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PART NUMBER: VPOL16A-12-SIP DESCRIPTION: point load converter
Top Searches for this datasheet11/2007 PART NUMBER: VPOL16A-12-SIP DESCRIPTION: point load converter features industry standard high efficiency switching frequency 9.0-14 wide input range 0.75-5.0 wide output range over temperature protection continuous short circuit protection remote on/off cost-efficient open frame design UL/C-UL60950-1 (E222736) certified Content INTRODUCTION VPOL16A-12-SIP CONVERTER FEATURES GENERAL DESCRIPTION Electrical Description Thermal Packaging Physical Design. TECHNICAL SPECIFICATIONS MAIN FEATURES FUNCTIONS Operating Temperature Range Over-Temperature Protection (OTP) Output Voltage Adjustment Safe Operating Area (SOA) Over Current Protection Remote ON/OFF UVLO (Under-Voltage Lockout) SAFETY Input Fusing Safety Considerations. APPLICATIONS Layout Design Challenges. Convection Requirements Cooling Thermal Considerations Power De-Rating Curves Efficiency Load Curves Input Capacitance Power Module Test Set-Up Remote Sense Compensation VPOL16A-12-SIP Series Output Voltage Adustment. Output Ripple Noise Measurement 7.10 Output Capacitance 7.11 VPOL16A-12-SIP Reflow Profile MECHANICAL OUTLINE DIAGRAMS VPOL16A-12-SIP Mechanical Outline Diagrams 20050 112th Ave. Tualatin, Oregon 97062 phone 503.612.2300 503.612.2382 rev. page date 11/2007 PART NUMBER: VPOL16A-12-SIP DESCRIPTION: point load converter converter also protected against over-temperature conditions. Introduction This application note describes features functions V-Infinity's VPOL16A-12-SIP series Isolated DC-DC Converters. These highly efficient, reliable compact, high power density, single output DC/DC converters. These "Point Load" modules serve needs specifically fixed mobile telecommunications computing market, employing economical distributed Power Architectures. VPOL16A-12-SIP series provide precisely regulated output voltage range from 0.75V 5.0Vdc over wide range input voltage (Vi=9.0 14Vdc) operate over ambient temperature range -40°C +85°C. Ultr a-high efficiency operation achieved through synchronous rectification drive control techniques. modules fully protected against short circuit overtemperature conditions. V-Infinity's world class automated manufacturing methods, together with extensive testing qualification program, ensure that VPOL16A-12-SIP series converters extremely reliable. converter overloaded ambient temperature gets high, converter will shut down protect unit. +VIN sense +SENSE ON/OFF trim TRIM Figure Electrical Block Diagram Thermal Packaging Physical Design. VPOL16A-12-SIP series uses multi-layer construction. surface mount power components placed side PCB, low-power control components placed other side. Thus, Heat dissipation power components optimized, ensuring that control components thermally stressed. converter open-frame product case case pin. open-frame design several advantages over encapsulated closed devices. Among these advantages are: Efficient Thermal Management: heat removed from heat generating components without heating more sensitive, small signal control components. Environmental: Lead free open-frame converters more easily re-cycled. Cost Efficient: encapsulation. Cost efficient open-frame construction. Reliable: Efficient cooling provided open frame construction offers high reliability easy diagnostics. VPOL16A-12-SIP Converter Features High efficiency topology, typically 5.0Vdc Industry standard footprint Wide ambient temperature range, -40°C +85°C Cost efficient open frame design Programmable output voltage external resistor from 0.75 5.0Vdc minimum load requirement (Stable loads) Remote ON/OFF Remote sense compensation Fixed switching frequency Continuous short-circuit protection over current protection Over-temperature protection (OTP) Monotonic Startup with pre-bias output. UL/IEC/EN60950 Certified. General Description Electrical Description block diagram VPOL16A-12-SIP Series converter shown Figure Extremely high efficiency power conversion achieved through synchronous rectification drive techniques. Essentially, powerful VPOL16A-12-SIP series topology based non-isolated synchronous buck converter. control loop optimized unconditional stability, fast transient response very tight line load regulation. typical pre-bias application VPOL16A-12-SIP series converters draw reverse current start-up. output voltage adjusted from 0.75 5.0vdc, using TRIM with external resistor. converter shut down remote ON/OFF input that referenced ground. This input compatible with popular logic devices; 'positive' logic input supplied standard. Positive logic implies that converter enabled remote ON/OFF input high floating), disabled low. 20050 112th Ave. Tualatin, Oregon 97062 phone 503.612.2300 503.612.2382 rev. page date 11/2007 PART NUMBER: VPOL16A-12-SIP DESCRIPTION: point load converter Technical Specifications (All specifications typical nominal input, full load 25°C unless otherwise noted.) Device PARAMETER NOTES CONDITIONS ABSOLUTE MAXIMUM RATINGS Input Voltage Continuous Operating Temp erature Thermal Considerations Section Storage Temperature Min. Typical Max. Units +125 INPUT CHARACTERISTICS Operating Input Voltage Input Under-Voltage Lockout Turn-On Voltage Threshold Turn-Off Voltage Threshold Lockout Hysteresis Voltage Maximum Input Current Vin=0 14Vdc Io=Io,max. Vo=0.75V Vo=1.2V Vo=1.5V Vo=1.8V Vo=2.0V Vo=2.5V Vo=3.3V Vo=5.0V Shutdown input idle current No-Load Input Current Converter Input Current Inrush Current Input Reflected-Ripple Current thru inductor, 20MHz OUTPUT CHARACTERISTIC Output Voltage Point Output Voltage Trim Adjustment Range Output Voltage Regulation Load Regulation Line Regulation Tempera ture Coefficient Output Voltage Ripple Noise Peak-to-Peak External Capacitive Load Operating Output Current Range Output Current-Limit Inception Shout Circuit Protection Output Voltage =90% Nominal Output Voltage Continuous with Hiccup Mode Io=Io.min Io.max Vin=low line high line Ta=-40°C 85°C 20MHz bandwidth Full Load, ceramic 10uF tantalum Full Load, ceramic 10uF tantalum 8000 -0.5 -0.2 -0.03 +0.5 +0.2 +0.03 %/°C Vin=Nominal Io=Io.max, Tc=25 Selected external resistor -1.5% Vo,set +1.5% 0.75 20050 112th Ave. Tualatin, Oregon 97062 phone 503.612.2300 503.612.2382 rev. page date 11/2007 PART NUMBER: VPOL16A-12-SIP DESCRIPTION: point load converter PARAMETER DYNAMIC CHARACTERISTICS Output Voltage Transient Response Error Brand Setting Time (within Vout nominal) NOTES CONDITIONS Device Min. Typical Max. Units Step Load Change, di/dt=0.1A/us Step Load Change, di/dt=0.1A/us EFFICIENCY Vo=0.75V Vo=1.2V Vo=1.5V Vo=1.8V Vo=2.0V Vo=2.5V Vo=3.3V Vo=5.0V Non-isolation 100% Load ISOLATION CHARACTERISTICS Input Output FEATURE CHARACTERISTICS Switching Frequency ON/OFF Control, Positive Logic Remote On/Off Logic (Module Off) Logic High (Module 0.98 hours grams Open Circuit VPOL16A-12-SIP ON/OFF Control, Negative Logic Remote On/Off Open Circuit Logic (Module Logic High (Module Off) ON/OFF Current (for both remote on/off logic) Leakage Current (for both remote on/off logic) Turn-On Delay Rise Time Turn-On Delay Time, From On/Off Control Turn-On Delay Time, From Input Output Voltage Rise Time Over Temperature Protection Ion/off Von/off =0.0V Logic High, Von/off=14V Von/off 10%Vo,set Vin,min. 10%Vo,set 10%Vo,set 90%Vo,set VPOL16A-12-SIP GENERAL SPECIFICATIONS MTBF Weight Dimensions VPOL16A-12-SIP packages Io=100%of Io.max;Ta=2 MIL-HDBK217F 2x0.512x0.327 inches (50.8x13.0x8.3 20050 112th Ave. Tualatin, Oregon 97062 phone 503.612.2300 503.612.2382 rev. page date 11/2007 PART NUMBER: VPOL16A-12-SIP DESCRIPTION: point load converter +Vin Remote ON/OFF Applications Layout Design Challenges. optimizing thermal design utilized heat sink. Also some heat transferred from VPOL16A-12-SIP module main board through connecting pins. system designer user must ensure that other components metal vicinity VPOL16A-12-SIP series meet spacing requirements which system approved. resistance inductance layout traces norm should used where possible. consideration must also given proper impedance tracks between power module, input output grounds. recommended VPOL16A-12-SIP footprint shown figure ON/OFF Control VPOL16A-12-SIP Common Common Figure Positive Remote ON/OFF Input Drive Circuit +Vin ON/OFF Control VPOL16A-12-SIP Remote ON/OFF 0.29(7.4) Common Common LAYOUT PATTERN VIEW 0.33(8.4) Figure Negative Remote ON/OFF Input Drive Circuit Dimmension Inches(mm) Tole rance .XX= 0.04 .XXX= 0.010 1.1mm PLATED THROUGH HOLE 1.6mm SIZE UVLO (Under-Voltage Lockout) voltage determines start operation Converter. When input rises exceeds about 8.0V converter initiates soft start. UVLO function converter hysteresis (about 300mV) built provide noise immunity start-up. Figure Recommended VPOL16A-12-SIP Footprint Safety Input Fusing Safety Considerations. Agency Approvals: power Supply shall submitted receive formal approval from following test agencies. 1.The power supply shall approved nationally recognized testing laboratory UL/CSA 60950 Edition (North America) EN60950 (International) Certificate from internationally recognized test house accordance with 60950. VPOL16A-12-SIP series converters have internal fuse. However, achieve maximum safety system protection, always input line fuse. safety agencies require time-delay fuse with maximum rating 20A. 20050 112th Ave. Tualatin, Oregon 97062 phone 503.612.2300 503.612.2382 rev. page date 11/2007 PART NUMBER: VPOL16A-12-SIP DESCRIPTION: point load converter Convection Requirements Cooling predict proximate cooling needed module, refer Power De-rating curves Figures These de-rating curves approximations ambient temperatures airflows required keep power module temperature below maximum rating. Once module assembled actual system, module's temperature should checked shown Figure ensure does exceed 120°C. Proper cooling verified measuring power module's temperature Q1-pin shown Figure Tunnel Bakelite Thermal Considerations power module operates variety thermal environments; however, sufficient cooling should provided help ensure reliable operation unit. Heat removed conduction, convection, radiation surrounding environment. thermal data presented based measurements taken set-up shown Figure Figures represent test data. Note that airflow parallel long axis module shown VPOL16A-12-SIP. temperature either location should exceed output power module should exceed rated power module (VO, max). VPOL16A-12-SIP thermal data presented based measurements taken wind tunnel. test setup shown Figure need solder 33mm 40.38mm(1.300'' 1.59'') test pcb. Note that airflow parallel long axis module shown 25.4(1.0) Power Module 76.2(3.0) Thermocuple Location measuring ambient temperature airflow 12.7(0.5) flow Note Dimensions millimeters (inches) Figure Thermal Test Setup Figure Temperature Measurement Location VPOL16A12-SIP 20050 112th Ave. Tualatin, Oregon 97062 phone 503.612.2300 503.612.2382 rev. page date 11/2007 PART NUMBER: VPOL16A-12-SIP DESCRIPTION: point load converter TYPICAL POWER DERATING Vout Output Current(A) 0LFM 100LFM 200LFM 300LFM Ambient Temperature( NOTE: specific input output derating curves available, please contact V-Infinity detail 20050 112th Ave. Tualatin, Oregon 97062 phone 503.612.2300 503.612.2382 rev. page date 11/2007 PART NUMBER: VPOL16A-12-SIP DESCRIPTION: point load converter Efficiency Load Curves (Fig. VPOL16A-12-SIP Vo=5.0V (Eff 100% 100% VPOL16A-12-SIP Vo=3.3V (Eff Efficincy Efficincy 9.0V 9.0V Current Load VPOL16A-12-SIP Vo=2.5V (Eff 100% 100% Current Load VPOL16A-12-SIP Vo=2.0V (Eff Efficincy Efficincy 9.0V 9.0V Current Load Current Load 20050 112th Ave. Tualatin, Oregon 97062 phone 503.612.2300 503.612.2382 rev. page date 11/2007 PART NUMBER: VPOL16A-12-SIP DESCRIPTION: point load converter VPOL16A-12-SIP Vo=1.8V (Eff 100% 100% VPOL16A-12-SIP Vo=1.5V (Eff Efficincy Efficincy 9.0V 9.0V Current Load VPOL16A-12-SIP Vo=1.2V (Eff 100% 100% Current Load VPOL16A-12-SIP Vo=0.75V (Eff Efficincy 9.0V Efficincy 9.0V Current Load Current Load 20050 112th Ave. Tualatin, Oregon 97062 phone 503.612.2300 503.612.2382 rev. page date 11/2007 PART NUMBER: VPOL16A-12-SIP DESCRIPTION: point load converter Where: Input Capacitance Power Module VPOL16A-12-SIP converters must connected source impedance. avoid probl with loop stability source inductance should low. Also, input capacitors should placed close converter input pins de-couple distribution inductance. However, external input capacitors chosen suitable ripple handling capability. polymers good choice. They have high capacitance, high ripple rating (typical <100mohm). Electrolytic capacitors should avoided. Circuit shown Figure represents typical measurement methods ripple current. Input reflected-ripple current measured with simulated source Inductance 1uH. Current measured input module. Power Supply output voltage full load output voltage load value line regulation defined Line.reg= 100% Where: output voltage maximum input voltage full load. output voltage minimum input voltage full load. Current Meter +Vin +Sense 100uF Voltage Meter VPOL16A-12-SIP Common Common Load Oscilloscope Power Supply 2*100uF Tantalum 220uF ESR<0.1ohm Common Figure Input Reflected-Ripple Test Setup +Vin Figure VPOL16A-12-SIP Series Test Setup Remote Sense Compensation VPOL16A-12-SIP Remote Sense regulates output voltage point load. minimizes effects distribution losses such drops across connecting tracks (see Figure 12). Please note however, maximum drop from output point load should exceed 500mV remote compensation work. amount power delivered module defined output voltage multiplied output current IO). When using TRIM output voltage module will increase which, same output current maintained, increases power output module. Make sure that maximum output power module remains below maximum rated power. When Remote Sense feature being used, leave sense disconnected. Test Set-Up basic test set-up measure parameters such efficiency load regulation shown Figure Things note that this converter non-isolated, such input output share common ground. These grounds should connected together impedance ground plane application circuit. When testing converter bench set-up, ensure that -Vin connected together impedance short ensure proper efficiency load regulation measurements being made. When testing V-Infinity's VPOL16A-12-SIP series under transient conditions please ensure that transient response source sufficient power equipment under test. calculate Efficiency Load regulation line regulation. value efficiency defined Figure Circuit Configuration Remote Sense Operation Distribution Losses +Vin +Sense R-Load 100% Common Where: output voltage, output current, input voltage, input current. value load regulation defined Common Distribution Losses Load .reg= 100% 20050 112th Ave. Tualatin, Oregon 97062 phone 503.612.2300 503.612.2382 rev. page date 11/2007 PART NUMBER: VPOL16A-12-SIP DESCRIPTION: point load converter VPOL16A-12-SIP Series Output Voltage Adustment. output Voltage VPOL16A-12-SIP adjusted range 0.75V 5.0V connecting single resistor motherboard (shown Rtrim) Figure When Trim resistor connected output voltage defaults 0.75V Output Ripple Noise Measurement test set-up noise ripple measurements shown Figure coaxial cable with 50ohm termination used prevent impedance mismatch reflections disturbing noise readings higher frequencies. +Vin +Vin VPOL16A-12-SIP 10uF Tant. Ceramic R-Load Test Jack Trim R-Load VPOL16A-12-SIP trim-up Common Common Figure Output Voltage Ripple Noise Measurement Set-Up Common Common 7.10 Output Capacitance Figure Trim-up Voltage Setup value Rtrim-up defined V-Infinity's VPOL16A-12-SIP series converters provide unconditional stability with without external capacitors. good transient response output capacitors should located close point load. high current applications point already been made layout considerations resistance inductance tracks. Output capacitors with associated values have impact loop stability bandwidth. V-Infinity's converters designed work with load capacitance up-to 8,000uF. reco mmended that additional capacitance, Maximum 8,000uF ESR, connected close point load outside remote compensation point. 10500 Rtrim 1000 0.75 Where: Rtrim-up external resistor ohm, desired output voltage give mple above calculation, voltage 3.3Vdc, Rtrim given Rtrim Rtrim 3117 10500 1000 0.75 7.11 VPOL16A-12-SIP Reflow Profile example VPOL16A-12-SIP reflow profile given Figure Equipment used: REFLOW HD-350SAR Alloy: AMQ-M293TA C-SMQ92 IND-82088 SN63 various output values various resistors calculated provided Table nvenience. REFLOW PROFILE Vo,set 0.75 1.20 1.50 1.80 2.00 2.50 3.30 Rtrim (Kohm) Open 22.33 13.0 3.12 1.47 TEMPERATURE TIME (SECONDS) Table Trim Resistor Values Figure VPOL16A-12-SIP Reflow Profile 20050 112th Ave. Tualatin, Oregon 97062 phone 503.612.2300 503.612.2382 rev. page date 11/2007 PART NUMBER: VPOL16A-12-SIP DESCRIPTION: point load converter Mechanical Outline Diagrams VPOL16A-12-SIP Mechanical Outline Diagrams Dimensions millimeters inches Tolerance: x.xx ±0.02 (0.5mm) x.xxx ±0.010 (0.25 unless otherwise noted Connection SIZE VPOL16A-12-SIP 2.00(50.8) 0.327(8.30)max. 0.23(5.8) 0.14(3.6) 0.100(2.54) 0.400(10.20) 0.010(0.25) min. 0.025(0.64) 1.000(25.40) 0.512(13.00) 0.28(7.1) 0.025(0.64) 0.050(1.30) Function +output +output +sense +output common pgood common input input sequency trim on/off control Figure VPOL16A-12-SIP Mechanical Outline Diagram 20050 112th Ave. Tualatin, Oregon 97062 phone 503.612.2300 503.612.2382 Other recent searchesTDA7440D - TDA7440D TDA7440D Datasheet SN74LS259 - SN74LS259 SN74LS259 Datasheet SN74AHCT74 - SN74AHCT74 SN74AHCT74 Datasheet SN54AHCT74 - SN54AHCT74 SN54AHCT74 Datasheet RT0618 - RT0618 RT0618 Datasheet MSC1600M - MSC1600M MSC1600M Datasheet F230 - F230 F230 Datasheet B3606 - B3606 B3606 Datasheet
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