Circular Connectors Series 16-1 16-3 General information reserve

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Circular Connectors Series 16-1 16-3 General information reserve

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Amphenol-Tuchel Electronics GmbH
Circular Connectors Series 16-1 16-3
General information reserve right change design improvement quality, development production requirements. This catalogue must used form manner without prior approval writing (Copyright Law, Fair Trading Law, Civil Code). With this release former releases longer valid.
Content
General information Technical information Remarks Safety classification Series 16-1 View Product description Order information Approvals Characteristics Derating curves Mounting instructions Male cable connectors Female receptacles Female cable connectors Male receptacles Accessories Series 16-3 View Product description Order information Approvals Coding system Characteristics Derating curves View connector style Mounting instruction Shell size Male cable connectors Female receptacles Female cable connectors Male receptacles Accessories Shell size Male cable connectors Female receptacles Female cable connectors Male receptacles Accessories Crimp contacts Crimp contacts socket Part system crimp contacts Summary Part Numbers
Page
16-1 16-3
Technical Information
Termination methods Screw connection Screw clamps designed acc. 60999/VDE 0609. Chart below shows screw size depending wire size required clamping testing torque. Chart Wire size (mm2) Screw size Test torque (Ncm)
This comparison chart allows cross reference between American Wire Gauge (AWG) metric wire sizes Chart Wire composition 0,25 0,10 0,32 0,13 0,40 0,16 0,10 0,51 0,20 0,13 0,64 0,25 0,16 0,81 0,32 0,20 1,02 0,25 0,29 0,36 0,46 0,40 0,29 0,36 Wire diameter 0,25 0,36 0,32 0,38 0,40 0,48 0,51 0,51 0,61 0,64 0,64 0,76 0,81 0,81 0,97 1,02 1,02 1,27 1,44 1,80 2,29 3,10 Wire size 0,05 0,06 0,08 0,09 0,13 0,14 0,15 0,21 0,23 0,24 0,33 0,36 0,38 0,52 0,56 0,62 0,79 0,96 1,23 1,95 3,09 4,60 8,80 13,5
Diagram below shows range tensile strength screw connection with clamp screw fastened with torque Ncm, depending wire size. Diagram
Tensile strength
Wire gauge
noted that wires same number with different composition have slightly different Chart Composition Dimensions Copper Wires Wire Size 0,09 0,14 0,25 0,34
Wire Composition 0,10 0,10 0,15 0,25 0,20 0,20 0,20 0,25 0,30 0,30 0,64 0,80
Wire diameter 0,48 0,50 0,70 0,78
0,75
16-1 16-3
Technical Information
Crimp connection crimp connection non-detachable electrical connection between wire crimp contact produced with crimp technology. Precise crimping dies which matched crimp barrel wire size defined deformation result reliable electrical connection. There open crimp barrels (stamped contacts) closed crimp barrels (turned contacts). main advantages crimp connections are: Efficient termination contacts. electrical mechanical figures with constant crimp quality. requirements crimp connections defined 60352 Part
important point quality crimp connection achieved tensile strength termination. Easily measured, tensile strength practible means quality control purposes. Diagram below shows required minimum tensile strength open closed barrels depending wire size. Assembly instructions crimp contacts released crimp tool. insertion extraction crimp contacts shall only approved with corresponding insertion extraction tool. detailed description crimp technology found crimp tooling catalogs.
Diagram
1000
closed crimp barrel (turned contacts)
open crimp barrel (stamped contacts)
4000 3000
2000
1000
Min. tensile strength
0,05 10,0
Wire gauge
16-1 16-3
Technical Information
Degree protection Electrical devices which connectors belong have protected safety reasons from outside influences like dust, foreign objects, direct contact, moisture water. This protection provided industrial connectors housings with their latching devices sealed cable entries. degree protection selected depending type intended use. standard 60529 and/or 60529 specified degree protection divided into several classes. degree protection indicated following way: Code letters (Internat. Protection) charact. numeral (degree protection against access hazardous parts against solid foreign objects) charact. numeral (degree protection against ingress water) following charts an12 give overview about protection degrees. Chart charact. Brief description numeral Non-protected Protected against access hazardous parts with back hand. Protected against solid foreign objects Protected against access hazardous parts with finger. Protected against solid foreign objects Protected against access hazardous parts with tool. Protected against solid foreign objects Protected against access hazardous parts with wire. Protected against solid foreign objects Protected against access hazardous parts with wire. Dust-protected. Definition
Chart charact. Brief description numeral Non-protected Protected against vertically falling water drops Protected against vertically falling water drops when enclosure tilted Definition
Protected against spraying water
Protected against splashing water Protected against water jets
probe, sphere 50mm shall fully penetrate shall have adequate clearance from hazardous parts. jointed test finger 12mm 80mm length, shall have adequate clearance from hazardous parts. probe, sphere 12,5mm shall fully penetrate. probe 2,5mm shall penetrate all.
Protected against powerful water jets
Protected against effects temporary immersion water
Protected against effects continous immersion water
probe shall penetrate all.
Protected against access hazardous parts with wire Dust-tight.
probe shall penetrate. Intrusion dust totally prevented, dust shall penetrate quantity interfere with satisfactory operation device impair safety. probe shall penetrate. intrussion dust.
Protected against water during high pressure/steam cleaning
Vertically falling drops shall have harmful effects. Vertically falling drops shall have harmful effects when enclosure tilted angel either side vertical. Water sprayed angle either side vertical shall have harmful effects. Water splashed against enclosure from direction shall have harmful effects. Water projected jets against enclosure from direction shall have harmful effects. Water projected powerful jets against enclosure from direction shall have harmful effects. Intrusion water quantities causing harmful effects shall possible when enclosure temporalily immersed water min. depth. Intrusion water quantities causing harmful effects shall possible when enclosure continuously immersed water under conditions which shall agreed between manufacturer user which more severe than numeral Water projected powerful jets with high pressure against enclosure from direction shall have harmful effects.
Remark: Numeral acc. 40050 part vehicles code
16-1/16-3
Remarks Safety classification
General Remarks These connectors designed produced conformity with voltage directive (72/23/EWG) respectively according 57627 (German Law). technical data refers mated connectors under live conditions. safety connector system depends correct selection products, proper assembly connector device, precise connectors. special cases connectors used sense plug socket devices, this mentioned particular section. Application Remarks Connectors and/or plug socket devices must used according specified technical ratings. technical data represents initial value mated parts under predetermined conditions length time.These values could change with different test parameters product requirements. 16-1/16-3 Series connectors used wide variety industries equipment. Some these include industrial machines controls, data processing, instrumentation test equipment, medical devices, telecommunication's network equipment, plus outdoor marine applications. rated data connectors listed this catalog based overvoltage category pollution degree electronic applications. Connectors were completely mated according their respective safety locking mechanism. Selection testing connectors and/or plug socket devices meet specific product industrial requirements such rated voltage related clearances creepage distances responsibility user.
Assembling Remarks Protection against electrical shock termination connectors shall secured correct mounting. Connectors same different series being mounted side side protected against incorrect mating coding options. Care must taken ensure parts correctly mated screws tightened with proper torque. Termination Remarks Cable connectors effectively secured when using internal cable clamp. When connector contains simple gland bushing retention without clamping ring cable should have strain relief close behind connector. cable properties specifications must compatible with connector design materials. Designated wire conductors must terminated correct poles connector. Crimp contacts must fully inserted into plastic housing retention assured with slight wire. Wire should stripped correctly according printed specifications insure electrical contact made between conductors. There should nicked strains during stripping action.
Safety Classification acc. 0627 Style Safety classification Connectors free fixed Protective earth contact with without Protection against electric shock mated unmated Cable clamp with without
Male cable connector
Female cable connector
Male receptacle
Female receptacle
Overvoltage category III: Equipment intended installations parts which lightning overvoltages need considered, however switching overvoltages generated equipment, cases where reliability availability equipment dependent circuits subject special requirements. Examples protecting means, switches sockets. Pollution degree Conductive pollution occurs non-conductive pollution occurs which becomes conductive condensation which expected. Connections from device equipment Connections within device equipment Free cable connections
16-1
Overview
contacts Termination Wire gauge Rated insulation voltage Current carrying capacity Pollution degree Installation category Protection class
screw max. solder max. 0,75
crimp max.
16-1
Product description Order information Approvals
Product description circular connectors 16-1 series designed meet high requirements industrial applications under harsh environmental conditions. range includes versions with screw, solder crimp terminations. selection crimp contacts hand crimp tools crimp machines ensure reliable termination resulting qualitative, technical economical advantages. large selection housing styles offers user optimal solution. Main features advantages: connectors with contact arrangements power signal applications applications machine tools, measurement control, process technology medical equipment made from high grade plastic material against unlocking threaded coupling housing straight with 13,5 cable outlet, Cable housing with cable outlet Protection degree 60529 mated condition Internal strain relief with screw clamp clamping ring provides safe cable restrain Testhouse
Order information Contact plating standard plating silver. Gold plated contacts available upon request. order quantity contacts type. Color coding Upon request coupling ring plugs housings receptacles delivered colors red, green, blue, yellow grey. order quantity pcs. type. Mechanical coding Achieved with special coding pins which inserted into contact cavities. Min. order quantity pcs. type. Crimp version Order numbers include crimp contacts. Please order separately (see page 30/31). Crimp contact higher currents 16A) available upon request. Crimp tooling catalog "Tools" Approval
Characteristis
3+PE, 6+PE,
1781 1780
3+PE, 6+PE,
94.1 01173.02
3+PE, 6+PE,
63093
3+PE, 6+PE, 6+PE,
48932
German LLyod
3+PE, 6+PE,
14108
16-1
Characteristics
General Characteristics Number contacts
Standard screw type 60664-1 60664-1 60664-1 60664-1 60664-1 60664-1 60512-3, Test 60512-2, Test 60512-2, Test 6000 2450
Characteristics solder type 4000 1680
Electrical Characteristics
Rated insulation voltage Rated impulse withstand voltage Pollution degree Installation (overvoltage) category Material group Test voltage Current carrying capacity Insulation resistance Contact resistance Climatical Characteristics Climatic category Operating temperature Mechanical Characteristics IP-degree protection Insertion withdrawal force Mechanical operation Materials Housing material Dielectric material Gasket material Contact plating Other Characteristics Termination technique Wire gauge
crimp type
1950
6068-1
-40°C +100°C -40°F +212°F
60529 60512-7, Test 60512-5, Test
mating cycles
Polyamid Polyamid Neoprene silver plated (gold plated upon request)
screw type max.
solder 0,75
crimp 0,14
Flammability Locking system
round thread
stated technical values refer connector. these components used plug socket device reduced current carrying capacity considered.
16-1
Derating curves
contacts
contacts
Current carrying capacity
Current carrying capacity
alle Ansc
alle cont
wire
Ansc wire Ansc wire
90100 Ambient temperature Bauelemente Umgebungstemperatur
contacts wire gauge mm2,
90100 110120 Ambient temperature
contacts wire gauge mm2, wire gauge 0,75 mm2,
16-1
Mounting instructions
Torque back shell min.1Nm max.
clamping ring
Torque back shell cable min.1Nm max. coupling ring male
back shell right angled
sealing gasket internal strain relief back shell metal washer
sealing gasket
coupling ring male
clamping ring cable
female female
Amphenol Amphenol 16-1 Amphenol 16-1
16-1
Male cable connectors
Description
Drawing
cont.
Part. Cable outlet
13,5
Male cable connector, 3+PE screw, 6+PE solder termination, with strain relief, test certificate conformity
3108
3108
3108 (with clamping ring)
3104
3104
3104 (with clamping ring)
Male cable connector, 3+PE screw, 6+PE solder termination, without strain relief
3108
3108
3104
3104
Male cable connector, crimp version without contacts with strain relief, test certificate conformity
3104
3104
3104 (with clamping ring)
Male cable connector, right-angled, 3+PE screw, 6+PE solder termination, with clamping ring, test certificate conformity
3108
3108
3104
3104
Male cable connector, right-angled, crimp version, without contacts with clamping ring, test certificate with supervision production
3104
3104
Please order crimp contacts separatly, page 30/31, part numbersystem crimpcontacts page Cable outlet page
16-1
Female receptacles
Panel cutout Description Female receptacle, screw termination, test certificate conformity Drawing cont. Part. 3111
Female receptacle, solder termination, test certificate conformity
3107
Female receptacle, crimp version, without contacts test certificate conformity
3107
Please order crimp contacts separatly, page 30/31, past numbersystem crimpcontacts page Mounting hole without champter, suitable sealing screws necessary.
16-1
Female cable connectors
Description
Drawing
cont.
Part Cable outlet
13,5
Female cable connector, 3+PE screw, 6+PE solder termination, with strain relief, test certificate conformity
3109
3109
3109 (with clamping ring)
3105
3105
3105
Female cable connector, 3+PE screw, 6+PE solder termination, without strain relief
3109
3109
3109
3105
3105
3105
Female cable connector, crimp version without contacts with strain relief, test certificate conformity
3105
3105
3105 (with clampin ring)
Female cable connector, right-angled, 3+PE screw, 6+PE solder termination, with clamping ring, test certificate conformity
3109
3109
3105
3105
Female cable connector, right-angled, crimp version, without contacts with clamping ring, test certificate with supervision production
3105
3105
Please order crimp contacts separatly, page 30/31, part numbersystem crimpcontacts page Cable outlet page
16-1
Male receptacles
Panel cutout Description Male receptacle, screw termination, test certificate conformity Drawing cont. Part Cable outlet 3110
Male receptacle, solder termination, test certificate conformity
3106
Male receptacle, crimp version, without contacts test certificate conformity
3106
Male receptacle, straight solder pins
3110
Hole pattern 3106
Hole pattern Please order crimp contacts separatly, page 30/31, past numbersystem crimpcontacts page Mounting hole without champter, suitable sealing screws necessary.
16-1
Accessories
Description Protective male cable connector male receptacle
Figure
Part male connector 6482 male receptacle 6482
Protective female cable connector female receptacle
female cable connector 6483
female receptacle 6483
Backshell, straight version, packaging unit pcs.
max. cable diameter 3102
max. cable diameter 3102
Back shell, straight version, with clamping ring, Packaging unit pcs.
max. cable diameter 13,5 3102
Backshell, right-angled with clamping ring, packaging unit pcs.
max. cable diameter 3102
max. cable diameter 3102
Strain relief, max. cable diameter, packaging unit pcs.
2000
Cable outlet page

Circular Connectors Series 16-1 16-3 General information reserve

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