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Amphenol-Tuchel Electronics GmbH

Circular Connectors Series C 16-1 / C 16-3

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Amphenol-Tuchel Electronics GmbH
Circular Connectors Series C 16-1 / C 16-3
General information We reserve the right to change the design due to improvement in quality, development or production requirements. This catalogue must not be used in any form or manner without our prior approval in writing (Copyright Law, Fair Trading Law, Civil Code). With this release all former releases are no longer valid.
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Content
General information Technical information Remarks / Safety classification Series C 16-1 View Product description Order information Approvals Characteristics Derating curves Mounting instructions Male cable connectors Female receptacles Female cable connectors Male receptacles Accessories Series C 16-3 View Product description Order information Approvals Coding system Characteristics Derating curves View of connector style Mounting instruction Shell size 1 Male cable connectors Female receptacles Female cable connectors Male receptacles Accessories Shell size 2 Male cable connectors Female receptacles Female cable connectors Male receptacles Accessories Crimp contacts pin Crimp contacts socket Part No. system for crimp contacts Summary of Part Numbers
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C 16-1 / C 16-3
Technical Information
Termination methods · Screw connection Screw clamps are designed acc. to EN 60999 / VDE 0609. Chart 1 below shows the screw size depending on wire size and the required clamping and testing torque. Chart 1 Wire size (mm2) Screw size Test torque (Ncm) 1 1, 5 2, 5 M3 50 4 6 10 M4 120
This comparison chart allows a cross reference between American Wire Gauge (AWG) and metric wire sizes (mm 2). Chart 2 AWG 30 28 26 Wire composition 1 x 0, 25 7 x 0, 10 1 x 0, 32 7 x 0, 13 1 x 0, 40 7 x 0, 16 19 x 0, 10 1 x 0, 51 7 x 0, 20 19 x 0, 13 1 x 0, 64 7 x 0, 25 19 x 0, 16 1 x 0, 81 7 x 0, 32 19 x 0, 20 1 x 1, 02 19 x 0, 25 19 x 0, 29 19 x 0, 36 19 x 0, 46 37 x 0, 40 133 x 0, 29 133 x 0, 36 Wire diameter 0, 25 mm 0, 36 mm 0, 32 mm 0, 38 mm 0, 40 mm 0, 48 mm 0, 51 mm 0, 51 mm 0, 61 mm 0, 64 mm 0, 64 mm 0, 76 mm 0, 81 mm 0, 81 mm 0, 97 mm 1, 02 mm 1, 02 mm 1, 27 mm 1, 44 mm 1, 80 mm 2, 29 mm 3, 10 mm 4, 0 mm 5, 5 mm Wire size 0, 05 mm2 0, 06 mm2 0, 08 mm2 0, 09 mm2 0, 13 mm2 0, 14 mm2 0, 15 mm2 0, 21 mm2 0, 23 mm2 0, 24 mm2 0, 33 mm2 0, 36 mm2 0, 38 mm2 0, 52 mm2 0, 56 mm2 0, 62 mm2 0, 79 mm2 0, 96 mm2 1, 23 mm2 1, 95 mm2 3, 09 mm2 4, 60 mm2 8, 80 mm2 13, 5 mm2
Diagram 1 below shows the range of tensile strength for a screw connection with a clamp screw M3, fastened with a torque of 50 Ncm, depending on the wire size. Diagram 1
Tensile strength
18 16 14 12 10 Wire gauge 8 6
It has to be noted that wires of the same AWG number but with different composition have slightly different mm 2. Chart 3 Composition and Dimensions of Copper Wires Wire Size 0, 09 mm2 0, 14 mm2 0, 25 mm2 0, 34 mm 0, 5 mm 1, 0 mm 2, 5 mm 6, 0 mm 10 mm2 4
Wire diameter 0, 48 mm 0, 50 mm 0, 70 mm 0, 78 mm 1, 0 mm 1, 2 mm 1, 4 mm 1, 6 mm 2, 2 mm 2, 8 mm 3, 4 mm 4, 3 mm Amphenol
0, 75 mm2
C 16-1 / C 16-3
Technical Information
· Crimp connection A crimp connection is a non-detachable electrical connection between a wire and a crimp contact produced with the crimp technology. Precise crimping dies which are matched to the crimp barrel and the wire size and a defined deformation result in a reliable electrical connection. There are open crimp barrels (stamped contacts) and closed crimp barrels (turned contacts). The main advantages of crimp connections are: · Efficient termination of contacts. ·Reproducible electrical and mechanical figures with a constant crimp quality. The requirements for crimp connections are defined in DIN IEC 60352 Part 2.
An important point of the quality of a crimp connection is the achieved tensile strength of the termination. Easily measured, the tensile strength is a practible means for quality control purposes. Diagram 2 below shows the required minimum tensile strength for open and closed barrels depending on the wire size. Assembly instructions For crimp contacts use the released crimp tool. The insertion and extraction of crimp contacts shall only be approved with the corresponding insertion / extraction tool. A detailed description of the crimp technology can be found in our crimp tooling catalogs.
Diagram 2
N 1000
lb 4000 3000
Min. tensile strength N / lb
Wire gauge in mm / AWG
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C 16-1 / C 16-3
Technical Information
Chart 5 2nd charact. Brief description numeral 0 1 2 Non-protected Protected against vertically falling water drops Protected against vertically falling water drops when enclosure tilted up to 15° Definition
Protected against spraying water
Protected against splashing water Protected against water jets
Protected against powerful water jets
Protected against the effects of temporary immersion in water
Protected against the effects of continous immersion in water
Protected against access to hazardous parts with a wire Dust-tight.
Protected against water during high pressure / steam jet cleaning
- Vertically falling drops shall have no harmful effects. Vertically falling drops shall have no harmful effects when the enclosure is tilted at any angel up to 15° on either side of the vertical. Water sprayed at an angle up to 60° on either side of the vertical shall have no harmful effects. Water splashed against the enclosure from any direction shall have no harmful effects. Water projected in jets against the enclosure from any direction shall have no harmful effects. Water projected in powerful jets against the enclosure from any direction shall have no harmful effects. Intrusion of water in quantities causing harmful effects shall not be possible when the enclosure is temporalily immersed in water for 30 min. in 1m depth. Intrusion of water in quantities causing harmful effects shall not be possible when the enclosure is continuously immersed in water under conditions which shall be agreed between manufacturer and user but which are more severe than for numeral 7. Water projected in powerful jets with high pressure against the enclosure from any direction shall have no harmful effects.
1) Remark: Numeral acc. to DIN 40050 part 9, vehicles IP code
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C 16-1 / 16-3
Remarks Safety classification
3. Assembling Remarks Protection against electrical shock of the termination of the connectors shall be secured by correct mounting. Connectors of the same or different series being mounted side by side may be protected against incorrect mating by the use of coding options. Care must be taken to ensure the parts are correctly mated and screws are tightened with the proper torque. 4. Termination Remarks Cable connectors are effectively secured when using the internal cable clamp. When the connector contains a simple gland bushing for retention without clamping ring the cable should have a strain relief close behind the connector. All cable properties or specifications must be compatible with the connector design and materials. Designated wire conductors must be terminated to the correct poles in the connector. Crimp contacts must be fully inserted into the plastic housing and retention assured with a slight tug on the wire. Wire should be stripped correctly according to printed specifications to insure no electrical contact can be made between the conductors. There should be no nicked or cut strains during the stripping action.
5. Safety Classification acc. to DIN VDE 0627 Style Safety classification 3) A B C X X X Connectors free fixed X Protective earth contact with without X Protection against electric shock mated unmated X Cable clamp with without X X
Male cable connector
Female cable connector
Male receptacle
Female receptacle
Overvoltage category III: Equipment intended for the use in installations or parts of it in which lightning overvoltages do not need to be considered, however switching overvoltages generated by the equipment, and for cases where the reliability and the availability of the equipment or its dependent circuits are subject to special requirements. Examples are protecting means, switches and sockets. Pollution degree 3: Conductive pollution occurs or dry non-conductive pollution occurs which becomes conductive due to condensation which is to be expected. A Connections to and from a device equipment B Connections within a device equipment C Free cable connections 7
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C 16-1
Overview
No. of contacts Termination Wire gauge Rated insulation voltage Current carrying capacity Pollution degree Installation category Protection class
3 + PE screw max. 2, 5 mm 2 AWG 14 400 V 16 A 3 III IP 67 solder max. 0, 75 mm 2 AWG 18 250 V 10 A
6 + PE crimp max. 1, 5 mm 2 AWG 16 200 V 13 A 3 III IP 67
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C 16-1
Product description Order information Approvals
Product description The circular connectors of the C 16-1 series are designed to meet the high requirements of industrial applications under harsh environmental conditions. The range includes versions with screw, solder and crimp terminations. A selection of crimp contacts for hand crimp tools and crimp machines ensure a reliable termination resulting in qualitative, technical and economical advantages. A large selection of housing styles offers the user an optimal solution. Main features and advantages: ·Circular connectors with contact arrangements 3 + PE and 6 + PE for power and signal applications ·For applications in machine tools, measurement and control, process technology and medical equipment ·Housing are made from high grade plastic material ·Protected against unlocking by threaded coupling ·Cable housing straight with PG 9, 11 and 13, 5 cable outlet, Cable housing 90° with PG 9 and 11 cable outlet · Protection degree IP 67 per IEC 60529 in mated condition · Internal strain relief with screw clamp or clamping ring provides a safe cable restrain Testhouse
Characteristis
3+PE, 400 V, 16 A 6+PE, 250 V, 10 A
3+PE, 400 V, 16 A 6+PE, 250 V, 6 A
3+PE, 250 V, 12 A 6+PE, 250 V, 8 A
E 63093
3+PE, 250 V, 12 A 6+PE, 250 V, 8 A 6+PE, 250 V, 15 A
German LLyod
3+PE, 250 V, 16 A 6+PE, 50 V, 8 A
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C 16-1
Characteristics
General Characteristics Number of contacts
Characteristics 6 + PE solder type 250 V 4000 V 3 III II 1680 V 10 A / + 55 °C
Electrical Characteristics
Rated insulation voltage Rated impulse withstand voltage Pollution degree Installation (overvoltage) category Material group Test voltage Current carrying capacity Insulation resistance Contact resistance Climatical Characteristics Climatic category Operating temperature Mechanical Characteristics IP-degree of protection Insertion and withdrawal force Mechanical operation Materials Housing material Dielectric material Gasket material Contact plating Other Characteristics Termination technique Wire gauge mm / AWG
crimp type 200 V
IEC 6068-1
40 / 100 / 56 -40°C .. +100°C / -40°F .. +212°F
Polyamid 6.6 Polyamid 6.6 Neoprene silver plated (gold plated upon request)
screw type max. 2, 5 / 14 UL 94 VO
solder 0, 75 / 18
Flammability Locking system
round thread DIN 405
The stated technical values refer to the use as connector. If these components are used as plug and socket device a reduced current carrying capacity has to be considered.
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C 16-1
Derating curves
No of contacts 3 + PE
No of contacts 6 + PE
Current carrying capacity y g p
Current carrying capacity p y g
alle Ansc
alle Ko all cont
all c wire
a) Ansc wire b) Ansc wire
°C 0 10 20 30 40 50 60 70 80 90100 Ambient temperature Bauelemente Umgebungstemperatur
all contacts wire gauge 2, 5 mm2, 14 AWG
0 10 20 30 40 50 60 70 80 90100 110120 B l Ambient temperature t U b t t
all contacts a) wire gauge 1, 5 mm2, 16 AWG b) wire gauge 0, 75 mm2, 20 AWG
C 16-1
Mounting instructions
Torque for back shell min.1Nm max. 2Nm
clamping ring
Torque for back shell cable min.1Nm nut max. 2Nm coupling ring male
back shell right angled
sealing gasket internal strain relief back shell metal washer
sealing gasket
coupling ring male
clamping ring cable nut
female female
Amphenol Amphenol C 16-1 Amphenol C 16-1 11
C 16-1
Male cable connectors
Description
Drawing
No. of cont.
Part. no. Cable outlet 2)
Male cable connector, 3+PE screw, 6+PE solder termination, with strain relief, VDE test certificate of conformity
T 3108 001
T 3108 101
T 3108 200 (with clamping ring)
T 3104 001
T 3104 101
T 3104 200 (with clamping ring)
Male cable connector, 3+PE screw, 6+PE solder termination, without strain relief
T 3108 000
T 3108 100
T 3104 000
T 3104 100
Male cable connector, crimp version without contacts 1), with strain relief, VDE test certificate of conformity
T 3104 501
T 3104 601
T 3104 701 (with clamping ring)
Male cable connector, right-angled, 3+PE screw, 6+PE solder termination, with clamping ring, VDE test certificate of conformity
T 3108 081
T 3108 091
T 3104 081
T 3104 091
Male cable connector, right-angled, crimp version, without contacts 1), with clamping ring, VDE test certificate with supervision of production
T 3104 581
T 3104 591
Please order crimp contacts separatly, see page 30 / 31, part numbersystem for crimpcontacts see page 32. Cable outlet in mm, see page 32. Amphenol
C 16-1
Female receptacles
Panel cutout 2) Description Female receptacle, screw termination, VDE test certificate of conformity Drawing No. of cont. 3 + PE Part. no. T 3111 000
Female receptacle, solder termination, VDE test certificate of conformity
T 3107 000
Female receptacle, crimp version, without contacts 1), VDE test certificate of conformity
T 3107 500
Please order crimp contacts separatly, see page 30 / 31, past numbersystem for crimpcontacts see page 32. Mounting hole without champter, suitable sealing for screws is necessary. Amphenol
C 16-1
Female cable connectors
Description
Drawing
No. of cont.
Part No. Cable outlet 2)
Female cable connector, 3+PE screw, 6+PE solder termination, with strain relief, VDE test certificate of conformity
T 3109 001
T 3109 101
T 3109 200 (with clamping ring)
T 3105 001
T 3105 101
T 3105 200
Female cable connector, 3+PE screw, 6+PE solder termination, without strain relief
T 3109 000
T 3109 100
T 3109 200
T 3105 000
T 3105 100
T 3105 200
Female cable connector, crimp version without contacts 1), with strain relief, VDE test certificate of conformity
T 3105 501
T 3105 601
T 3105 701 (with clampin ring)
Female cable connector, right-angled, 3+PE screw, 6+PE solder termination, with clamping ring, VDE test certificate of conformity
T 3109 081
T 3109 091
T 3105 081
T 3105 091
Female cable connector, right-angled, crimp version, without contacts 1), with clamping ring, VDE test certificate with supervision of production
T 3105 581
T 3105 591
Please order crimp contacts separatly, see page 30 / 31, part numbersystem for crimpcontacts see page 32. Cable outlet in mm, see page 32. 14
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C 16-1
Male receptacles
Panel cutout 2) Description Male receptacle, screw termination, VDE test certificate of conformity Drawing No. of cont. 3 + PE Part No. Cable outlet T 3110 000
Male receptacle, solder termination, VDE test certificate of conformity
T 3106 000
Male receptacle, crimp version, without contacts 1), VDE test certificate of conformity
T 3106 500
Male receptacle, straight dip solder pins
T 3110 010
Hole pattern on PCB 6 + PE T 3106 010
Hole pattern on PCB Please order crimp contacts separatly, see page 30 / 31, past numbersystem for crimpcontacts see page 32. Mounting hole without champter, suitable sealing for screws is necessary. Amphenol
C 16-1
Accessories
Description Protective cap for male cable connector and male receptacle
Figure
Part No. for male connector T 6482 001 for male receptacle T 6482 000
Protective cap for female cable connector and female receptacle
for female cable connector T 6483 001
for female receptacle T 6483 000
Backshell, straight version, packaging unit 10 pcs.
max. cable diameter 1) PG 9 T 3102 003 7 X
max. cable diameter 1) PG 11 T 3102 004 7 X
Back shell, straight version, with clamping ring, Packaging unit 10 pcs.
max. cable diameter 1) PG 13, 5 T 3102 005 7 X
Backshell, right-angled with clamping ring, packaging unit 10 pcs.
max. cable diameter 1) PG 9 T 3102 015 7 X
max. cable diameter 1) PG 11 T 3102 014 7 X
Strain relief, max. 12 mm cable diameter, packaging unit 10 pcs.
N 16 110 2000 X
Cable outlet in mm, see page 32. 16
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