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AMPLIMITE Subminiature Connectors
AMPLIMITE Subminiature Type Connectors
AMPLIMITE family Subminiature connectors industry's most extensive versatile. These subminiature connectors have become most popular type input/output (I/O) connectors today. Established proven, they rugged, easily used have been widely adopted standards serial communications, telecommunications local area networks (LANS). This family connectors consists
HD-20 connectors size contacts, which based .040 [1.02] diameters with contact centerlines .109 .112 [2.77 2.85]. This size more common variety. HD-22 connectors size contacts, based .030 [0.76] diameters centerlines .090 .078 [2.29 1.98] shell sizes .095 .078 [2.41 1.98] shell size .095 .082 [2.41 2.08] shell size smaller diameter HD-22 series allow roughly more contacts held given shell size. example, shell size three holds contacts HD-20 connector contacts HD-22 connector. Choosing subminiature connector requires evaluating application requirements deciding which many options available best suits your needs. this wealth choices satisfy performance costs requirements that makes subminiature connector family world's most popular choice.
Produced under Quality Management System certified 9001
copy certificate available upon request
ISO900ed
rtif
Standard Subminiature Connectors, Cable Mount Board Mount
Standard AMPLIMITE connectors come series, HD-20 HD-22, each having five sizes related size shell. shell sizes, numbering from five, identical each series, while number positions differ. Depending size contacts, possible have different numbers contact cavities given shell size.
Need more information? Call Technical Support numbers listed below. Technical Support staffed with specialists well versed Tyco Electronics products. They provide with:
Technical support Catalogs Technical Documents Product Samples Tyco Electronics Authorized Distributor Locations
information application tooling call Tooling Assistance Hotline: 1-800-722-1111
Specifications subject change. Consult Tyco Electronics latest design applications. AMP, AMPLIMITE, AMP-LATCH, AMP-O-LECTRIC, AMP-O-MATIC, AMPOMATOR, AMP-TY, ACTION PIN, CERTI-CRIMP, CERTI-LOK, CHAMPOMATOR, PRO-CRIMPER Trademarks. Copyright 1981, 1983, 1984, 1988, 1992, 1993, 1994, 1995, 1996, 1998, 2000 2004 Tyco Electronics Corporation. International Rights Reserved. Other products, logos Company names mentioned herein trademarks their respective owners.
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
Table Contents
AMPLIMITE .050 Series Connector (.050 .100 [1.27 2.54] Centerline) Series Introduction Cable Assemblies Right-Angle Receptacle Headers Vertical Mount Receptacle Headers Vertical Mount Receptacle Headers with ACTION Contacts .10, Cable Plug Connectors .12-14 Cable Receptacle Connectors Backshell Kits .16-19 Enclosure Kits Panel Mount Receptacle Assemblies .21-24 Panel Mount Plug Assemblies .025 [0.64] Ribbon Cable Hardware Technical Documents Application Tooling .28, Slimline Connectors .30-36 Panel Mount Receptacle Assemblies .025 [0.64] Ribbon Cable Plug Assemblies Unshielded .025 [0.64] Ribbon Cable Right-Angle Posted Connectors .39-43 HD-20 Subminiature Stacked Connectors Introduction Hybrid Mixed Styles .45-49 AMPLIMITE 2000 Subminiature Connectors .50, HD-20 HD-22 Slimline Connectors HD-22 Right-Angle Posted Subminiature Connectors .53, .318 [8.08] Board Mount Footprint HD-20 Front Metal-Shell Right-Angle Posted Connectors .55-58 HD-20 All-Plastic Right-Angle Posted Connectors .67-69 .454 [11.53] Board Mount Footprint HD-20 Full Metal-Shell Right-Angle Posted Connectors .59, .478 [12.14] Board Mount Footprint HD-20 Front Metal-Shell Right-Angle Posted Connectors .61, Cable Connectors HDP-20 Crimp Snap-In Contact Connectors .95-107 HDP-22 Crimp Snap-In Contact Connectors .108-114 HDE-20 (Insulation Displacement Crimp) Connectors Discrete Wire Jacketed Cable .115-128 Subminiature Connectors HDF-20 Flat Ribbon Cable .129-132 HD-20 Solder Connectors .133-135 Accessories (Cable Clamps, Shields, Fasteners Miscellaneous Hardware) .136-160 Numerical Index .161-164 .545 [13.84] Board Mount Footprint HD-20 Full Metal-Shell Right-Angle Posted Connectors .63, .590 [14.99] Board Mount Footprint HD-20 Front Metal-Shell Right-Angle Posted Connectors .65, HD-20 All-Plastic Right-Angle Posted Connectors .70-72 Right-Angle Mounting Connectors .73, Straight Mounting Connectors Standard Density Press Termination, Right-Angle Mounting Standard Density Press Termination, Straight Mounting Right-Angle Mounting Connectors Footprints Subminiature Connectors Cable Mounting .79, Straight Posted Connectors Introduction .81, HD-20 Full Metal-Shell Straight Posted Connectors .83, HD-20 Front Metal-Shell Straight Posted Connectors .85, HD-20 All-Plastic Straight Posted Connectors .87-90 HD-22 Straight Subminiature Connectors HD-20 Front Metal-Shell Straight Posted Connectors with ACTION Contacts .92, HD-20 All-Plastic Straight Posted Connectors with ACTION Contacts
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Connector (.050 .100 [1.27 2.54] Centerline) Series
Product Facts
Compatible with SCSI-2, SCSI-3, RS-232, ISO-11569* HIPPI, IPI-2 802.3 standards High-density type interface through contact positions plug contacts tuning-fork receptacle contacts, with reliable twopoint (redundant) contact; contact normal force dependent plastic housing support Excellent EMI/RFI protection Shields mate before contacts, with ground mating first breaking last Squeeze-to-release latches jackscrew hardware Board connectors compatible with standard thru-hole flow solder surface-mount reflow solder processes (Series III) Recognized under Component Program Underwriters Laboratories Inc., File E28476 Listed complies with 1863, Communication Circuit Accessories File E81956 Certified Canadian Standards Association, File 1088108 7189A-207)
AMPLIMITE .050 Series Connectors, Series
Introduction Shielded AMPLIMITE .050 Series connectors offer high-density type interface. Featuring .050 .100 [1.27 2.54] contact centerline spacing, these compact reliable connectors available through positions. Their construction offers exceptional EMI/RFI shielding effectiveness. Shielded AMPLIMITE .050 Series Connectors, Series III, approved SCSI-2, SCSI3, RS-232, ISO-11569*, IPI-2, HIPPI, 802.3 standards. Connectors available cable-mount panel mount versions vertical right angle mount headers plus vertical mount with ACTION contacts. headers feature high temperature housings reflow soldering processes.
Cable panel connectors insulation displacement contacts fast termination discrete, round-to-flat laminated, ribbon cable. Series intermateability: Only position sizes intermateable between Series III.
Backshells available with either straight angled cable exit. Hardware includes choice integral squeeze-to-release latches jackscrews. Unshielded, All-Plastic Cable Plugs available through positions offer economical answer your connector needs applications where EMI/RFI protection factor.
copy certificate available upon request
Produced under Quality Management System certified 9001 rtif
*26-position cable assembly with spring latches
Single Line Multi Line Models available AMPLIMITE Subminiature Type connectors www.amp.com/ simulation.
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Connector (.050 .100 [1.27 2.54] Centerline) Series (Continued)
Product Facts
Compact design, profile right-angle header 1.230 .588 [31.24 14.94], vertical header 1.230 .433 [31.24 11.00], right-angle stacked headers 1.230 .803 [31.24 20.40] Housings covers made 94V-0 rated thermoplastic Header footprint rightangle stacked configurations .100 .050 [2.54 1.27] staggered centerlines Header footprint vertical configuration .100 .075 [2.54 1.90] staggered centerlines Right-angle stacked headers feature integral boardlocks positive board retention grounding Vertical headers feature below board, retentive contact legs mechanical retention before after soldering Vertical headers feature polarized grounding posts assure correct header-toboard orientation Stacked headers reduce overall total header volume board area Stacked headers offer optional contact shield additional EMI/RFI protection Plugs preloaded with insulation displacement contacts (IDC) provide fast, reliable economical terminations Choice three keying positions, plus non-keyed inserts assurance against mismatch mating
Shielded AMPLIMITE .050 Series, Slimline Connectors answer today's industry requirement higher density smaller overall package. present line consists position, shielded right-angle vertical receptacle headers, position rightangle stacked receptacle header, mating position plug connectors. header, plug backshell housings made 94V-0 rated thermoplastic. headers compatible with surface mount reflow solder processes. Right-angle stacked headers feature contact footprints .100 .050 [2.54 1.27] staggered centerlines vertical header footprints .100 .075 [2.54 1.90] staggered centerlines. compact design right-angle header package measures only 1.230 .588 .300 [31.24 14.94 7.62 maximum board real estate conservation. Right-angle headers feature integral boardlocks positive board retention grounding. Vertical headers feature below board, retentive contact legs mechanical retention before after soldering. Polarized grounding posts provide correct header-to-board orientation. complete package occupies area only 1.230 .325 .433 [31.24 8.26 11.00 Right-angle stacked headers provide contacts package only .635 [16.13] high, allowing parallel (board-over-board) board spacing .800 [20.32].
Centerlines between connector bottom connector measure .335 [8.51] when compared .400 [10.06] standard .050 Series stacked headers. This results overall reduction total header volume, comparison standard AMPLIMITE .050 Series header, 48%, comparative reduction board area 38%. Stacked header board retention stabilization provided boardlocks four grounding posts. addition, optional rear contact shield available additional EMI/RFI protection. mating plug connector consists thermoplastic housing, preloaded with insulation displacement contacts (IDC) fast, reliable terminations that offer greater applied cost savings. Tyco Electronics offers choice termination equipment meet your production requirements. backshell hardware includes two-piece, aesthetically designed, thermoplastic cover over inner outer shield two, high strength #2-56 male jackscrews with insulated heads (easy finger grip caps) secure mated connectors. AMPLIMITE .050 Series, Slimline family connectors offers keyed coupling. This feature reduces problem mismatch mating plug receptacle, particularly stacked applications. There three possible keying arrangements, plus unkeyed inserts assure maximum options multiple connector applications.
AMPLIMITE .050 Series Connectors, Series
Catalog 82068 Revised 3-04 www.tycoelectronics.com
Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents.
Dimensions shown reference purposes only. Specifications subject change.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425
South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Cable Assemblies, Series
meet Standard Applications following ohm, black jacketed cable assemblies available. AMPLIMITE .050 Series cable assemblies that meet other impedance requirements other lengths consult Tyco Electronics.
SCSI-2 SCSI-1 SCSI-2
AMPLIMITE .050 Series Connectors, Series
RS-232 (Alternate)
RS-232 (Alternate) RS-232
IPI-2 HIPPI Application SCSI-2 SCSI-2* SCSI-1 SCSI-2 RS-232 (Alternate) RS-232 RS-232 Alt. Assembly pos. .050 Series Plug pos. .050 Series Plug pos. .050 Series Plug pos. .050 Series Plug pos. CHAMP Conn. pos. .050 Series Plug pos. .050 Series Plug pos. .050 Series Plug Std. pos. AMPLIMITE Plug pos. .050 Series Plug Part Numbers Meters 750254-2 750732-2 750342-5 750255-2 750257-2
Feet 750254-1 750732-3 750342-3 750255-1 750257-1
Meters 750254-3 750732-4 750255-3
Application IPI-2 HIPPI
Assembly pos. .050 Series Plug pos. .050 Series Plug
Meters 749755-2
Part Numbers Meters 749755-3
Meters 749755-4
*This version spring latches. Consult Tyco Electronics availability jackscrew version. Note: .050 centerline ribbon cable assemblies available single double ended versions. These assemblies made using AMPLIMITE .050 Series panel mount connectors, AMPLIMITE .050 Series all-plastic connectors AMP-LATCH Novo receptacles. Consult Tyco Electronics. SCSI-Small Computer Systems Interface HIPPI-High Performance Parallel Interface IPI-Intelligent Peripheral Interface
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Right-Angle Receptacle Headers, Series
.463 [11.76]
AMPLIMITE .050 Series Connectors, Series
.118±.003 [3.00±0.08]
Materials:
Housing Thermoplastic, 94V-0 rated, black. compatible Shell Steel, plated bright nickel over copper Bracket Zinc, plated nickel over copper Contacts Phosphor bronze, duplex plated [.000030] 0.00076 min. gold mating end; tin-lead solder end; underplated nickel
.050 Typ. [1.27]
Position .100 [2.54] Typ.
.406 [10.31] 2-56 Holes Last Position
Note: Refer Tyco Electronics Customer drawings Application Spec panel layouts.
Technical Documents:
Product Specifications 108-1228 Application Specifications 114-40029
Shown With Boardlocks Rails Latchblocks With .100 [2.54] Solder Tails Without With Boardlocks Boardlocks 787190-5 787190-7 787171-4 787171-5 787266-5* 787171-7 787171-9
Shown With Boardlocks Part Numbers Rails, Latchblocks With .100 [2.54] Solder Tails Without With Boardlocks Boardlocks 787394-5 787394-7 787394-9 787082-3 787082-5 787395-5* 787082-7 787082-9
Shown With Boardlocks Rails, Latchblocks With .100 [2.54] With .120 [3.05] Solder Tails Solder Tails Without With With Boardlocks Boardlocks Boardlocks 787169-5* 787169-7* 787169-9* 787170-4* 787170-5* 787170-7* 787170-9* 787362-5* 787362-7* 787362-9*
Pos.
Dimensions
1.580 40.13 1.830 46.48 1.830 46.48 2.280 57.91 3.080 78.23
.950 24.13 1.200 30.48 1.200 30.48 1.650 41.91 2.450 62.23
1.815 46.10 2.065 52.45 2.065 52.45 2.515 63.88 3.315 84.20
1.415 35.94 1.665 42.29 1.665 42.29 2.115 53.72 2.915 74.04
*Has 4-40 threaded mating holes places), with female screwlock Part 750644-1.
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Vertical Receptacle Headers With Through-Hole Tails, Series
AMPLIMITE .050 Series Connectors, Series
Position Position Position .406 [10.31]
Materials:
Housing-Thermoplastic, 94V-0 rated, black. compatible Shell-Steel, plated bright nickel over copper Bracket-Zinc, plated nickel over copper Contacts-Phosphor bronze, duplex plated .000030 [0.00076] min. gold mating end; tin-lead solder end; underplated nickel
.350 [8.89]
.100 [2.54]
Last Position
2-56 Threaded Hole Plc.
Technical Documents:
Product Specifications-108-1228 Application Specifications- 114-40029
Note: Extra contact protection provided rails, which facilitate straight-out, unmating motion. side-to-side rocking motion should used disengage connector system.
.351 [8.92]
.125±.015 [3.18±0.38]
.150 [3.81]
Note: Refer Tyco Electronics Customer drawings Application Spec panel layouts.
Part Number 749069-5
Part Number 749721-5
Part Number 749070-7
Pos.
1.080 27.43 1.230 31.34 1.280 32.51 1.580 40.13 1.830 46.48 2.280 57.91 2.580 65.53 3.080 78.23
Dimensions .915 .450 23.24 11.43 1.065 .600 27.05 15.24 1.115 .650 28.32 16.51 1.415 .950 35.94 24.13 1.665 1.200 42.29 30.48 2.115 1.650 53.72 41.91 2.415 1.950 61.34 49.53 2.915 2.450 74.04 62.23
1.315 33.40 1.465 37.21 1.515 38.48 1.815 46.10 2.065 52.45 2.515 63.88 2.815 71.50 3.315 84.20
Rails Latchblocks 749069-1 749069-2 749069-4 749069-5 749069-7 749069-8 749069-9
Part Numbers Latchblocks 749721-1 749721-3 749721-5 749721-7
Plain 749070-5 749070-7 749070-9
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Vertical Receptacle Headers With Through-Hole Tails, Series (Continued)
.120 [3.05] Solder Tail Length
.050 [1.27] Typ. Position Typ. 2-56UNC-2B Holes .763 [19.38] Typ.
AMPLIMITE .050 Series Connectors, Series
[±0.20]
±.008
Last Position Typ.
.120±.007 [3.05±0.18] Typ.
Rails Latch Blocks
Materials:
Housing-Thermoplastic, 94V-0 rated, black. compatible Shell-Steel, plated bright nickel over copper Bracket-Zinc, plated nickel over copper Contacts-Phosphor bronze, duplex plated .000030 [0.00076] min. gold mating end; tin-lead solder end; underplated nickel
.050 [1.27] Typ. Position Typ. 4-40UNC-2B Holes [±0.20]
±.008
.763 [19.38] Typ.
Related Product Data:
Required Hardware-page
Last Position Typ. .120±.007 [3.05±0.18] Typ.
Technical Documents:
Product Specifications-108-1228-1 Application Specifications- 114-40029
Note: Extra contact protection provided rails, which facilitate straight-out unmating motion. side-to-side rocking motion should used disengage connector system.
Flat Configuration Note: Refer Tyco Electronics Customer drawings Application Spec panel layouts.
Pos. 50/50 68/68 68/68 *Flat-top configuration.
2.085 52.96 2.535 64.39 2.535 64.39
.874 22.20 1.124 28.55 1.124 28.55
Dimensions .500 12.70 .750 19.05 .750 19.05
1.830 46.48 2.280 57.91 2.280 57.91
1.200 30.48 1.650 41.91 1.650 41.91
Part 787656-1 787678-1 *787679-1*
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Vertical Receptacle Headers, Series III, with ACTION Contacts (.050 .100 [1.27 2.54] Centerlines)
Product Facts
AMPLIMITE .050 Series Connectors, Series
Recognized under Component Program Underwriters Laboratories, Inc., File E28476 Certified Canadian Standards Association, File 1088108 7189A-207) Produced under Quality Management System certified 9001 copy ISO900ed certificate available tifi
upon request
Shielded AMPLIMITE .050 Series headers with ACTION contacts offer highdensity type interface, solderless boardmount interconnection. These vertical mount headers available contact sizes. Choice configurations includes; headers with rails latch blocks, with latch blocks only, without rails latch blocks. ACTION contact tails available lengths; .173 [4.39] boards with nominal thickness .062 [1.56] .093 [2.36], .280 [7.11] boards with nominal thickness .125 [3.18] .200 [5.08]. AMPLIMITE .050 Series headers with ACTION contacts compatible with SCSI-2, SCSI-3, RS-232, IPI-2 HIPPI standards.
Principle AMPLIMITE .050 Series Compliant ACTION Contact When AMPLIMITE .050 Series, compliant ACTION contact inserted into plated-through-hole, spring members compressed, exerting force against hole gas-tight connection. diameter hole smaller than diagonal size (see crosssection illustration, page 13). beam characteristics designed that plastic, well elastic, deformation takes place during insertion. spring members com-press different degrees accommodate hole tolerances. compliant also reduces strain board. With rigid pin, elastic strain energy stored entirely board, leading damage plated-through holes. With
AMPLIMITE .050 Series, compliant ACTION contact, residual force elastic deformation maintains stored energy produce gas-tight contact zone between plated-through-hole. This ensures long term electrical mechanical reliability interconnection.
Technical Documents:
Product Specification- 108-1228-2 Application Specification- 114-40029 Instruction Sheets- 6923-AMP Manual Arbor Frame Assembly 9027-AMP Adapter Greenerd Frame Assemblies 9757-Seating Instructions Tooling 6927-Recommendations board support
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Vertical Receptacle Headers, with ACTION Tails, Series
Position Position
AMPLIMITE .050 Series Connectors, Series
.406 [10.31]
2-56 Thread Plc.
Last Position
Materials:
Housings-Thermoplastic, 94V-0 rated, black, compatible Shell-Carbon steel, plated bright over copper Bracket-Zinc, plated nickel over copper Contacts-Phosphor bronze, duplex plated .000030 [0.00076] min. gold mating end; tin-lead solder end; underplated nickel
Typ. Mating Face .350 [8.89] Typ. .275 [2.98] Typ.
.351 [8.92] Typ.
±0.38
±.015
.150 [3.81]
Technical Documents:
Product Specifications- 108-1228-2 Application Specifications- 114-40029
Note: Extra contact protection provided rails, which facilitate straight-out unmating motion. side-to-side rocking motion should used disengage connector system.
Note: Refer Tyco Electronics Customer drawings Application Spec panel layouts.
Part Number 786554-1
Part Number 786554-7
Part Number 786155-7
Pos.
1.080 27.43 1.230 31.34 1.830 46.48
.915 23.24 1.065 27.05 1.665 42.29
Dimensions .450 11.43 .600 15.24 1.200 30.48
1.315 33.40 1.465 37.21 2.065 52.45
2.280 57.91 3.080 78.23 3.580 90.93
2.115 53.72 2.915 74.04 3.415 86.74
1.650 41.91 2.450 62.23 2.950 74.93
2.515 63.88 3.315 84.20 3.815 96.90
.173 4.39 .173 4.39 .173 4.39 .280 7.11 .173 4.39 .280 7.11 .173 4.39 .173 4.39
Rails Latchblocks 786554-1 786554-2 786554-5 786556-5 786554-7 786556-7 786554-9 1-786554-0
Part Numbers Latchblocks 786155-5 786155-7 786162-7 786155-9
Plain 786555-5 786555-7 786557-7 786555-9
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Cable Plug Connectors, Series
Shielded Plugs
.050 [1.27] Typ.
AMPLIMITE .050 Series Connectors, Series
Shielded Plug
.224 [5.69]
.100 [2.54] Typ.
±.003 [±0.08]
Mating Face
Shell
[±0.08] Typ.
±.003
.588±.010 [14.94±0.25] Typ. .327 -.002
+.003 +0.08
Wire Lacing Termination Covers
8.31-0.05
Housing
Materials:
Housing Covers- Thermoplastic, 94V-0 rated, black gray Contacts-Phosphor bronze, duplex plated .000030 [0.00076] min. gold mating end, tin-lead termination end, underplated .nickel Shell-Steel, plated tin-nickel alloy over nickel over min. copper Recommended wire size- [0.08-0.09mm2] [0.05mm2], solid strand, with .029-.036 [0.74-0.89] insulation diameter.
Termination Area Typ.
Shielded Plug with Unassembled Wire Lacing Termination Covers
Connector With Unassembled Wire Lacing Termination Covers
Pos. Dimensions .600 15.24 .950 24.13 1.200 30.48 1.650 41.91 2.450 62.23 Part Numbers .032-.036 .029-.031 [0.81-0.91] [0.74-0.79] Outer Wire Dia. Black Outer Wire Dia. Gray 750913-2 750913-4 750913-5 750913-7 1-750913-2 1-750913-5 1-750913-7 1-750913-9
.293 7.44 .293 7.44 .293 7.44 .293 7.44 .373 9.47
.979 24.87 1.329 33.76 1.579 40.11 2.029 51.54 2.829 71.86
Technical Documents:
Product Specifications-108-1228 Application Specifications- 114-40029 Instruction Sheet-408-9427
Notes: Plug connector requires backshell complete assembly. Refer pages backshell part numbers. Notes: termination, cover closing wire lacing tooling, page
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Cable Plug Connectors, Series (Continued)
Shielded Plugs
(Continued)
AMPLIMITE .050 Series Connectors, Series
.050 [1.27]
.100 [2.54] .224 [5.69]
Plug Shell
.588 [14.94]
Terminating Cover
Shielded Plug with Unassembled Standard Termination Covers
Plug Housing
.327 [8.31]
Terminating Cover
Shielded Plug with Assembled Standard Termination Covers
Materials:
Housing Covers- Thermoplastic, 94V-0 rated, black Contacts-Phosphor bronze, duplex plated .000030 [0.00076] min. gold mating end, in-lead termination end, underplated nickel Shell-Steel, plated tin-nickel alloy over nickel over copper Recommended wire size3 [0.08-0.09mm2] [0.05mm2], solid strand, with .029-.036 [0.74-0.89] insulation diameter.
Shielded Plug with Assembled Unassembled Standard Termination Covers
Note: Refer Tyco Electronics Customer drawings Application Spec panel layouts.
Connectors With Standard Termination Covers
Pos. .450 11.43 .600 15.24 .650 16.50 .950 24.13 1.200 30.48 1.650 41.91 1.950 49.53 2.450 62.23 2.950 74.93 Dimensions .829 21.06 .979 24.87 1.029 26.14 1.329 33.76 1.579 40.11 2.029 51.54 2.329 59.16 2.829 71.86 3.329 84.56 .293 7.44 .293 7.44 .293 7.44 .293 7.44 .293 7.44 .293 7.44 .373 9.47 .373 9.47 .373 9.47 Part Numbers w/Rails Latchblocks w/Latchblocks 749111-1 1-749111-0 749111-3 749111-4 749111-6 749111-7 749111-8 749111-9 749621-1 749621-2 749621-3 749621-4 749621-5 749621-7 749621-8 749621-9 1-749621-0
Technical Documents:
Product Specifications-108-1228 Application Specifications- 114-40029 Instruction Sheet-408-9427
Notes: Plug connector requires backshell complete assembly must round jacketed cable (discrete laminated). Refer pages 16-19 backshell part numbers. Notes: termination tooling, page Notes: CHAMPOMATOR Automatic Termination Machine will accept diameters .023 [0.58].
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Cable Plug Connectors, Series (Continued)
AMPLIMITE .050 Series Connector Application Tooling with Wire Lacing Termination Covers
Manual Arbor Frame Assembly-Part 58024-1 Equipped with Cover Lacing Assembly-Part 91293-1 (Includes Seating Bars Positions). Table Seating Part Numbers. Extra Lacing Stations available with Lacing Assembly-Part 91293-1 Order Lower Tooling Assembly-Part 543481-1
AMPLIMITE .050 Series Connectors, Series
Arbor Frame, Part 58024-1 Equipped with Cover Lacing Assembly, Part 91293-1
Miniature Applicator Frame Assembly Part 91295-1 Lower Tooling Assembly Equipped with Cover Closing Part 543481-1 Part 543508-1
Table Number
Pos. Note: Manual Miniature Applicator Frame Assembly, Cover Closing Kit, Staple Insertion each must ordered separately part number. Seatings Bars Seating Part 543494-2 543494-3 543494-1 543502-2 543502-1
Note: Tooling must ordered separately part number.
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Cable Receptacle Connectors, Series
Shielded Receptacles
.050 [1.27] .592 [15.04] Ref.
Terminating Cover
AMPLIMITE .050 Series Connectors, Series
Shielded Receptacle with Assembled Termination Covers
Receptacle Housing Receptacle Shell Terminating Cover
Materials:
Housing Covers- Thermoplastic, 94V-0 rated, black Contacts-Phosphor bronze, duplex plated .000030 [0.00076] min. gold mating end,tin-lead termination end, underplated nickel Shell-Steel, plated bright tin-lead over copper Recommended wire size- [0.08-0.09mm2] [0.05mm2], solid strand, with .029-.036 [0.74-0.89] insulation diameter.
Mating Face
Technical Documents:
Product Specifications-108-1228 Application Specifications- 114-40029
Pos.
.950 24.13 1.200 30.48 1.650 41.91 2.450 62.23
Dimensions 1.329 33.76 1.579 40.11 2.029 51.54 2.829 71.86
.293 7.44 .293 7.44 .293 7.44 .373 9.47
Part Numbers Connectors With Standard Termination Covers Assembled Covers Unassembled Covers 749210-5 749210-7 749699-5 749699-7 749699-8
Notes: Receptacle connector requires backshell complete assembly. Refer pages 16-19 backshell part numbers. Notes: termination, cover closing wire lacing tooling, page Notes: Termination Tooling other than Wire Lacing pages
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Shielded Backshell Kits, With Jackscrews, Series
Cable Supplied Customer Strain Relief Staple Supplied) Jackscrew 2-56 Thd. Supplied)
AMPLIMITE .050 Series Connectors, Series
Machine Screw
Straight Exit Male Jackscrews Style
Upper Shield Supplied)
Connector (Must Purchased Separately)
Lower Shield Supplied)
Style Straight Exit Male Jackscrews
Cable Supplied Customer Strain Relief Supplied) Jackscrew 2-56 Thd. Supplied)
Straight Exit Male Jackscrews Style
Machine Screws Supplied)
.404 [10.26]
Connector (Must Purchased Separately)
Upper Shield Supplied)
Straight Exit Female Jackscrews Style
Lower Shield Supplied)
Style Straight Exit Male Jackscrews
Cable Supplied Customer Strain Relief Staple Supplied) Jackscrew 2-56 Thd. Supplied)
Materials:
Jackscrews-Stainless steel steel, black electroless nickel plated Jackscrew Caps-Polyolefin PVC, black 2-56 Screws-Stainless steel Backshell-Zinc, plated nickel over copper Strain Relief Staple-Steel, plated tin-lead over nickel
Machine Screw
Upper Shield Supplied)
Connector (Must Purchased Separately)
Technical Documents:
Product Specifications-108-1228 Application Specifications- 114-40029 Instruction Sheet-408-9427
Lower Shield Supplied)
Style Straight Exit Female Jackscrews
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Shielded Backshell Kits, With Jackscrews, Series (Continued)
Pos. Style Dimensions Pkg. Bulk 1.822 46.25 1.830 46.48 .456 11.58 Bulk Bulk 1.270 32.26 1.887 47.93 1.822 46.28 2.082 52.88 1.695 43.05 2.085 52.96 2.645 67.18 2.525 64.14 3.325 84.46 3.325 84.46 .480 12.19 .660 16.76 .564 14.33 .615 15.62 .595 15.11 Individual Bulk Bulk Individual Individual Individual Max. O.D. .450 11.43 .400 10.16 .350 8.89 .400 10.16 .400 10.16 .550 13.97 .550 13.97 .500 12.70 .500 12.70 Male with #2-56 Threads 787543-1 787543-2 787543-3 749080-1 749080-2 750752-3 786152-3 749854-1 749081-1 Female with #2-56 Threads
AMPLIMITE .050 Series Connectors, Series
1-787543-7 1-787543-8 1-787543-9
Notes: Each backshell includes upper lower backshells, male female jackscrews, strain relief staple four #2-56 screws. packaged unassembled. Notes: Staple Insertion Tooling page
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Shielded Backshell Kits, With Spring Latches, Series
Strain Relief Staple Supplied) Cable Supplied Customer
AMPLIMITE .050 Series Connectors, Series
Rear Plug Machine Screw Spring Latch Supplied) Connector (Must Purchased Separately)
Style Straight Exit with Latches
Upper Backshell, Supplied)
Lower Backshell Supplied)
Style Straight Exit with Latches Style Angled Exit with Latches
Cable Supplied Customer Strain Relief Staple Supplied) Machine Screw Spring Latch Supplied) Connector (Must Purchased Separately)
Upper Backshell Supplied)
Style Straight Exit with Latches
Lower Backshell Supplied)
Materials:
Backshell-Zinc, plated nickel over copper Spring Latch-Stainless steel 2-56 Screws-Stainless steel Strain Relief Staple-Steel, plated tin-lead over nickel
Style Angled Exit with Latches
Cable Supplied Customer Strain Relief Staple Supplied) Spring Latch Supplied) Machine Screw
Technical Documents:
Product Specifications-108-1228 Application Specifications- 114-40029 Instruction Sheet-408-9427
Note: Extra contact protection provided rails receptacle, which facilitate straight-out unmating motion. side-to-side rocking motion should used disengage connector system.
Upper Backshell Supplied)
Connector (Must Purchased Separately)
Lower Backshell Supplied)
Style Straight Exit with Latches
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Shielded Backshell Kits, With Spring Latches, Series (Continued)
Pos.
Style
1.290 32.77 1.290 32.77 1.290 32.77
Dimensions 1.215 30.86 1.365 34.67 1.335 33.91
.400 10.16 .400 10.16 .400 10.16
Pkg. Individual Individual Bulk Individual
Max. O.D. .270 6.86 .270 6.86 .270 6.86 .270 6.86 .320 8.13
Straight Exit with Latches 749190-1 749608-1 749192-1 749192-2 749202-3 749193-1 749193-2 749889-3 749889-4 749195-2 749196-2 749197-1 749198-1
Angled Exit with Latches 749199-1 749609-1 749609-2 749201-1 749202-2 749204-1 749204-2 749205-1 749206-1 749207-1
AMPLIMITE .050 Series Connectors, Series
1.290 32.77
1.715 43.56
.400 10.16
Individual
.320 8.13 .270 6.85
Individual 1.395 35.43 1.965 49.91 .480 12.19 Bulk
.400 10.16 .400 10.16 .355 9.02 .400 10.16 .480 12.19 .480 12.18 .400 10.16 .440 11.18 .420 10.67 .500 12.70 .500 12.70 .550 13.97
Individual
1.800 45.72
1.965 49.91
.492 12.50
Bulk Individual
1.405 35.69
2.415 61.34
.520 13.21
Individual
1.600 40.64 1.725 43.82 1.725 43.82
2.715 68.96 3.215 81.66 3.715 94.36
.565 14.35 .615 15.62 .665 16.89
Individual
Individual Individual
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Shielded Enclosure Kits, With Male Jackscrews, Series
68-Position AMPLIMITE .050 Series Connectors, Series
Material Finish:
Backshells-Zinc Boot-PVC, black Jackscrews-Stainless steel PVC, black Staple-Carbon steel, plated tin-lead over nickel Screws-Stainless steel, #2-56 threads
Technical Documents:
Product Specifications-108-1228 Application Specifications- 114-40029
.550 [13.97] Max. Dia. Cable Supplied Customer
1.887 [47.93]
2.645 [67.18]
Connector (Must Purchased Separately)
.520 [13.21]
.660 [16.76]
Pos.
Part Number Male 2-56 Jackscrews 750752-1
Part Number Male 4-40 Jackscrews 750752-2
Notes: Each enclosure contains backshells, boot, jackscrews, staple screws. packaged unassembled. staple insertion tooling page Meets SCSI-3 standards.
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Panel Mount Receptacle Assemblies Without Rails, With Latch Blocks, Series
AMPLIMITE .050 Series Connectors, Series
.050 [1.27] Typ. Recessed Cavity Identification
.406 [10.31]
Materials:
Housing Termination Covers-Thermoplastic, 94V-0 rated, black Shell-Steel, plated bright over copper Bracket-Zinc, plated nickel over copper Contacts-Phosphor bronze, duplex plated .000030 [0.00076] min. gold mating end, bright tin-lead termination area, nickel underplated Recommended wire size- [0.08-0.09mm2] [0.05mm2], solid strand, with .029-.036 [0.74-0.89] insulation diameter .050 [1.27] centerline, [0.08-0.09mm2] stranded, PVC, flat ribbon cable.
2-56 UNC* Plc.
.201±.002 [5.11±0.05]
±.004 [±0.10]
Mating Face
.170±.002 [4.32±0.05]
.596 [15.14] Ref. Typ.
Contact Typ.
±.007 [±0.18]
Housing
Note: Refer Tyco Electronics Customer drawings Application Spec panel layouts.
Technical Documents:
Product Specifications-108-1228 Application Specifications- 114-40029
Pos.
Dimensions
Part Numbers Connectors With Unassembled Wire Lacing Termination Covers Connectors With Assembled .032-.036 .029-.031 Standard Termination Covers [0.81-0.91] [0.74-0.79] Outer Wire Dia. Outer Wire Dia. 1-749656-5* 1-750640-1* 1-749656-7* 1-749656-0* 786862-5 *786865-5* 1-786862-5
1.830 46.48 1.830 46.48 2.280 57.91 3.580 90.93
1.629 41.38 1.629 41.38 2.079 52.81 3.379 85.83
2.065 52.45 2.065 52.45 2.515 63.88 3.815 96.90
1.665 42.29 1.665 42.29 2.115 53.72 3.415 86.74
*Part Numbers 750640-1 786865-5 have 4-40 threaded holes. others have 2-56 threaded holes. Note: termination, cover closing wire lacing tooling, page Note: termination tooling other than wire lacing page
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Panel Mount Flat Receptacle Assemblies Without Rails Latch Blocks, Series
.050 [1.27] Typ. Cavity Identification Terminating Cover
AMPLIMITE .050 Series Connectors, Series
.406 [10.31] 4-40 Plcs. Receptacle Housing
Materials:
Housing Termination Covers-Thermoplastic, 94V-0 rated, black Shell-Steel, plated bright over copper Bracket-Zinc, plated nickel over copper Contacts-Phosphor bronze, duplex plated .000030 [0.00076] min. gold mating end; tin-lead solder end; nickel underplated Recommended wire size- [0.08-0.09mm2] [0.05mm2], solid strand, with .029-.036 [0.74-0.89] insulation diameter .050 [1.27] centerline, [0.08-0.09mm2] stranded, PVC, flat ribbon cable
.197 [5.00] Mating Face
.592 Ref. [15.04] .170 .002 [4.32 0.05] Typ.
.007 0.18]
Note: Refer Tyco Electronics Customer drawings Application Spec panel layouts.
Technical Documents:
Product Specifications-108-1228 Application Specifications- 114-40029
Pos.
1.830 46.48 2.280 57.91 3.080 78.23
Dimensions 1.629 41.38 2.079 52.81 2.879 73.13
2.065 52.45 2.515 63.88 3.315 84.20
Part Numbers Connectors With Assembled Standard Termination Covers 749877-5 749877-7 749877-9
Note: termination, cover closing wire lacing tooling, page Note: termination tooling other than wire lacing page
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Panel Mount Receptacle Assemblies With Rails, Latch Blocks, Series
Receptacle
.050 [1.27] Typ. Cavity Identification
AMPLIMITE .050 Series Connectors, Series
.406 [10.31]
2-56 UNC* Plc.
Materials:
Housing Termination Covers-Thermoplastic, 94V-0 rated, black Shell-Steel, plated bright over copper Bracket-Zinc, plated nickel over copper Contacts-Phosphor bronze, duplex plated .000030 [0.00076] min. gold mating end, bright tin-lead termination area, nickel underplated Recommended wire size- [0.08-0.09mm2] [0.05mm2], solid strand, with .029-.036 [0.74-0.89] insulation diameter .050 [1.27] centerline, [0.08-0.09mm2] stranded, PVC, flat ribbon cable.
.201±.002 [5.11±0.05] Typ. [±0.05]
±.004
Mating Face
.170±.002 [4.32±0.05] Typ.
±.007
.596 [15.14] Typ.
Contact Typ.
D[±0.18]
Housing
Plug
Recessed Cavity Identification .050 Typ. [1.27]
Technical Documents:
Product Specifications-108-1228 Application Specifications- 114-40029
Note: Extra contact protection provided rails, which facilitate straight-out, unmating motion. side-to-side rocking motion should used disengage connector system.
.217 .002 [5.51 0.05] .406 [10.31] 2-56 Plc.
.004 0.10]
.024 .001 Typ. [0.61 0.03]
Mating Face
.598 Ref. [15.19] .154 .002 [3.91 0.05]
.007 0.18]
Positions
1.830 46.48 2.280 57.91 3.080 78.23
Dimensions 1.629 2.065 41.38 52.45 2.079 2.515 52.81 63.88 2.879 3.315 73.13 84.20
1.665 42.29 2.115 53.72 2.915 74.04
Part Numbers 749878-5 749878-7 749878-9
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Panel Mount Receptacle Assemblies With Rails, Latch Blocks, Series (Continued)
AMPLIMITE .050 Series Connectors, Series
.050 [1.27] Typ.
Cavity Identification
.406 [10.31]
2-56 UNC* Plc.
Materials:
Housing Termination Covers-Thermoplastic, 94V-0 rated, black Shell-Steel, plated bright over copper Bracket-Zinc, plated nickel over copper Contacts-Phosphor bronze, duplex plated .000030 [0.00076] min. gold mating end, bright tin-lead termination area, nickel underplated Recommended wire size- [0.08-0.09mm2] [0.05mm2], solid strand, with .029-.036 [0.74-0.89] insulation diameter .050 [1.27] centerline, [0.08-0.09mm2] stranded, PVC, flat ribbon cable.
.201±.002 [5.11±0.05] Typ. [±0.05]
±.004
Mating Face
.170±.002 [4.32±0.05] Typ.
±.007
.596 [15.14] Typ.
Contact Typ.
D[±0.18]
Housing
Technical Documents:
Product Specifications-108-1228 Application Specifications- 114-40029
Note: Extra contact protection provided rails, which facilitate straight-out, unmating motion. side-to-side rocking motion should used disengage connector system. Note: Refer Tyco Electronics Customer drawings Application Spec panel layouts.
Pos.
Dimensions 1.080 27.43 1.230 31.24 1.830 46.48 1.830 46.48 3.080 78.23 .879 22.33 1.029 26.14 1.629 41.38 1.629 41.38 2.879 73.13 1.315 33.40 1.465 37.21 2.065 52.45 2.065 52.45 3.315 84.20 .915 23.24 1.065 27.05 1.665 42.29 1.665 42.29 2.915 74.04
Part Numbers Connectors With Assembled Standard Termination Covers 1-749611-2* 1-749611-1* 1-749611-5* -750450-1* 1-749611-9*
*Part Number 750450-1 4-40 threaded holes. others have 2-56 threaded holes. Note: termination, cover closing wire lacing tooling, page Note: termination tooling other than wire lacing page
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Plug Assemblies Unshielded .025 [0.64] Centerline Ribbon Cable, Series
Plug Assembly
.050 Typ. [1.27]
AMPLIMITE .050 Series Connectors, Series
±.003 [±0.08]
Materials:
Housing Termination Covers-Thermoplastic, 94V-0 rated, black Contacts-Phosphor bronze, duplex plated .000030 [0.00076] min. gold mating end, bright tin-lead termination end, over nickel underplating Recommended wire size- .025 [0.64] centerline, [0.05mm2] solid strand, PVC, flat ribbon cable.
.778±.015 [19.76±0.38] Unshielded Plug Housing .423 [10.74]
.025 [0.64]
±.003 [±0.08]
Termination Cover
Technical Documents:
Product Specifications-108-1359 Application Specifications- 114-40049
Pos.
Dimensions 2.029 2.023 51.54 51.30
Part 786090-7
Note: Termination Tooling: Manual Arbor Press Part 91085-2 Pneumatic Press Part 91112-3, Universal Base Tool Part 768338-4, Connector Specific Part 679235-2. Refer page Note: Refer Tyco Electronics Customer drawings Application Spec panel layouts.
Backshell .025 [0.64] Unshielded Plug
[±0.38]
±.015
Typ.
.682±.020 [17.32±0.51]
.400±.015 [10.16±0.38]
Materials:
Backshell-Thermoplastic, 94V-0 rated, black Spring Latches-Stainless steel
Pos. Part 787032-7 Dimension 2.415 [61.34] 2.125 [53.48]
.833 [21.16] Typ.
Strain Relief .025 [0.64] Unshielded Plug
68-Position Part 787043-7 Materials:
Thermoplastic, 94V-0 rated, black Note: Pull Part 88450-8 used with this strain relief. Must ordered separately.
1.715±.003 [43.56±0.08]
.596±.019 [15.14±0.48] .466 Plc. [11.84] Plc.
.356±.002 [9.04±0.05]
2.109±.009 [53.57±0.23]
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Hardware Dust Covers, Series
Screwlock Kits
Materials:
.187 [4.75]
AMPLIMITE .050 Series Connectors, Series
Stainless steel (female) Steel, zinc plated black (male)
Screwlock Supplied) .062 Panel [1.57]
Related Product Data:
Used with following connectors: Right-Angle Receptacle Header- page Vertical Receptacle Header- pages 8-11 Panel Mount Plug Receptacle Headers-pages
Male Part 749086-1 (Includes screwlocks)
Connector
#2-56 Thd.
.177 [4.50]
.532 [13.51] .050 [1.27]
Technical Documents:
Product Specifications-108-1228 Application Specifications- 114-40029
.187 [4.75]
#4-40 Thd.
#2-56 Thd.
Screwlock .062 Panel [1.57]
Female (Includes screwlocks) Dim. .562 14.27 .380 9.65 .562 14.27
Dim. .157 3.99 .157 3.99 .165 4.19
Individual Kits Part 749087-1 749087-21 749087-4*
Bulk Part 749087-7 749087-3 749087-8
#4-40 Thd. Connector .050 [1.27]
Recommended right-angle board mount connectors.
.187 Dia. [4.75]
2-56 Min. Deep
Female (Includes screwlocks) Thread Size 4-40 2-56 .110 2.79 .090 2.29
.027±.003 [0.69±0.08] Typ.
Kits Part 750644-1* 786585-2
Bulk Part 750644-2 786585-3
.355 [9.02] .100±.003 [2.54±0.08]
Recommended board mount panel mount connectors with latches latches rails. Permits cable connectors spring latch-type jackscrew-type
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Performance Specifications Technical Documents
Performance Specifications Right-Angle, Vertical .050 Centerline Cable Products Mating Cycles (Durability): max. Current Rating (30°C T-Rise): max., energized
AMPLIMITE .050 Series Connectors, Series
Termination Resistance (Mated): milliohms max. Insulation Resistance: 1000 megohms min. Dielectric Withstanding Voltage: Header Processing Temperature: +220°C max. minutes Temperature Range: -55°C 105°C
Performance Specifications .025 [1.27] Centerline Ribbon Cable Product. Same above except:
Current Rating (30°C T-Rise): max. center four contacts energized (two from row, from bottom row) Termination Resistance (Mated): milliohms max.
Product Specifications: 108-1228 AMPLIMITE .050 Series Printed Circuit Board Mounted Cable Applied 108-1359 AMPLIMITE .050 Series .025 [0.64] Centerline Connectors 108-1228 AMPLIMITE .050 Series Stacked Connectors 108-1228-2 AMPLIMITE .050 Series ACTION Connectors 108-1228-3 AMPLIMITE .050 Series SBus Connectors Application Specifications: 114-40029 AMPLIMITE .050 Series Printed Circuit Board Mounted Cable Applied Connectors 114-40049 AMPLIMITE .050 Series .025 [0.64] Centerline Connectors Instruction Sheets: 408-6923 Manual Arbor Frame Assembly 408-6927 Design Recommendations Printed Circuit Board Support Fixture 408-9200 Single Wire Insertion Tool 408-9822 Wire Termination Tooling CHAMPOMATOR Machine 408-9820 Cover Closing Staple Inserter Kits 408-9663 Mass Insertion Tool 408-9750 Cover Lacing Fixture 408-9757 Tooling Assembly ACTION Receptacles 408-9817 Manual Miniature Applicator Frame Assembly 408-9427 Round-to-Flat Cable Termination 408-9875 Universal Base Tool .025 [0.64] Connectors 408-9892 Tool .025 [0.64] Connectors Customer Manuals: 409-5839 CHAMPOMATOR Machine 409-5791 Control Unit CHAMPOMATOR Machine
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Application Tooling, Series
Discrete Wire Application Tooling AMPLIMITE .050 Series Connectors, Series
meet medium high volume production dis-crete wire terminations, offers following tooling: CHAMPOMATOR Model Bench Terminating Machine- Part 354786-1, used conjunction with Control Module-Part 852423-, Bar-Part 762637- (Table
Control Module Part 852423-1 852423-2 852423-3
CHAMPOMATOR Machine Tool Part 354786-1
Note: CHAMPOMATOR Machine includes plug receptacle nests, well wire setup gauge.
Table Number
Connector Size Pos. Pos. Pos. Pos. Pos. Pos. Pos. Pos. Pos. Pos. Part 1-762637-1 1-762637-1 1-762637-2 1-762637-3 1-762637-4 1-762637-5 1-762637-6 1-762637-7 1-762637-9 1-762637-0
Discrete Wire Application Tooling
medium volume production Arbor Frame Assembly- Part 58024-1 equipped with Applicator-Part 91291-1 .032-.035 [0.81-0.89] Conductor Insulation O.D. Applicator-Part 91291-2 .029-.032 [0.74-0.81] Conductor Insulation O.D.
Note: Arbor Frame Assembly Applicator must ordered separately. Arbor Frame Part 58024-1 Equipped with Applicator Part 91291-
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Application Tooling, Series (Continued)
Cover Closing/ Termination Tooling
Manual Miniature Applicator Frame Assembly- Part 91295-1 This Frame requires Cover Closing Kit-Part 543508-1 Cable Staple Tooling provide cable strain relief Manual Miniature Applicator Frame Assembly- Part 91295-1. This Frame requires Staple Insertion Kit-Part 543515-1 install staples into lower backshells connector kits assemblies.
AMPLIMITE .050 Series Connectors, Series
Staple Insertion Part 543515-1 (For with Miniature Applicator Frame Assembly Part 91295-1)
AMPLIMITE .050 Series Connector Application Tooling with Wire Lacing Terminating Covers
Manual Arbor Frame Assembly-Part 58024-1 Equipped with Cover Lacing Assembly-Part 91293-1 (Includes Seating Bars Positions). Table Seating Part Numbers. Extra Lacing Stations available with Lacing Assembly-Part 91293-1 Order Lower Tooling Assembly-Part 543481-1
Miniature Applicator Frame Assembly Part 91295-1 Equipped with Cover Closing Part 543508-1
Seatings Bars
Table Number
Pos. Seating Part 543494-2 543494-1 543502-2 543502-1
Notes: Tooling must ordered separately part number. seating bars required tool assembly.
Arbor Frame, Part 58024-1 Equipped with Cover Lacing Assembly, Part 91293-1 Note: Manual Miniature Applicator Frame Assembly, Cover Closing Kit, Staple Insertion each must ordered separately part number.
Termination Tooling .025 [0.64] Centerline Ribbon Cable
Used with Manual Arbor Tool Part 91085-2, Pneumatic Arbor Tool Part 91112-3 Universal Base Tool Part 768338-4.
Pos. Plug/Receptacle Upper Tooling 679235-2
Lower Tooling Assembly Part 543481-1
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
Shielded AMPLIMITE .050 Series Slim Line Connectors
Product Facts
Compact design, profile right-angle header 1.230 .588 [31.24 14.94], vertical header 1.230 .433 [31.24 11.00], right-angle stacked headers 1.230 .803 [31.24 20.40] Housings covers made 94V-0 rated thermoplastic Headers compatible with surface mount reflow solder processes Header footprint rightangle stacked configurations .100 .050 [2.54 1.27] staggered centerlines Right-angle stacked headers feature integral boardlocks positive board retention grounding Stacked headers reduce overall total header volume board area Stacked headers offer optional contact shield additional EMI/RFI protection Plugs preloaded with insulation displacement contacts (IDC) provide fast, reliable economical terminations Aesthetically designed backshell kits feature easy-to-use finger grip jackscrews secure mated connectors Listed complies with 1863, Communication Circuit Accessories, File E81956 Certified Canadian Standards Association File 1088108 7189A-207)
AMPLIMITE .050 Series Connectors, Series
Shielded AMPLIMITE .050 Series, Slim Line Connectors answer today's industry requirement higher density smaller overall package. present line consists position, shielded right-angle, position right-angle stacked receptacle header, mating position plug connectors. header, plug backshell housings made 94V-0 rated thermoplastic. headers compatible with surface mount reflow solder processes. Right-angle stacked headers feature con-tact footprints .100 .050 [2.54 1.27] staggered centerlines. compact design right-angle header package measures only 1.230 .588 .300 [31.24 14.94 7.62 maximum board real estate conservation. Right-angle headers feature integral
boardlocks positive board retention grounding. Right-angle stacked headers provide contacts package only .635 [16.13] high, allowing parallel (board-over-board) board spacing .800 [20.32]. Centerlines between connector bottom connector measure .335 [8.51] when compared .400 [10.16] standard .050 Series stacked headers. This results overall reduction total header volume, comparison standard AMPLIMITE .050 Series header, 48%, comparative reduction board area 38%. Stacked header board retention stabilization provided boardlocks four grounding posts. addition, optional rear contact shield available additional EMI/RFI protection.
mating plug connector consists thermoplastic housing, preloaded with insulation displacement contacts (IDC) fast, reliable terminations that offer greater applied cost savings. offers choice termination equipment meet your production requirements. backshell hardware includes two-piece, aesthetically designed, thermoplastic cover over inner outer shield two, high strength #2-56 male jackscrews with insulated heads (easy finger grip caps) secure mated connectors. AMPLIMITE .050 Series, Slim Line family connectors offers keyed coupling. This feature eliminates problem mismatch mating plug receptacle, particularly stacked applications.
Produced under Quality Management System certified 9001 copy ISO900ed certificate available tifi
upon request
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
Shielded AMPLIMITE .050 Series Slim Line Connectors (Continued)
Right-Angle Header, Receptacle
.118 [3.00]
AMPLIMITE .050 Series Connectors, Series
Date Code Marked Area Indicated .975 [24.77]
Position
Part 750823-1
.588 [14.94] .300 [7.26]
Material Finish
Housing-UL 94V-0 rated thermoplastic, black Bracket-Zinc, plated tin-lead over copper Metal-Shell-Carbon steel, plated over copper Boardlocks-Copper alloy, tin-lead plated Contacts-Phosphor bronze, duplex plated .000030 [0.00076] min. gold mating end, tin-lead plated solder end, over nickel
1.230 [31.24] Position .263 [6.680] .050 [1.27] Typ. .338 [8.59] .050 [1.27] Typ. .600 [15.24] .100 [2.54]
.188 [4.76]
Notes: Rear panel mounting only. Female screwlocks used with connectors mounted panels having thickness .047 [1.19]. Application Specification 114-40036 most up-to-date detailed panel cutout recommended Board hole pattern. Female screwlocks included with receptacles must ordered separately. page screwlock information.
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
Shielded AMPLIMITE .050 Series Slim Line Connectors (Continued)
Shielded Right-Angle Stacked Header, Receptacle AMPLIMITE .050 Series Connectors, Series
Shield Date Code Marked Area Indicated .168 [4.27]
.215 [5.46] Plc. .870±.015 [22.10±0.38] .803 [20.40]
Position
With Shielding
Position .635 [16.13]
Position
1.230 [31.24] Position
Without Shielding
.363 [9.22]
Material Finish:
Housing-UL 94V-0 rated thermoplastic, black Bracket-Zinc, plated tin-lead over copper Metal-Shell-Carbon steel, plated over copper Boardlocks-Copper alloy, tin-lead plated Contact Shield-Phosphor bronze, plated Contacts-Phosphor bronze, duplex plated .000030 [0.00076] min. mating end, tin-lead plated solder end, over nickel
.050 [1.27] Typ.
.538 [13.67]
.188 [4.76]
.050 Typ. [1.27] .600 [15.24]
Shielded Header with Rear Contact Shield
Positions 26/26
6Lower 7Both
Part Numbers Std. Rcpt. without Rcpt. with Rear Contact Shield Rear Contact Shield8 Keyed6 Unkeyed7 Keyed6 Unkeyed7 786200-1 750821-1 750820-1
header unkeyed with 4-40 threaded holes, upper header keyed keying position page keying code. headers unkeyed with 4-40 threaded holes. 8Receptacle includes metal contact shield added protection rear receptacle assembly.
Note: Application Specification 114-40036 most up-to-date detailed panel cutout recommended Board hole pattern.
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
Shielded AMPLIMITE .050 Series Slim Line Connectors (Continued)
Cable Connector, Plug
AMPLIMITE .050 Series Connectors, Series
Part 750833-1 Material Finish:
Housing Termination Covers-UL 94V-0 rated thermoplastic, black Shell-Steel, plated bright tin-lead over copper Contacts-Phosphor bronze, duplex plated .000030 [0.00076] min. gold mating end, bright tin-lead termination end, underplated nickel Bracket-Zinc, plated nickel over copper Recommended Wire Size-28 [0.08 mm2] with max. O.D. .032 [0.813]. polyolefin insulation.
.275 [6.99]
.975 [24.77] 1.170 [29.72]
.576 [14.63]
Note: Cable Connectors must used with Backshell Kits. page
Keying Code, Receptacle
Keying Code, Plug
Position (Up)
Accessories
#2-56 Thread
Female Screwlock
Material-Stainless Steel
Note: Female screwlocks used with connectors mounted panels having thickness .047 [1.19]
.170 [4.32] .142 [3.61] .170 [4.32] .390 [9.91]
#4-40 Thread
Part 750831-1
Packaging Individually Packed Screwlocks kit)
*Minimum order kits.
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
Shielded AMPLIMITE .050 Series Slim Line Connectors (Continued)
Backshell Kits
AMPLIMITE .050 Series Connectors, Series
1.745 [44.32]
Material Finish:
Backshells-Copper-nickel alloy Jackscrews-Steel, plated over copper, handles covered with ABS, gray Keyed Unkeyed Inserts-Zinc, plated over copper Outside Covers-ABS, gray
1.250 [31.75] .330 [8.38]
Connector shown illustration purposes only, must purchased separately.
.805 [20.45]
Cable Supplied Customer Must Approved
Inner Shell
1.531 [38.89]
Outer Shell 1.252 [31.80]
Plug Assembly Must Purchased Separately
.275 [6.98]
Backshell Kits
Unkeyed Part 750850-1 750850-2 750850-3 Cable Dia. .250-.280 6.35-7.11 .280-.310 7.11-7.87 Packaging* Individually Packed Bulk Packed Individually Packed
*Bulk packaging-100 kits box.
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
Shielded AMPLIMITE .050 Series Slim Line Connectors, Application Tooling
Discrete Wire Application Tooling
meet medium high volume production discrete wire terminations, offers following tooling: CHAMPOMATOR Model Bench Terminating Machine- Part 354786-1, used conjunction with Control Module-Part 852423-I, Bar-Part 1-762637-3.
Note: CHAMPOMATOR Machine Control Module must ordered separately part number.
AMPLIMITE .050 Series Connectors, Series
Control Module Part 852423-1 852423-2 852423-3
CHAMPOMATOR Machine Part 354786-1 Position 1-762637-3
Wire Setup Gauge
Wire Insulation Dia. .026-.028 0.66-0.71 .029-.031 0.74-0.79 .032-.035 0.81-0.89 Part 763382-3 763382-4 763382-5
Discrete Wire Application Tooling
medium volume production Arbor Tool-Part 58024-1 equipped with Applicator- Part 91291-1 Special Locator-Part 543506-1.
Cable-to-Shell Staple Tooling (For discrete wire jacketed cable only)
meet medium high volume production Pneumatic Crimper- Part 312522-3 equipped with Holder Assembly- Part 58449-1 Die- Part 90437-1 crimp outer backshells onto inner backshells connector kits assemblies. volume Manual Arbor Tool-Part 91085-2, equipped with Backshell Crimper Assembly Tool- Part 856684-1.
tooling information call Tooling Assistance Center 1-800-722-1111.
Arbor Tool Part 58024-1 Equipped with Applicator Part 91291-1
Staple Insertion Part 543515-1 (For with Miniature Applicator Frame Assembly Part 91295-1)
Backshell Tooling Cover Tooling
assemble backshell into plastic housing Manual Miniature Applicator Frame Assembly-Part 91295-1 equipped with Part 543521-1. assemble upper cover lower cover Part 91295-1 equipped with Part 543522-1.
Miniature Applicator Frame Assembly Part 91295-1 Equipped with Cover Closing Part 543508-1
Pneumatic Bench Tool 312522-3 (Requires Holder 58449-1)
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
Shielded AMPLIMITE .050 Series Contact Arrangements, Performance Specifications, Technical Documents-Slim Line Connectors
Contact Arrangements AMPLIMITE .050 Series Connectors, Series
Position
Note: Mating face receptacle shown, plug mirror image.
Pos.
Position
Performance Specifications
Mating Cycles (Durability): max. Current Rating (30°C T-Rise): max., loading Termination Resistance (Mated): milliohms max. Insulation Resistance: 1000 megohms min. Dielectric Withstanding Voltage: Header Processing Temperature: +220°C max. minutes Temperature Range: -55°C +105°C Product Specifications describe technical performance characteristics verification tests. They intended Design, Component Quality Engineer. 108-1366 Shielded AMPLIMITE .050 Series, Slim Line Connectors Application Specifications describe requirements using product intended application and/or termination information. They intended Packaging Design Engineer Setup person. 114-40036 Shielded AMPLIMITE .050 Series, Slim Line Connectors Instruction Sheets provide instructions assembling applying product. They intended Manufacturing Assembler Operator. 408-9663 Mass Insertion Tooling-Part 91291-I 408-6923 Manual Arbor Frame-Part 58024-1 408-9701 Wire Termination Tooling CHAMPOMATOR Machine-Part 1-762661-4 408-7777 Manual Arbor Frame w/Slide-Part 91085-2 408-9746 Crimper Assembly-Part 856684-1 408-9200 Single Wire Insertion Tool-Part 58430-1 408-9721 Holder Assembly Pneumatic Crimper- Part 58449-I 408-9788 Assembly-Part 90437-1 408-9898 Backshell Cover Tooling Assemblies- Part 543521-1 543522-1 Customer Manuals provide information termination equipment. They intended Manufacturing Assemblers Operators. 409-5786 CHAMPOMATOR Machine 409-5791 CHAMPOMATOR Control Module- Part 852423-I 409-5822 Pneumatic Crimper-Part 312522-3 409-5843 Pneumatic Power Unit
Technical Documents
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Panel Mount Receptacle Assemblies .025 [0.64] Centerline Ribbon Cable, Series
±.006 [±0.15]
.050 [1.27] Typ.
AMPLIMITE .050 Series Connectors, Series
.406 [10.31] table
Materials:
Housing Termination Covers-Thermoplastic, 94V-0 rated, black Shell-Steel, plated bright over copper Bracket-Zinc, plated nickel over copper Contacts-Phosphor bronze, duplex plated .000030 [0.00076] min. gold mating end; tin-lead solder end; nickel underplated Recommended wire size- .025 [0.64] centerline, [0.05mm2] [0.03mm2] solid strand, PVC, flat ribbon cable. Selection compatible ribbon cable responsibility user.
.201±.002 [5.11±0.05]
±.004 [±0.10]
.786±.015 [19.96±0.38] Panel Mount Bracket
.423 [10.74] .170±.002 [4.32±0.05] latch blocks Termination Cover Receptacle Housing .025 [0.64]
±.003 [±0.08]
Pos.
Technical Documents:
customer drawings Product Performance criteria.
Recognized under Component Program Underwriters Laboratories, Inc., File E28476
Certified Canadian Standards Association, File 7189
1.831 46.50 1.831 46.50 1.831 46.50 1.831 46.50 1.831 46.50 1.831 46.50 2.281 57.93 2.281 57.93 2.281 57.93 2.281 57.93 2.281 57.93 2.281 57.93
Dimensions 1.602 40.70 1.602 40.70 1.602 1.664 40.70 42.27 1.602 1.664 40.70 42.27 1.602 1.664 40.70 42.27 1.602 1.664 40.70 42.27 2.018 51.50 2.018 51.50 2.018 2.114 51.50 53.70 2.018 2.114 51.50 53.70 2.018 2.114 51.50 53.70 2.018 2.114 51.50 53.70
2.066 52.47 2.066 52.47 2.066 52.47 2.066 52.47 2.066 52.47 2.066 52.47 2.516 63.90 2.516 63.90 2.516 63.90 2.516 63.90 2.516 63.90 2.516 63.90
Gold Plating flash flash
Mating Hardware 4-40 threaded holes 4-40 threaded holes latch blocks 4-40 threaded holes latch blocks 4-40 threaded holes latch blocks 4-40 threaded holes latch blocks 2-56 threaded holes 4-40 threaded holes 4-40 threaded holes latch blocks 4-40 threaded holes latch blocks 4-40 threaded holes latch blocks 4-40 threaded holes latch blocks 2-56 threaded holes
Part 1-390378-5 390378-5 2-390399-5 1-390399-5 390399-5 390379-5 1-390378-7 390378-7 2-390399-7 1-390399-7 390399-7 390379-7
Note: Termination Tooling: Manual Arbor Press Part 91085-2 Pneumatic Press Part 91112-3, Universal Base Tool Part 768338-4, Connector Specific Part 1490479-1.
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE .050 Series Plug Assemblies Unshielded .025 [0.64] Centerline Ribbon Cable, Series
Plug Assembly AMPLIMITE .050 Series Connectors, Series
.050 Typ. [1.27]
±.003 [±0.08]
Materials:
Housing Termination Covers-Thermoplastic, 94V-0 rated, black Contacts-Phosphor bronze, duplex plated .000030 [0.00076] min. gold mating end, bright tin-lead termination end, over nickel underplating Recommended wire size- .025 [0.64] centerline, [0.05mm2] solid strand, PVC, flat ribbon cable. Note: Cable must approved Engineering
.778±.015 [19.76±0.38] Unshielded Plug Housing .423 [10.74]
.025 [0.64]
±.003 [±0.08]
Termination Cover
Pos.
Technical Documents 786090-7 only:
Product Specifications-108-1359 Application Specifications- 114-40049
Dimensions 1.578 1.578 40.07 40.07 2.029 51.54 2.023 51.30
Part 390377-51 786090-7
Note: Termination Tooling: Manual Arbor Press Part 91085-2 Pneumatic Press Part 91112-3, Universal Base Tool Part 768338-4, Connector Specific Part 679235-2. Accepts Flat Ribbon Cable. Selection compatible ribbon cable responsibility user.
[±0.38]
±.015
Backshell 786090-7 .025 [0.64] Unshielded Plug
.682±.020 [17.32±0.51]
Typ.
.400±.015 [10.16±0.38]
Materials:
Backshell-Thermoplastic, 94V-0 rated, black Spring Latches-Stainless steel
Pos. Part 787032-7 Dimension 2.415 [61.34] 2.125 [53.48]
.833 [21.16] Typ.
Strain Relief 786090-7 .025 [0.64] Unshielded Plug
68-Position Part 787043-7 Materials:
Thermoplastic, 94V-0 rated, black Note: Pull Part 88450-8 used with this strain relief. Must ordered separately.
1.715±.003 [43.56±0.08]
.596±.019 [15.14±0.48] .466 Plc. [11.84] Plc.
.356±.002 [9.04±0.05]
2.109±.009 [53.57±0.23]
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
Right-Angle Posted Connectors
Right-Angle Posted Connectors
Connector Density
Type
Style Shell Finish
Contact Positions
Footprint
Mating Hardware Threaded Inserts Female Screwlocks Standard Screws Female Screwlocks .120 [3.05] Dia. Holes Threaded Inserts Female Screwlocks .125 [3.18] Dia. Holes .120 [3.05] Dia. Holes Threaded Inserts Female Screwlocks
Board Mounting .125 [3.18] Dia. Holes Boardlocks Solderable Eyelets .120 [3.05] Dia. Holes
Contact Plating (Mating Area/ Solder Tails) Duplex (0.000030 [0.00076] Gold/Tin-Lead) Duplex (Gold Flash/ Tin-Lead) Duplex (.000030 [0.00076] Gold/Tin-Lead) Duplex (Gold Flash/Tin-Lead) Duplex (.000030 [0.00076] Gold/Tin-Lead) Duplex (Gold Flash/ Tin-Lead)
Post Length .085 [2.16] .125 3.18] .125 [3.18] .125 [3.18] .220 [5.59] .085 [2.16] .125 [3.18] .125 [3.18]
HD-22
Plug Receptacle
Front Metal-Shell, Plated (Pgs. Full Metal-Shell With Without Grounding Indents, Plated (Pgs. 144, 160) Front Metal-Shell With Grounding Indents, Plated (Pgs. 56-59, 61-64, 66-68, 136, 139, 143, 148, 155)
.350 [8.89]
.454 [11.53] .545 [13.84] .318 [8.08] .478 [12.14] .590 [14.99]
HD-20
Plugs Receptacles
.125 [3.18] Dia. Holes Boardlocks
All-Plastic (Pgs. 69-71, 137, 138, 140, 141)
.318 [8.08] .590 [14.99]
.125 [3.18] Dia. Holes .120 [3.05] Dia. Elliptical Holes Boardlocks
Duplex (.000030 [0.00076] Gold/Tin-Lead) Duplex (Gold Flash/ Tin-Lead)
.125 [3.18]
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
Right-Angle Posted Connectors (Continued)
Product Facts:
Flame retardant thermoplastic housing material, 94V-0 rated HD-20 right-angle connectors available positions (Shell Sizes thru both plug receptacle versions; some versions available position, (Shell Size HD-20 stacked connectors available 9/9, 15/15, 25/25, 37/37 positions (Shell Sizes thru receptacle over receptacle, plug over plug combination versions HD-22 right angle receptacle connectors available positions (Shell Sizes thru cost front metal-shell design compatible with full metal-shell connectors Integral boardlock versions secure posted connectors boards prior soldering
HD-20 HD-22 connector contacts available plating types satisfy different applications HD-22 right-angle posted connectors designed high temperature applications Integral fixed 4-40 threaded inserts screwlocks available both HD-20 HD-22 connectors Connectors intermateable with size subminiature connectors dimensionally complying with MIL-C-24308
Section Contents
HD-22 HD-20 Contact Arrangements. HD-22 HD-20 Performance Specifications Plug/Receptacle Mating Panel Mounting Specifications. AMPLIMITE HD-20 Subminiature Stacked Connectors Hybrid Mixed Styles 44-49 AMPLIMITE 2000 Subminiature Connectors. HD-20 HD-22 Slim Line Connectors HD-22 Right-Angle Posted Subminiature Connectors HD-20 Front Metal-Shell Right-Angle Posted Connectors Mount 55-58 HD-20 Full Metal-Shell Right-Angle Posted Connectors Mount HD-20 Front Metal-Shell Right-Angle Posted Connectors Mount HD-20 Full Metal-Shell Right-Angle Posted Connectors Mount HD-20 Front Metal-Shell Right-Angle Posted Connectors Mount HD-20 All-Plastic Right-Angle Posted Connectors Mount 67-69 HD-20 All-Plastic Right-Angle Posted Connectors Mount 70-72 Right-Angle Mounting Connectors-European Standard Footprint. Right-Angle Mounting Connectors-Eurostyle Footprint Straight Mounting Connectors Standard Density Press Termination, Right-Angle Mounting Standard Density Press Termination, Straight Mounting Right-Angle Mounting Connectors-Footprints Subminiature Connectors Cable Mounting
Right-Angle Posted Connectors
Right-Angle Stacked Connectors (Centerline-to-centerline height .750 [19.05])
Connector Density Type Receptacle over Receptacle Plug over Plug HD-20 Receptacle over Plug Plug over Receptacle 15/15 25/25 37/37 (Std.) Threaded Inserts Female Screwlocks Duplex (.000030 [0.00076] Gold/Tin-Lead) (.000010 [0.00025] Gold/Tin-Lead) Duplex (Gold Flash/Tin-Lead) Style Shell Finish Contact Positions Footprint Mating Hardware Board Mounting Contact Plating (Mating Area/ Solder Tails) Post Length
Front Metal-Shell, Plated (Pgs. 149-154, 156)
Customer Drawings
.120 [3.05] Dia. Holes Boardlocks
.125 [3.18]
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
HD-22 HD-20 Commercial Connectors (AMPLIMITE)
Contact Arrangements
HD-22 Inserts
Shell Size Position)
Shell Size Position)
Right-Angle Posted Connectors
Shell Size Position)
Shell Size Position)
Shell Size Position)
HD-20 Inserts
Shell Size Position)
Shell Size Position)
Shell Size Position)
Shell Size Position)
Note: Mating face plug shown, receptacle mirror-image.
Shell Size Position)
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
HD-22 HD-20 Connectors Performance Characteristics
Cable Connectors
HDP-22 Connector Type HDE-20 HDP-20
Electrical Characteristics
Contact Current Rating (One pair contacts) [0.4mm2] Wire amperes milliohms (max.) 1000 min. 5000 megohms min. max. [13.34 max.] min. [22.24 min.] max. [2.22 max.] min. [0.209 min.] [0.6mm2] amperes milliohms (max.) 1000 min. 5000 megohms min. [0.6mm2] amperes milliohms (max.) 1000 min. 5000 megohms min. max. [13.34 max.] min. [44.48 min.] max. [2.22 max.] min. [0.209 min.] AWG-20 [0.6mm2-89 AWG-12 [0.4mm2-53.4 AWG-8 [0.2mm2-35.6 AWG-4.5 [0.15mm2-20.02 AWG-2.7 [0.08mm2-12.01 .000030 [0.00076] gold-500 cycles Gold Flash- cycles Random max. Duration
Right-Angle Posted Connectors
Termination Resistance Dielectric Withstanding Voltage Insulation Resistance
Mechanical Characteristics
Contact Insertion Force Contact Retention Contact Mating Force (Per contact circuit pair) Contact Unmating Force (Per contact circuit pair) min. [31.14 min.] max. [2.22 max.] min. [0.209 min. AWG-9.5 [0.6mm2-42.3 AWG-6 [0.4mm2-26.7 AWG-4 [0.2mm2-17.79 AWG-2.5 [0.15mm2-11.12 AWG-2.5 [0.08mm2-11.12 AWG-1 [0.05mm2-4.45 .000030 [0.00076] gold-500 cycles Gold Flash- cycles Random max. Duration
Tensile Strength
AWG-12 [0.4mm2-53.4 AWG-8 [0.2mm2-35.6 AWG-4.5 [0.15mm2-20.02 AWG-2.7 [0.08mm2-12.01 .000030 [0.00076] gold-500 cycles Gold Flash- cycles Random max. Duration
Durability
Environmental Characteristics
Vibration Physical Shock
Board Mount Connectors
Connector Type HD-20 Connector Type HD-20
Electrical Characteristics
Single Contact Current Rating (30°C Rise) Duration Termination Resistance Dielectric Withstanding Voltage Insulation Resistance **Stacked Connectors-30 milliohms (max.) **Stacked Connectors-500 min. amperes amperes amperes milliohms* (max.) 1000 min.** 5000 megohms min.
Mechanical Characteristics
Durability .000030 [0.00076] gold-500 cycles Gold Flash-100 cycles HD-20 HD-20 Without With Grounding Grounding Indents Indents 30.0 [20.02] [133.5] 33.0 [33.4] [146.8] 12.5 37.0 [55.6] [164.6] 18.5 40.0 [82.3] [177.9] 25.0 44.0 [111.2] [195.7]
Size
Connector Mating Unmating Force (lbs. max. over max.])
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
Plug/Receptacle Mating Panel Mounting Specifications
Plug/Receptacle Mating
.265 ±.015 [6.73±0.381] Shell Sizes .256 ±.015 [6.50±0.381] Shell Sizes
.265 [6.73] dimension required assure full mating connector halves. This dimension must taken into consideration when determining method mounting, panel thickness, etc.
Right-Angle Posted Connectors
Plug (Typ.)
Receptacle (Typ.)
Panel Mounting
.120 ±.002 [3.05±0.050] Dia.** Pls.) .040 [1.02] Dia. Dia. Typ. Holes)
Dia.** Typ. Pls.)
.129 .002 [3.28± 0.050] Radius Pls.)
Cutout Rear Mount Short Latching Block
Note: Cutouts either plug receptacle, front rear panel mount.
Shell Size (Pos.)
Mounting Method Front/Rear Panel Front Rear Front Rear Front Rear Front Rear Front Rear
Dimensions .984 24.99 .984 24.99 1.312 33.33 1.312 33.33 1.852 47.04 1.852 47.04 2.500 63.50 2.500 63.50 2.406 61.11 2.406 61.11 .492 12.50 .492 12.50 .656 16.66 .656 16.66 .926 23.52 .926 23.52 1.250 31.75 1.250 31.75 1.203 30.56 1.203 30.56 .874 22.20 .806 20.47 1.202 30.53 1.134 28.80 1.743 44.27 1.674 42.52 2.391 60.73 2.326 59.08 2.297 58.34 2.218 56.34 .437 11.10 .403 10.24 .601 15.27 .567 14.40 .872 22.15 .837 21.26 1.196 30.38 1.163 29.54 1.149 29.19 1.109 28.17 .513 13.03 .449 11.41 .513 13.03 .449 11.41 .513 13.03 .449 11.41 .513 13.03 .449 11.41 .623 15.82 .555 14.10 .257 6.53 .225 5.72 .257 6.53 .225 5.72 .257 6.53 .225 5.72 .257 6.53 .225 5.72 .312 7.93 .278 7.06 .550 13.97 .730 18.54 1.275 32.39 1.920 46.05 1.753 44.52 .750 19.05 .750 19.05 .750 19.05 .750 16.13 .750 19.05 .083 2.11 .132 3.35 .083 2.11 .132 3.35 .083 2.11 .132 3.35 .083 2.11 .132 3.35 .083 2.11 .132 3.35
Most plugs receptacles mounted panel from either front rear, using variety accessory hardware. Posted receptacles rear panel mounted only. Typical examples shown below.
(15)
(25)
(37)
Typical Front-Panel Mounted Subminiature Plug
(50)
**Panel cutout configuration with dimensions provides clearance mounting connectors with cable clamps. **This dimension .190±002 [4.83±0.05] when posted connectors with fixed female screwlocks rear-panel mounted. Typical Rear-Panel Mounted Subminiature Receptacle
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE HD-20 Subminiature Stacked Connectors Hybrid Mixed Styles
Product Facts
Stacked connectors save board real estate Wide choice configurations available Front Metal-Shells EMI/RFI shielding Housings made 94V-0 rated thermoplastic Plug connectors have builtin grounding indents Choice 4-40 threaded insert female screwlock mating hardware Hybrid styles provide maximum selectivity permit mixing signal speeds Packaged plastic trays ease handling Recognized under Component Program Underwriters Laboratories, Inc. File 28476
HD-20 Subminiature Stacked Connectors
Certified Canadian Standards Association, File 7189
customer drawings layouts.
AMPLIMITE HD-20 Subminiature Stacked Connectors members complete line AMPLIMITE Subminiature Connector family which been accepted electronic industry their rugged design ease application. Stacked connectors advantage reducing overall board real estate normally consumed individual connectors. versatility AMPLIMITE HD-20 line enables select stacked connector best suited your specific application. AMPLIMITE HD-20 Stacked Connectors, Series offer high degree performance reduced cost. line consists Receptacle over Receptacle 9/9, 15/15, 25/25 37/37 contact positions
Plug over Plug 9/9, 15/15, 25/25 37/37 contact positions Receptacle over Plug 9/9, 15/15, 25/25 37/37 contact positions Plug over Receptacle total 9/9,15/15, 25/25 37/37 contact positions
ture front metal-shells EMI/RFI shielding, with housings made 94V-0 approved material. series offers gold plating 30µ", 10µ" gold flash mating plating termination end, with entire contact nickel underplated. versatility AMPLIMITE Hybrid Mixed lines connectors combination with AMPLIMITE HD-20 connector, HD-22 High Density, AMPLIMITE .050 Series bottom connector provided based your application requirements. Contact Tyco Electronics additional information.
Configurations available with choice mounting hardware-4-40 threaded inserts female screwlocks. Hybrid Mixed Styles AMPLIMITE Hybrid Mixed Stacked Connectors combine variety subminiature connector configurations into single connector. This permits mixing signal speeds with substantial reduction board real estate. AMPLIMITE Stacked Mixed Connectors fea-
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE HD-20 Subminiature Stacked Connectors Hybrid Mixed Styles (Continued)
Material Finish:
Housing-94V-0 rated thermoplastic, black Shell-Steel, tin-lead plated Contacts: Pins-Brass Sockets-Phosphor bronze Contact Plating: A-Gold flash mating end, tin-lead solder tails with overall nickel plating underneath B-.000010 [0.00025] gold mating end, tin-lead solder tails with overall nickel underplate C-.000030 [0.00076] gold mating end, tin-lead solder tails with overall nickel underplate Boardlocks-Brass, plated Female Screwlocks-Brass, nickel plated Threaded Inserts-Brass, plated Brackets-Zinc
.010 0.25] .010 0.25]
4-40 Screwlock Table
.228 .010 [5.80 0.25] Plcs.
.010 0.25]
Plcs.
1.244 .015 [31.60 0.38]
.183 [4.64] Ref.
HD-20 Subminiature Stacked Connectors
.125 .016 Typ. [3.18 0.41]
.318 .010 [8.08 0.25]
.380 .016 [9.65 0.41]
Upper D-Sub
Lower D-Sub
Technical Documents:
Product performance characteristics specified customer drawings. customer drawings printed circuit board layouts.
Plug
Plug
Plug
Rcpt.
Rcpt.
Plug
1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95
Dimensions .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99
.750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05
Contact Finish
Mounting Hardware 4-40 inserts 4-40 inserts 4-40 inserts 4-40 4-40 4-40 4-40 inserts 4-40 inserts 4-40 inserts 4-40 4-40 4-40 4-40 inserts 4-40 inserts 4-40 inserts 4-40 4-40 4-40 4-40 inserts 4-40 inserts 4-40 inserts 4-40 4-40 4-40
Part Number 440391-1 440391-2 440391-3 440392-1 440392-2 440392-3 440394-1 440394-2 440394-3 440395-1 440395-2 440395-3 440397-1 440397-2 440397-3 440398-1 440398-2 440398-3 440183-1 440183-2 440183-3 440184-1 440184-2 440184-3
Continued next page
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE HD-20 Subminiature Stacked Connectors Hybrid Mixed Styles (Continued)
Upper D-Sub Lower D-Sub 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 Dimensions 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 Contact Finish Mounting Hardware 4-40 inserts 4-40 inserts 4-40 inserts 4-40 4-40 4-40 4-40 inserts 4-40 inserts 4-40 inserts 4-40 4-40 4-40 4-40 inserts 4-40 inserts 4-40 inserts 4-40 4-40 4-40 4-40 inserts 4-40 inserts 4-40 inserts 4-40 4-40 4-40 4-40 inserts 4-40 inserts 4-40 inserts 4-40 4-40 4-40 4-40 inserts 4-40 inserts 4-40 inserts 4-40 4-40 4-40 Part Number 1-440391-1 1-440391-2 1-440391-3 1-440392-1 1-440392-2 1-440392-3 1-440394-1 1-440394-2 1-440394-3 1-440395-1 1-440395-2 1-440395-3 1-440397-1 1-440397-2 1-440397-3 1-440398-1 1-440398-2 1-440398-3 1-440183-1 1-440183-2 1-440183-3 1-440184-1 1-440184-2 1-440184-3 2-440391-1 2-440391-2 2-440391-3 2-440392-1 2-440392-2 2-440392-3 2-440394-1 2-440394-2 2-440394-3 2-440395-1 2-440395-2 2-440395-3
Plug
Plug
HD-20 Subminiature Stacked Connectors
Plug
Rcpt.
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Plug
Plug
Plug
Plug
Rcpt.
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425
Continued next page
South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE HD-20 Subminiature Stacked Connectors Hybrid Mixed Styles (Continued)
Upper D-Sub Lower D-Sub 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 43.94 69.34 43.94 69.34 43.94 69.34 43.94 69.34 43.94 69.34 43.94 69.34 43.94 69.34 43.94 69.34 43.94 69.34 43.94 69.34 43.94 69.34 43.94 69.34 43.94 69.34 43.94 69.34 43.94 69.34 43.94 69.34 43.94 69.34 43.94 69.34 43.94 69.34 43.94 69.34 43.94 69.34 43.94 69.34 43.94 69.34 43.94 69.34 Dimensions 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 Contact Finish Mounting Hardware 4-40 inserts 4-40 inserts 4-40 inserts 4-40 4-40 4-40 4-40 inserts 4-40 inserts 4-40 inserts 4-40 4-40 4-40 4-40 inserts 4-40 inserts 4-40 inserts 4-40 4-40 4-40 4-40 inserts 4-40 inserts 4-40 inserts 4-40 4-40 4-40 4-40 inserts 4-40 inserts 4-40 inserts 4-40 4-40 4-40 4-40 inserts 4-40 inserts 4-40 inserts 4-40 4-40 4-40 Part Number 2-440397-1 2-440397-2 2-440397-3 2-440398-1 2-440398-2 2-440398-3 2-440183-1 2-440183-2 2-440183-3 2-440184-1 2-440184-2 2-440184-3 3-440391-1 3-440391-2 3-440391-3 3-440392-1 3-440392-2 3-440392-3 3-440394-1 3-440394-2 3-440394-3 3-440395-1 3-440395-2 3-440395-3 3-440397-1 3-440397-2 3-440397-3 3-440398-1 3-440398-2 3-440398-3 3-440183-1 3-440183-2 3-440183-3 3-440184-1 3-440184-2 3-440184-3
Rcpt.
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HD-20 Subminiature Stacked Connectors
Rcpt.
Plug
Plug
Plug
Plug
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Plug
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE HD-20 Subminiature Stacked Connectors Hybrid Mixed Styles (Continued)
HD-20 Front Metal Shell, Right-Angle (AMPLIMITE) Connectors
Material Finish:
Housings Spacer-94V-0 rated thermoplastic, black Contacts: Pins-Brass Receptacles-Phosphor bronze Contact Plating- .000015 [0.00038] gold mating end, tin-lead termination end, with entire contact nickel underplated Shell-Steel, plated Boardlocks-Copper alloy, plated tinlead Bracket-Zinc
HD-20 Subminiature Stacked Connectors
Position HD-20 Receptacle over Position HD-22 Receptacle Part 788508-1
Position HD-20 Receptacle over Position HD-20 Plug Part 788433-1
Position HD-20 Receptacle over Position .050 Series Receptacle
Description Position Receptacle over Position .050 Series Receptacle
Part Number 786387-1
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE HD-20 Subminiature Stacked Connectors Hybrid Mixed Styles (Continued)
HD-20 Front Metal Shell, Right-Angle Connectors
Material Finish:
Housing-94V-0 rated PBT, black Contacts-Phosphor bronze Contact Plating- Gold flash contact area, solder tail area, over nickel underplated
Position HD-20 Receptacle over Position Audio Plug
HD-20 Subminiature Stacked Connectors
Description With screws With screws color audio1 With color coded audio1 Without screws With screws back cover With screws
Part Number 440407-1 440407-2 1-440407-1 1-440407-2
1-440407-3 2-440407-3 3-440407-3
Color coded audio: Audio line light blue Audio line lime Microphone pink
Subminiature Stacked, position with Audio Jacks PC99 2-440409-2
High-Rise Connectors
Material Finish:
Housing-94V-0 rated thermoplastic, black Contacts-Phosphor bronze Contact Plating: A-.000015 [.000381] min. gold contact area, solder tail area, over nickel underplated Gold flash mating area, tin-lead solder tails, over nickel C-.000010 [.000254] gold mating area, tin-lead solder tails, over nickel
High-Rise Position HD-20 Receptacle/Over
Dimension
Plating Code
.228 5.80
Part Number 440408-1 440408-3
1-440408-2* 2-440408-2* 2-440408-3**
Screws packed separately. 10µm gold.
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE 2000 Subminiature Connectors
Product Facts
Flame retardant housings, rated 105°C Front metal-shell design Duplex plated gold flash .000015 [0.00038] min. gold mating end, tin-lead solder end, over nickel underplate With boardlocks 4-40 threads female screwlocks Designed Office Class right-angle plugs receptacles Recognized under Component Program Underwriters Laboratories, Inc. File E28476
AMPLIMITE 2000 Subminiature Connectors
customer drawings circuit board layout.
AMPLIMITE 2000
Subminiature connectors represent latest breakthrough economical Sub-D connector design. Presently available more popular sizes 25-receptacles plugs with .318 [8.08] printed circuit board footprint, AMPLIMITE 2000 connector line features front metal-shell RFI/EMI protection, flame retardant housings with integral 4-40 threads, boardlocks, duplex plated gold-overnickel contacts.
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
AMPLIMITE 2000 Subminiature Connectors (Continued)
HD-20 Front Metal Shell Right Angle Connectors
Material Finish:
Housing-94V-0 rated thermoplastic, black Shell-Steel, nickel plated Contacts: Pins-Brass Sockets-Phosphor bronze Contact Plating: A-Gold flash mating end, lead solder tails with overall nickel underplate B-.000015 [0.00038] gold mating end, tin-lead solder tails with overall nickel underplate Boardlocks-Brass, tin-lead plated Female Screwlocks-Brass, nickel plated Threaded Inserts-Brass, nickel plated
#4-40 Insert Table .492 .010 [12.5 0.25] .318 .010 [8.08 0.25]
.236 .006 [6.0 0.15] .125 .012 [3.2 0.30]
Typical Plug
AMPLIMITE 2000 Subminiature Connectors
Shell Size
Contact Finish
Dimension Ref. 1.210 30.80 1.540 39.20 2.090 53.10
With Female Screwlocks 788753-1 788753-2 788782-1 788782-2
With 4-40 Threaded Inserts 788754-1 788754-2 1364027-1 1364027-2 788755-1 788755-2
Technical Documents:
Product performance characteristics specified customer drawings.
#4-40 Screwlock Table .492 .010 [12.5 0.25] .318 .010 [8.08 0.25]
.236 .006 [6.0 0.15] .125 .012 [3.2 0.30]
Typical Receptacle
Shell Size
Contact Finish
Dimension Ref. 1.210 30.80 1.540 39.20 2.090 53.10
With Female Screwlocks 788756-1 788756-2 788781-1 788781-2 788751-1 788751-2
With 4-40 Threaded Inserts 788750-1 788750-2 788757-1 788757-2 788752-1 788752-2
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-141-810-8967
AMPLIMITE Subminiature Type Connectors
HD-20 HD-22 Slim Line Connectors
Rows Soldertails
Material Finish:
Housing-94V-0 rated thermoplastic, black Shell-Low carbon steel, nickel plated Contacts-Phosphor bronze brass Contact Plating-Gold flash mating area; .000100 [0.00254] min. tin-lead solder tail area; overall .000050 [0.00127] min. nickel underplate Boardlocks-Brass, tin-lead plated over nickel underplate Threaded Inserts-Brass, nickel plated
Position Plug Part Number 788573-1
HD-20 HD-22 Slim Line Connectors
Position Receptacle Part Number 788575-1
Position VESA Receptacle HD-22 Part Number 788754-1
Soldertails
Material Finish:
Housing-94V-0 rated thermoplastic, black Shell-Low carbon steel, nickel plated Contacts-Brass Contact Plating-.000015 [0.00038] min. gold mating area; .000100 [0.00254] min. tin-lead solder tail area; overall .000050 [0.00127] min. nickel underplate Boardlocks-Brass, tin-lead plated over nickel underplate Threaded Inserts-Brass, nickel plated
Position Plug Part Number 788490-1
Position Receptacle Part Number 788489-1
Position VESA Receptacle HD-22 Part Number 788491-1
Catalog 82068 Revised 3-04 www.tycoelectronics.com Dimensions inc
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