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HTA-SERIES HIGH RELIABILITY DC/DC CONVERTER Series DC/DC converte


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PD-97309
HTA-SERIES HIGH RELIABILITY DC/DC CONVERTER
Series DC/DC converters family 20W, single dual output, high reliability devices designed operate extremely high temperature environments such those encountered exploration applications. Features include small size, weight high tolerance environmental stresses such wide temperature extremes, severe shock vibration. internal components derated meet intended operating environment. Documentation including electrical stress thermal analysis available. converters incorporate fixed frequency single forward topology with magnetic feedback internal filter. models include external inhibit port have adjustable output voltage. They enclosed hermetic 1.5" 4.0" 0.430" AlSi package weigh less than 70grams. package utilizes rugged ceramic feed-thru copper core pins sealed using parallel seam welding. Full environmental screening includes temperature cycling, constant acceleration, fine gross leak, burn-in. Nonscreened versions converters available system development purposes. Variations electrical specifications screening meet custom requirements accommodated.
200V Input, Single/Dual Output
Features
250V Input Range Output Power Single Dual Output Models Include 3.3, ±15V Internal Filter Magnetically Coupled Feedback High Efficiency -35°C +185°C Operating Case Temperature Range 500VDC Isolation Under-Voltage Lockout Short Circuit Overload Protection Output Over Voltage Limiter Adjustable Output Voltage Synchronization Input Output External Inhibit Weight, 70grams
Applications
Down Hole Exploration Tools current limit point exhibits slightly negative temperature coefficient reduce possibility thermal runaway. external Inhibit port provided control converter operation. converter's operation inhibited when this pulled low. designed driven open collector logic device. left open normal operation nominal open circuit voltage 4.0V with respect Input Return (pin output voltage models adjusted using single external resistor.
Circuit series converters utilize single-ended forward topology with resonant reset. nominal switching frequency 500KHz. Electrical isolation tight output regulation achieved through magnetically coupled feedback. Voltage feed-forward with duty factor limiting provides high line rejection protection against output over voltage event internal control loop failure. This mechanism limits maximum output voltage approximately over nominal regardless line voltage. Output current limited under load fault condition approximately 125% rated load maximum operating case temperature. overload condition causes converter output behave like constant current source with output voltage dropping below nominal. converter will resume normal operation when load current reduced below current limit point. This protects converter from both overload short circuit conditions.
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02/14/08
HTA-SERIES
Absolute Maximum Ratings
Input voltage range Output power Lead temperature Operating case temperature Storage temperature -0.5Vdc +300Vdc Internally limited -35°C +185°C -55°C +185°C
Maximum Operating Conditions
Input voltage range Output power 150Vdc 250Vdc Max. Rated -35°C +185°C
+300°C seconds Operating temperature
Electrical Performance Characteristics
Parameter Input Voltage Output voltage Vout HTA2003R3S HTA20005S HTA20012S HTA20015S HTA20005D HTA20012D HTA20015D HTA20003R3S HTA20005S HTA20012S HTA20015S HTA20005D HTA20012D HTA20015D Output power POUT Output current IOUT HTA20003R3S HTA20005S HTA20012S HTA20015S HTA20005D HTA20012D HTA20015D Line regulation VRLINE Load regulation VRLOAD Cross regulation VRCROSS HTA20005D HTA20012D HTA20015D 1,2,3 Group Subgroup Conditions -35°C +185°C 200V unless otherwise specified Limits 3.25 4.95 11.88 14.85 ±4.95 ±11.88 ±14.85 3.20 4.85 11.64 14.55 ±4.85 ±11.64 ±14.55 3.30 5.00 12.00 15.00 ±5.00 ±12.00 ±15.00 3.35 5.05 12.12 15.15 ±5.05 ±12.12 ±15.15 IOUT 100% rated load Note 3.40 5.15 12.36 15.45 ±5.15 ±12.36 ±15.45 Unit
IOUT 100% rated load Note
150, 200, Volts, Note
1,2,3
150, 200, Volts, Note
Either Output, Note Either Output, Note Either Output, Note 1,2,3 1,2,3 150, 200, Volts IOUT 50%, 100% rated, Note IOUT 50%, 100% rated, Note 150, 200, Volts 150, 200, Volts Duals only, Note
-3.0 -3.0 -5.0 -3.0 -3.0
6.10 4.00 1.67 1.33 3.20 1.34 1.06
1,2,3
Notes Electrical Performance Characteristics, refer page
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HTA-SERIES
Electrical Performance Characteristics
Group Subgroup
continued
Limits Unit
Parameter Input current, load HTA20003R3S HTA20005S HTA20012S HTA20015S HTA20005D HTA20012D HTA20015D HTA20003R3S HTA20005S HTA20012S HTA20015S HTA20005D HTA20012D HTA20015D Input current inhibited Output ripple VRIP HTA20003R3S HTA20005S HTA20012S HTA20015S HTA20005D HTA20012D HTA20015D HTA20003R3S HTA20005S HTA20012S HTA20015S HTA20005D HTA20012D HTA20015D Switching frequency Efficiency HTA20003R3S HTA20005S HTA20012S HTA20015S HTA20005D HTA20012D HTA20015D HTA20003R3S HTA20005S HTA20012S HTA20015S HTA20005D HTA20012D HTA20015D HTA20003R3S HTA20005S HTA20012S HTA20015S HTA20005D HTA20012D HTA20015D
Conditions -35°C +185°C 200V unless otherwise specified IOUT open
IOUT open
1,2,3
shorted 150, 200, Volts IOUT 100% rated load Notes
150, 200, Volts IOUT 100% rated load Notes
1,2,3
Sync. Input (Pin open IOUT 100% rated load Note
IOUT 100% rated load Note
IOUT 100% rated load Note
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Notes Electrical Performance Characteristics, refer page
HTA-SERIES
Electrical Performance Characteristics
Group Subgroup 1,2,3 1,2,3 1,2,3 1,2,3 1,2,3
continued
Limits Unit
Parameter Under Voltage Lockout Turn-on input voltage rising Turn-off input voltage decreasing Synchronization Frequency Range Pulse Amplitude, High Pulse Amplitude, Pulse Rise Time Pulse Duty Cycle Transient Recovery Specification Transient Load Response Half Full Load Transient Load Response Full Half Load Transient Load Response Half Load Transient Load Response Half Load Enable Input Inhibit Function open circuit voltage drive current sink voltage range Current Limit Point Expressed percentage full rated load current Power dissipation, load fault Turn-on Response Overshoot VOS) Turn-on Delay (TDLY Capacitive Load HTA20003R3S HTA20005S HTA20012S HTA20015S HTA20005D HTA20012D HTA20015D Line Rejection Isolation Device Weight
Conditions -35°C +185°C 200V unless otherwise specified load, Full load Notes
Note
-0.5
Notes 4,5,6 4,5,6 4,5,6 4,5,6 Overshoot Recovery Time Overshoot Recovery Time Overshoot Recovery Time Overshoot Recovery Time Note -0.5 1,2,3 2200 1000
1,2,3
VOUT Nominal, Note
Short Circuit, Overload, Note Load, Full Load Notes IOUT 100% rated load effect performance Notes Each output duals
4,5,6
MIL-STD-461, CS101 30Hz 50KHz, Notes Input Output Case except test 500VDC
Notes Electrical Performance Characteristics, refer page
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HTA-SERIES
Notes Electrical Performance Characteristics Table
Parameter tested part design characterization after design changes. Thereafter, parameter shall guaranteed limits specified. Parameter verified during line load regulation tests. Output load current must distributed such that least total load current being provided outputs. Load current split equally between outputs dual output models. Cross regulation measured with rated load output under test while changing load other output from rated. Guaranteed D.C. 20MHz bandwidth. Tested using 20KHz 10MHz bandwidth using circuit page Capacitive load value from maximum limit without compromising performance. capacitive load excess maximum limit interfere with proper operation converter's overload protection, causing erratic behavior during turn-on. Overload power dissipation defined device power dissipation with load such that VOUT nominal. Turn-on delay time from either step application input power logic logic high transition inhibit (pin point where VOUT nominal. Transient recovery time from change load condition until output within nominal output voltage. Recovery time measured from initiation transient where VOUT returned within VOUT load. Load transient time 10µs.
Circuit Measuring Output Ripple Voltage
Coax Oscilliscope Equivalent with Bandwidth. Multiply readings Termination
Vout
Return
IRATED
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HTA-SERIES
Block Diagram Single Output
FILTE
FILTE
DRIVE
TRIM
LIFIE
III. Block Diagram Dual Output
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HTA-SERIES Technical Notes:
Remote Sensing
This feature available only single output models. Connection Sense Sense leads remotely located load permits compensation resistive voltage drop between converter output load when they physically separated significant distance. This connection allows regulation placard voltage point application. When remote sensing features used, sense leads should connected their respective output terminals converter. combination compensation voltage drop output voltage adjustment (described below `Output Voltage Adjustment' section) limited nominal output voltage.
Output Voltage Adjust Single Output Models
addition permitting close voltage regulation remotely located loads, possible utilize converter sense pins incrementally increase output voltage. increased output voltage limited maximum. adjustments made possible this method intended means "trim" output voltage setting certain design application, intended create adjustable output converter. These output voltage setting variations obtained connecting resistor with appropriate value between +Sense -Sense pins while connecting -Sense Output Return shown below. resistance value desired output voltage determined equation presented below.
Inhibiting Converter Output
alternative application removal voltage input, user control converter output providing compatible, positive logic signal Enable (pin Input Return (pin Enable signal internally pulled "high" that when used, open connection Enable permits normal converter operation. When desired, logical "low" this port will shut converter down.
VNOM Radj VOUT VNOM -.025
Where VNOM device nominal output voltage, VOUT desired output voltage
Finding resistor value particular output voltage, simply matter substituting desired output voltage nominal device voltage into equation solving corresponding resistor value. Under circumstance should RADJ less than 500.
Synchronization Multiple Converters
When operating multiple converters, system requirements often require operation converters common frequency. accommodate this requirement, series converters provide both synchronization input output. Sync Input port permits synchronization connverter compatible external frequency source operating between 500KHz 650KHz. This input signal should referenced Input Return have duty cycle. Compatibility requires transition times less than100ns, maximum level +0.8V minimum high level +2.0V. Sync Output another converter which been designated master oscillator provides convenient frequency source this mode operation. When external synchronization required, Sync should left unconnected thereby permitting converter operate internally frequency. sync output signal continuous pulse train 50KHz, with duty cycle 5.0%. This signal referenced Input Return been tailored compatible with Sync Input port. Transition times less than 100ns level output impedance less than This signal active when input voltage within specified operating range converter inhibited. This output adequate drive reserve synchronize least five additional converters.
Connection VOUT Adjustment
Trim
HTA200XXS
Sense Sense
RADJ
Output Return Output
Load
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HTA-SERIES
Examination equation relating output voltage resistor value reveals special benefit circuit topology utilized remote sensing output voltage HTA200XXS series converters. apparent that resistance increases, output voltage approaches nominal value device. fact calculated limiting value output voltage adjusting resistor becomes very large, 25mV above nominal device voltage. consequence that +sense connection unintentionally broken, HTA200XXS fail-safe output voltage Vout 25mV, where 25mV independent nominal output voltage. further demonstrated that event both +Sense -Sense connections being broken, output will limited Vout 440mV. This 440mV also essentially constant independent nominal output voltage. While operation this condition damaging device, performance parameters will met. Note that nominal magnitude output voltage resides middle table corresponding resistor value magnitude greater than nominal, adjust resistor connected output return. magnitude less than nominal, adjust resistor connected +Output. (Refer
Connection VOUT Adjustment
Trim
RADJ
HTA200XXD
Output
Output Return Output
Loads
Output Voltage Adjust Dual Output Models
Trim (10), magnitude output voltages adjusted over limited range either positive negative direction. Connecting resistor between trim either output return positive output will raise lower magnitude output voltages. span output voltage adjustment restricted limits shown Table
Connect
increase, decrease
output voltage settings that within limits, between those listed Table suggested that resistor values determined empirically selection variable resistor. determined value then replaced with good quality fixed resistor permanent installation. When this adjust feature elected, user should aware that temperature performance converter output voltage will affected temperature performance resistor selected adjustment element therefore, advised employ resistors with very small temperature coefficient resistance.
Table Output Voltage Trim Values Limits
HTA20005D VOUT 4.583 RADJ 12.5K 33.3K 200K 190K 2.5K
HTA20012D VOUT 12.5 12.4 12.3 12.2 12.1 12.0 11.7 11.3 10.8 10.6 10.417 RADJ 47.5K 127K 285K 760K 975K 288K 72.9K 29.9K
HTA20015D VOUT 15.5 15.4 15.3 15.2 15.1 15.0 14.6 14.0 13.5 13.0 12.917 RADJ 62.5K 167K 375K 1.0M 1.2M 325K 117K 12.5K
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HTA-SERIES
Efficiency Curves HTA20003R3S
25°C Efficiency Output Loading
Efficiency Output Load
VII. 185°C Efficiency Output Loading
Efficicency Output Load
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HTA-SERIES
Efficiency Curve HTA20003R3S
VIII. Efficiency Temperature
Efficiency Temperature
Efficiency Curve HTA20005S
25°C Efficiency Output Loading
Efficiency Output Load
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HTA-SERIES
Efficiency Curves HTA20005S
185°C Efficiency Output Loading
Efficiency Output Load
Efficiency Temperature
perature
Efficiency
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HTA-SERIES
Mechanical Diagram
0.245
0.250
0.200 Typ. Non-cum.
1.500
1.100
1.000 Ref.
0.200 2.500 3.600 4.000 MAX.
0.040
0.238 MAX. 0.430 Max. 0.075
NOTES: UNLESS OTHERWISE SPECIFIED, DIMENSIONAL TOLERANCE 0.005"
Designation (Single/Dual)
Single Input Input Return Case Enable Sync. Output Sync. Input Output Output Return Sense Sense Trim Dual Input Input Return Case Enable Sync. Output Sync. Input Output Output Return Output Trim
Trim Single Output models reserved future use. This must used connected purpose.
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HTA-SERIES
Device Screening
Requirement MIL-STD-883 Method
2017 1014 1010 accordance with device specification 2001 accordance with device specification 1015 accordance with device specification 1014 1014 2009
Condition
Suffix
Qualilty)
suffix
Evaluation) (For info only) required required required required hours 185°C required
(Production (For Engineering -35°C, +185°C, cycles 3000G minute 185°C
Internal Visual Seal (Laser Weld) Fine Leak Test (Unpressurized) Gross Leak Test (Unpressurized) Temperature Cycling Electrical Constant Acceleration Electrical Burn-in Final Electrical (Group Fine Leak Test Gross Leak Test External Visual
Part Numbering
Model Input Voltage
200V
Engineering Model (evalulation purposes) Blank Suffix (production quality)
(Please refer Device Screening Table specific screening requirements)
Output Voltage
03R3 3.3V, 12V,
Output
Single Dual
WORLD HEADQUARTERS: Kansas St., Segundo, California 90245, Tel: (310) 252-7105 SANTA CLARA: 2270 Martin Av., Santa Clara, California 95050, Tel: (408) 727-0500 Visit www.irf.com sales contact information. Data specifications subject change without notice. 02/2008
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