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INNOVATION EXCELLENCE Dual Output Models 3.3V, Watt, DC


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INNOVATION EXCELLENCE
Dual Output
Models
3.3V, Watt, DC/DC Converters
Features
Independent 4.7A 3.3V 3.5A Outputs Each output fully regulated Watts total output power Standard package UL1950 EN60950 safety approvals (BASIC insulation, -D48 model) Fully isolated, 1500Vdc guaranteed 18-36V 36-75V input ranges mark available (75V-input models) VOUT trim on/off control Fully protected Thermal shutdown
your moderate-power mixed-logic designs, DATEL's BMP-5/5-3.3/4-D24 (18-36V input) BMP-5/5-3.3/4-D48 (36-75V input) fully isolated DC/DC converters providing both 3.3V outputs. Housed DATEL's standard 0.5" metal packages, these duals simultaneously source Amps from their outputs Amps from their 3.3V outputs. Both outputs fully isolated (1500Vdc) independently line (±1.0%) load (±1.0%) regulated. Both models feature input filters, input overvoltage shutdown, input reversepolarity protection, output overvoltage protection, output current limiting, thermal shutdown. Both outputs controlled On/Off Control function (pin Volt output adjusted ±5%. Model DC/DC's deliver high efficiency (82%) fully specified +100°C operation. Their corrosion-resistant metal cases have non-conductive baseplates threaded inserts easy heat-sink attachment and/or mounting. These devices satisfy IEC950, UL1950 EN60950 safety requirements BASIC insulation. marking available "D48" models.
+INPUT
OUTPUT
COMMON
-INPUT
REFERENCE ERROR AMPLIFIER
+3.3V OUTPUT
ON/OFF CONTROL (SYNC)
CONTROLLER
ISOLATION CONTROLLER REFERENCE ERROR AMPLIFIER
CASE
TRIM
Figure Simplified Schematic
DATEL, Inc., Mansfield, 02048 (USA) Tel: (508)339-3000, (800)233-2765 Fax: (508)339-6356 Email: sales@datel.com Internet: www.datel.com
Series
Performance Specifications Ordering Guide
VOUT (Volts)
Model
BMP-5/5-3.3/4-D24 BMP-5/5-3.3/4-D48
IOUT (Amps)
Output (mVp-p) Typ.
Input Regulation (Max.) Line
Max.
Load
Nom. (Volts)
Range (Volts)
18-36 36-75
(mA)
35/1870 35/923
Efficiency Min.
Typ.
Package (Case, Pinout)
C11, C11,
Typical +25°C under nominal line voltage "full-load" conditions. combination 5V/3.3V rated IOUT current, exceed Watts output power. (See derating graphs.) Ripple/Noise (R/N) measured over 20MHz bandwidth. models specified with output capacitors.
Tested from load 100% load (other output fixed load). Nominal line voltage, load/balanced full-power condition.
Dual Output/ Mixed-Voltage Series Nominal Output Voltage: Volts Maximum Output Current: Amps Nominal Output Voltage: Volts suffix desired Input Voltage Range: 18-36 Volts (24V nominal) 36-75 Volts (48V nominal) Maximum Output Current: Amps
Part Number Suffixes
Watt DC/DC's designed On/Off Control function with positive polarity suffix) Sync function ("S" suffix) added position. Suffix On/Off Control function (positive polarity) Suffix Sync function
3.04 (77.22) METAL CASE INSULATED BASE 0.040 ±0.002 DIA. (1.016 ±0.051) 2.500 (63.50) 0.27 (6.86)
1.200 (30.48) 2.00 (50.80)
Optional Heat Sink (Part Number HS-23)
3.00 (76.20) 0.20 (5.08) 2.600 (66.04) 0.40 (10.16)
0.55 (13.97) 0.20 (5.08)
Case
0.42 (10.67)
1.200 (30.48)
1.600 2.04 (40.64) (51.82) 0.400 (10.16)
0.10 (2.54) 0.50 (12.70)
THREADED INSERTS #4-40 THRU
VIEW
0.120 DIA. (3.048) PLACES)
BOTTOM VIEW
0.22 (5.59)
2.600 (66.04) DIMENSIONS INCHES (MM)
0.22 (5.59)
MATERIAL: BLACK ANODIZED ALUMINUM MOUNTING SCREWS 0.009 (0.229) THERMAL INCLUDED
Connections Function -Input +Input Case On/Off Control Function +3.3V Output Output Return Output Trim
Models
Environmental
MTBF Models Models Operating Temperature (Ambient): Without Derating: With Derating Case Temperature: Maximum Operational Thermal Shutdown Storage Temperature Dimensions Bellcore, ground fixed, full power, +25°C operating ambient temperature million hours million hours
Performance/Functional Specifications
Typical +25°C under nominal line voltage, balanced "full-load" conditions, unless noted.
Input
Input Voltage Range: Models Models Overvoltage Shutdown: Models Models Input Current: Normal Operating Conditions Standby Mode: Off, Thermal Shutdown Input Reflected Ripple Current: Source Impedance Models Internal Input Filter Type Reverse-Polarity Protection: Models Models On/Off Control (Pin Models 18-36 Volts (24V nominal) 36-75 Volts (48V nominal) 36.4-43.6 Volts (40V nominal) 77-85 Volts (83V nominal) Ordering Guide 10mA typical <0.1, external input filtering 100mAp-p (typical) (4.5µF 10µH 7.5µF) minute duration, maximum minute duration, maximum open 2.6V +VIN, 1.5mA max. 0-1.2V, 1.5mA max.
heat sink +50°C +100°C (See Derating Curves)
+100°C +95°C minimum, +105°C maximum +120°C
Physical
2.04 3.04 0.55" (51.8 77.2 14mm) 5-sided Aluminum, black anodized finish with plastic header Brass, solder coated ounces (170 grams) Shielding Case Connection Case Material Material Weight:
Output
VOUT Accuracy Output 3.3V Output Minimum Loading Specification Ripple/Noise (20MHz Line/Load Regulation Efficiency Trim Range Output Isolation Voltage: Input-to-Output Case-to-Input Case-to-Output Isolation Capacitance Isolation Resistance Temperature Coefficient Current Limit Inception: 98.5% VOUT (3.3V 3.5A) 3.3V 98.5% VOUT 4.7A) Short Circuit Current: Output 3.3V Output Overvoltage Protection: Output Dynamic Load Response: (50-100% load step VOUT) 3.3V (50-100% load step VOUT) Switching Frequency maximum ±1.5% maximum Ordering Guide Ordering Guide Ordering Guide 1500Vdc minimum 1000Vdc minimum 1000Vdc mimimum 470pF 100M ±0.02%/per°C
Primary Secondary Insulation Level Models Operational Models Basic
models specified with external output capacitors. Technical Notes/Graphs details. Devices ordered with On/Off Control function Sync function. Part Number Suffixes Technical Notes details. Applying voltage On/Off Control (pin when input power applied converter cause permanent damage. Output noise further reduced with installation additional external output capacitors. On/Off control designed driven with open collector appropriate voltage levels. Voltages must referenced input return (-Input). Demonstrated MTBF available request.
Absolute Maximum Ratings
Input Voltage: Models Models Input Reverse-Polarity Protection Output Overvoltage Protection Outputs Output Current Volts Volts Current must <3A. Brief duration only. Fusing recommended. Volts Current limited. Maximum current short-circuit duration model dependent. +105°C +300°C
Output (continued)
Amps Amps Amps average, continuous Amps average, continuous Magnetic feedback/transorb volts
Storage Temperature Lead Temperature (Soldering, sec.)
Dynamic Characteristics
300µsec maximum 300µsec maximum 150kHz15kHz)
These stress ratings. Exposure devices these conditions adversely affect long-term reliability. Proper operation under conditions other than those listed Performance/Functional Specifications Table implied, recommended.
Series
On/Off Control (Standard)
+10V +INPUT 10k9
On/Off Control (pin used remote on/off operation. shown Figure control internal pull-up resistor approximately 10V. converter designed that enabled when control left open (normal mode) disabled when control pulled less than +1.2V relative -Input, Dynamic control on/off function best accomplished with mechanical relay open-collector/open-drain drive circuit (optically isolated appropriate). drive circuit should obviously able sink approximately 1.5mA when activated withstand more than Volts when deactivated. Applying external voltage when input power applied converter cause permanent damage converter. on/off control function, however, designed such that converter disabled (pin pulled low) while input power ramping then "released" once input stabilized. Under these circumstances, takes approximately 30ms output fully loaded DC/DC ramp settle within final value after converter been turned Synchronization (Optional) critical applications employing multiple switching DC/DC converters, desirable intentionally synchronize switching selected converters system noise reduced with notch filtering) purposely desynchronize converters lessen current-carrying requirements intermediate buses). DC/DC Converters have been designed that On/Off Control function replaced with Sync function. This change implemented DATEL during product assembly process. Contact Applications Engineering Group additional details. synchronize switching multiple converters configured with Sync function, external clock applied each converter. clock should square wave referenced -Input (logic high Volts, 250µA max.; logic +0.8 Volts, 70µA max.) with maximum 1µsec "high" duration. frequency synchronizing clock should higher than that individual converter. Output Trimming total output voltage span Volt output, from Output (pin Output Return (pin trimmed single trimpot fixed resistor. trimpot should connected shown Figure with wiper connected (Trim). trimpot also used determine value single fixed resistor which connected between (Trim) (+5V Output) trim "down" output voltages, between pins (Trim) (Output Return) trim "up" output voltages. Fixed resistors should have absolute TCR's less than 100ppm/°C ensure stability. Case Connection Unlike most other DC/DC converters, DC/DC's have their metal case connected their input pins. "uncommitted" case connected which, depending your system configuration, should connected either +Input (pin -Input (pin
ON/OFF CONTROL -INPUT
Figure Driving On/Off Control
+3.3V OUTPUT +INPUT
+3.3V LOAD
OUTPUT RETURN TRIM
5-22 Turns
LOAD
-INPUT OUTPUT
Figure +5VOUT Trim Connections Using Trim
+3.3V OUTPUT +INPUT
+3.3V LOAD
OUTPUT RETURN TRIM
RTRIM DOWN
LOAD
-INPUT OUTPUT
DOWN
2.49(VO 2.53)
-16.2
Figure +5VOUT Trim Down Connections Using Fixed Resistor
+3.3V OUTPUT +INPUT
+3.3V LOAD
OUTPUT RETURN TRIM
RTRIM
LOAD
-INPUT OUTPUT
6.30
-16.2
Figure +5VOUT Trim Connections Using Fixed Resistor
Note: Resistor values Accuracy adjustment subject tolerances resistors factory-adjusted output accuracy. desired output voltage.
Models
Typical Performance Curves
Models
81.2
Output Power Ambient Temperature
Nominal Without Additional Heat Sink
BMP-5/5-3.3/4-D24 Efficiency Line Voltage Full Load
80.8
80.6 Efficiency
Natural Convection Cooling 150lfm Flow 300lfm Flow
Output Power (Watts)
80.4 80.2 79.8 79.6 79.4 79.2 22.5 Line Voltage (Volts) 31.5
Ambient Temperature (°C) Output Power Ambient Temperature Nominal With Additional Heat Sink
BMP-5/5-3.3/4-D48 Efficiency Line Voltage Full Load 82.4
82.2
Output Power (Watts)
Efficiency
Natural Convection Cooling 150lfm Flow 300lfm Flow
81.8 81.6 81.4 81.2
Ambient Temperature (°C)
80.8 80.6 45.75 55.5 Line Voltage (Volts) 65.25
INNOVATION EXCELLENCE
9001 REGISTERED
DS-0494A
4/01
DATEL, Inc. Cabot Boulevard, Mansfield, 02048-1151 Tel: (508) 339-3000 (800) 233-2765 Fax: (508) 339-6356 Internet: www.datel.com Email: sales@datel.com
DATEL (UK) LTD. Tadley, England Tel: (01256)-880444 DATEL S.A.R.L. Montigny Bretonneux, France Tel: 01-34-60-01-01 DATEL GmbH Germany Tel: 89-544334-0 DATEL Tokyo, Japan Tel: 3-3779-1031, Osaka Tel: 6-6354-2025
DATEL makes representation that products circuits described herein, other technical information contained herein, will infringe upon existing future patent rights. descriptions contained herein imply granting licenses make, use, sell equipment constructed accordance therewith. Specifications subject change without notice. DATEL logo registered DATEL, Inc. trademark.

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