PowerCal2 Calibration Platform Hardware platform configuration, c
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PS052
PowerCal2 Calibration Platform
Hardware platform configuration, calibration test Microchip battery management products Operates under control Windows® based PowerMatesoftware (PS7XX) PowerTool500 software (PS5XX) through RS-232 port interface Directly connects assembled PS7XX PS5XX battery pack SMBus communication managed onboard processor Supports loading verification battery configuration parameters cell models memory Pluggable battery connector convenience flexibility Terminals attachment external load charger Powered external supply (included) Production proven EMI/ESD protection Overall mechanical dimensions: 3.938 6.300 (inches) 100.025 160.020 (millimeters)
Ordering Information
Part PS052 Description PowerCal2 Calibration Board
Development/Test Software
Part PS070 PS050 Description PowerMateSoftware with PS7XX PowerTool500 Software with PS5XX
2004 Microchip Technology Inc.
DS21817B-page
PS052
PRODUCT OVERVIEW
Jumpers
PowerCal powerful, easy hardware platform that supports configuration, calibration test Microchip PS7XX PS5XX ICs. operates under control Microchip's development/test software interfaced Windows PowerCal board facilitates serial communication between SMBus battery interface. Whether connected PC's serial (RS-232) port, PowerCal board must powered through external power supply. Jumper board address identification
TABLE 2-1:
JUMPER POSITION BOARD ADDRESS
Jumper Position
Address
GENERAL SETUP
Microchip PowerCal platform facilitates communication between battery containing Microchip PS5XX PS7XX running Microchip's development/test software. information that follows will guide through setup various features available.
Legend: open, connect
Connections
Setup
Serial (RS-232) power supply Pluggable terminal block device under test. Looking into connector board, pins from left right are: Battery pack positive SMBus clock SMBus data T-pin Battery pack negative Pluggable terminal block individual cell voltages. depends number series cells Lithium pack. Looking into connector board, pins from left right are: VC4: fourth series cell pack VC3: third series cell pack VC2: second series cell pack VC1: Battery pack positive
Connect cable from PowerCal board port Connect power supply plug into electrical outlet. board powered. Attach your battery connector launch Microchip development/ test software
RS-232 Setup
Connect serial cable from PowerCal board RS-232 port Connect power supply plug into electrical outlet. board powered. Attach your battery connector launch Microchip development/ test software
Individual Cell Voltage Setup (Optional)
Connections from individual cell voltages Lithium pack attached measure calibrate individual cell voltages series cells pack. Unused cell voltages should connected during calibration.
DS21817B-page
2004 Microchip Technology Inc.
PS052
MECHANICAL DESCRIPTION
Mechanical Dimensions
schematics bill materials included here completeness. download full size schematic BOM, please visit Microchip site. Overall Dimensions: 3.938" 6.300"
FIGURE 3-1:
PS052 DIMENSION DETAILS
2004 Microchip Technology Inc.
DS21817B-page
FIGURE 3-2:
PS052
P-EN
D/A-CLR
EXP-A0
EXP-A1
EXP-IN
SER-D
SER-C
Schematic
R3IN 16-BIT
(SHEET D/A-CLR
MCP6022 33.2K
(SHEET ADCREF
SB/BTC OPEN AD977AR AGND2 PWRD -0.25V 8-CH. OUTPUT BUFFER MUX-A0 MUX-A1 MUX-A2 SYNC DATA BUSY
(FROM
R2IN
EXT/INT
EXP-CS
R1IN
SHEET
ADG608BR
-0.25V 20.0000 PIC16C745 MCLR/VPP OSC1/CLKI OSC2/CLKO 150K RC0/T1OSO/T1CKI RC1/T1OSI/CCP2 RC2/CCP1 RA5/AN4 RA4/T0CKI RA3/AN3/VREF RA2/AN2 RA1/AN1 RA0/AN0 6.000 100NF
100K
U15A
VUSB 1.5K
SmBUS-C SmBUS-D MUX)
RB0/INT VUSB RC7/RX/DT RC6/TX/CK
OPEN
(SHEET
EXP-IN D/A-RST
Sm-C Sm-D COMM-SET COMM-TX COMM-RX MUX-A0 MUX-A1 MUX-A2
CAP+
TC1121COA Sheet
6.8K 6.8K
SHDN
LM78M05CDT
A/D-BUSY A/D-R/C A/D-CS
LED4 LED5 P-EN
PS052 BOARD SCHEMATIC (SHEET
C1C1+ BOARD ADDRESS CAPVOUT 03-826160 2-1-2.sch
ANALOG SIGNAL CONDITIONING PACK INTERFACE SHOWN SHEET
LED1 LED2
EXT. POWER CONNECTION (9-18 Vdc, 135mA)
232TX 232RX
ADDRESS
CONTRACT
Microchip Technology, Inc.
APPROVALS
DRAWN
DOUT RIN1 DOUT RIN2 VGND TC74VHC125FN DIN2 ROUT2 DIN1 ROUT
OPEN CONNECT
DATE
CASEBOLT 3-14-2003
CHECKED
PowerSmart Products Group 2745 Dallas Parkway, Suite Plano, 75093 TITLE COMMUNICATION AUTOMATICALLY SELECTED WHENEVER CABLE PLUGGED INTO
THIS ALWAYS POWERED EXTERNAL 5VDC "WALL WART" POWER SUPPLY ATTACHED POWERED FROM PORT TIME. SIZE
http://www.microchip.com 469-241-0087 Voice/469-241-0106
PowerCal
CODE IDENT DRAWING
(SHEET
AZ23C5V6
OSC1/CLKI OSC2/CLKO RC0/T1OSO/T1CKI LR/VPP RC1/T1OSI/CCP2 RA0/AN0 RC2/CCP1 RA1/AN1 RC3/SCK/SCL RA2/AN2/VREFRC4/SDI/SDA RA3/AN3/VREF+ RC5/SDO RA4/T0CKI RC6/TX/CK RA5/AN4/SS RC7/RX/DT RB0/INT RD0/PSP0 PIC16F877 RD1/PSP1 RD2/PSP2 RB3/PGM RD3/PSP3 RD4/PSP4 RD5/PSP5 RB6/PGC RD6/PSP6 RB7/PGD RD7/PSP7 RE0/RD/AN5 RE2/CS/AN7 RE1/WR/AN6
EX-CS
VOUT
SER-D SER-C
(SHEET
DS21817B-page
EXP1 EXP2 OPEN TC74VHC00FN U1-31) U1-12)
RESET EXP-A0 EXP-A1 DAC-A0
OPEN PL.)
TMPB
OPEN PL.)
LM2904
MMBT3906
CONNECTION
DS14C232
SCALE FILE
RS-232 CONNECTION (DB-9)
03-826160
NONE 03-826160 2-1-1.sch
Sheet
18-Jul-2003 22:38:32
2004 Microchip Technology Inc.
CONFIDENTIAL THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION THAT INTELLECTUAL PROPERTY MICROCHIP TECHNOLOGY, INC.
ICTL
0.1%
FIGURE 3-3:
6.3A/T
DVDD AVSS AVDD
MBRS340 FQA33N10L MCP6022
(SHEET
RSTOUT VOUT DOUT
(SHEET
SER-C D/A-CLR SER-D DAC-A0
1.00M MCP609
LTC1650CS
-0.25V
U11D 4.7K -0.25V
REFLO REFLO DGND
U11B
0.1%
MCP609
200K 0.100
(SHEET
0.020 AD620AR
(SHEET
PACK CONN.
-0.25V 1.00M MCP609
CELL CONN.
1.00M OPEN
MCP609 U12C
(SHEET
PACK CURRENT SCALING APPROXIMATELY FULL OUTPUT (+3.33V/FFFF hex)
SmBUS-C SmBUS-D
(SHEET (SHEET
1.00M MCP609
1.00M MCP609
200K
MCP609 100K
U11A
TMPB(SHEET
2004 Microchip Technology Inc.
OPEN CS/LD REFHI UNI/BIP VRST
ADCREF (SHEET
U11C MCP609 3.90K
200K
U12D
(SHEET
200K
U12A
(SHEET
PS052 BOARD SCHEMATIC (SHEET
200K
U12B
(SHEET
CONTRACT APPROVALS
DRAWN CHECKED
Microchip Technology, Inc.
DATE
CASEBOLT 3-14-2003
PowerSmart Products Group 2745 Dallas Parkway, Suite Plano, 75093 TITLE
U15B LM2904 SIZE
http://www.microchip.com 469-241-0087 Voice/469-241-0106
PowerCal
CODE IDENT DRAWING
LM35CAZ
SCALE FILE
03-826160
NONE
03-826160 2-1-2.sch
CONFIDENTIAL THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION THAT INTELLECTUAL PROPERTY MICROCHIP TECHNOLOGY, INC.
Sheet
18-Jul-2003 22:39:15
DS21817B-page
PS052
PS052
Bill Materials
PS052 BILL MATERIALS
Description PCB, PowerCal2 Firmware Specification, PowerCal2 Main Manufacturer Microchip None Manufacturer 04-826160 Rev. Document Document ECJ-1VB1H103K ECJ-1VB1H472K ECJ-1VC1H220J ECJ-1VF1E104Z ECJ-2VB1E104K ECJ-2YB1E224K ECJ-3YB1E105K 1206B104K500BT ECJ-HVB0J106M ECJ-3YB0J226M ECJ-3YF1E225Z SML-LX1206GC-TR MBRS340TR CMSH3-40-PST CMSH3-40L-PST AZ23C5V6-7 AZ23-C5V6 021806.3H 382811-6 Doc. Doc. Symbols C61-C62 C56-C60 C34-C37 C33, C38-C39 C9-C28 C41-C45, C47-C48 C50-C55 C46, C63-C65 C30-C32 LED1-LED2,
TABLE 3-1:
Firmware Specification, PowerInfoTM/PowerCalUSB None Capacitor, Ceramic, 50V, +/-10%, dielectric, 0603 Panasonic Capacitor, Ceramic, 50V, +/-10%, dielectric, 0603 Panasonic Capacitor, Ceramic, 50V, +/-5%, dielectric, 0603 Panasonic Capacitor, Ceramic, 25V, +80%/-20%, dielectric, 0603 Capacitor, Ceramic, 25V, +/-10%, dielectric, 0805 Capacitor, Ceramic, 25V, +/-10%, dielectric, 0805 Capacitor, Ceramic, 25V, +/-10%, dielectric, 1206 Capacitor, Ceramic, 50V, +/-10%, dielectric, 1206 Capacitor, Ceramic, 6.3V, +/-20%, dielectric, 1206 Capacitor, Ceramic, 6.3V, +/-20%, dielectric, 1206 Capacitor, Ceramic, 25V, +80%/-20%, dielectric, 1206 LED, clear green, 1206 package Schottky Diode, 40V, package Panasonic Panasonic Panasonic Panasonic Components Panasonic Panasonic Panasonic Lumex International Rct. Central Semi. Central Semi. Diodes Inc. General Semiconductor Littelfuse
Dual Zener Diode, 5.6V common anode, SOT-23 Fuse, 6.3A, 250V, Time delay, 5X20 Connector, shorting jumper, female, 2-position, spacing, mates with square pins, 15-microinch gold over nickel Header, pluggable terminal block, 5.08 pitch positions, 12A/250V, right-angle, closed Header, pluggable terminal block, 5.08 pitch positions, 12A/250V, right-angle, closed socket, 28-pin DIP, width socket, 40-pin, width, BeCu/Sn Connector, coaxial power, female, center 6.5mm sleeve, right-angle mount Test point, 0.125" 0.062" hole, black Test point, 0.125" 0.062" hole, Test point, 0.125" 0.062" hole, white
VC1-VC4, 232RX, 232TX, DAC, ICTL, IPB, Note
Phoenix Phoenix Mill-max Stack Keystone Keystone Keystone
1757268 1757271 110-99-328-41-001 2-641268-1 PJ-102A 5011 5010 5012
schematic jumper configuration details. header used break-apart component header broken apart provide headers used ADR. following components left open: C1-C8, C29, EXP1, EXP2, R16, R17, R18, R70.
DS21817B-page
2004 Microchip Technology Inc.
PS052
TABLE 3-1:
Symbols
PS052 BILL MATERIALS (CONTINUED)
Description Connector, type right-angle mount, shielded Fuse holder, mount, 5X20 fuse Heatsink, TO-247, mount, omnidirectional, 1.81 1.81 1.25 modified version Wakefield 680-125K heatsink Flat Washer, zinc-plated steel Nut, 4-40, zinc-plated steel standoff, 4-40, 0.375" length, 0.187" across flats, female, zinc-plated brass Internal-tooth lockwasher, zinc-plated steel Screw, head Phillips, 4-40 1/4", zinc-plated steel Manufacturer Mill-max Molex Wickmann Microchip Manufacturer 897-30-004-90-000000 67068-0000 6490000100 MM-825052-01
Various Various Keystone
Description Description 1803
Building Fasteners Building Fasteners 0025 Various Various Various Description Description Description 929665-09-36-I
Screw, head Phillips, 4-40 5/16", zinc-plated steel Screw, head Phillips, 4-40 3/4", zinc-plated steel Split lock washer, spring steel Connector, break-apart header, straight, 2-row 36-pin, spacing, mil/100 mil/ length, square pins, 10-microinch gold Pluggable terminal block, 5.08 pitch positions, 12A/250V Pluggable terminal block, 5.08 pitch positions, 12A/250V Connector, right-angle mount, female sockets Transistor, PNP, -40V, SOT-23 MOSFET, N-channel enhancement mode, logic-level gate drive, 36A, 100V, TO-3P package Resistor, film, 0603, ohms Resistor, film, 0603, kOhms
R19, R28,
Phoenix Phoenix Norcomp Diodes Inc. Central Semi. Fairchild Semi. Toshiba Panasonic Panasonic Panasonic
1757035 1757048 182-009-212-531 MMBT3906-7 CMPT3906-PST FQA33N10L 2SK1381 ERJ-3EKF1000V ERJ-3EKF1003V ERJ-3EKF1002V
Resistor, film, 0603, kOhms R9-10, R12-R15, R22-R27, R29, R31, R40, R65-R66 R51-R52, R5-R8, R11, R32-R34, R38-R39, R53-R57 R41-R45 Note Resistor, film, 0603, ohms Resistor, film, 0603, kOhms Resistor, film, 0603, 33.2 kOhms Resistor, zero ohm, 0603 Resistor, film, 0603, ohms Resistor, film, 0603, kOhms Resistor, film, 0603, kOhms Resistor, film, 0603, kOhms Resistor, film, 0603, kOhms Resistor, film, 0603, ohms Resistor, film, 0603, 0.5%, 3.90 kOhms, Resistor, zero ohm, 0805 Resistor, film, 0805, kOhms Resistor, film, 0805, 0.1%, 11.0 kOhms Resistor, film, 0805, 0.1%, 33.0 kOhms Resistor, film, 0805, 0.5%, 1.00 mOhms,
Panasonic Panasonic Panasonic Panasonic Panasonic Panasonic Panasonic Panasonic Panasonic Panasonic Susumu Panasonic Panasonic Panasonic Panasonic Susumu
ERJ-3EKF2000V ERJ-3EKF2002V ERJ-3EKF3322V ERJ-3GEY0R00V ERJ-3GEYJ1R0V ERJ-3GEYJ152V ERJ-3GEYJ154V ERJ-3GEYJ473V ERJ-3GEYJ682V ERJ-3GEYJ681V RR0816P-392-D ERJ-6GEY0R00V ERJ-6GEYJ472V ERA-6YEB113V ERA-6YEB333V RR1220P-105-D
schematic jumper configuration details. header used break-apart component header broken apart provide headers used ADR. following components left open: C1-C8, C29, EXP1, EXP2, R16, R17, R18, R70.
2004 Microchip Technology Inc.
DS21817B-page
PS052
TABLE 3-1:
Symbols R46-R50 R36-R37 U11,
PS052 BILL MATERIALS (CONTINUED)
Description Resistor, film, 0805, 0.5%, kOhms, Resistor, film, 2512, ohms Resistor, metal strip, milliohms, axial package Resistor, metal strip, milliohms, 330mil axial package Switch, SPST momentary tact, surface mount, square, high, g-force Manufacturer Susumu Panasonic Vishay Ohmite Huntington Elec. E-Switch Manufacturer RR1220P-204-D ERJ-1TYJ331U LVR-5-0.020OHMS-1% 15FR020 ALSR-5-.10 TL3301NF260QG MCP609-I/SL AD620AR LM2904M LM2904M MCP6022-I/SN LM35CAZ PIC16C745-I/SP PIC16F877-20/P TC74VHC00FN TC74VHC125FN DS14C232CM
operational amplifier, precision low-voltage/micropower, Microchip quad, SO-14, -40°C +85°C instrumentation amplifier, SO-8, -40°C +85°C dual operational amplifier, SO-8 dual low-voltage operational amplifier, SO-8 Linear Temperature Sensor, TO-92, -40°C +110°C Microcontroller, MHz, with Interface, 28-pin/300 DIP, -40°C +85°C Microcontroller, MHz, 40-pin DIP, +70°C Quad 2-input NAND gate, VHCMOS, SO-14, -40°C +85°C quad buffer with tri-state outputs, VHCMOS, SO-14, -40°C +85°C RS-232 transceiver, SO-16, +70°C Analog Devices National Semi. Fairchild Semi. Microchip National Semiconductor Microchip Microchip Toshiba Toshiba National Semiconductor Analog Devices Analog Devices Microchip
converter, 16-bit, serial input, SO-16, +70°C Linear Technology LTC1650CS Analog multiplexer, 8-channel, single-ended, SO-16, -40°C +85°C converter, 16-bit, serial-output, wide SO-20, -40°C +85°C charge pump DC/DC converter, input, -2.4 -5.5 output, SO8, +70°C Linear Voltage Regulator, TO-252, +125°C Crystal, 20.0000 MHz, load capacitance, surface-mount. Crystal, 6.0000 MHz, load capacitance, surface-mount. ADG608BR AD977AR TC1121COA
Note
National Semiconductor Citizen Citizen
LM78M05CDT CM309S20.000MABJTR CM309S6.000MABJTR
schematic jumper configuration details. header used break-apart component header broken apart provide headers used ADR. following components left open: C1-C8, C29, EXP1, EXP2, R16, R17, R18, R70.
DS21817B-page
2004 Microchip Technology Inc.
PS052
DEVELOPMENT TOOL SUMMARY
PS7XX products. Please refer Microchip site ordering information design documentation (including schematics) www.microchip.com.
Microchip provides necessary hardware software enable easy tailoring battery control algorithm parameters cell performance models meet specific application requirements attain highest accuracy available anywhere. Table summarizes development tool offering from Microchip support PS5XX
Reference Documents
This data sheet provides overview PS052 Calibration Platform. further information other products development tool operations, please refer following documents available download www.microchip.com.
TABLE 4-1:
MICROCHIP DEVELOPMENT TOOL SUMMARY
Development Tool
PowerInfo2 hardware with development/ Read write battery registers memory, pack test test software (PS051) PowerCal2 hardware with development/ Read write battery registers memory, pack calibration, test software (PS052) pack test
TABLE 4-2:
MICROCHIP REFERENCE DOCUMENTS
Documents Available PS070 PowerMateDevelopment Software Data Sheet PS050 PowerTool500 Development Software User's Guide
Document Number DS21774 DS21885
2004 Microchip Technology Inc.
DS21817B-page
PS052
NOTES:
DS21817B-page
2004 Microchip Technology Inc.
PS052
Information contained this publication regarding device applications like intended through suggestion only superseded updates. your responsibility ensure that your application meets with your specifications. representation warranty given liability assumed Microchip Technology Incorporated with respect accuracy such information, infringement patents other intellectual property rights arising from such otherwise. Microchip's products critical components life support systems authorized except with express written approval Microchip. licenses conveyed, implicitly otherwise, under intellectual property rights.
Trademarks Microchip name logo, Microchip logo, Accuron, PIC, PICmicro, PowerSmart SmartShunt registered trademarks Microchip Technology Incorporated U.S.A. other countries. SmartSensor registered trademark Microchip Technology Incorporated U.S.A. PowerCal, PowerInfo, PowerMate, PowerTool SmartTel trademarks Microchip Technology Incorporated U.S.A. other countries. other trademarks mentioned herein property their respective companies. 2004, Microchip Technology Incorporated. Printed U.S.A., Rights Reserved.
Printed recycled paper.
2004 Microchip Technology Inc.
DS21817B-page
WORLDWIDE SALES SERVICE
AMERICAS
Corporate Office 2355 West Chandler Blvd. Chandler, 85224-6199 Tel: 480-792-7200 Fax: 480-792-7277 Technical Support: 480-792-7627 Address: www.microchip.com Atlanta Alpharetta, Tel: 770-640-0034 Fax: 770-640-0307 Boston Westford, Tel: 978-692-3848 Fax: 978-692-3821 Chicago Itasca, Tel: 630-285-0071 Fax: 630-285-0075 Dallas Addison, Tel: 972-818-7423 Fax: 972-818-2924 Detroit Farmington Hills, Tel: 248-538-2250 Fax: 248-538-2260 Kokomo Kokomo, Tel: 765-864-8360 Fax: 765-864-8387 Angeles Mission Viejo, Tel: 949-462-9523 Fax: 949-462-9608 Jose Mountain View, Tel: 650-215-1444 Fax: 650-961-0286 Toronto Mississauga, Ontario, Canada Tel: 905-673-0699 Fax: 905-673-6509
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EUROPE
Austria Weis Tel: 43-7242-2244-399 Fax: 43-7242-2244-393 Denmark Ballerup Tel: 45-4420-9895 Fax: 45-4420-9910 France Massy Tel: 33-1-69-53-63-20 Fax: 33-1-69-30-90-79 Germany Ismaning Tel: 49-89-627-144-0 Fax: 49-89-627-144-44 Italy Milan Tel: 39-0331-742611 Fax: 39-0331-466781 Netherlands Drunen Tel: 31-416-690399 Fax: 31-416-690340 England Berkshire Tel: 44-118-921-5869 Fax: 44-118-921-5820
08/24/04
DS21817B-page
2004 Microchip Technology Inc.
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