POSITRONIC INDUSTRIES Founded 1966, Positronic Industries vertica
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Catalog C-001 Rev.
POSITRONIC INDUSTRIES
Founded 1966, Positronic Industries vertically integrated manufacturer high quality interconnect products. Positronic earned worldwide reputation service oriented, quick-reaction, quality connector supplier. committed maintaining this reputation continuous implementation Complete Capability concept.
Complete Capability
Design Development Designs connectors modifies existing connectors meet industry requirements Continuously conducts marketing studies identify industry needs products Ongoing interest unique connector designs Tooling Tooling support manufacturing areas within company Provides tooling, punch press dies, molds, jigs fixtures used Positronic factory locations worldwide Machining Automatic screw machines produce finely crafted contacts hardware connector bodies Trained technicians operate machines from Tornos, Bechler Brown Sharpe Molding Molds plastic connector components such insulators, hoods, angle brackets more Overmold capability available Plating Applies gold other metal finishes connector components required thickness Plating conforms military specifications Quality Assurance Quality assurance system certified 9001 Maintains aggressive program Able test IEC, EIA, MIL-DTL-24308, MIL-DTL-28748, MIL-C-39029 MIL-C-85049 requirements Finished Stock Inventory Each main factory location maintains large inventory connector components accessories Same shipments available many standard connector products Stocking agreements available qualified customers Worldwide Sales Service Responsive attitude toward customer needs Fully trained sales staff located worldwide
Molding Machining
Finished Stock Inventory
Products described within this catalog protected more following patents: #4,721,472 #4,900,261 #5,255,580 #5,329,697 #6,260,268 Patented Canada, 1992
Unless specified otherwise, dimensional tolerances are: ±0.001 inches [0.03 male contact mating diameters. ±0.003 inches [0.08 contact termination diameters. ±0.005 inches [0.13 other diameters. ±0.015 inches [0.38 other dimensions. ±0.0015 inches [0.038 press-fit contact terminations.
Positronic Industries believes data contained herein reliable. Since technical information given free charge, User employs such information discretion risk. Positronic Industries assumes responsibility results obtained damages incurred from such information whole part.
Positronic Industries' FEDERAL SUPPLY CODE [Cage Code] MANUFACTURERS 28198
CONNECTOR DESCRIPTIONS
MELO-D EURO-D CONNECTORS
Series Series. Fixed contact, ampere nominal rating. Solder cup, wrap post, printed board contact terminations inch metric printed board hole patterns. connector variants, through contacts. Professional quality connectors 807-2, Performance Level Two.
SOLI-D CONNECTORS
Series. Removable contact, ampere nominal rating. Solder cup, crimp straight printed board mount contact terminations. Five connector variants, through contacts. Professional quality connectors 807-3, Performance Level Two.
DENSI-D CONNECTORS
Series. Removable contact, five ampere nominal rating. Solder cup, crimp straight printed board contact terminations. connector variants, through contacts. Military quality connectors qualified MIL-DTL-24308 MIL-C-39029.
COST HIGH DENSITY CONNECTORS
Series. Removable contact, five ampere nominal rating. Solder cup, crimp straight printed board contact terminations. connector variants, through contacts. Professional quality connectors.
RHAPSO-D CONNECTORS
Series. Removable contact, ampere nominal rating. Crimp contact terminations. connector variants, through contacts. Military quality connectors qualified MIL-DTL-24308 MIL-C-39029. 807-3, Performance Level One.
COST STANDARD DENSITY CONNECTORS
Series. Removable contact, ampere nominal rating. Crimp contact terminations. connector variants, through contacts. Professional quality connectors.
HARMO-D CONNECTORS
Series. Fixed contact, ampere nominal rating. Solder cup, wrap post straight printed board contact terminations. Five connector variants, through contacts. Military quality connectors qualified MIL-DTL-24308, 807-2, Performance Level One.
PRESS-FIT CONNECTORS
Series. Machined contact, compliant termination, repairable, ampere nominal rating. Five connector variants, through contacts. Professional quality connectors, conform 807-2, Performance Level Two.
HIGH DENSITY PRESS-FIT CONNECTORS
PCDD Series. Machined contact, compliant termination, repairable, ampere nominal rating. Five connector variants, through contacts. Professional quality connectors.
MATED CONNECTOR SERIES SERIES SERIES SERIES SERIES
Exploded Views Typical Mated Subminiture-D Connector Assemblies Connector Component Description Terminology
Technical Characteristics Contact Variants Standard Shell Assembly Solder Connector, Straight Printed Board Mount Connector, Ferrite Inductor EMI/RFI Noise Suppression, Wrap Post Connector Printed Board Mount Connectors Code Code Printed Board Mount Connectors Code Straight Printed Board Contact Hole Pattern Printed Board Mount Connectors Code Code Straight Printed Board Contact Hole Pattern Code Ordering Information
Technical Characteristics Contact Variants Standard Shell Assembly Crimp Contacts Reels Automatic Feed Pneumatic Crimp Tools Straight Printed Board Mount Contacts Straight Printed Board Contact Hole Pattern. Ordering Information
Crimping Information Series Crimp Contacts Crimping Installation Tools 16-18
Technical Characteristics Contact Variants Standard Shell Assembly Crimp Contacts, Solder Contacts Reels Automatic Feed Pneumatic Crimp Tools Straight Printed Board Mount Contacts Printed Board Mount Connectors Code Straight Printed Board Contact Hole Pattern Ordering Information
Crimping Information Series Crimp Contacts Crimping Installation Tools 26-28
Technical Characteristics Contact Variants Standard Shell Assembly Crimp Contacts, Solder Contacts Straight Printed Board Mount Connector Printed Board Mount Connectors Code Code Fixed Contact Solder Connector, Printed Board Mount Connector Code Code Straight Printed Board Contact Hole Pattern Crimping Installation Tools Reels Automatic Feed Pneumatic Crimp Tools Ordering Information
continued
Technical Characteristics Contact Variants Standard Shell Assembly Crimp Contacts Closed Crimp Barrel Reels Automatic Feed Pneumatic Crimp Tools Crimp Contacts Thermocouple Contacts. Crimping Installation Tools Ordering Information
Technical Characteristics Contact Variants Standard Shell Assembly Crimp Contacts Reels Automatic Feed Pneumatic Crimp Tools Ordering Information
Technical Characteristics Contact Variants Standard Shell Assembly Solder Connector, Straight Printed Board Mount Connector, Wrap Post Connector Printed Board Mount Connectors Code Code Straight Printed Board Contact Hole Pattern Ordering Information
Technical Characteristics Contact Variants Standard Shell Assembly Bi-Spring Compliant Press-Fit Connector Omega Compliant Press-Fit Connector Compliant Press-Fit Connector Printed Board Contact Hole Pattern Series Press-Fit Connectors Installation Tools Ordering Information Replacement Contacts Part Numbers
Technical Characteristics Contact Variants Standard Shell Assembly Omega Compliant Press-Fit Connector PCDD Series Press-Fit Connectors Installation Tools. Compliant Press-Fit Connector Printed Board Contact Hole Pattern Ordering Information Replacement Contacts Part Numbers
MIL-DTL-24308 MIL-C-39029 MIL-C-85049 Qualified Product Listings 64-73
LISTINGS
PCDD SERIES
SERIES
SERIES
SERIES
MATED CONNECTOR
Positronic Industries, Inc. www.connectpositronic.com
EXPLODED VIEWS TYPICAL MATED SUBMINIATURE-D CONNECTOR ASSEMBLIES
D-Sub
DD62M000E6X
DD62F0S50T6X
RD25M10LVL0
HDC25F5R7NV30
M85049/48-1-3
M24308/25-6 M24308/4-3F M24308/26-1 M24308/23-39F
DD44M0000X-759.1
DD44F3S000-759.0
D-Sub
EXPLODED VIEWS TYPICAL MATED SUBMINIATURE-D CONNECTOR ASSEMBLIES
Positronic Industries, Inc. www.connectpositronic.com
SD9M00Z0Z
MD9F5R80TX
CONNECTOR COMPONENT DESCRIPTION TERMINOLOGY
Male female signal contacts, size Terminations crimp, solder printed board mount. Male female signal contacts, size Terminations crimp, solder cup, wrap post, press-fit printed board mount. Unloaded connector insulators, male female. Insulator retention system retains contact termination types. Insulator used free fixed connector. Loaded connector insulators, male female. Insulators preloaded customer requirements with contacts having terminations straight solder printed board mount, wrap post, solder press-fit. Insulator contact positions selectively loaded with contacts. Connectors normally fixed panel printed board connectors. Fixed female jackscrews stationary threaded members non-polarized jackscrew system. Fixed male female jackscrews stationary threaded members polarized jackscrew system. Rotating male jackscrews screwlocks rotating threaded members nonpolarized jackscrew system. Rotating male female jackscrews rotating threaded members polarized jackscrew system. Vibration locking system consists lock tabs fixed connector slide lock lever free cable connector. Blind mating connector system with pilot probes free connector receptacle guides panel mounted fixed connector. Cable adapters [Hoods] used free cable connector provide cable support contact protection. Knobs polarized rotating jackscrew system affixed rotating jackscrew screw.
MATED CONNECTOR
PROFESSIONAL QUALITY, FIXED CONTACT SUBMINIATURE-D CONNECTORS
Positronic Industries, Inc. www.connectpositronic.com
D-Sub
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
Size Contacts, Fixed Professional Quality Connectors Publication 807-2 Performance Level
U.L. Recognized File #E49351 Recognized File #LR54219
SERIES
Telecommunication U.L. File #14098
Melo-D Euro-D Series connectors professional quality connectors recommended sheltered, non-corrosive indoor outdoor environments having normal ventilation, without temperature humidity controls. These fixed contact connectors meet dimensional performance requirements 807-2, Performance Level Two. Melo-D Euro-D Series connectors utilize precision machined contacts which fixed within connector body. female contact open entry design contact, precision machined high tensile phosphor bronze. standard connector variants offered arrangements contacts. Each Melo-D connector variant available with contact terminations solder cup, wrap post, straight printed board mount terminations featuring choice three printed board footprints. Each Euro-D connector variant available with contact terminations solder cup, wrap post straight printed board mount terminations standard European metric footprints. Melo-D Euro-D Series connectors mateable compatible with D-Subminiature connectors conforming 8072 MIL-DTL-24308. wide assortment printed board mounting hardware, cable support hoods locking systems available from stock. Melo-D Euro-D Series connectors conform 449, CCITT X.24 interface connector requirements.
MELO-D/EURO-D SERIES TECHNICAL CHARACTERISTICS
MATERIALS FINISHES:
Insulator: Contacts: Nylon resin, 94V-0, black color. Male contacts precision machined brass. Female contacts precision machined high tensile phosphor bronze. Professional performance Gold flash over nickel plate. Other finishes available upon request. Steel with plate; zinc plate with dichromate seal. Other materials finishes available upon request.
MECHANICAL CHARACTERISTICS:
Fixed Contacts: Contact Retention Insulator: Resistance Solder Iron Heat: Melo-D Contact Terminations: Size contact, male contact 0.040 inch [1.02mm] diameter. Female contact rugged open entry design. lbs. [27N] 500°F [260°C] seconds duration 512-6. Solder contacts 0.042 inch [1.06mm] minimum hole diameter [0.5mm2] wire maximum. Straight Printed Board Mount 0.028 inch [0.71mm] diameter. Printed Board Mount 0.028 inch [0.71mm] diameter printed board footprints. Wrap Post 0.025 inch [0.64mm] square.
Contact Plating:
Shells:
Mounting Spacers Brackets:
Nylon plastic, brass with plate; zinc plate with dichromate seal. Push-On Fasteners: Phosphor bronze beryllium copper with plate. Jackscrew Systems: Steel with zinc plate dichromate seal, clear zinc plate. Vibration Lock Systems: Slide lock lock tabs, steel with nickel plate. Hoods: Thermoplastic 94V-0. Composite, brass steel with zinc plate dichromate seal. amperes nominal. 0.008 ohms maximum. ohms. 1000 r.m.s. 0.039 inch [1.0mm]. r.m.s. -55°C +125°C. days.
ELECTRICAL CHARACTERISTICS:
Contact Current Rating: Initial Contact Resistance: Insulator Resistance: Proof Voltage: Clearance Creepage Distance [minimum]: Working Voltage: Temperature Range: Damp Heat, Steady State:
CLIMATIC CHARACTERISTICS:
Solder contacts 0.042 inch [1.06mm] minimum hole diameter [0.5mm2] wire maximum. Straight Printed Board Mount 0.024 inch [0.60mm] diameter. Printed Board Mount 0.024 inch [0.60mm] diameter European Metric Footprints. Shells: Male shells dimpled EMI/ESD ground paths. Polarization: Trapezoidally shaped shells polarized jackscrews. Mounting Angle Brackets: Jackscrews riveted fasteners with 0.120 inch [3.05mm] clearance hole, threaded riveted fasteners with 4-40 threads nylon lock inserts. Mounting Printed Board: Rapid installation push-on fasteners threaded posts. Locking Systems: Jackscrews vibration locking systems. Mechanical Operations: operations minimum 512-5.
Euro-D Contact Terminations:
D-Sub
PROFESSIONAL QUALITY, FIXED CONTACT SUBMINIATURE-D CONNECTORS
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
Positronic Industries, Inc. www.connectpositronic.com
CONTACT VARIANTS
FACE VIEW MALE REAR VIEW FEMALE
SIZE
SIZE
SIZE
SIZE
SIZE
SIZE
STANDARD SHELL ASSEMBLY
Typ.
0.050±0.010 [1.27±0.25]
0.036±0.008 [0.91±0.20]
0.220 [5.59] Max.
Mounting hole, places
OPTIONAL SHELL ASSEMBLY
OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS
0.120±0.010 [3.05±0.25]
Mounting hole, places stainless steel shell option) [3.91] Mounting hole, places option)
±0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 1.770 [44.96] 1.770 [44.96] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] 2.064 [52.43] 2.159 [54.84] 2.079 [52.81] 1.251 [31.78] 2.182 [55.42] 1.511 [38.38] 1.274 [32.36] 0.971 [24.66] 1.534 [38.96] 0.643 [16.33] 0.994 [25.25] ±0.005 [0.13] ±0.005 [0.13] 0.666 [16.92] ±0.005 [0.13] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 1.534 [38.96] 1.534 [38.96] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 0.423 [10.74] 0.311 [7.90] 0.431 [10.95] 0.311 [7.90] 0.311 [7.90] 0.311 [7.90] ±0.005 [0.13]
0.032 [0.81] Total diametral float
-0.000 -0.00 Mounting hole, places
CONNECTOR VARIANT SIZES
±0.005 [0.13] 0.329 [8.36]
±0.015 [0.38] 0.494 [12.55] 0.494 [12.55]
±0.010 [0.25] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 1.322 [33.58] 1.322 [33.58] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32]
±0.010 [0.25] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.539 [13.69] 0.539 [13.69] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56]
±0.005 [0.13] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.217 [5.51] 0.237 [6.02] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17]
±0.010 [0.25] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90]
0.329 [8.36]
0.494 [12.55] 0.494 [12.55]
0.329 [8.36]
0.494 [12.55] 0.494 [12.55]
0.450 [11.43]
0.605 [15.37] 0.605 [15.37]
0.329 [8.36]
0.494 [12.55] 0.494 [12.55]
0.441 [11.20]
0.605 [15.37] 0.605 [15.37]
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
PROFESSIONAL QUALITY, FIXED CONTACT SUBMINIATURE-D CONNECTORS
Positronic Industries, Inc. www.connectpositronic.com
D-Sub
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
SOLDER CONNECTOR
Fixed female jackscrews max. [0.5 Fixed female jackscrew Fixed male jackscrew
IMPEDANCE [OHMS]
ATTENUATION [dB]
SERIES
0.135 [3.43] 0.352 [8.94]
solder contacts, specify code step ordering information.
Fixed male female polarized jackscrews available. Specify code step ordering information. Typical Part Number: MD15M200T6Z
Typical Part Number: ED15M200T2Z
STRAIGHT PRINTED BOARD MOUNT CONNECTOR
CODE NUMBER 0.150 [3.81] 0.375 [9.53] 0.236 [5.99] 0.028 [0.71] 0.028 [0.71] 0.024 [0.61]
Fixed female jackscrews Swaged spacer with push-on fastener phosphor bronze 0.225 [5.71] 0.010 [0.25] MIN.
straight printed board mount contacts, specify code number step ordering information.
Typical Part Number: MD25F3S60T0
FERRITE INDUCTOR EMI/RFI NOISE SUPPRESSION
STRAIGHT PRINTED BOARD MOUNT CONNECTOR
FILTERING CHARACTERISTICS
Swaged spacer with push-on fastener phosphor bronze 0.010 [0.25] Min.
SERIES CODE 0.375 [9.53] -0.375 [9.53] 0.375 [9.53] 0.375 [9.53] 0.515 [13.08] 0.375 [9.53] -0.375 [9.53] 0.375 [9.53] 0.375 [9.53] 0.240 [6.10] -0.360 [9.14] 0.101 [2.57] 0.360 [9.14] 0.165 [4.19] 0.165 [4.19] -0.240 [6.10] 0.101 [2.57] 0.360 [9.14]
Fixed female jackscrews
IMPEDANCE
ATTENUATION*
PRINTED BOARD MOUNT CONNECTOR
Ferrite inductor
0.135±0.005 [3.43±0.13]
FREQUENCY *NO-LOAD CONDITION
MATERIAL: NICKEL ZINC CERAMIC.
Specify code step ordering information. ferrite inductor ferrite inductor with push-on fastener.
Fixed female jackscrews
WRAP POST CONNECTOR
0.025 [0.64]
0.495 [12.57] 0.720 [18.29]
wrap post contacts, specify code step ordering information.
Typical Part Number: MD15F600T20
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
MD25M6S50T0
D-Sub
PROFESSIONAL QUALITY, FIXED CONTACT SUBMINIATURE-D CONNECTORS
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
Positronic Industries, Inc. www.connectpositronic.com
PRINTED BOARD MOUNT CONNECTOR
CODE 0.283 [7.19] CONTACT EXTENSION
MD**5R4*** 0.283 [7.19] CONTACT EXTENSION PART NUMBER MD9*5R4*** MD15*5R4*** MD25*5R4*** 1.204 [30.58] 1.532 [38.91] 2.072 [52.63] 1.754 [44.55] 2.720 [69.09] 2.626 [66.70] 0.984 [24.99] 1.312 [33.32] 1.852 [47.04] 1.534 [38.96] 2.500 [63.50] 2.406 [61.11] 0.339 [8.61] 0.339 [8.61] 0.339 [8.61] 0.395 [10.03] 0.339 [8.61] 0.395 [10.03] 0.283 [7.19] 0.283 [7.19] 0.283 [7.19] 0.283 [7.19] 0.283 [7.19] 0.283 [7.19]
Fixed female jackscrews
±0.008 [0.20]
MD29*5R4*** MD37*5R4*** MD50*5R4***
0.112 [2.84] Typ.
Specify code step ordering information Numbering shown rear view male face view female.
0.112 [2.84] Typ.
0.112 [2.84] Typ.
0.160 [4.06] Nominal
Typical Part Number: MD25M5R4NT2X
0.125 [3.18] 0.233 [5.92] Oval hole Typ.
Push-on fastener beryllium copper
[0.71]
Typical Part Number: MD50M5R4NT2X
PRINTED BOARD MOUNT CONNECTOR
CODE 0.545 [13.84] CONTACT EXTENSION
MD**59B*** 0.545 [13.84] CONTACT EXTENSION PART NUMBER MD9*59B*** 1.204 [30.58] 1.532 [38.91] 2.072 [52.63] 1.754 [44.55] 2.720 [69.09] 2.626 [66.70] 0.984 [24.99] 1.312 [33.32] 1.852 [47.04] 1.534 [38.96] 2.500 [63.50] 2.406 [61.11] 0.275 [6.99] 0.275 [6.99] 0.275 [6.99] 0.275 [6.99] 0.275 [6.99] 0.275 [6.99] 0.545 [13.84] 0.545 [13.84] 0.545 [13.84] 0.545 [13.84] 0.545 [13.84] 0.545 [13.84] 0.601 [15.27] 0.601 [15.27] 0.601 [15.27] 0.657 [16.69] 0.601 [15.27] 0.657 [16.69]
Fixed female jackscrews
±0.008 [0.20]
MD15*59B***
MD25*59B*** MD29*59B*** MD37*59B*** MD50*59B***
Specify code step ordering information
Typical Part Number: MD29M59B0T2X
0.112 [2.84] Typ. 0.112 [2.84] Typ.
0.112 [2.84] Typ.
Numbering shown rear view male face view female.
0.160 [4.06] Nominal
Typical Part Number: MD25M59B0T2X
[0.71]
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
PROFESSIONAL QUALITY, FIXED CONTACT SUBMINIATURE-D CONNECTORS
Positronic Industries, Inc. www.connectpositronic.com
D-Sub
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
PRINTED BOARD MOUNT CONNECTOR
CODE 0.450 [11.43] CONTACT EXTENSION
[3.18] Typ.
MD**4B*** 0.450 [11.43] CONTACT EXTENSION PART NUMBER MD9*4B*** MD15*4B*** MD25*4B*** 1.204 [30.58] 1.532 [38.91] 2.072 [52.63] 1.754 [44.55] 2.720 [69.09] 2.626 [66.70] 0.984 [24.99] 1.312 [33.32] 1.852 [47.04] 1.534 [38.96] 2.500 [63.50] 2.406 [61.11] 0.506 [12.85] 0.506 [12.85] 0.506 [12.85] 0.562 [14.27] 0.506 [12.85] 0.562 [14.27] 0.450 [11.43] 0.450 [11.43] 0.450 [11.43] 0.450 [11.43] 0.450 [11.43] 0.450 [11.43]
SERIES
Fixed female jackscrews
±0.008 [0.20]
MD29*4B*** MD37*4B*** MD50*4B***
0.112 [2.84] Typ.
Specify code step ordering information
0.112 [2.84] Typ.
Numbering shown rear view male face view female.
0.112 [2.84] Typ.
0.160 [4.06] Nominal
Typical Part Number: MD25M4B0T20
[0.61]
Typical Part Number: MD50M4B0T20
STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN
Mount connector with mating face positioned follow direction arrow.
0.492 [12.50]
Sym.
0.216 [5.49] 0.108 [2.74] Typ.
0.656 [16.66]
Sym.
0.378 [9.60] 0.054 [1.37] Typ.
Sym.
0.926 [23.52]
0.652 [16.56] 0.109 [2.77] Typ.
0.054 [1.37] Typ.
0.112 [2.84] 0.162 [4.11]
0.108 [2.74] Typ.
0.112 [2.84] 0.324 [8.23]
0.055 [1.40] Typ. 0.598 [15.19]
0.112 [2.84]
Sym.
MD15
Sym.
MD25
1.203 [30.56] 0.109 [2.77] Typ.
Sym.
0.767 [19.48] 0.224 [5.69]
0.432 [10.97] 0.108 [2.74] Typ.
1.250 [31.75]
0.978 [24.84] 0.109 [2.77] Typ.
0.870 [22.10] 0.224 [5.69]
0.112 [2.84]
0.054 [1.37] Typ.
0.486 [12.34]
0.055 [1.40] Typ.
0.112 [2.84] 0.924 [23.47]
0.055 [1.40] Typ. 0.815 [20.70]
0.112 [2.84]
MD29
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
MD37
MD50
Suggest 0.045 [1.14] hole contact termination positions. Suggest 0.123 ±0.003 [3.12 ±0.08] hole mounting connector with push-on fasteners.
D-Sub
PROFESSIONAL QUALITY, FIXED CONTACT SUBMINIATURE-D CONNECTORS
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
Positronic Industries, Inc. www.connectpositronic.com
PRINTED BOARD MOUNT CONNECTOR
CODE 0.370 [9.40] CONTACT EXTENSION
[3.18] Typ.
ED***B*** 0.370 [9.40] CONTACT EXTENSION PART NUMBER ED9**B*** ED15**B*** ED25**B*** 1.204 [30.58] 1.532 [38.91] 2.072 [52.63] 1.754 [44.55] 2.720 [69.09] 2.626 [66.70] 0.984 [24.99] 1.312 [33.32] 1.852 [47.04] 1.534 [38.96] 2.500 [63.50] 2.406 [61.11] 0.420 [10.67] 0.420 [10.67] 0.420 [10.67] 0.470 [11.94] 0.420 [10.67] 0.470 [11.94] 0.370 [9.40] 0.370 [9.40] 0.370 [9.40] 0.370 [9.40] 0.370 [9.40] 0.370 [9.40]
Fixed female jackscrews
±0.008 [0.20]
ED29**B*** ED37**B*** ED50**B***
Specify code step ordering information
0.064 [1.61] Typ. code contacts 0.112 [2.84] Typ. code contacts
Numbering shown rear view male face view female.
0.100 [2.54] Typ. code contacts 0.112 [2.84] Typ. code contacts
0.100 [2.54] Typ. code contacts 0.112 [2.84] Typ. code contacts
0.160 [4.06] Nominal
Typical Part Number: ED25M42B0T2X
[0.71]
Typical Part Number: ED50M52B0T2X
PRINTED BOARD MOUNT CONNECTOR
CODE 0.370 [9.40] CONTACT EXTENSION
ED**44B*** 0.370 [9.40] CONTACT EXTENSION PART NUMBER ED9*44B*** ED15*44B*** 1.204 [30.58] 1.532 [38.91] 2.072 [52.63] 1.754 [44.55] 2.720 [69.09] 2.626 [66.70] 0.984 [24.99] 1.312 [33.32] 1.852 [47.04] 1.534 [38.96] 2.500 [63.50] 2.406 [61.11] 0.420 [10.67] 0.420 [10.67] 0.420 [10.67] 0.470 [11.94] 0.420 [10.67] 0.470 [11.94] 0.370 [9.40] 0.370 [9.40] 0.370 [9.40] 0.370 [9.40] 0.370 [9.40] 0.370 [9.40]
Fixed female jackscrews
±0.008 [0.20]
ED25*44B*** ED29*44B*** ED37*44B*** ED50*44B***
Specify code step ordering information
0.112 [2.84] Typ. 0.112 [2.84] Typ. 0.197 [5.01] Nominal
0.100 [2.54] Typ.
Push-on fastener beryllium copper
[0.71]
Typical Part Number: ED25M44BNT2X
Numbering shown rear view male face view female.
Typical Part Number: ED29M44BNT2X
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
PROFESSIONAL QUALITY, FIXED CONTACT SUBMINIATURE-D CONNECTORS
Positronic Industries, Inc. www.connectpositronic.com
D-Sub
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN
Hole identification shown male connector, mirror image female connector. code contacts, mount connector with mating face positioned follow direction arrow. code contacts, mount connector with mating face positioned oppose direction arrow.
Sym.
SERIES
0.492 [12.50]
Sym.
0.216 [5.49] 0.108 [2.74] Typ.
0.656 [16.66]
0.378 [9.60] 0.054 [1.37] Typ.
Sym.
0.926 [23.52]
0.652 [16.56] 0.109 [2.77] Typ.
0.054 [1.37] Typ.
0.162 [4.11]
0.108 [2.74] Typ.
0.324 [8.23]
0.055 [1.40] Typ. 0.598 [15.19]
Sym.
ED15
Sym.
ED25
1.203 [30.56] 0.109 [2.77] Typ.
Sym.
0.767 [19.48]
0.432 [10.97] 0.108 [2.74] Typ.
1.250 [31.75]
0.978 [24.84] 0.109 [2.77] Typ.
0.870 [22.10]
0.054 [1.37] Typ.
0.486 [12.34]
0.055 [1.40] Typ.
0.924 [23.47]
0.055 [1.40] Typ. 0.815 [20.70]
ED29
ED37
ED50
Suggest 0.040 [1.02] hole contact termination positions. Suggest 0.123 ±0.003 [3.12 ±0.08] hole mounting connector with push-on fasteners.
CODE NUMBER
0.112 [2.84] 0.100 [2.54] 0.100 [2.54] 0.112 [2.84]
0.224 [5.69] 0.200 [5.08] 0.200 [5.08] 0.224 [5.69]
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
D-Sub
PROFESSIONAL QUALITY, FIXED CONTACT SUBMINIATURE-D CONNECTORS
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
Positronic Industries, Inc. www.connectpositronic.com
ORDERING INFORMATION CODE NUMBERING SYSTEM
MELO-D SERIES
STEP
STEP Basic Series
Series
Consult Sales Department.
STEP Shell Options
Zinc Plated, with Dichromate Seal. Plated. Plated Dimpled.
STEP Series Connector Variants
*STEP Locking Polarizing Systems
None. Lock Tab, connector front panel mounted. Lock Tab, connector rear panel mounted. Lock Lever, used with Hoods only. Fixed Female Jackscrews. Fixed Female Jackscrews. Fixed Male Female Polarized Jackscrews. Rotating Male Jackscrews. Rotating Male Screw Locks. Rotating Male Female Polarized Jackscrews.
STEP Connector Gender
Male Female
STEP Type Contacts
Solder cup. Solder, Straight Printed Board Mount with 0.150 [3.81] Tail Length. Solder, Straight Printed Board Mount with 0.375 [9.52] Tail Length. Solder, Printed Board Mount with 0.450 [11.43] Contact Extension. Solder, Printed Board Mount with 0.283 [7.19] Contact Extension. Solder, Printed Board Mount with 0.545 [13.84] Contact Extension. Wrap Post.
Specify Complete Connector Following Steps through
Insert When Step Used
*STEP Hoods Push-On Fasteners
None. Hood, Opening, Plastic. Hood, Side Opening, Plastic. Hood, Opening, Plastic with Rotating Male Jackscrews. Available size only. Hood, Opening, Plastic with Rotating Male Female Polarized Jackscrews. Available size only. Hood, Side Opening, Robust Extended Height, Composite Plastic with Rotating Male Jackscrews. Available size only. Hood, Opening, Metal. Available size only. Hood, EMI/RFI, Metal. Available size only. Hood, Side Opening, Plastic. Available size only. Push-on Fastener, Mounting Brackets. Ferrite inductor. Ferrite inductor with Push-on Fastener Mounting Brackets.
*STEP Mounting Style
Mounting Hole, 0.120 [3.05] Mounting Hole, 0.154 [3.91] Bracket, Mounting, Metal. Bracket, Mounting, Metal with Cross Bar. Bracket, Mounting, Plastic. Bracket, Mounting, Plastic with Cross Bar. Float Mounts, Universal. Threaded Post, Brass, 0.225 [5.71] Length. Threaded Post, Nylon, 0.225 [5.71] Length. Bracket, Mounting, Metal, Swaged Connector with 4-40 Thread Fixed Female Jackscrews. Bracket, Mounting, Metal, Swaged Connector with 4-40 Thread Fixed Female Jackscrews with Cross Bar. Bracket, Mounting, Metal, Swaged Connector with 0.120 [3.05] Mounting Hole. Bracket, Mounting, Metal, Swaged Connector with 4-40 Threads. Bracket, Mounting, Metal, Swaged Connector with 4-40 Locknut. Bracket, Mounting, Metal, Swaged Connector with 0.120 [3.05] Mounting Hole with Cross Bar. Bracket, Mounting, Metal, Swaged Connector with 4-40 Threads with Cross Bar. Bracket, Mounting, Metal, Swaged Connector with 4-40 Locknut with Cross Bar. Swaged Spacer, 4-40 Threads, 0.225 [5.71] Length. Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length. Swaged Locknut, 4-40 Threads. Swaged Spacer with Push-on Fastener, 4-40 Threads, 0.225 [5.71] Length. Swaged Spacer with Push-on Fastener with Ferrite Inductor, 4-40 Threads, 0.375 [9.53] Length.
EURO-D SERIES
STEP
STEP Basic Series
Series
STEP Special Options
Consult Sales Department
STEP Series Connector Variants
STEP Shell Options
Zinc Plated, with Dichromate Seal. Plated. Plated Dimpled.
STEP Connector Gender
Male Female
*STEP Locking Polarizing Systems
Refer Series Step
STEP Type Contacts
Solder cup. Solder, Straight Printed Board Mount with 0.236 [5.99] Tail Length. Solder, Printed Board Mount with 0.370 [9.40] Contact Extension. Solder, Inverted Printed Board Mount with 0.370 [9.40] Contact Extension. Solder, Printed Board Mount with 0.370 [9.40] Contact Extension.
*STEP Hoods Push-On Fasteners
Refer Series Step *For additional information accessories listed steps Accessory Catalog. **Ferrite inductor available contact types only.
*For additional information accessories listed steps Accessory Catalog. **Ferrite inductor available contact types only.
*STEP Mounting Style
Refer Series Step
SERIES
STEP Special Options
PROFESSIONAL QUALITY, REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS
Positronic Industries, Inc. www.connectpositronic.com
D-Sub
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
Size Contacts, Removable Professional Quality Connectors Publication 807-3 Performance Level
U.L. Recognized File #E49351 Recognized File #LR54219 Telecommunication U.L. File #14098
Soli-D Series connectors professional quality connectors recommended sheltered, non-corrosive indoor outdoor environments having normal ventilation, without temperature humidity controls. This crimp removable contact connector will meet Performance Level requirements 807-3. Soli-D Series connectors utilize precision machined contacts with closed barrel, crimp terminations. female contact features Robi-Contact open entry design. Other contact terminations such solder printed board terminations also available. removable contact feature provides rapid assembly permits contact repairs wiring changes.
Five standard contact variants offered arrangements contacts. Soli-D Series connectors mateable compatible with D-Subminiature connectors conforming 8072, 807-3 MIL-DTL-24308. wide assortment cable support hoods locking systems available from stock. Soli-D Series connectors conform 449, CCITT X.24 interface connection requirements.
SERIES
SOLI-D SERIES TECHNICAL CHARACTERISTICS
MATERIALS FINISHES:
Insulator: Contacts: Glass filled nylon resin, 94V-0, black color. Male contacts precision machined brass. Female contacts precision machined high tensile phosphor bronze. Professional performance gold flash over nickel plate. Other finishes available upon request. Steel with plate; zinc plate with dichromate seal. Other materials finishes available upon request. Nylon plastic, brass, zinc plate with dichromate seal. Phosphor bronze with plate. Steel with zinc plate dichromate seal, clear zinc plate. Slide lock lock tabs, steel with nickel plate. Thermoplastic 94V-0. Composite, brass steel with zinc plate dichromate seal.
CLIMATIC CHARACTERISTICS:
Temperature Range: Damp Heat, Steady State: -55°C +125°C. days.
MECHANICAL CHARACTERISTICS:
Removable Contacts: Insert contact rear face insulator release from rear face insulator. Size contacts, male 0.040 inch [1.02mm] diameter; female Robi-D contact open entry design. lbs. Closed barrel crimp, wire sizes [1.0mm2] through [0.03mm2]. Also, solder straight printed board mount terminations. Male shells dimpled EMI/ESD ground paths. Trapezoidally shaped shells polarized jackscrews. Rapid installation push-on fasteners. Jackscrews vibration locking systems. operations minimum 512-5.
Contact Plating:
Shells:
Contact Retention Insulator: Contact Terminations:
Mounting Spacers: Push-On Fasteners: Jackscrew Systems: Vibration Lock Systems: Hoods:
Shells: Polarization: Printed Board Mount: Locking Systems: Mechanical Operations:
ELECTRICAL CHARACTERISTICS:
Contact Current Rating: Initial Contact Resistance: Proof Voltage: Insulator Resistance: Clearance Creepage Distance [minimum]: Working Voltage: amperes nominal. 0.008 ohms maximum. 1000 r.m.s. ohms. 0.039 inch [1.0mm]. r.m.s.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
D-Sub
PROFESSIONAL QUALITY, REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
Positronic Industries, Inc. www.connectpositronic.com
CONTACT VARIANTS
FACE VIEW MALE REAR VIEW FEMALE
STANDARD SHELL ASSEMBLY
0.050±0.010 [1.27±0.25]
0.036±0.008 [0.91±0.20]
0.437 [11.10] Max.
Mounting hole, places
OPTIONAL SHELL ASSEMBLY
OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS
0.120±0.010 [3.05±0.25]
Mounting hole, places stainless steel shell option) [3.91] Mounting hole, places option)
0.032 [0.81] Total diametral float
-0.000 -0.00 Mounting hole, places
CONNECTOR VARIANT SIZES
±0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93]
±0.005 [0.13]
±0.005 [0.13] 0.666 [16.92]
±0.005 [0.13] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11]
±0.005 [0.13]
±0.005 [0.13] 0.329 [8.36]
±0.015 [0.38] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37]
±0.010 [0.25] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32]
±0.010 [0.25] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56]
±0.005 [0.13] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17]
±0.010 [0.25] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90]
0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43]
0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74]
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
Typ.
PROFESSIONAL QUALITY, REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS
Positronic Industries, Inc. www.connectpositronic.com
D-Sub
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
CRIMP CONTACTS
CLOSED CRIMP BARREL FEMALE CONTACT
MALE CONTACT
0.170 [4.32]
WIRE SIZE AWG/[mm2] [0.5/0.3/0.25] [0.12/0.08/0.05] 0.612 [15.54] 0.612 [15.54] 0.045 [1.14] 0.026 [0.66] 0.066 [1.68] 0.066 [1.68]
[1.02]
WIRE SIZE AWG/[mm2] [0.5/0.3/0.25] [0.12/0.08/0.05]
0.170 [4.32]
0.618 [15.70] 0.618 [15.70] 0.045 [1.14] 0.026 [0.66] 0.066 [1.68] 0.066 [1.68]
PART NUMBER FC7520D FC7526D
PART NUMBER MC7520D MC7526D
SERIES
[2.18] [1.40]
Note: *C75**D contacts used series. Crimp contacts must ordered separately. Additional plating options available adding suffix part number 0.000030 [0.76 microns] gold over nickel Example: FC7520D-14 MC7518D-14
FEMALE CONTACT [1.0 mm2] max.
0.915 [23.25]
MALE CONTACT [1.0 mm2] max.
0.927 [23.55] [2.18]
0.170 [4.32]
[1.02]
0.170 [4.32]
[1.40]
FC7518D
Material Phosphor bronze. Plating Gold flash over nickel.
MC7518D
Material Brass. Plating Gold flash over nickel.
REELS AUTOMATIC FEED PNEUMATIC CRIMP TOOLS
Contacts supplied plastic carriers, packaged reels holding 2,000 contacts with automatic feed pneumatic crimp tools, catalog part number 9550-1. same type carrier used both male female contacts. male female crimp contacts ordered reels adding letter after contact part number, such MC7526DR male contact FC7520DR female contact.
Enlarged section plastic contact carriers
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
D-Sub
PROFESSIONAL QUALITY, REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
Positronic Industries, Inc. www.connectpositronic.com
STRAIGHT PRINTED BOARD MOUNT CONTACTS
FEMALE CONTACT
MALE CONTACT
[1.02]
Straight printed board mount contacts supplied connector.
CODE NUMBER CODE NUMBER
0.125 [3.18] 0.188 [4.78]
0.024 [0.61] 0.024 [0.61]
0.772 [19.61] 0.835 [21.21]
0.125 [3.18] 0.188 [4.78]
0.024 [0.61] 0.024 [0.61]
0.768 [19.51]
straight printed board mount contacts specify code step ordering information.
Fixed female jackscrews Swaged spacer with push-on fastener phosphor bronze.
0.437 [11.10] Nominal
Typical Part Number: SD37F3S60T2X
Material Phosphor bronze brass. Plating Gold flash over nickel.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
0.831 [21.11]
PROFESSIONAL QUALITY, REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS
Positronic Industries, Inc. www.connectpositronic.com
D-Sub
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN
Hole identification shown male connector, mirror image female connector.
0.492 [12.50]
Sym.
0.216 [5.49] 0.108 [2.74] Typ.
0.656 [16.66]
Sym.
0.378 [9.60] 0.054 [1.37] Typ.
Sym.
0.926 [23.52]
0.652 [16.56] 0.109 [2.77] Typ.
0.054 [1.37] Typ.
0.112 [2.84] 0.162 [4.11]
0.108 [2.74] Typ.
0.112 [2.84] 0.324 [8.23]
0.055 [1.37] Typ. 0.598 [15.19]
0.112 [2.84]
Sym.
SD15
1.203 [30.56] 0.109 [2.77] Typ.
Sym.
SD25
0.870 [22.10] 0.224 [5.69]
1.250 [31.75]
0.978 [24.84] 0.109 [2.77] Typ.
SERIES
0.055 [1.40] Typ.
0.112 [2.84] 0.924 [23.47]
0.055 [1.40] Typ. 0.815 [21.70]
0.112 [2.84]
SD37
SD50
Suggest 0.045 [1.14] hole contact termination positions. Suggest 0.123 ±0.003 [3.12 ±0.08] hole mounting connector with push-on fasteners.
SD37M3S600Z
SD25F3S600X
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
D-Sub
PROFESSIONAL QUALITY, REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
Positronic Industries, Inc. www.connectpositronic.com
CRIMPING INFORMATION SERIES CRIMP CONTACTS
INDICATED POSITRONIC TOOLS BEST RESULTS
Step Strip wire indicated length.
Take Care Damage remove strands. Untwist overtwist strands. Leave insulation particles strands. Damage insulation.
Insulation ±0.020 [0.51] 0.160 [4.06]
Stranded Wire
Correctly Stripped Wire
Strands damaged removed stripping tool.
Strands overtwisted.
Insulation incorrectly.
Particles insulation stripped part wire.
Strands untwisted.
Wire insulation damaged.
Examples Stripping Faults
Step Crimp wire contact.
Hand Crimp Tool: Place contact into crimping tool. Insert wire into contact. Center contact slowly closing crimping tool until crimp indenters make contact with crimp barrel. Complete cycle crimping tool smooth motion. Remove crimped contact.
Automatic Feed Pneumatic Crimp Tool: Insert wire into contact, positioned crimp tool plastic carrier. Depress activating device crimping tool start crimping cycle. Remove crimped contact.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
PROFESSIONAL QUALITY, REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS
Positronic Industries, Inc. www.connectpositronic.com
D-Sub
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
CRIMPING INFORMATION CRIMP CONTACTS
Step Inspect crimp.
Tools: Strands visible through inspection hole. Strands visible beyond insulation support. Crimped contact meet recommended conductor tensile Crimp meet recommended force shown chart. tensile strength. Check peeled gold bent contacts.
Wire Insulation, Typical
Cross Section Correctly Crimped Contact Correctly Crimped Contact
Stripped wires compressed improved conduction.
Crimp Indents
SERIES
WIRE SIZE AWG/[mm2] [1.0] [0.5] [0.3] [0.25] [0.12] [0.08] [0.05]
Strands visible beyond insulation support.
Strands visible through inspection hole.
Crimp indents close inspection hole.
Positronic Recommended Conductor Tensile Strength
AXIAL LOAD POUNDS/[N] [125] [89] [53] [36] [22] [13] [6.7]
Stripped part wire long.
Stripped part wire short.
Crimp indents incorrectly located.
Examples Crimping Faults
Positronic recommended tools series contacts. more information contact crimp tools accessories page.
POSITIONERS FC7520D, FC7526D, MC7520D, MC7526D 9502-10 Supplied reels POSITIONERS FC7518D, MC7518D, FC6018D, MC6018D 9502-11 Available
CRIMP TOOLS
9507, HAND CRIMP TOOL 9550-1, AUTOMATIC FEED PNEUMATIC CRIMP TOOL
Conductor tensile strength values derived using silver-tin plated copper wires. Values change depending upon what type wire used.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
D-Sub
PROFESSIONAL QUALITY, REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
Positronic Industries, Inc. www.connectpositronic.com
AUTOMATIC FEED CRIMP TOOL, PNEUMATICALLY ACTUATED Part 9550-1
This fast cycling automatic feed crimp tool produces indent crimp wire sizes [0.5mm2] through [0.03mm2]. Soli-D Series contacts must ordered reels. order, specify part number 9550-1. Foot control valve supplied standard accessory.
MINIATURE STEP ADJUSTABLE TOOL (M22520/2-01) Part 9507
This miniature step adjustable hand crimping tool produces indent crimp configuration will crimp wire sizes [1.0mm2] through [0.03mm2]. crimp wire size [1.0mm2], order contact positioner 9502-11. crimp wire size [0.5mm2] through [0.03mm2], order contact positioner 9502-10. Each positioner equipped with data plate which gives correct crimp-depth setting each wire size, must used with 9507 tool frame best results when crimping Soli-D Series contacts.
INSERTION/REMOVAL TOOL (M81969/1-02)
this tool used insert contacts into Soli-D Series connectors. other used extract contacts. This accomplished sliding extraction down wire into connector until bottoms against contact. slight rotation while pushing will release contacts, which then extracted simultaneously pulling wire.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
PROFESSIONAL QUALITY, REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS
Positronic Industries, Inc. www.connectpositronic.com
D-Sub
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
ORDERING INFORMATION CODE NUMBERING SYSTEM
Specify Complete Connector Following Steps Through Insert When Step Used.
STEP
STEP Basic Series
Series
STEP Special Options
Consult Sales Department.
STEP Series Connector Variants
STEP Shell Options
Zinc Plated with Dichromate Seal. Plated. Plated Dimpled.
STEP Connector Gender
Male Female
*STEP Locking Polarizing Systems
SERIES
STEP Type Contacts
Order Contacts separately. Crimp, AWG-24 [0.5mm2-0.25mm2]. Crimp, AWG-30 [0.12mm2-0.05mm2 Solder, Straight Printed Board Mount with 0.125 [3.18] Tail Length. Solder, Straight Printed Board Mount with 0.188 [4.78] Tail Length.
*STEP Mounting Style
Mounting Hole, 0.120 [3.05] Mounting Hole, 0.154 [3.91] Float Mounts, Universal. Threaded Post, Brass, 0.437 [11.10] Length. Threaded Post, Nylon, 0.437 [11.10] Length. Swaged Spacer, 4-40 Threads, 0.437 [11.10] Length. Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length. Swaged Locknut, 4-40 Threads. Swaged Spacer with Push-on Fastener, 4-40 Threads, 0.437 [11.10] Length.
None. Lock Tab, connector front panel mounted. Lock Tab, connector rear panel mounted. Lock Lever, used with Hoods Only. Fixed Female Jackscrews. Fixed Female Jackscrews. Fixed Male Female Polarized Jackscrews. Rotating Male Jackscrews. Rotating Male Screw Locks. Rotating Male Female Polarized Jackscrews.
*STEP Hoods
None. Hood, Opening, Plastic. Hood, Side Opening, Plastic. Hood, Side Opening, Plastic with Rotating Male Jackscrews. Available size only. Hood, Opening, Plastic with Rotating Male Female Polarized Jackscrews. Available size only. Hood, Side Opening, Robust Extended Height, Composite Plastic with Rotating Male Jackscrews. Hood, Opening, Metal. Available size only. Hood, EMI/RFI, Metal. Hood, Side Opening, Plastic. Available size 9,15, only.
*For additional information accessories listed steps Accessory Catalog.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
D-Sub
MILITARY QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS
MILITARY SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS
Positronic Industries, Inc. www.connectpositronic.com
Size Contacts, Removable Crimp Printed Board Mount Military/Industrial Quality Connectors
MIL-DTL-24308 MIL-C-39029
U.L. Recognized File #E49351 Recognized File #LR54219
Telecommunication U.L. File #14098
Densi-D Series connectors Military/Industrial quality, high density rectangular connectors designed sheltered, mildly corrosive environments having wide range temperature, pressure humidity changes. These crimp removable contact connectors qualified MIL-DTL-24308 MIL-C-39029. Densi-D Series connectors utilize precision machined contacts with closed barrel crimp terminations, solder terminations, straight printed board mount. female contacts closed entry design, featuring fluted stainless steel shroud. standard contact variants offered arrangements contacts. Densi-D Series connectors mateable compatible with other high density D-Subminiature connectors conforming MIL-DTL-24308. wide assortment mounting spacers, cable support hoods locking systems available from stock.
DENSI-D SERIES TECHNICAL CHARACTERISTICS
MATERIALS FINISHES:
Insulators: Contacts: Glass filled polyester MIL-M-24519, 94V-0, blue color. Male contacts precision machined high tensile copper alloy. Female contacts precision machined high tensile copper alloy with stainless steel shroud. Military performance 0.000050 inch [1.27 microns] gold over copper plate. Industrial performance gold flash over nickel plate. Other finishes available upon request. Steel with plate; zinc cadmium plate with dichromate seal, stainless steel, passivated. Other materials finishes available upon request. Nylon plastic brass; zinc plate with dichromate seal. Phosphor bronze beryllium copper with plate. Slide lock lock tabs, steel with nickel plate. Steel with zinc plate dichromate seal, clear zinc plate. Thermoplastic 94V-0. Composite, brass steel with zinc plate dichromate seal.
CLIMATIC CHARACTERISTICS:
Temperature Range: Damp Heat, Steady State: -55°C +125°C. days.
MECHANICAL CHARACTERISTICS:
Removable Contacts: Insert contact rear face insulator release from rear face insulator. Size contacts, male 0.030 inch [0.76mm] diameter; female closed entry design with stainless steel shroud. lbs. Closed barrel crimp, wire sizes [0.3mm2] through [0.05mm2] 352-2. Printed Board Mount contact terminations. Male shells dimpled EMI/ESD ground paths. Trapezoidally shaped shells polarized jackscrews. Jackscrews riveted fasteners with 0.120 inch [3.05mm] clearance hole, threaded riveted fasteners with 4-40 threads nylon lock inserts. Rapid installation push-on fasteners mounting posts. Jackscrews vibration locking systems. 1000 operations minimum 512-5.
Contact Plating:
Contact Retention Insulator: Contact Terminations:
Shells:
Mounting Spacers: Push-On Fastener: Vibration Lock Systems: Jackscrew Systems: Hoods:
Shells: Polarization: Mounting Angle Brackets:
Mounting Printed Board: Locking Systems: Mechanical Operations:
ELECTRICAL CHARACTERISTICS:
Contact Current Rating: Initial Contact Resistance: Proof Voltage: Insulator Resistance: Clearance Creepage Distance [minimum]: Working Voltage: amperes nominal. 0.005 ohms maximum. 1000 r.m.s. ohms. 0.042 inch [1.06mm]. r.m.s.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
MILITARY QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS
Positronic Industries, Inc. www.connectpositronic.com
D-Sub
MILITARY SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS
CONTACT VARIANTS
FACE VIEW MALE REAR VIEW FEMALE
STANDARD SHELL ASSEMBLY
0.050±0.010 [1.27±0.25]
Typ.
0.036±0.008 [0.91±0.020]
0.375 [9.53] Max.
Mounting hole, places
OPTIONAL SHELL ASSEMBLY
OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS
0.120±0.010 [3.08±0.25]
SERIES
CONNECTOR VARIANT SIZES ±0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] 2.729 [69.32] 2.729 [69.32]
Mounting hole, places stainless steel shell option) [3.91] Mounting hole, places option)
0.032 [0.81] Total diametral float
-0.000 -0.00 Mounting hole, places
±0.005 [0.13]
±0.005 [0.13] 0.666 [16.92]
±0.005 [0.13] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 2.500 [63.50] 2.500 [63.50]
±0.005 [0.13]
±0.005 [0.13] 0.329 [8.36]
±0.015 [0.38] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.668 [16.97] 0.668 [16.97]
±0.010 [0.25] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32] 2.302 [58.47] 2.302 [58.47]
±0.010 [0.25] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56] 0.596 [15.14] 0.596 [15.14]
±0.005 [0.13] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17]
±0.010 [0.25] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90]
0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] 2.212 [56.18] 2.189 [55.60]
0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] 0.503 [12.78] 0.485 [12.32]
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
D-Sub
MILITARY QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS
MILITARY SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS
Positronic Industries, Inc. www.connectpositronic.com
CRIMP CONTACTS
CLOSED CRIMP BARREL FEMALE CONTACT "CLOSED ENTRY" DESIGN
*Color Code
MALE CONTACT
*Color Code
0.150 [3.81]
Stainless Steel Shroud
[0.76]
0.150 [3.81]
Crimp contacts supplied kitted with connector ordered separately.
PART NUMBER FC8022D *M39029/57-354 WIRE SIZE AWG/[mm2] [0.3/0.25/0.12/0.08/0.05] [0.3/0.25/0.12/0.08] 0.518 [13.16] 0.518 [13.16] 0.035 [0.89] 0.035 [0.89] 0.047 [1.19] 0.047 [1.19] PART NUMBER MC8022D *M39029/58-360 WIRE SIZE AWG/[mm2] [0.3/0.25/0.12/0.08/0.05] [0.3/0.25/0.12/0.08] 0.531 [13.49] 0.531 [13.49] 0.035 [0.89] 0.035 [0.89] 0.047 [1.19] 0.047 [1.19]
Material Leaded nickel copper. Plating Gold flash over nickel 0.000050 inch [1.27µ] gold over copper military specification contacts. *Color Code ORANGE/GREEN/YELLOW military specification contacts.
Material Brass. Plating Gold flash over nickel 0.000050 inch [1.27µ] gold over copper military specification contacts. *Color Code ORANGE/BLUE/BLACK military specification contacts.
contact crimp tool information page Additional plating options available adding suffix part number 0.000030 [0.76 microns] gold over nickel 0.000050 [1.27 microns] gold over copper Example: FC8022D-14 Example: MC8022D-50
SOLDER CONTACTS
FEMALE CONTACT "CLOSED ENTRY" DESIGN
[1.19]
MALE CONTACT
0.518 [13.16]
0.531 [13.49]
[1.19]
[0.89]
0.150 [3.81]
Stainless Steel Shroud
[0.76]
0.150 [3.81]
[0.89]
Part Number: FS8022D
Material Phosphor bronze. Plating Gold flash over nickel.
Part Number: MS8022D
Material Brass. Plating Gold flash over nickel.
Solder contacts supplied kitted with connector ordered separately.
REELS AUTOMATIC FEED PNEUMATIC CRIMP TOOLS
Contacts supplied plastic carriers, packaged reels holding 2,000 contacts with automatic feed pneumatic crimp tools, catalog part number 9550-1. same type carrier used both male female contacts. male female crimp contacts ordered reels adding letter after contact part number, such MC8022DR male contact FC8022DR female contact.
Enlarged section plastic contact carriers
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
MILITARY QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS
Positronic Industries, Inc. www.connectpositronic.com
D-Sub
MILITARY SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS
STRAIGHT PRINTED BOARD MOUNT CONTACTS
FEMALE CONTACT "CLOSED ENTRY" DESIGN
MALE CONTACT
[0.76]
Straight printed board mount contacts supplied connector.
CODE NUMBER 0.150 [3.81] 0.300 [7.62] 0.020 [0.51] 0.020 [0.51] 0.725 [18.42] 0.865 [21.97] CODE NUMBER 0.150 [3.81] 0.300 [7.62] 0.020 [0.51] 0.020 [0.51] 0.737 [18.72] 0.877 [22.28]
straight printed board mount contacts specify code step ordering information.
Fixed female jackscrews
Material Phosphor bronze brass. Plating Gold flash over nickel.
Swaged spacer with push-on fastener phosphor bronze.
0.375 [9.53]
Typical Part Number: DD62F3S60T2X
SERIES
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
D-Sub
MILITARY QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS
MILITARY SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS
Positronic Industries, Inc. www.connectpositronic.com
PRINTED BOARD MOUNT CONNECTOR
CODE 0.450 [11.43] CONTACT EXTENSION
DD**4R7000 0.450 [11.43] CONTACT EXTENSION PART NUMBER DD15*4R7*** DD26*4R7*** 1.204 [30.58] 1.532 [38.91] 2.072 [52.63] 2.720 [69.09] 2.626 [66.70] 0.984 [24.99] 1.312 [33.32] 1.852 [47.04] 2.500 [63.50] 2.406 [61.11] 0.528 [13.41] 0.528 [13.41] 0.528 [13.41] 0.528 [13.41] 0.573 [14.55] 0.450 [11.43] 0.450 [11.43] 0.450 [11.43] 0.450 [11.43] 0.450 [11.43]
Fixed female jackscrews
±0.008 [0.20]
DD44*4R7*** DD62*4R7*** DD78*4R7***
Specify code step ordering information
Numbering shown rear view male face view female.
0.082 [2.08] Typ. 0.082 [2.08] Typ. 0.082 [2.08] Typ.
Typical Part Number: DD44M4R7NT2X
0.078 [1.98] Typ. 0.078 [1.98] Typ.
Push-on fastener beryllium copper
[0.51]
0.125 [3.18] Nominal
PRINTED BOARD MOUNT CONNECTOR, SIZE
CODE 0.450 [11.43] CONTACT EXTENSION
Fixed female jackscrews
0.614 [15.60]
0.375 [9.52] Max.
2.500±0.008 [63.50±0.20] 2.720 [69.09]
Specify code step ordering information
0.450 [11.43]
Numbering shown rear view male face view female
Push-on fastener beryllium copper
0.082 [2.08] Typ.
0.125 [3.17] Nominal
[0.51]
Typical Part Number: DD104M4R7NT20
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
Typical Part Number: DD78M4R7NT2X
MILITARY QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS
Positronic Industries, Inc. www.connectpositronic.com
D-Sub
MILITARY SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS
STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN
Mount connector with mating face positioned follow direction arrows.
DD15 MALE
0.984 [24.99] 0.492 [12.50] 0.190 [4.83] 0.078 [1.98] 0.492 [12.50] 0.984 [24.99] 0.215 [5.46] 0.078 [1.98]
DD15 FEMALE
0.090 [2.29] Typ.
0.078 [1.98]
0.090 [2.29] Typ.
0.078 [1.98]
MALE
1.312 [33.32] 0.656 [16.66] 0.380 [9.65] 0.078 [1.98] 1.312 [33.32] 0.656 [16.66] 0.385 [9.78]
FEMALE
0.078 [1.98]
0.078 [1.98] 0.090 [2.29] Typ. 0.090 [2.29] Typ.
0.078 [1.98]
DD44 MALE
1.852 [47.04] 0.926 [23.52] 0.650 [16.51] 0.078 [1.98] 1.852 [47.04] 0.926 [23.52] 0.655 [16.64]
DD44 FEMALE
0.078 [1.98]
0.090 [2.29] Typ.
0.078 [1.98]
0.090 [2.29] Typ.
0.078 [1.98]
DD62 MALE
2.500 [63.50] 1.250 [31.75] 0.973 [24.71] 0.078 [1.98] 1.250 [31.75] 2.500 [63.50] 0.975 [24.77]
DD62 FEMALE
SERIES
0.078 [1.98]
0.078 [1.98] 0.095 [2.41] Typ. 0.095 [2.41] Typ.
0.078 [1.98]
DD78 MALE
2.406 [61.11] 1.203 [30.56] 0.903 [22.94] 0.082 [2.08] 0.082 [2.08] 0.041 [1.04] 0.095 [2.41] Typ. 1.203 [30.56] 2.406 [61.11] 0.903 [22.94]
DD78 FEMALE
0.082 [2.08] 0.082 [2.08]
0.041 [1.04]
0.082 [2.08] 0.095 [2.41] Typ.
0.082 [2.08]
DD104 MALE
2.500 [63.50] 1.250 [31.75] 0.967 [24.56] 1.250 [31.75] 2.500 [63.50] 0.981 [24.92]
DD104 FEMALE
0.082 [2.08] Typ.
0.095 [2.41] Typ.
0.082 [2.08] Typ.
0.095 [2.41] Typ.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Suggest 0.035 [0.89] hole contact termination positions. Suggest 0.123 ±0.003 [3.12 ±0.08] hole mounting connector with push-on fasteners.
D-Sub
MILITARY QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS
MILITARY SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS
Positronic Industries, Inc. www.connectpositronic.com
CRIMPING INFORMATION SERIES CRIMP CONTACTS
INDICATED POSITRONIC TOOLS BEST RESULTS
Step Strip wire indicated length.
Take Care Damage remove strands. Untwist overtwist strands. Leave insulation particles strands. Damage insulation.
Insulation ±0.010 [0.25] 0.150 [3.81]
Stranded wire
Correctly Stripped Wire
Strands damaged removed stripping tool.
Strands overtwisted.
Strands untwisted.
Wire insulation damaged.
Examples Stripping Faults
Step Crimp wire contact.
Hand Crimp Tool: Place contact into crimping tool. Insert wire into contact. Center contact slowly closing crimping tool until crimp indenters make contact with crimp barrel. Complete cycle crimping tool smooth motion. Remove crimped contact.
Automatic Feed Pneumatic Crimp Tool: Insert wire into contact, positioned crimp tool plastic carrier. Depress activating device crimping tool start crimping cycle. Remove crimped contact.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
Insulation incorrectly.
Particles insulation stripped part wire.
MILITARY QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS
Positronic Industries, Inc. www.connectpositronic.com
D-Sub
MILITARY SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS
CRIMPING INFORMATION CRIMP CONTACTS
Step Inspect crimp.
Tools: Strands visible through inspection hole. Strands visible beyond insulation support. Crimped contact meet recommended conductor tensile force shown chart. Crimp meet recommended tensile strength. Check peeled gold bent contacts.
Wire Insulation, Typical
Cross Section Correctly Crimped Contact
Correctly Crimped Contact
Stripped wires compressed improved conduction.
Crimp indents
Strands visible beyond insulation support.
Strands visible through inspection hole.
Crimp indents close inspection hole.
SERIES
Positronic Recommended Conductor Tensile Strength
WIRE SIZE AWG/[mm2] [0.3] [0.25] [0.12] [0.08] [0.05] AXIAL LOAD POUNDS/[N] [53] [36] [22] [13] [4.4]
Stripped part wire long.
Stripped part wire short.
Crimp indents incorrectly located.
Examples Crimping Faults
Positronic recommended tools series contacts. more information contact crimp tools accessories page.
POSITIONERS FC8022D 9502-3 Supplied reels POSITIONERS MC8022D 9502-4 Supplied reels
CRIMP TOOLS
9507, HAND CRIMP TOOL 9550-1, AUTOMATIC FEED PNEUMATIC CRIMP TOOL
Conductor tensile strength values derived using silver tin-plated copper wires. Values change depending upon what type wire used.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
D-Sub
MILITARY QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS
MILITARY SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS
Positronic Industries, Inc. www.connectpositronic.com
AUTOMATIC FEED CRIMP TOOL, PNEUMATICALLY ACTUATED Part 9550-1
This fast cycling automatic feed crimp tool produces indent crimp wire sizes [0.5mm2] through [0.03mm2]. Series contacts must ordered reels. order, specify part number 9550-1. Foot control valve supplied standard accessory.
MINIATURE STEP ADJUSTABLE TOOL (M22520/2-01) Part 9507
This miniature step adjustable hand crimping tool produces indent crimp configuration will crimp wire sizes [0.5mm2] through [0.03mm2]. crimp female contacts, order contact positioner 9502-3. crimp male contacts, order contact positioner 9502-4. Each positioner equipped with data plate which gives correct crimp-depth setting each wire size, must used with 9507 tool frame best results when crimping Densi-D Series contacts.
INSERTION/REMOVAL TOOL (M81969/1-04)
this tool used insert contacts into Densi-D Series connectors. other used extract contacts. This accomplished sliding extraction down wire into connector until bottoms against contact. slight rotation while pushing will release contacts, which then extracted simultaneously pulling wire.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
MILITARY QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS
Positronic Industries, Inc. www.connectpositronic.com
D-Sub
MILITARY SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS
ORDERING INFORMATION CODE NUMBERING SYSTEM
Specify Complete Connector Following Steps Through Insert When Step Used
STEP
STEP Basic Series
Series
STEP Special Options
Consult Sales Department.
STEP Series Connector Variants
STEP Shell Options
Zinc Plated with Dichromate Seal. Stainless Steel. Plated. Plated Dimpled. Cadmium with Dichromate Seal.
STEP Connector Gender
Male Female
STEP Type Contacts
Ordered Without Contacts. Crimp, AWG-30 [0.3mm2-0.05mm2]. Solder cup, AWG-30 [0.3mm2-0.05mm2]. Solder, Straight Printed Board Mount with 0.150 [3.81] Tail Length. Solder, Straight Printed Board Mount with 0.300 [7.62] Tail Length. Solder, Printed Board Mount with 0.450 [11.43] Contact Extension.
*STEP Locking Polarizing Systems
None. Lock Tab, connector front panel mounted. Lock Tab, connector rear panel mounted. Lock Lever, used with Hoods only. Fixed Female Jackscrews. Fixed Female Jackscrews. Fixed Male Female Polarized Jackscrews. Rotating Male Jackscrews. Rotating Male Screw Locks. Rotating Male Female Polarized Jackscrews.
*STEP Mounting Style
Mounting Hole, 0.120 [3.05] Mounting Hole, 0.154 [3.91] Bracket, Mounting, Metal with Cross Bar. Bracket, Mounting, Plastic with Cross Bar. Float Mounts, Universal. Threaded Post, Brass, 0.375 [9.53] Length. Threaded Post, Nylon, 0.375 [9.53] Length. Bracket, Mounting, Metal, Swaged Connector with 4-40 Thread Fixed Female Jackscrews with Cross Bar. Bracket, Mounting, Metal, Swaged Connector with 0.120 [3.05] Mounting Hole with Cross Bar. Bracket, Mounting, Metal, Swaged Connector with 4-40 Threads with Cross Bar. Bracket, Mounting, Metal, Swaged Connector with 4-40 Locknut with Cross Bar. Swaged Spacer, 4-40 Threads, 0.375 [9.53] Length. Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length. Swaged Locknut, 4-40 Threads. Swaged Spacer with Push-on Fasteners, 4-40 Threads, 0.375 [9.53] Length. Swaged Spacer with Push-on Fastener with Ferrite Inductor, 4-40 Threads, 0.515 [13.08] Length.
*STEP Hoods Push-On Fasteners
None. Hood, Opening, Plastic. Hood, Side Opening, Plastic. Hood, Opening, Plastic with Rotating Male Jackscrews. Available size only. Hood, Opening, Plastic with Rotating Male Female Polarized Jackscrews. Available size only. Hood, Side Opening, Robust Extended Height, Composite Plastic with Rotating Male Jackscrews. Available size only. Hood, Opening, Metal. Available size only. Hood, EMI/RFI, Metal. Hood, Side Opening, Plastic. Available size only. Push-on Fastener, Mounting Brackets. Ferrite Inductor
SERIES
*For additional information accessories listed steps Accessory Catalog. **Ferrite inductor available contact type only.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
D-Sub
PROFESSIONAL QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
Positronic Industries, Inc. www.connectpositronic.com
Size Contacts, Removable Crimp Solder Printed Board Mount Professional Quality
U.L. Recognized File #E49351 Recognized File #LR54219 Telecommunication U.L. File #14098
Series connectors cost, professional quality, high density rectangular connectors recommended sheltered, non-corrosive indoor environments having normal ventilation. Series connectors utilize precision machined, removable contacts having closed barrel crimp terminations solder wire terminations. printed board mount application, straight solder printed board mount angled solder terminations available. Female removable contacts feature rugged "Robi-D Open Entry" design. Female, fixed contacts board mounted applications feature both rugged Robi-D design standard open entry design, available customer requirements. standard contact variants offered arrangements contacts. Series connectors mateable compatible with other high density D-subminiature connectors conforming MIL-DTL-24308, U.L. recognized. Series connectors widely used computer industrial control applications.
SERIES TECHNICAL CHARACTERISTICS
MATERIALS FINISHES:
Insulators: Contacts: Glass filled polyester MIL-M-24519, 94V-0, black color. Male contacts precision machined brass phosphor bronze. Female contacts precision machined high tensile phosphor bronze. Professional quality gold flash over nickel plate. Other finishes available upon request. Steel with plate, zinc plate with dichromate seal. Other materials finishes available upon request. Nylon, plastic brass, zinc plate with dichromate seal. Slide lock lock tabs, steel with nickel plate. Phosphor bronze beryllium copper with plate. Steel with zinc plate dichromate seal, clear zinc plate. Thermoplastic 94V-0. Composite, brass steel with zinc plate dichromate seal.
MECHANICAL CHARACTERISTICS:
Removable Contacts: Insert contact rear face insulator release from rear face insulator. Size contact, male 0.030 inch [0.76mm] diameter; female removable contacts feature rugged "Robi-D Open Entry" design. Female contact both rugged Robi-D design standard open entry design available customer requirements. lbs. Closed barrel crimp, wire sizes [0.3mm2] through [0.05mm2]. Solder wire, 0.035 inch [0.89mm] hole diameter [0.3mm2] wire maximum. 0.020 inch [0.5mm] 0.030 inch [0.76mm] diameter straight printed board mount contact terminations. Male shells dimpled EMI/ESD ground paths. Trapezoidally shaped shells polarized jackscrews. Jackscrews riveted fasteners with 0.120 inch [3.05mm] clearance hole, threaded riveted fasteners with 4-40 threads nylon lock inserts. Rapid installation push-on fasteners mounting posts. Jackscrews vibration locking systems. operations minimum 512-5.
Contact Plating: Shells:
Fixed Contacts, Board Mounted Applications:
Contact Retention Insulator: Contact Terminations:
Mounting Spacers: Vibration Lock Systems: Push-On Fasteners: Jackscrew Systems: Hoods:
Shells: Polarization: Mounting Angle Brackets:
ELECTRICAL CHARACTERISTICS:
Contact Current Rating: Initial Contact Resistance: Proof Voltage: Insulator Resistance: Clearance Creepage Distance [minimum]: Working Voltage: amperes nominal. 0.010 ohms maximum. 1000 r.m.s. ohms. 0.042 inch [1.06mm]. r.m.s.
Mounting Printed Board: Locking Systems: Mechanical Operations:
CLIMATIC CHARACTERISTICS:
Temperature Range: Damp Heat, Steady State: -55°C +125°C. days.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
PROFESSIONAL QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS
Positronic Industries, Inc. www.connectpositronic.com
D-Sub
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
CONTACT VARIANTS
FACE VIEW MALE REAR VIEW FEMALE
STANDARD SHELL ASSEMBLY
0.050±0.010 [1.27±0.25]
Typ.
0.036±0.008 [0.91±0.20]
0.375 [9.53] Max.
Mounting hole, places
This dimension crimp removable connectors. 0.220 [5.59] maximum other connectors.
OPTIONAL SHELL ASSEMBLY
OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS
0.120±0.010 [3.08±0.25]
Mounting hole, places stainless steel shell option) [3.91] Mounting hole, places option)
0.032 [0.81] Total diametral float
-0.000 -0.00 Mounting hole, places
CONNECTOR VARIANT SIZES
±0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] 2.729 [69.32] 2.729 [69.32]
±0.005 [0.13]
±0.005 [0.13] 0.666 [16.92]
±0.005 [0.13] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 2.500 [63.50] 2.500 [63.50]
±0.005 [0.13]
±0.005 [0.13] 0.329 [8.36]
±0.015 [0.38] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.668 [16.97] 0.668 [16.97]
±0.010 [0.25] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32] 2.302 [58.47] 2.302 [58.47]
±0.010 [0.25] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56] 0.596 [15.14] 0.596 [15.14]
±0.005 [0.13] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17]
±0.010 [0.25] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90]
0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] 2.212 [56.18] 2.189 [55.60]
0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] 0.503 [12.78] 0.485 [12.32]
SERIES
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
D-Sub
PROFESSIONAL QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
Positronic Industries, Inc. www.connectpositronic.com
CRIMP CONTACTS
CLOSED CRIMP BARREL FEMALE CONTACT
MALE CONTACT
0.150 [3.81]
[0.76]
0.150 [3.81]
Crimp contacts supplied kitted with connector ordered separately.
PART NUMBER FC8122D WIRE SIZE AWG/[mm2] [0.3/0.25/0.12/0.08/0.05] 0.529 [13.44] 0.035 [0.89] 0.047 [1.19] PART NUMBER MC8122D WIRE SIZE AWG/[mm2] [0.3/0.25/0.12/0.08/0.05] 0.531 [13.49] 0.035 [0.89] 0.047 [1.19]
Material Phosphor bronze Plating Gold flash over nickel
Material Brass Plating Gold flash over nickel
Additional plating options available adding suffix part number 0.000030 [0.76 microns] gold over nickel Example: FC8122D-14 MS8122D-14
SOLDER CONTACTS
FEMALE CONTACT
0.529 [13.44]
MALE CONTACT
0.531 [13.48] [1.20]
[1.20] [0.90]
0.150 [3.81]
[0.77]
0.150 [3.81]
[0.88]
Part Number: FS8122D
Material Phosphor bronze Plating Gold flash over nickel
Part Number: MS8122D
Material Brass Plating Gold flash over nickel
STRAIGHT PRINTED BOARD MOUNT CONNECTOR
Code 0.150 [3.81] 0.300 [7.62]
0.010 [0.25] Min. Swaged spacer with push-on fastener phosphor bronze. Fixed female jackscrew Fixed female jackscrew
Typical Part Number: ODD62F3S60T6X
0.225 [5.72]
straight printed board mount contacts specify code step ordering information
[0.51]
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
Solder contacts supplied kitted with connector ordered separately.
PROFESSIONAL QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS
Positronic Industries, Inc. www.connectpositronic.com
D-Sub
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
PRINTED BOARD MOUNT CONNECTOR
0.220 [5.59] Max.
CODE 0.450 [11.50] CONTACT EXTENSION
RUGGED "Robi-D Open Entry" FEMALE CONTACT
ODD**5R7*** 0.450 [11.43] CONTACT EXTENSION PART NUMBER ODD15*5R7*** 1.204 [30.58] 1.532 [38.91] 2.072 [52.63] 2.720 [69.09] 2.626 [66.70] 0.984 [24.99] 1.312 [33.32] 1.852 [47.04] 2.500 [63.50] 2.406 [61.11] 0.528 [13.41] 0.528 [13.41] 0.528 [13.41] 0.528 [13.41] 0.573 [14.55] 0.450 [11.43] 0.450 [11.43] 0.450 [11.43] 0.450 [11.43] 0.450 [11.43]
next page size Right Angle Connectors.
Fixed female jackscrews
±0.008 [0.20]
ODD26*5R7*** ODD44*5R7*** ODD62*5R7*** ODD78*5R7***
Specify code step ordering information
Numbering shown rear view male face view female.
0.082 [2.08] Typ. 0.082 [2.08] Typ. 0.082 [2.08] Typ.
Typical Part Number: ODD44M5R7NT2X
0.078 [1.98] Typ. 0.078 [1.98] Typ.
Push-on fastener beryllium copper
[0.51]
0.125 [3.18] Nominal
Typical Part Number: ODD78M5R7NT20
0.220 [5.59] Max.
PRINTED BOARD MOUNT CONNECTOR
CODE 0.314 [7.98] CONTACT EXTENSION
SLOTTED OPEN ENTRY FEMALE CONTACT
ODD**4R7*** 0.314 [7.98] CONTACT EXTENSION PART NUMBER ODD15*4R7*** 1.204 [30.58] 1.532 [38.91] 2.072 [52.63] 2.720 [69.09] 2.626 [66.70] 0.984 [24.99] 1.312 [33.32] 1.852 [47.04] 2.500 [63.50] 2.406 [61.11] 0.414 [10.52] 0.414 [10.52] 0.414 [10.52] 0.414 [10.52] 0.414 [10.52] 0.314 [7.98] 0.314 [7.98] 0.314 [7.98] 0.314 [7.98] 0.314 [7.98]
next page size Right Angle Connectors.
Fixed female jackscrews
±0.008 [0.20]
ODD26*4R7*** ODD44*4R7*** ODD62*4R7*** ODD78*4R7***
SERIES
Specify code step ordering information
0.100 [2.54] Typ. 0.100 [2.54] Typ. 0.100 [2.54] Typ.
Numbering shown rear view male face view female.
Typical Part Number: ODD44F4R7NT2X
0.100 [2.54] Typ. 0.100 [2.54] Typ.
Push-on fastener beryllium copper
[0.51]
0.125 [3.18] Nominal
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Typical Part Number: ODD78M4R7NT20
D-Sub
PROFESSIONAL QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
Positronic Industries, Inc. www.connectpositronic.com
0.220 [5.59] Max.
max. [0.5
FIXED CONTACT SOLDER CONNECTOR
Fixed female jackscrews
Fixed female jackscrew
Fixed male jackscrew
0.082 [2.08] 0.145 [3.68]
Typical Part Number: ODD26F2100T2X
Fixed male female polarized jackscrews available. Specify code step ordering information.
Typical Part Number: ODD26F2100T6X
PRINTED BOARD MOUNT CONNECTOR
CODE 0.450 [11.43] CONTACT EXTENSION
RUGGED "Robi-D Open Entry" FEMALE CONTACT CONTACT VARIANT
Fixed female jackscrews
0.220 [5.59] Max. 0.614 [15.60]
Typical Part Number: ODD104M5R7NT2X
2.500±0.008 [63.50±0.20]
Specify code step ordering information
2.720 [69.09] 0.450 [11.43]
Numbering shown rear view male face view female
0.082 [2.08] Typ.
0.125 [3.18] Nominal
[0.51]
Push-on fastener, beryllium copper
PRINTED BOARD MOUNT CONNECTOR
CODE 0.314 [7.98] CONTACT EXTENSION
SLOTTED OPEN ENTRY FEMALE CONTACT CONTACT VARIANT
Fixed female jackscrews
0.220 [5.59] Max. 0.514 [13.06]
Typical Part Number: ODD104M4R7NT2X
2.500±0.008 [63.50±0.20]
Specify code step ordering information
0.314 [7.98]
2.720 [69.09]
Numbering shown rear view male face view female
0.100 [2.54] Typ.
0.125 [3.18] Nominal
[0.51]
Push-on fastener, beryllium copper
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
PROFESSIONAL QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS
Positronic Industries, Inc. www.connectpositronic.com
D-Sub
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
ODD15 MALE
0.984 [24.99] 0.492 [12.50]
STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN
Mount connector with mating face positioned follow direction arrows.
0.190 [4.83] 0.492 [12.50] 0.984 [24.99] 0.215 [5.46]
ODD15 FEMALE
0.090 [2.29] Typ.
1.312 [33.32]
0.090 [2.29] Typ. 1.312 [33.32]
ODD26 MALE
ODD26 FEMALE
0.656 [16.66]
0.380 [9.65]
0.656 [16.66]
0.385 [9.78]
0.090 [2.29] Typ.
0.090 [2.29] Typ. 1.852 [47.04] 0.926 [23.52] 0.655 [16.64]
ODD44 MALE
1.852 [47.04] 0.926 [23.52]
ODD44 FEMALE
0.650 [16.51]
0.090 [2.29] Typ.
2.500 [63.50]
0.090 [2.29] Typ.
2.500 [63.50]
ODD62 MALE
ODD62 FEMALE
1.250 [31.75]
0.973 [24.71]
1.250 [31.75]
0.975 [24.77]
0.095 [2.41] Typ. 2.406 [61.11] 1.203 [30.56] 0.903 [22.94]
ODD78 MALE
0.095 [2.41] Typ. 2.406 [61.11] 1.203 [30.56] 0.903 [22.94]
ODD78 FEMALE
SERIES
0.095 [2.41] Typ. 2.500 [63.50] 1.250 [31.75] 0.981 [24.92]
0.095 [2.41] Typ. 2.500 [63.50] 1.250 [31.75] 0.967 [24.56]
ODD104 MALE
ODD104 FEMALE
Typ.
0.095 [2.41] Typ.
Typ.
0.095 [2.41] Typ.
CODE NUMBER
0.100 [2.54] 0.078 [1.98]
0.100 [2.54] 0.082 [2.08]
0.045 [1.14] 0.035 [0.89]
0.100 [2.54] 0.123 [3.12] Suggest 0.123 ±0.003 [3.12 ±0.08] hole mounting connector with push-on fasteners.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
D-Sub
PROFESSIONAL QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
Positronic Industries, Inc. www.connectpositronic.com
AUTOMATIC FEED CRIMP TOOL, PNEUMATICALLY ACTUATED Part 9550-1
This fast cycling automatic feed crimp tool produces indent crimp wire sizes [0.5mm2] through [0.03mm2]. Series contacts must ordered reels. order, specify part number 9550-1. Foot control valve supplied standard accessory.
MINIATURE STEP ADJUSTABLE TOOL (M22520/2-01) Part 9507
This miniature step adjustable hand crimping tool produces indent crimp configuration will crimp wire sizes [0.5mm2] through [0.03mm2]. crimp female contacts, order contact positioner 9502-3. crimp male contacts, order contact positioner 9502-4. Each positioner equipped with data plate which gives correct crimp-depth setting each wire size, must used with 9507 tool frame best results when crimping Series contacts.
INSERTION/REMOVAL TOOL (M81969/1-04)
this tool used insert contacts into Series connectors. other used extract contacts. This accomplished sliding extraction down wire into connector until bottoms against contact. slight rotation while pushing will release contacts, which then extracted simultaneously pulling wire.
Positronic Recommended Conductor Tensile Strength
WIRE SIZE AWG/[mm2] [0.3] [0.25] [0.12] [0.08] [0.05] AXIAL LOAD POUNDS/[N] [53] [36] [22] [13] [4.4]
Positronic recommended tools series contacts.
CRIMP TOOLS 9507, HAND CRIMP TOOL POSITIONERS FC8122D 9502-3 Supplied reels POSITIONERS MC8122D 9502-4 Supplied reels
Conductor tensile strength values derived using silver-tin plated copper wires. Values change depending upon what type wire used.
9550-1, AUTOMATIC FEED PNEUMATIC CRIMP TOOL
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
PROFESSIONAL QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS
Positronic Industries, Inc. www.connectpositronic.com
D-Sub
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
REELS AUTOMATIC FEED PNEUMATIC CRIMP TOOLS
Contacts supplied plastic carriers, packaged reels holding 2,000 contacts with automatic feed pneumatic crimp tools, catalog part number 9550-1. same type carrier used both male female contacts. male female crimp contacts ordered reels adding letter after contact part number, such MC8122DR male contact FC8122DR female contact.
Enlarged section plastic contact carrier.
ORDERING INFORMATION CODE NUMBERING SYSTEM
Specify Complete Connector Following Steps Through Insert When Step Used
STEP
STEP Basic Series
Series
STEP Special Options
Consult Sales Department.
STEP Series Connector Variants
STEP Shell Options
Zinc Plated with Dichromate Seal. Stainless Steel. Plated. Plated Dimpled.
STEP Connector Gender
Male Female
STEP Type Contacts
Ordered Without Contacts. Crimp, AWG-30 [0.3mm2-0.05mm2]. Solder cup, AWG-30 [0.3mm2-0.05mm2], Removable contacts. Solder cup, AWG-30 [0.3mm2-0.05mm2], Fixed contacts. Solder, Straight Printed Board Mount with 0.150 [3.81] Tail Length. Solder, Straight Printed Board Mount with 0.300 [7.62] Tail Length. Solder, Printed Board Mount with 0.314 [7.98] Contact Extension. Solder, Printed Board Mount with 0.450 [11.43] Contact Extension.
*STEP Locking Polarizing Systems
None. Lock Tab, connector front panel mounted. Lock Tab, connector rear panel mounted. Lock Lever, used with Hoods Only. Fixed Female Jackscrews. Fixed Female Jackscrews. Fixed Male Female Polarized Jackscrews. Rotating Male Jackscrews. Rotating Male Screw Locks. Rotating Male Female Polarized Jackscrews.
*STEP Hoods Push-On Fasteners
None. Hood, Opening, Plastic. Hood, Side Opening, Plastic. Hood, Opening, Plastic with Rotating Male Jackscrews. Available size only. Hood, Opening, Plastic with Rotating Male Female Polarized Jackscrews. Available size only. Hood, Side Opening, Robust Extended Height, Composite Plastic with Rotating Male Jackscrews. Available size only. Hood, Opening, Metal. Available size only. Hood, EMI/RFI, Metal. Hood, Side Opening, Plastic. Available size only. Push-on Fastener, Mounting. Ferrite Inductor. Ferrite Inductor with Push-on Fastener, Mounting Brackets.
*STEP Mounting Style
Mounting Hole, 0.120 [3.05] Mounting Hole, 0.154 [3.91] Bracket, Mounting, Metal with Cross Bar. Bracket, Mounting, Plastic with Cross Bar. Float Mounts, Universal. Threaded Post, Brass, 0.225 [5.71] Length. Threaded Post, Nylon, 0.225 [5.71] Length. Bracket, Mounting, Metal, Swaged Connector with 4-40 Thread Fixed Female Jackscrews with Cross Bar. Bracket, Mounting, Metal, Swaged Connector with 0.120 [3.05] Mounting Hole with Cross Bar. Bracket, Mounting, Metal, Swaged Connector with 4-40 Threads with Cross Bar. Bracket, Mounting, Metal, Swaged Connector with 4-40 Locknut with Cross Bar. Swaged Spacer, 4-40 Threads, 0.225 [5.71] Length. Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length. Swaged Locknut, 4-40 Threads. Swaged Spacer with Push-on Fasteners, 4-40 Threads, 0.225 [5.71] Length. Swaged Spacer with Push-on Fastener with Ferrite Inductor, 4-40 Threads, 0.375 [9.53] Length.
SERIES
*For additional information accessories listed steps Accessory Catalog. **Ferrite inductor available contact types only. crimping information, Series,
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
D-Sub
MILITARY QUALITY, CRIMP REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS
MILITARY SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS
Positronic Industries, Inc. www.connectpositronic.com
Size Signal Thermocouple Contacts, Crimp Removable Military/Industrial Quality Connectors Publication 807-3 Performance Level
MIL-DTL-24308 MIL-C-39029 U.L. Recognized Recognized File #E49351 File #LR54219 Telecommunication U.L. File #14098
Rhapso-D Series connectors Military/Industrial quality rectangular connectors designed sheltered, mildly corrosive environments having wide range temperature, pressure humidity changes. These crimp removable contact connectors qualified MIL-DTL-24308 MIL-C-39029, will meet performance requirements 807-3, Performance Level One. Rhapso-D Series connectors utilize precision machined contacts with closed barrel, crimp terminations. female contact features rugged closed entry design contact with stainless steel shroud. "Robi-D Open Entry" female contact also available. standard connector variants offered arrangements contacts. Rhapso-D Series connectors mateable compatible with D-Subminiature connectors conforming MIL-DTL-24308, 807-2 807-3. wide assortment cable support hoods locking systems available from stock. Rhapso-D Series connectors conform 449, CCITT X.24 interface connection requirements.
RHAPSO-D SERIES TECHNICAL CHARACTERISTICS
MATERIALS FINISHES:
Glass filled ASTM-D-5948, SDG-F, 94V-0, green color. Contacts: Signal: Male contacts precision machined brass. Female contacts precision machined high tensile copper alloy with stainless steel shroud open entry Robi-D design. Thermocouple: page Contact Plating: Military performance 0.000050 inch [1.27 microns] gold over copper plate. Industrial performance gold flash over nickel plate. Other finishes available upon request. Shells: Steel with plate; zinc cadmium plate with dichromate seal, stainless steel, passivated. Other materials finishes available upon request. Mounting Spacers: Brass, zinc plate with dichromate seal. Jackscrew Systems: Steel with zinc plate dichromate seal, clear zinc plate. Vibration Lock Systems: Slide lock lock tabs, steel with nickel plate. Hoods: Thermoplastic 94V-0. Composite, brass steel with zinc plate dichromate seal. Insulator:
CLIMATIC CHARACTERISTICS:
Temperature Range: Damp Heat, Steady State: -55°C +125°C. days.
MECHANICAL CHARACTERISTICS:
Removable Contacts: Insert contact rear face insulator release from rear face insulator. Size contact, male 0.040 inch [1.02mm] diameter; female closed entry design with stainless steel shroud open entry Robi-D design. lbs. Closed barrel crimp, wire sizes [1.0mm2] through [0.05mm2]. Male shells dimpled EMI/ESD ground paths. Trapezoidally shaped shells polarized jackscrews. Jackscrews vibration locking systems. 1000 operations minimum 512-5 closed entry female contact. operations 512-5 "Robi-D Open Entry" design female contact.
Contact Retention Insulator: Contact Terminations: Shells: Polarization: Locking Systems: Mechanical Operations:
ELECTRICAL CHARACTERISTICS:
Contact Current Rating: Initial Contact Resistance: Proof Voltage: Insulator Resistance: Clearance Creepage Distance [minimum]: Working Voltage: amperes nominal. 0.005 ohms maximum. 1000 r.m.s. ohms. 0.039 inch [1.0mm]. r.m.s.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
MILITARY QUALITY, CRIMP REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS
Positronic Industries, Inc. www.connectpositronic.com
D-Sub
MILITARY SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS
CONTACT VARIANTS
FACE VIEW MALE REAR VIEW FEMALE
STANDARD SHELL ASSEMBLY
0.050±0.010 [1.27±0.25]
Typ.
0.036±0.008 [0.91±0.20]
0.375 [9.53] Max.
Mounting hole, places
OPTIONAL SHELL ASSEMBLY
OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS
0.120±0.010 [3.08±0.25]
Mounting hole, places stainless steel shell option) [3.91] Mounting hole, places option)
0.032 [0.81] Total diametral float
-0.000 -0.00 Mounting hole, places
CONNECTOR VARIANT SIZES
±0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 1.770 [44.96] 1.770 [44.96] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93]
±0.005 [0.13]
±0.005 [0.13] 0.666 [16.92]
±0.005 [0.13] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 1.534 [38.96] 1.534 [38.96] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11]
±0.005 [0.13]
±0.005 [0.13] 0.329 [8.36]
±0.015 [0.38] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37]
±0.010 [0.25] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 1.322 [33.58] 1.322 [33.58] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32]
±0.010 [0.25] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.539 [13.69] 0.539 [13.69] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56]
±0.005 [0.13] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.217 [5.51] 0.237 [6.02] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17]
±0.010 [0.25] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90]
0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 1.274 [32.36] 1.251 [31.78] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43]
0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.450 [11.43] 0.431 [10.95] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74]
SERIES
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
D-Sub
MILITARY QUALITY, CRIMP REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS
MILITARY SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS
Positronic Industries, Inc. www.connectpositronic.com
CRIMP CONTACTS
CLOSED CRIMP BARREL FEMALE CONTACT "CLOSED ENTRY" DESIGN
*Color Code [1.02] Stainless Steel Shroud
MALE CONTACT
*Color Code
0.170 [4.32]
0.170 [4.32]
Material Leaded nickel copper. Plating Gold flash over nickel 0.000050 inch [1.27µ] gold over copper military specification contacts. *Color Code ORANGE/BLUE/GRAY military specification contacts.
PART NUMBER FC6020D FC6026D *M39029/63-368 WIRE SIZE AWG/[mm2] [0.5/0.3/0.25] [0.12/0.08/0.05] [0.5/0.3/0.25] 0.538 [13.67] 0.538 [13.67] 0.538 [13.67] 0.045 [1.14] 0.027 [0.69] 0.045 [1.14] 0.066 [1.68] 0.066 [1.68] 0.066 [1.68]
Material Brass. Plating Gold flash over nickel 0.000050 inch [1.27µ] gold over copper military specification contacts. *Color Code ORANGE/BLUE/WHITE military specification contacts.
PART NUMBER MC6020D MC6026D *M39029/64-369 WIRE SIZE AWG/[mm2] [0.5/0.3/0.25] [0.12/0.08/0.05] [0.5/0.3/0.25] 0.550 [13.97] 0.550 [13.97] 0.550 [13.97] 0.045 [1.14] 0.027 [0.69] 0.045 [1.14] 0.066 [1.68] 0.066 [1.68] 0.066 [1.68]
Note: *C60**D contacts used series. Crimp contacts supplied kitted with connector ordered separately. page crimp tool information.
FEMALE CONTACT "Robi-D Open Entry" DESIGN
20/22/24 [0.5/0.3/0.25 mm2]
Material Phosphor bronze. Plating Gold flash over nickel.
0.170 [4.32]
crimping information, Series,
REELS AUTOMATIC FEED PNEUMATIC CRIMP TOOLS
Contacts supplied plastic carriers, packaged reels holding 2,000 contacts with automatic feed pneumatic crimp tools, catalog part number 9550-1. same type carrier used both male female contacts. male female crimp contacts ordered reels adding letter after contact part number, such MC6020DR male contact FC6026DR female contact.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Enlarged section plastic contact carriers
SERIES
MILITARY QUALITY, CRIMP REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS
Positronic Industries, Inc. www.connectpositronic.com
D-Sub
MILITARY SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS
CRIMP CONTACTS
[1.0mm2] max. FEMALE CONTACT "CLOSED ENTRY" DESIGN
0.916 [23.26] [2.16]
MALE CONTACT
0.927 [23.55]
[2.18]
[1.38]
0.170 [4.32]
Stainless Steel Shroud
[1.02]
0.170 [4.32]
[1.40]
Part Number: FC6018D
Material Phosphor bronze. Plating Gold flash over nickel.
Part Number: MC6018D
Material Brass. Plating Gold flash over nickel.
crimping information, Series, Additional plating options available adding suffix part number 0.000030 [0.76 microns] gold over nickel 0.000050 [1.27 microns] gold over copper Example: FC6018D-14 Example: MC6018D-50
THERMOCOUPLE CONTACTS
MALE CONTACT
0.550 [13.97] [1.68] *Color Code [1.02]
FEMALE CONTACT
0.538 [13.67] *Color Code [1.14]
[1.14]
0.170 [4.32]
0.170 [4.32]
[1.68]
TYPE
MATERIAL Chromel® Alumel®(-) Copper Constantan Chromel
MALE PART NUMBER MC6020DCH MC6020DAL MC6020DCU
FEMALE PART NUMBER FC6020DCH FC6020DAL FC6020DCU
COLOR CODE White Green Yellow White Yellow
WIRE SIZE [mm2] [0.5 0.25] [0.5 0.25] [0.5 0.25] [0.5 0.25] [0.5 0.25] [0.5 0.25]
crimping information, Series,
MC6020DCO MC6020DCH
FC6020DCO FC6020DCH
Constantan
MC6020DCO
FC6020DCO
Dimensionally equivalent M39029/64-369 Dimensionally equivalent M39029/63-368
Chromel Alumel registered trademarks Hoskins Manufacturing Company.
SERIES
more information availability Type thermocouple contacts, information about thermocouple contacts with solder termination, please contact Technical Sales.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
D-Sub
MILITARY QUALITY, CRIMP REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS
MILITARY SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS
Positronic Industries, Inc. www.connectpositronic.com
AUTOMATIC FEED CRIMP TOOL, PNEUMATICALLY ACTUATED Part 9550-1
This fast cycling automatic feed crimp tool produces indent crimp wire sizes [0.5mm2] through [0.03mm2]. Rhapso-D Series contacts must ordered reels. order, specify part number 9550-1. Foot control valve supplied standard accessory.
MINIATURE STEP ADJUSTABLE TOOL (M22520/2-01) Part 9507
This miniature step adjustable hand crimping tool produces indent crimp configuration will crimp wire sizes [1.0mm2] through [0.03mm2]. crimp wire size [1.0mm2], order contact positioner 9502-11. crimp wire size [0.5mm2] through [0.05mm2], order contact positioner 9502-5. Each positioner equipped with data plate which gives correct crimp-depth setting each wire size, must used with 9507 tool frame best results when crimping Rhapso-D Series contacts.
INSERTION/REMOVAL TOOL (M81969/1-02)
this tool used insert contacts into Rhapso-D Series connectors. other used extract contacts. This accomplished sliding extraction down wire into connector until bottoms against contact. slight rotation while pushing will release contacts, which then extracted simultaneously pulling wire.
Positronic Recommended Conductor Tensile Strength
WIRE SIZE AWG/[mm2] [1.0] [0.5] [0.3] [0.25] [0.12] [0.08] [0.05] AXIAL LOAD POUNDS/[N] [125] [89] [53] [36] [22] [13] [6.7]
Positronic recommended tools series contacts. more information contact crimp tools accessories page.
POSITIONERS FC6020D, MC6020D, FC6026D, MC6026D, FC6120D M39029/63-368 M39029/64-369 9502-5 Supplied reels
CRIMP TOOLS
POSITIONERS FC6018D, MC6018D, FC6118D
9507, HAND CRIMP TOOL
9502-11 Available
Conductor tensile strength values derived using silver-tin plated copper wires. Values change depending upon what type wire used.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
9550-1, AUTOMATIC FEED PNEUMATIC CRIMP TOOL
MILITARY QUALITY, CRIMP REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS
Positronic Industries, Inc. www.connectpositronic.com
D-Sub
MILITARY SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS
ORDERING INFORMATION CODE NUMBERING SYSTEM
Specify Complete Connector Following Steps Through Insert When Step Used
STEP
STEP Basic Series
Series
STEP Special Options
Consult Sales Department.
STEP Series Connector Variants
STEP Shell Options
Zinc Plated with Dichromate Seal. Stainless Steel. Plated. Plated Dimpled. Cadmium plated with Dichromate Seal.
STEP Connector Gender
Male Female
STEP Type Contacts
Ordered Without Contacts. Crimp, AWG-24 [0.5mm2-0.25mm2]. Crimp, AWG-30 [0.12mm2-0.08mm2]. Crimp, AWG-24 [0.5mm2-0.25mm2] "Robi-D Open Entry" female contact.
*STEP Locking Polarizing Systems
None. Lock Tab, connector front panel mounted. Lock Tab, connector rear panel mounted. Lock Lever, used with Hoods Only. Fixed Female Jackscrews. Fixed Female Jackscrews. Fixed Male Female Polarized Jackscrews. Rotating Male Jackscrews. Rotating Male Screw Locks. Rotating Male Female Polarized Jackscrews.
*STEP Mounting Style
Mounting Hole, 0.120 [3.05] Mounting Hole, 0.154 [3.91] Float Mounts, Universal. Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length. Swaged Locknut, 4-40 Threads.
*STEP Hoods
None. Hood, Opening, Plastic. Hood, Side Opening, Plastic. Hood, Opening, Plastic with Rotating Male Jackscrews. Available size only. Hood, Opening, Plastic with Rotating Male Female Polarized Jackscrews. Available size only. Hood, Side Opening, Robust Extended Height, Composite Plastic with Rotating Male Jackscrews. Available size only. Hood, Opening, Metal. Available size only. Hood, EMI/RFI, Metal. Available size size only. Hood, Side Opening, Plastic. Available size only.
*For additional information accessories listed steps Accessory Catalog.
crimping information, Series,
SERIES
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
D-Sub
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
Positronic Industries, Inc. www.connectpositronic.com
Size Signal Thermocouple Contacts, Removable Crimp Industrial Quality Connectors
Publication 807-3 Performance Level
Series connectors cost, industrial/professional quality D-Subminiature connectors with closed barrel crimp removable contacts. Series connectors recommended sheltered, mildly corrosive environments having wide range temperatures with normal ventilation where high performance required. Series connectors utilize precision-machined contacts provide durability. Female contacts feature cost, high performance Robi-D Open Entry design. Series connectors meet performance requirements 807-3, Performance Level Two. Closed entry female contacts available upon request.
standard contact variants offered arrangements contacts. Series connectors mateable compatible with D-Subminiature connectors conforming MIL-DTL-24308, 807-2, 807-3. wide assortment cable support hoods locking systems available from stock. Series connectors also conform 449, CCITTX.24 interface connection requirements.
SERIES TECHNICAL CHARACTERISTICS
MATERIALS FINISHES:
Insulators: Glass filled ASTM-D-5948, SDG-F, 94V-0, green color. Contacts: Signal: Male contacts precision machined brass. Female contacts precision machined high tensile copper alloy with rugged "Robi-D Open Entry" design. Thermocouple: page Contact Plating: Industrial performance gold flash over nickel plate. Other finishes available upon request. Shells: Steel with plate; zinc plate with dichromate seal, stainless steel, passivated. Other materials finishes available upon request. Brass, zinc plate with dichromate seal, clear zinc plate. Slide lock lock tabs, steel with nickel plate. Steel with zinc plate dichromate seal, clear zinc plate. Thermoplastic 94V-0. Composite, brass steel with zinc plate dichromate seal.
CLIMACTIC CHARACTERISTICS:
Temperature Range: Damp Heat, Steady State: -55°C +125°C. days.
MECHANICAL CHARACTERISTICS:
Removable Contacts: Insert contact rear face insulator release from rear face insulator. Size male contact 0.040 inch [1.02mm] diameter; Size female contacts Rugged "Robi-D Open Entry" design. lbs. Closed barrel crimp, wire sizes [1.0mm2] through [0.25mm2]. Tin-plated male shells dimpled EMI/ESD ground paths. Trapezoidally shaped shells polarized jackscrews. Jackscrews vibration locking systems. operations minimum 512-5 `Robi-D' Open Entry" design.
Contact Retention Insulator: Contact Terminations: Shells:
Mounting Spacers: Vibration Lock Systems: Jackscrew Systems: Hoods:
Polarization: Locking Systems: Mechanical Operations:
ELECTRICAL CHARACTERISTICS:
Contact Current Rating: Initial Contact Resistance: Proof Voltage: Insulator Resistance: Clearance Creepage Distance [minimum]: Working Voltage: amperes nominal. 0.005 ohms maximum. 1000 r.m.s. ohms. 0.039 inch [1.0mm]. r.m.s.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
PROFESSIONAL QUALITY, CRIMP REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS
PROFESSIONAL QUALITY, CRIMP REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS
Positronic Industries, Inc. www.connectpositronic.com
SERIES
D-Sub
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
CONTACT VARIANTS
FACE VIEW MALE REAR VIEW FEMALE
STANDARD SHELL ASSEMBLY
0.050±0.010 [1.27±0.25]
Typ.
0.036±0.008 [0.91±0.20]
0.375 [9.53] Max.
Mounting hole, places
OPTIONAL SHELL ASSEMBLY
OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS
0.120±0.010 [3.08±0.25]
Mounting hole, places stainless steel shell option) [3.91] Mounting hole, places option)
0.032 [0.81] Total diametral float
-0.000 -0.00 Mounting hole, places
CONNECTOR VARIANT SIZES
±0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 1.770 [44.96] 1.770 [44.96] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93]
±0.005 [0.13]
±0.005 [0.13] 0.666 [16.92]
±0.005 [0.13] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 1.534 [38.96] 1.534 [38.96] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11]
±0.005 [0.13]
±0.005 [0.13] 0.329 [8.36]
±0.015 [0.38] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37]
±0.010 [0.25] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 1.322 [33.58] 1.322 [33.58] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32]
±0.010 [0.25] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.539 [13.69] 0.539 [13.69] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56]
±0.005 [0.13] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.217 [5.51] 0.237 [6.02] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17]
±0.010 [0.25] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90]
0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 1.274 [32.36] 1.251 [31.78] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43]
0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.450 [11.43] 0.431 [10.95] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74]
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
D-Sub
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
Positronic Industries, Inc. www.connectpositronic.com
CRIMP CONTACTS
CLOSED CRIMP BARREL FEMALE CONTACT RUGGED `ROBI-D' OPEN ENTRY DESIGN
MALE CONTACT
0.165 [4.19]
[1.00]
0.165 [4.19]
Material Phosphor bronze. Plating Gold flash over nickel.
Material Brass. Plating Gold flash over nickel.
±0.005 [0.13] 0.045 [1.14] 0.045 [1.14] ±0.005 [0.13] 0.066 [1.68] 0.066 [1.68]
PART NUMBER
WIRE SIZE [0.5/0.3/0.25] [0.5/0.3/0.25]
0.538 [13.67] 0.550 [13.97]
Thermocouple contacts available. page Closed entry contacts available. page
FC6120D MC6020D
Additional plating options available adding suffix part number 0.000030 [0.76 microns] gold over nickel 0.000050 [1.27 microns] gold over copper Example: FC6120D-14 Example: MC6018D-50
CRIMP CONTACTS
[1.0mm2] FEMALE CONTACT RUGGED `ROBI-D' OPEN ENTRY DESIGN
[2.19] 0.916 [23.26]
MALE CONTACT
0.927 [23.56]
[2.19]
[1.40]
0.170 [4.55]
[1.02]
0.170 [4.55]
[1.40]
FC6118D
Material Phosphor bronze. Plating Gold flash over nickel.
MC6018D
Material Brass. Plating Gold flash over nickel.
REELS AUTOMATIC FEED PNEUMATIC CRIMP TOOLS
Contacts supplied plastic carriers, packaged reels holding 2,000 contacts with automatic feed pneumatic crimp tools, catalog part number 9550-1. same type carrier used both male female contacts. male female crimp contacts ordered reels adding letter after contact part number, such MC6020DR male contact FC6120DR female contact.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Enlarged section plastic contact carriers
SERIES
PROFESSIONAL QUALITY, CRIMP REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS
PROFESSIONAL QUALITY, CRIMP REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS
Positronic Industries, Inc. www.connectpositronic.com
SERIES
D-Sub
SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS
ORDERING INFORMATION CODE NUMBERING SYSTEM
Specify Complete Connector Following Steps Through Insert When Step Used
STEP
STEP Basic Series
Series
STEP Special Options
Consult Sales Department.
STEP Series Connector Variants
STEP Shell Options
Zinc Plated with Dichromate Seal. Stainless Steel. Plated. Plated Dimpled. Cadmium plated with Dichromate Seal.
STEP Connector Gender
Male Female
STEP Type Contacts
Ordered Without Contacts. Crimp, AWG-24 [0.5mm2-0.25mm2].
*STEP Locking Polarizing Systems
None. Lock Tab, connector front panel mounted. Lock Tab, connector rear panel mounted. Lock Lever, used with Hoods Only. Fixed Female Jackscrews. Fixed Female Jackscrews. Fixed Male Female Polarized Jackscrews. Rotating Male Jackscrews. Rotating Male Screw Locks. Rotating Male Female Polarized Jackscrews.
*STEP Mounting Style
Mounting Hole, 0.120 [3.05] Mounting Hole, 0.154 [3.91] Float Mounts, Universal. Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length. Swaged Locknut, 4-40 Threads.
*STEP Hoods
None. Hood, Opening, Plastic. Hood, Side Opening, Plastic. Hood, Opening, Plastic with Rotating Male Jackscrews. Available size only. Hood, Opening, Plastic with Rotating Male Female Polarized Jackscrews. Available size only. Hood, Side Opening, Robust Extended Height, Composite Plastic with Rotating Male Jackscrews. Available size only. Hood, Opening, Metal. Available size only. Hood, EMI/R
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