid Cable Identify tools piece parts) connector parts piece parts). Strip cable jacket dielectric dimension shown. nick center conductor. Clean debris from prepared cable. Make sure slot connector contact aligned with cross hole body shown. Insert cable into cross hole connector body, making sure cable jacket bottoms against internal shoulder connector body. Insert connector assembly into interface location fixture clamp cable vise using body holder fixture shown. Tighten stop screw until light pressure applied between connector body cable jacket. Solder contact center conductor through rear access port connector body using minimum amount solder heat good joint. allow solder build along exposed center conductor. After center conductor solder joint cooled, solder connector body cable jacket, using minimum amount solder heat full fillet joint. Take care that solder does flow onto anti-rock ring into rear access port. Allow assembly cool before removing connector from vise location fixture. Using fixture plate shown, press into rear access port using .156 (3.96) diameter flat punch until fully seated within body counter bore. Best results obtained when contact location flush .004 (0.10) recessed from reference plane. Interface location fixture pre-set factory, adjusted control location.
Cable Group
RG-405, .086 Semi-Rigid
Part Number
127-0693-101
Tool
Cable Vise Stop Screw Clamp Inserts Body Holder Interface Location Fixture
Part Number
140-0000-962 140-0000-981 140-0000-964 127-0000-904 127-0000-903
Connectors
Assembly Instructions
Connectivity Business-Critical Continuity
Hermetic Seal Installation Prepare housing panel figure shown page Install solder ring hermetic seal shown. Recommended ring size .103 (2.62) .128 (3.25) .015 (0.38) Thick. Solder place shown.
Interface
Full Detent Limited Detent Smooth Bore
Part Number
127-0711-601 127-1711-601 127-2711-601
Shroud Installation Install appropriate assembly tool into shroud shown. While holding tool place, align flange mount with mounting holes panel. Install fasteners torque in/lbs.
Shroud Part Number
127-0701-602 127-1701-602 127-2701-602 127-3701-602
Tool Part Number
127-0000-905 127-0000-906 127-0000-907 127-0000-907
Connectivity Business-Critical Continuity
Connectors
Cross Reference
COMPETITOR CROSS REFERENCE
Description
Straight Female M17/151 (.047 Cabled Straight Female (.086 Cabled Right Angle Female M17/151 (.047 Cabled Right Angle Female (.086 Cabled Field Replaceable .012 Socket Hole Flange Male Field Replaceable .012 Socket Hole Flange Male Field Replaceable .012 Socket Hole Flange Male Adapter Bullet Female/Female .254 Adapter Female/Female .769 Adapter Male CM/Male Adapter Male CM/Male Adapter Male CM/Male Shroud Hole Flange .165 Wide .400 High Shroud Hole Flange .165 Wide .400 High Shroud Hole Flange .165 Wide .400 High Shroud Hole Flange .235 Wide .470 High Mount Straight .218 .100 Legs Male Mount Straight .218 .100 Legs Male Mount Straight .218 .100 Legs Male Mount Straight .235 .100 Legs Male Launch Surface Mount Male Launch Surface Mount Male Launch Surface Mount Male Hermetic Feedthrough Shroud Male Hermetic Feedthrough Shroud Male Hermetic Feedthrough Shroud Male
Johnson
127-0692-001 127-0693-001 127-0692-101 127-0693-101 127-0701-612 127-1701-612 127-2701-612 127-0901-801 127-0901-811 127-0901-822 127-1901-822 127-2901-822 127-0701-602 127-1701-602 127-2701-602 127-3701-602 127-0701-201 127-1701-201 127-2701-201 127-3701-201 127-0701-801 127-1701-801 127-2701-801 127-0711-601 127-1711-601 127-2711-601
Tensolite
P651-1CC P651-2CC P652-1CC P652-2CC P836-4CCF P836-5CCF P836-6CCF P650-1CC P617-1CC P912-1CCSF P912-2CCSF P912-3CCSF P670-3SF P672-3SF P673-3SF P671-1SF P654-5CC P654-6CC P654-7CC P654-8CC P606-1CC P606-2CC P606-3CC P840-9CC P794-2CC
Corning Gilbert Micro-Mode
A014-B11-01 A014-D11-01 A015-B11-01 A015-D11-01 MMSP-6120 MMSP-2508 MMSP-6968 MMSP-2598
Microwave
1203-4000 1204-4000 1213-4006 1214-4001 SF1250-6000
7500-1582-011 7500-1562-010 7501-1562-011 7501-1562-010
Rosenberger
19K101-270E4 19K101-271E4 19K202-270E4 19K202-271E4
A1A1-0001-01 A3A6-0539-01
MMSP-2500 MMSP-3829
1290-4004 1290-4007
5280-1502-000 5280-1502-001
19K101-K00E4 19K115-K00E4
A001-A23-04 A001-A24-04 A001-A25-04 A008-L33-01 A008-L34-01 A008-L35-01 A010-L13-02 A010-L14-02 A010-L15-02 A007-L43-01-70 A007-L44-01-70 A007-L45-01-70
MMSP-2514 MMSP-6095 MMSP-6067 MMSP-7448 MMSP-7449
SF1293-6004 SF1254-6006 SF1254-6007 SF1254-6008 SF1287-6001
MMSP-7457 MMSP-3805 MMSP-7347 MMSP-2771 MMSP-2875 MMSP-2979
19S202-40ME4
Emerson Network Power Connectivity Solutions Johnson Johnson Avenue Waseca, 56093 Tel: 800.247.8256 Fax: 507.833.6287
About Emerson Network Power Connectivity Solutions Emerson Network Power Connectivity Solutions, Emerson business, serves needs wireless communications, telephony data networks, CATV, security systems, health care industrial facilities with full spectrum broadband copper fiber optic connectivity products. more information, visit
About Emerson Emerson (NYSE: EMR), based Louis, global leader bringing technology engineering together provide innovative solutions customers through network power, process management, industrial automation, climate technologies, appliance tools businesses. more information, visit www.Emerson.com
EmersonNetworkPower. Emerson Network Power. global leader enabling business-critical continuity. Power Systems Connectivity Power Systems Embedded Power Inbound Power Integrated Cabinet Solutions Outside Plant Precision Cooling Site Monitoring Services
SMP11/07
Emerson Network Power Emerson Network Power logo trademarks service marks Emerson Electric ©2006 Emerson Electric
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