Circular Connectors Commercial Signal Power Applications Circular
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Circular Connectors Commercial Signal Power Applications
Circular Connectors Commercial Signal Power Applications
Introduction
Product Facts
Lightweight, all-plastic Certified
metal-shell connectors
connectors
94V-0 rated made stabilized, heat resistant, selfextinguishing thermoplastic material
Metal-shell connector
Canadian Standards Association, File 7189 Produced under Quality Management System certified 9001
MIL-C-5015 Style Circular Plastic Connectors (CPC) Product Facts
Miniature Connectors Product Facts
copy certificate available upon request.
ISO001ied
Intermateable with Metal-Shell sizes 20-14 18-10, MIL-C-5015 Style connectors High impact resistant plastic housing made 94V-0 rated material Lightweight Lower cost than standard MIL-C5015 connectors Industry accepted Type III+ socket contacts, available reels strip form high volume, cost, automatic machine terminations, loose piece form volume, prototype maintenance repair Improved alignment (U.S. Standard MIL-C-5015 Connectors) prevents mismating with other housing insert arrangements Recognized under Component Program Underwriters Laboratories Inc., File E28476
Compact, high contact density, environmentally sealed connectors Uses existing Mini-Universal MATE-N-LOK stamped formed socket contacts shell sizes-available position configurations
housings made 94V-0 rated thermoplastic
Operating temperature range:
Certain products meet
Standard
-40°C +105°C
Available panel chassis
mount free-hanging configurations
Quick connect/disconnect
connector series different interconnection requirements:
Series 1-Standard density,
Need more information? Call Technical Support. They staffed with specialists well versed Tyco Electronics products. They provide:
capability with thread assist, positive detent coupling
Built-in socket
signal low-current applications using durable Multimate contacts (.062 [1.57] diameter)
protection
Polarized proper mating
connector halves
Special connector configurations
Series 2-High density applications using Size contacts (.040 [1.02] diameter) Series 3-Low density, power applications with Type contacts capable carrying amperes current Series 4-Combination standard power density application with Type III+ Type contacts Series 5-Power density application with Size screw machined precision formed contacts Series 6-Combination standard power density application with Type III+ Size contacts
Technical Support Catalogs Technical Documents Product Samples Authorized Tyco Electronics Distributor Locations
offer special solder posted contacts, special receptacles with without threaded inserts
Full complement optional
©1973, 1975, 1976, 1978, 1981, 1983, 1985, 1989, 1990, 1991, 1992, 1995, 1996, 1999, 2000, 2001, 2002, 2004 2006 Tyco Electronics Corporation. Rights Reserved. AMP, AMPOMATOR, AMP-O-LECTRIC, AMP-O-MATIC, AMP-TAPETRONIC, CERTI-CRIMP, COAXICON, MATE-N-LOK, POWERBAND, PRO-CRIMPER TYCO trademarks.
accessories
Recognized under
Component Program Underwriters Laboratories Inc. VAC, VDC, Service; Series Series (600 Series Series (600 Series (250 File E28476
Certified Canadian Standards Association, File 7189
Komax TopWin trademarks Komax TETRASEALS trademark Parker Hennifin Corporation. AIRflex, FLEXAgraff, FLEXAquick, ROHRflex trademarks Flexa GmbH Other products, logos, Company names mentioned herein trademarks their respective owners.
Select connectors recognized volts service.
Restriction Hazardous Substances (RoHS)
Tyco Electronics, we're ready support your RoHS requirements. We've assessed more than million items/components RoHS compliance, issued part numbers where change required eliminate restricted materials. Part numbers this catalog RoHS Compliant, unless marked otherwise. These products comply with European Union Directive 2002/95/EC amended January 2006 that restricts lead, mercury, cadmium, hexavalent chromium, PBB, PBDE
certain electrical electronic products sold into July 2006. Note purposes this Catalog, included within definition RoHS Compliant products that clearly "Out Scope" RoHS Directive such hand tools other non-electrical accessories. Information regarding RoHS compliance provided based reasonable inquiry suppliers represents current actual knowledge based information provided suppliers. This information subject change. latest compliance status, refer website referenced right.
Getting Information Need
comprehensive on-line RoHS Customer Support Center provides forum answer your questions support your RoHS needs. RoHS (Frequently Asked Questions) available with links more detailed information. also submit RoHS questions receive response within hours during normal work week. Support Center also provides:
Downloadable Technical Data Customer Information Presentation More detailed information regarding definitions used above
whatever your questions when comes RoHS, we've answers
Cross-Reference from Noncompliant Compliant Products Ability browse RoHS Compliant Products on-line catalog
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents.
Dimensions shown reference purposes only. Specifications subject change.
Circular Connectors Commercial Signal Power Applications
Table Contents
Introduction Contents Connector Series Types Performance Characteristics Internal Protection (IP) Codes Current Carrying Capabilities Example Current Rating Format CPC, Series Cable Panel Mount Connectors .10, Printed Circuit Board Mount Connectors .12, Square Flange Receptacles with Round Posted Contacts Square Flange Receptacles with Solder Contacts Feed-Thru Connectors Square Flange Receptacles, Right-Angle, Posted Contacts, Type III+ (including Lead Free Enhanced High Current) .16-19 Contacts, Type Contacts, Subminiature Coaxial .21, Contact Arrangements, Series Component Dimensions, Series CPC, Series Cable Panel Mount Connectors Printed Circuit Board Mount Connectors Square Flange Feed-Thru Receptacles Contacts, Size Crimp Contacts, Size Crimp Solder Contact Arrangements, Series Component Dimensions, Series CPC, Series Plugs Receptacles, Series Power Contacts, Type .33, Contact Arrangements, Series Component Dimensions, Series CPC, Series Plugs Receptacles, Series Contact Arrangements, Series Connector Accessories Cable Clamps .37, Back-Shell Extender Panel Mount Flanges Flexible Cable Boots Internal Cable Grips Keying Plugs Sealed Connectors One-Piece Sealed 42-44 Two-Piece Sealed .125 POWERBAND Contacts Connectors, Series Wire Entry Seals Connectors, Series Wire Entry Seals Connectors, Special Series Wire Entry Seal Kits Flange Seals Connector Sealing Accessories Sealing Caps Cable Entry Seals Jacketed Cable Seals Rubber Boot Flexible Cable Protection System MIL-C-5015 Style Circular Plastic Connectors Introduction Connectors, Plugs Receptacles-Shell Size 20-14 Connectors, Plugs Receptacles-Shell Size 18-10, Type III+ Contacts Metal-Shell Circular Plastic Connectors Introduction Receptacles Plugs, Series Standard Receptacles Plugs, Series Reverse Contact Arrangements, Series Receptacles Plugs, Series Standard Receptacles Plugs, Series Reverse Contact Arrangements, Series Receptacles Plugs, Series Standard Receptacles Plugs, Series Reverse Contact Arrangements, Series Receptacles Plugs, Series Standard Contact Arrangements, Series Component Dimensions, Series Metal-Shell Connector Accessories Cable Clamps, Cable Entry Seals Protective Assemblies .37, Miniature Connectors Introduction Plugs, Receptacles Contacts .72-74 Accessories Application Tooling .75-78 Technical Documents Part Number Index Products .80, Tooling Part Number Cross Reference (Non-Compliant RoHS Compliant) Global Contacts
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Connector Series Types
Series 1-Size Contacts
Series connectors permit multiple combinations signal coaxial circuits same housing accepting durable Multimate contacts. These socket contacts include Type III+
subminiature coaxial contacts, interchangeable same Multimate contact cavity. Type III+ contacts (.062 [1.57] diameter) capable carrying maximum amperes when crimped wire.
Type solder contacts posted contacts board applications also available. Many connector arrangements offer both standard reverse contact loading-from thru positions.
Series 2-Size Contacts
Series connectors accept Size (precision formed) Size (screw-machined) socket contacts with .040 [1.02] diameter, Size contacts available crimp solder versions, well posted version
wrap-type board applications. Maximum current carrying capability amperes. Many connector arrangements offer both standard reverse contact loading-from thru positions.
Series 3-Power Contacts
Series connectors accept Type power contacts which carry amps contact. These contacts will accommodate wire size range
[1.4 mm2]. connector sizes available both standard reverse connector arrangements positions.
Series 4-Combination Size Power Contacts
Series connectors accept Size Multimate Type power contacts, combining signal coaxial circuit capabilities Series connectors with
power circuit capabilities Series connectors. Available connector sizes offering power mixing combinations totaling positions.
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Connector Series Types (Continued)
Series 5-Power Contacts .125 POWERBAND
Series connectors combine revolutionary performance POWERBAND Contact, high current contact configurations similar Series connectors. POWERBAND contacts offer electrical performance best Spec Size screw-machined contacts with economy productivity strip-fed, precision formed contacts. Series connectors environmentally sealable meet specifications. Rated VDC, amperes maximum single contact, connectors available free-hanging panelmount applications-one connector configuration containing three .125 POWERBAND contacts.
Series 6-Combination, Size .125 POWERBAND Contacts
Series combines high current environmental sealing capability Series POWERBAND contacts, reliability signal carrying, current Type III+ contacts.
This combination power signal contacts offered connector configuration containing .125 POWERBAND contacts eight Type III+ signal socket contacts.
MIL-C-5015 Style-Size Contacts
This addition Circular Plastic Connector Line specifically designed intermateable with MetalShell size 20-14 18-10, MIL-C-5015 Style connector systems. high impact resistant plastic housing offers advantages light weight lower cost than existing metal-shell connectors. addition connector design prevents mismating when used with other insert arrangements. part Multimate family connectors, MIL-C-5015 style connector offers economies crimp Type III+ socket contacts reel-mounted, strip-form high volume automatic machine termination, well loose piece-form volume, prototype maintenance repair.
Metal-Shell, Circular Plastic Connectors
Metal-Shell connectors consist black thermoplastic insert nickel-plated, zinc alloy shell. These connectors currently available shell sizes basic configurations consisting plugs square flange receptacles.
Miniature Connectors
These compact connectors accept existing MiniUniversal MATE-N-LOK socket contacts, 30-18 [.05-.8 mm2]. shell sizes available, accommodating from positions. Featuring high contact density IP67 sealing, these durable connectors well suited many wire-to-wire, wire-to-board, wire-to-panel applications.
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Performance Characteristics Metal-Shell Connectors
More information performance metal-shell connectors available requesting following Product Specifications: 108-10024-- Connectors 108-10037-- Type Contacts 108-10020-- Size Contacts 108-10040-- Metal-Shell Connectors 108-10042-- Type III+ Contacts 108-1579-- Sealed Connectors with Removeable Contacts
Test Description
Maintenance Aging Contact Retention
Procedure
Contacts removed reinserted times using applicable tools Axial load applied contact displace rear connector Connectors subjected 1500 volts level Connectors subjected five cycles temperature change (-55°C +125°C) Connectors vibrated (wired mated). Contacts wired series with milliamperes flowing during test Connectors shocked (wired mated). Contacts wired series with milliamperes flowing during test Connectors mated unmated times with plated contacts times with gold plated contacts Mated connectors subjected salt spray hours Test wire pushed into mated connectors Mated connectors subjected circulating talcum powder Water projected through jets against mated connector from direction then temporarily immersed water Mated connectors subjected temperature +125°C hours Measurement made between adjacent contacts with connector mated Mated connectors subjected days moisture test
Requirements
damage contacts housings. Contact retention maintained Contacts remain place when subjected minimum load* breakdown flashover damage
Dielectric Withstanding Voltage (MIL-STD-1344, Method 3001) Thermal Shock
Vibration (MIL-STD-202, Method 204, Test Condition Physical Shock (MIL-STD-202, Method 213A, Test Condition Durability
damage loosening parts. interruption electrical continuity longer than microseconds damage loosening parts. interruption electrical continuity longer than microseconds wear through damage plating
Corrosion (Salt Spray) (MIL-STD-202, Method 101, Test Condition Protection Against Solids
damage
Must touch live parts dust deposits observed mating surfaces water deposits shall observed mating surfaces contacts housings damage
Protection Against Water
Temperature Life
Insulation Resistance (MIL-STD-1344, Method 3003) Humidity (MIL-STD-202, Method 103, Test Condition
5000 megohms minimum ambient temperature Minimum insulation resistance megohms
*For size contacts. Size contacts load, min.
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Levels Protection Electric Operating Material According 60529 60947, Appendix
Environmentally Protected Circular Plastic Connectors, Mated Connectors Utilizing Peripheral Seals either Wire Entry Seals (for Discrete Wire Applications) Heat Shrink Boots (for Jacketed Cable Applications). Available Various Sizes, Series
Internal Protection (IP) Definition:
60947, Appendix Pertains voltage switchgear control gear. 60529-Pertains degrees protection provided enclosures code).
Sample Designation:
(Where numeral value), i.e.
Codes
Index Letter
Degree Protection against ingress solid foreign objects
Degree Protection, Protection against ingress solid foreign objects Protection Protection against objects >50mm diameter- including inadvertently touched hands Protection against objects >12.5mm-including fingers Protection against objects >2.5mm diameter including tools Protection against objects >1.0mm diameter- including grains Protection against ingress solid foreign bodies
Degree Protection against ingress water
Degree Protection, Protection against ingress water Protection Vertical Dripping- Protection against vertical drops water Dripping <15°- Protection against dripping water when enclosure tilted from vertical Spraying angle from vertical Splashing-Protection against water splashed from direction Jetting-Protection against water stream nozzle, from direction Powerful Jetting-Protection against temporary flooding powerful streams nozzle from direction Temporary immersion-Protection against temporary immersion
Protection against ingress dust
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Current Carrying Capabilities
total current capacity each contact given connector dependent upon heat rise resulting from combination electrical loads contacts connector arrangement maximum ambient temperature which connector will operating. Caution must taken that this combination conditions does cause internal temperature connector exceed maximum operating temperature housing material. Several variables which must considered when determining this maximum current capability your application are:
CONTACT CURRENT GUIDE Maximum Current (Amperes) Largest Wire Size
Type Upgrade 11.85 Size Upgrade .125 POWERBAND Contact Size Type Type Type II/III+ Upgrade Type III+, Type Type III+ Posted Size Upgrade
Wire Size-Larger wire will carry more current since less internal resistance current flow generates less heat. wire also conducts heat away from connector.
Connector Size-In general, with more circuits connector, less current contact carried.
Current Load Distribution- Spreading those lines with greater current loads throughout connector, particularly around outer perimeter, will enhance heat dissipation.
Ambient Temperature-With higher ambient temperatures, less current carried.
Current Rating Verification contact rated amps carry amps?
Maybe yes, probably not. reason lies test conditions used rate contact. these conditions adequately reflect application conditions, actual allowable current levels lower than specified levels. example, many manufacturers, including Tyco Electronics, test single contact air. This gives accurate measure basic current-carrying capacity contact. contact alone certainly carry ampere. multi-position connector surrounded other currentcarrying contacts high ambient temperatures, contact should carry less current. Similarly, contact ages stress relaxation, environmental cycling, other degradation factors take their toll, contact's currentcarrying capacity decreases. prudent design must current levels such end-of-
design-life (EODL) conditions. Practical current-carrying capacity absolute, application-dependent condition.
Temperature
other factor influencing current levels maximum operating temperature, example, 105°C. application high ambient temperature (over 75°C) contact's T-rise limited maximum operating temperature. example, application temperature 90°C limits contact T-rise 15°C. Since current produces heat (the law), current must lowered limit T-rise. contact's T-rise depends only Joule heating, also ability dissipate heat. Consider contact multi-contact housing. Joule heating multiple contacts will raise local ambient temperature. Since contact will able dissipate heat well convection, maximum T-rise will realized lower current level. Consequently, allowable current level must lower maintain acceptable T-rise. given connector, current level will
Method Simplifies Ratings
help designer appropriate current level, Tyco Electronics developed method specifying currentcarrying capacity. This method takes into account various application factors that influence current rating. method summarized follows: contact aged EODL conditions durability cycling, thermal cycling, environmental exposure. contact's resistance stability verified. current necessary produce specified temperature rise measured. This T-rise usually 30°C. rating factor determined allow derating multiple contacts same housing different conductor sizes.
loading density. connector containing current-carrying contacts will permit higher currents (per contact) than connector will loading. loading percentage assumes even distribution contacts within housing. contacts grouped together section 20-position connector, loading density approach 100%.
Importance EODL
stated, T-rise contact depends both resistance current. ages, contact's resistance will increase. contact designer will specify maximum resistance contact, this level end-ofdesign-life resistance. Before contact tested current, Tyco Electronics subjects sequence tests that exercises major failure mechanisms thereby simulates EODL conditions. Conditioning includes mating cycling, industrial mixed-flowing gases, humidity temperature cycling, vibration sequentially introduce wear, corrosion, stress relaxation, mechanical disturbance.
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444
Circular Connectors Commercial Signal Power Applications
Presentation Example*
Current Rating
presentation currentcarrying capacity product specifications includes parts:
First, base curve showing current levels versus T-rise single circuit largest wire size (See figure This represents maximum current capacity contact. curve usually flat 75°C ambient then drops off. 75°C, 30°C T-rise limits amount current, above 75°C current must reduced keep combination ambient temperature T-rise from exceeding maximum operating temperature 105°C. Next rating factors, table multipliers account connector loading smaller wire sizes (See figure designer first determines base current ambient conditions application; then multiplies this base current rating factors find current level application's loading factor wire size.
*Note: Data typical specific connector configuration. specific current rating information based connector loading, contact Tyco Electronics. demonstrate method specifying current, consider following application conditions; ambient temperature 65°C, loading contacts housing, [0.6mm2] wire.
Ambient Temperature (°C)
Graph shows relationship between base current, ambient temperature, contact T-rise.
From Figure base current rating ampere with [0.8mm2] wire. Figure rating factor loading [0.6mm2] wire 0.68.
Loading
Single
Practical Values
current-rating method gives designers practical values applicable their applications. While specified current levels contact lower than other testing methods, they more practical simplify system design process. "Spec-manship" replaced realistic assessment current-carrying capacity contact under varying conditions temperature, connector loading, wire size. Specific current-carrying data based loading available from Tyco Electronics. Please contact your local Tyco Electronics Sales Engineer call Tyco Electronics.
specific rating this application product base rating rating factor: 0.68 ampere Each contacts carry ampere. However, ambient temperature 80°C allowable T-rise becomes 25°C. base current must lowered 12.8 ampere that 105°C maximum operating temperature exceeded. current rating then becomes: 12.8 0.68 ampere.
100%
Figure Rating factors allow base current adjusted various connector loading wire sizes.
Contact Selector Chart
Connector Type Series Series Series Series Series Series 5015 Series Series Series Series Type Type Type III+ Posted Type III+ Type Sub-Mini Coax POWERBAND Contacts
Connector/Contact Acceptability
previously stated, choosing correct connector/contact combination fundamental successful function connectors. Selector Chart shown right, designed simplify your choice
Current Rating (Amperes)
connectors their acceptable contacts. Once have selected wire size, currentcarrying capacity need, number positions required, type contacts needed your choice connector, refer this matrix quick look exactly what acceptable given connector type.
Figure
Single Contact
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Circular Plastic Connectors, Size
Connectors, Series Cable Panel Mount
(Accepts Type III+, HighCurrent Power, Type Subminiature Coax Contacts) Square Flange Receptacle
*Panel Thk. .125 [3.18] Max. ±.025 [±0.64] ±.010 [±0.25] Dia.
Series
±.010 [±0.25]
Max.
+.007 -.000 Dia. [+0.18]
±.010 [±0.25]
Max.
±.015 [±0.38]
*Thread Size (See chart)
Panel Cutout
±.010 [±0.25]
Free-Hanging Receptacle Listed part numbers connectors only; contacts must ordered separately. Material
Housing-Thermoplastic, 94V-0 rated, black
[±0.25]
±.010
Max. ±.015 [±0.38] ±.010 [±0.25]
Max.
Max.
*Note: page callout dimensions
Related Product Data
Contacts-Pages 16-22 Contact Arrangement-Page Component Dimensions-Page Accessories-Pages 37-41, 51-53 Performance Characteristics- Page Application Tooling-Pages 75-78 Technical Documents-Page
*Thread Size (See chart)
Max.
Plug
Max.
Max.
*Thread Size (See chart)
Standard Connectors (Receptacles accept contacts, Plugs accept socket contacts) Replacement Coupling Rings
Shell Size Part 213811-1 213813-1 213810-1 213812-1 Arrangement
Shell Size Positions
Keying
Square Flange Receptacle With Threaded With Mounting Inserts1 Holes 208130-1 208131-1 206036-8 211839-1 787610-1 206061-1 206705-1 206036-1 213862-1 206838-1 213866-1 206151-1 213860-1
Free-Hanging Receptacle 206153-1 206705-2 206036-3 206838-2 206151-2
Plug 206060-1 206708-1 206037-1 213849-1 206837-1 213851-1 206150-1 213848-1
11-4 13-9 17-16 23-24
Keying
Molded-in keying configurations: A-Standard Configuration: Keys
1Four
23-37
4-40 threaded inserts receptacle.
Reverse Connectors (Receptacles accept socket contacts, Plugs accept contacts)
Arrangement
Shell Size Positions
Keying
B-Optional Configuration: Keys prevent mismating standard reverse sex.
Square Flange Receptacle With Threaded With Mounting Inserts1 Holes 211102-1 211103-1 206306-5 206430-1 206043-1 796437-2 206306-1 213864-1
Free-Hanging Receptacle 206430-2 206043-3 206306-2
Plug 206429-1 206044-1 796449-1 206305-1 213850-1
11-4 17-14 23-37
Catalog 82021 Revised 7-06 www.tycoelectronics.com
1Four 4-40 threaded inserts receptacle. Style Standard Locating arrangement. Style Locating arrangement.
Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents.
Dimensions shown reference purposes only. Specifications subject change.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Circular Plastic Connectors, Series Tested
Connectors, Series Cable Panel Mount (Accepts Type III+, HighCurrent Power, Type Subminiature Coax Contacts)
Square Flange Receptacle
*Panel Thk. .125 [3.18] Max. ±.025 [±0.64] ±.010 [±0.25] Dia.
±.010 [±0.25]
Max. -.000 Dia.
[+0.18] +.007
±.010 [±0.25]
Series
Max. ±.015 [±0.38] ±.010 [±0.25]
*Thread Size (See chart)
Panel Cutout
Designed meet requirements shown Specification 57627 Recognized under Component Program Underwriters Laboratories Inc. service, File E28476
Free-Hanging Receptacle
Max.
±.015 [±0.38]
±.010 [±0.25]
±.010 [±0.25]
Max.
Max.
*Note: page callout dimensions
*Thread Size (See chart) Max.
Certified Canadian Standards Association, File 7189
Plug
Max.
Listed part numbers connectors only; contacts must ordered separately. Material
Housing-Thermoplastic, 94V-0 rated, black
*Thread Size (See chart)
Max.
Standard Connectors (Receptacles accept contacts, Plugs accept socket contacts) Related Product Data
Contacts-Pages 16-22 Contact Arrangement-Page Component Dimensions-Page Accessories-Pages 37-41, 51-53 Performance Characteristics- Page Application Tooling-Pages 75-78 Technical Documents-Page
Arrangement
Shell Size Positions
Keying
23-19 1Four 4-40 threaded inserts receptacle.
13-7 17-9
Square Flange Receptacle With Threaded With Mounting Inserts1 Holes 211401-4 211401-1 211767-2 211767-1 211771-2 211771-1 213870-1
Plug 211399-1 211766-1 211770-2 213853-1
Reverse Connectors (Receptacles accept socket contacts, Plugs accept contacts)
Arrangement
Shell Size Positions
Keying
Replacement Coupling Rings
Shell Size Part 213813-1 213810-1 213812-1
13-7 17-9 23-19
Square Flange Receptacle With Threaded With Mounting Inserts1 Holes 211398-4 211398-1 211769-1 796439-2 211773-1 213868-1
Free-Hanging Receptacle 211398-2 211769-3
Plug 211400-1 211768-1 796450-1 211772-1 213852-1
Keying
A-Standard Configuration: Keys B-Optional Configuration: Keys
1Four 4-40 threaded inserts receptacle. Style Standard Locating arrangement. Style Locating arrangement.
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Circular Plastic Connectors, Series
Square Flange Receptacles, Printed Circuit Board Mount
with .025 [0.64] solder tails
1.435±.015 [36.45±0.38] 1.125±.010 [28.58±0.25] Typ. .094 [2.39] .420±.015 [10.67±0.38] .150 Dia. [3.81] Holes 1.050±.010 [26.67±0.25] Dia.
Series
1.435±.015 [36.45±0.38]
1.125±.010 [28.58±0.25] Typ.
.125 Max. [3.18] Panel Thk.
Material Finish
Housing-Thermoplastic, 94V-0 rated, black Contacts- A-Duplex plated gold flash entire contact with .000030 [0.00076] min. gold contact engagement area, termination area C-Plated entire contact, termination area
Standard (Posted Contacts)
Arrangement 11-4 13-7 13-9 Receptacle Assemblies Mounting 4-40 Threaded Holes Inserts 208223-9 1-207303-5 1-207303-3 213855-4 213782-4 213859-2 207825-9 1-796433-1 1-208223-0 1-207303-4 213855-3 213588-2 1-206934-7 Keying Style Dimensions .119 3.02 .220 5.59 .220 5.59 .220 5.59 .220 5.59 .220 5.59 .429 10.90 .618 15.70 .220 5.59 .618 15.70 .220 5.59 .429 10.90 .220 5.59 .119 3.02 .429 10.90 .618 15.70 .816 20.73 .816 20.73 .816 20.73 .816 20.73 .816 20.73 .816 20.73 .679 17.24 .674 17.12 .654 16.61 .679 17.24 .536 13.61 .679 17.24 .654 16.61 .654 16.61 .654 16.61 .654 16.61 Contact Finish Code Peripheral Seal
Related Product Data
Contact Arrangement-Page Performance Characteristics- Page Technical Documents-Page
17-16
23-19
Keying
Molded-in keying configurations: A-Standard Configuration: Keys
23-24
213798-3 213780-2 213857-2 1-206934-1 206934-5 208132-2 1-206934-8 213854-3 1-206934-9
B-Optional Configuration: Keys prevent mismating standard reverse sex.
23-37
Note: Posts .017 [0.43] offset from centerline contacts. posts must oriented same plane proper contact/post location.
Other Available Posted Contacts Tyco Electronics make available contacts with various solder tail lengths loading into standard reverse sex, square flange receptacles applications requiring custom solder tail lengths.
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
.119 Min. [3.02] .618 Max. [15.70]
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Circular Plastic Connectors, Series (Continued)
Square Flange Receptacles, Printed Circuit Board Mount
with .025 [0.64] solder tails
1.435±.015 [36.45±0.38] 1.125±.005 [28.58±0.13] 1.050 [26.67] .420±.005 [10.67±0.13] .094±.005 [2.39±0.13]
Series
1.125±.005 [28.58±0.13] 1.435±.015 [36.45±0.38]
1.050±.005 Dia. [26.67±0.13]
1.110 Max. Dia. [28.19]
±.030 [±0.76] Typ.
Material Finish
Housing-Thermoplastic, 94V-0 rated, black Contacts- A-Duplex plated gold flash entire contact with .000030 [0.00076] min. gold contact engagement area, termination area C-Plated entire contact, termination area
.125 [3.18] Max. Thk. Panel
Reverse (Posted Socket Contacts)
Arrangement Receptacle Assemblies Mounting 4-40 Threaded Holes Inserts 208283-4 1-788130-1 1-213826-1 213729-9 17-14 1-213825-7 213729-6 213729-8 Keying Style Dimensions .159 4.04 .704 17.88 .220 5.59 .368 9.35 .220 5.59 .159 4.04 .645 16.38 .557 14.15 .368 9.35 .557 14.15 .368 9.35 .368 9.35 .159 4.04 .536 13.61 .541 13.74 .536 13.61 .536 13.61 .536 13.61 .536 13.61 .394 10.00 .374 9.50 .374 9.50 .374 9.50 .374 9.50 .374 9.50 .374 9.50 Contact Finish Code Peripheral Seal
Related Product Data
Contact Arrangement-Page Performance Characteristics- Page Technical Documents-Page Keying-Page
11-4 17-9
Special Connectors, Square Flange Receptacles, Printed Circuit Board Mount With Round Posted Contacts (Size 16), Contact Arrangement 17-16
213858-3 23-19 213781-9 213827-8 2-208224-1 213856-4 23-37 1-208224-2 1-213828-6 207890-2
Material Finish
Housing-Thermoplastic, 94V-0 rated, heat-stabilized, fire-resistant, selfextinguishing, black Contacts-Brass Plating- Connector Part 207292-1- Plated over .000050 [0.00127] min. nickel entire contact Connector Part 207292-2- Plated .000030 [0.00076] min. gold over .000050 [0.00127] min. nickel entire contact
Notes: Connector used pressure bulkhead feedthru (sealed) applications. Notes: Receptacle Standard Sex, supplied preloaded with special round posted contacts, .030 [0.76] diameter.
Note: Posts .017 [0.43] offset from centerline contacts. posts must oriented same plane proper contact/post location.
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Circular Plastic Connectors, Series (Continued)
Special Connectors, Square Flange Receptacles, With Solder Type Contacts (Size 16), Contact Arrangement 17-16 Series
.420±.015 [10.67±0.38] .094±.010 [2.39± 0.25]
1.050±.010 Dia. [26.67±0.25]
1.090±.010 [27.69± 0.25] Dia.
Material Finish
Housing-Thermoplastic, 94V-0 rated, heat-stabilized, fire-resistant, selfextinguishing, black Contacts-Brass Plating- Connector Part 206404-1- Plated .000030 [0.00076] min. gold over .000030 [0.00076] min. nickel entire contact Connector Part 206404-2- Plated over .000100 [0.00254] min. copper entire contact
Panel Thk. .125 Max. [3.18] .250±.015 [6.35± 0.38]
Solder Contact .156 [3.96]
Notes: Connector used pressure bulkhead feedthru (sealed) applications. Notes: Receptacle standard sex, supplied preloaded with special solder contacts.
Receptacle, Feed-Thru
Special Connectors, Feed-Thru
Pressure Rating
.010 [0.25]
Panel Thk. .125 Max. [3.18]
.025 [0.64] .010 [0.25] Dia.
Dia. Holes) Both Sides
Panel Cutout
.010 [0.25] Max.
Max.
Plug Material Finish
Housing-Thermoplastic, 94V-0 rated, black Contacts-Copper alloy, gold over nickel plated
Max.
Part Numbers
Arrangement 11-4 17-16
Thread Size (See Chart)
Standard Numbering Plug 206060-1 206037-1
Reverse Numbering Plug 206516-1 206554-1
Feed-Thru Receptacle 206518-2 206552-1
Dimensions
Note: Feed-Thru Receptacles fully loaded with Size feed-thru contacts. Order Size crimp, snap-in socket contacts plugs separately. Arrangement 11-4 17-16 1.209 30.71 1.209 30.71 .687 17.45 1.050 26.67 .094 2.39 .094 2.39 .844 21.44 1.125 28.58 Dimensions 1.125 28.58 1.435 36.45 .125 3.18 .150 3.81 .840 21.34 1.210 30.73 1.080 27.43 1.080 27.43 .975 24.77 1.349 34.26 Thread Size 5/8-24 UNEF-2A 15/16-20 UNEF-2A
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Circular Plastic Connectors, Series (Continued)
Square Flange Receptacles, Right-Angle, Posted
with .025 [0.64] solder tails
Max.
Series
Max.
Max.
Material Finish
Housing-Thermoplastic, 94V-0 rated, black Location Wafer-Phenolic, black Contact Posts-.000100 [0.00254] min. over .000100 [0.00254] min. copper Contact Body- A-.000100 [0.00254] min. over .000050 [0.00127] min. nickel B-.000030 [0.000762] min. gold length .200 [5.08] min. from mating end, with remainder gold flash, both over .000050 [0.00127] min. nickel
.150 [3.81] Holes .125 Max. [3.18] Thk. Panel .025 [0.64] Post Typ. Location Wafer
Contact
Dia.
Dia.
*Note: page callout dimensions
Related Product Data
Contact Arrangements-Page Component Dimensions-Page Performance Characteristics- Page Keying-Standard Configuration: Keys Technical Documents-Page
Panel Cutout
Standard (Posted Contacts)
Arrangement 11-4 13-7 13-9 17-9 17-16 23-19 23-24 23-37 Receptacle Assemblies Mounting 4-40 Threaded Holes Inserts 1-796403-1 1-796403-2 1-796435-1 1-796435-2 1-796375-1 1-796375-2 1-796497-1 1-796404-1 1-796405-1 1-796387-1 1-796387-2 1-796406-1 Contact Body Finish Code Mating Plug Part 206060-1 211399-1 206708-1 211766-1 206037-1 211770-2 206837-1 206150-1
Reverse (Posted Socket Contacts)
Arrangement 11-4 13-7 17-9 17-14 (shown) 23-19 23-37 Receptacle Assemblies Mounting 4-40 Threaded Holes Inserts 1-796407-1 1-796500-1 1-796501-1 796348-3 796348-2 1-796502-1 1-796409-1 Contact Body Finish Code Mating Plug Part 206429-1 211400-1 211768-1 206044-1 211772-1 206305-1
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Signal Contacts
Type III+, Crimp, Snap-In
[.0625 +.0010 -.0020 Dia. [1.588+0.025] -0.051
Body Spring, Stainless Steel Spring, Stainless Steel
Series
.390 Min. [9.91]
Ferrule, Brass, Nickel Flash .113 Max. [2.87] Dia.
Socket
.530±.010 [13.46±0.25]
Material Finish chart.
Contact Body-Brass phosphor bronze Retention Spring-Stainless steel
Application Tooling-Pages 75-78 Technical Documents 114-10004 Application Specification 108-10042 Product Specification
Socket
Contact Size 16-Pin Diameter .062 [1.57] (Test Current, Ampere)
30-28 Wire Size Range 0.05-0.09 Ins. Dia. Range .015-.030 0.38-0.76 .040-.0601 1.02-1.52 .014-.0301 0.36-0.76 Contact Finish Gold/Nickel2 Sel. Gold/Nickel3 Bright Gold/Nickel2 Sel. Gold/Nickel3 Gold/Nickel2 Sel. Gold/Nickel3 Bright Gold/Nickel2 Sel. Gold/Nickel3 Sel. Gold/Nickel4 Bright Gold/Nickel2 Sel. Gold/Nickel3 Sel. Gold/Nickel4 Bright Sel. Gold/Nickel3 Bright Gold/Nickel2 Sel. Gold/Nickel3 Sel. Gold/Nickel4 Bright 18-16 0.8-1.4 .080-.1001 2.03-2.54 Gold/Nickel2 Sel. Gold/Nickel3 Sel. Gold/Nickel4 Bright Gold/Nickel2 Sel. Gold/Nickel3 Sel. Gold/Nickel4 .110-.150 2.79-3.81
1Overall
Single contact, free-air test current construed contact rating current. only testing. Refer contact current carrying capability information page
Strip Form Contact Socket 788088-2 788088-1 1-66424-1 66424-7 66424-8 66394-7 66394-8 1-66108-5 66108-7 66108-8 66108-1 3-66104-0 66104-8 66104-9 2-66104-3 66104-1 1-66563-1 66563-8 1-66331-4 66331-7 66331-8 66331-2 1-66100-9 66100-8 66100-9 1-66358-6 1-66358-8 66358-9 1-66358-0 1-66358-3 66358-1 66598-9 1-66598-0 66598-2
Loose Piece Contact Socket 788088-3 66428-3 66428-4 66405-4 1-66109-7 66109-3 66109-4 66109-1 1-66105-9 66105-3 66105-4 1-66105-3 66105-1 66565-7 66565-4 1-66399-0 66399-3 66399-4 66399-2 1-66101-9 66101-3 66101-4 1-66360-2 66360-7 66360-3 66360-4 66360-8 66360-1 66601-9 66601-2
SStandard
788085-3 788085-1 1-66425-2 66425-7 66425-8 66393-7 66393-8 1-66106-5 66106-7 66106-8 2-66102-5 66102-8 66102-9 2-66102-2 1-66564-2 66564-8 1-66332-4 66332-7 66332-8 1-66098-9S 1-66098-8 66098-8 66098-9 66098-6 1-66359-4 1-66359-5 66359-9 1-66359-0 1-66359-2 66597-8 66597-2
30-26
0.05-0.15
26-24
0.12-0.2
.035-.0551 0.89-1.40 .040-.0801 1.02-2.03
24-20
0.2-0.6
.060-.120 1.52-3.05
788085-4 66429-3 66429-4 66406-4 1-66107-1 66107-3 66107-4 1-66103-8 66103-3 66103-4 1-66103-2 66566-7 66566-4 1-66400-0 66400-3 66400-4 1-66099-5 66099-3 66099-4 66099-1 1-66361-2 66361-7 66361-3 66361-4 66361-8 66602-8 66602-2
Tooling Part Loose Piece Strip Form Hand Tool Applicators 567867-1*** 90716-1 567947-1*** 680602-*** 91515-16 90225-2 91515-16 58495-1* 91515-16 58495-1* 91542-16 91523-16 90225-2 91505-16 91523-16 58495-1* 466598-*** 466585-3*** 466321-*** 466908-2*** 466323-*** 466907-2*** 466383-4*** 466979-1*** 567363-*** 466324-*** 466942-1*** 466325-*** 466906-1***
.080-.1001 2.03-2.54
.080-.1001 2.03-2.54 18-14 0.8-2.0
91519-16
466326-*** 466923-2*** 466958-1*** 567364-***
Bright Sel. Gold/Nickel3
5Contacts
91521-16
insulation crimp diameter, including crimp barrel, must exceed .125 [3.18]. 2.000015 [0.00038] gold mating area over .000050 [0.00127] min. nickel. 3.000030 [0.00076] gold mating area, with gold flash remainder, over .000050 [0.00127] min. nickel. 4.000030 [0.00076] gold mating area, with gold gradient remainder, over .000050 [0.00127] min. nickel.
ONLY used Metrimate; Series (Arr. 2324), Series (Arr. 23-13M, 23-16M, 23-22M), connectors. with Pneumatic Tool: remove crimping head from Straight Action Hand Tool (SAHT), order SAHT Adapter Part 217201-1, Adapter Holder Part 356304-1 (with ratchet) 189928-1 (without), Power Unit Part 189721-1 (hand actuated) 189722-1 (foot actuated).
reeling strip form contacts. *Commercial PRO-CRIMPER hand tool field repair only. Note: adapted with Pneumatic Tool System. Insertion Tool Part 91002-1 (for insulation diameters .070 [1.78] less), 200893-2 (for insulation diameters .090 [2.29] max.). Extraction Tool Part 305183. (Instruction Sheet 408-1216) ***Call Technical Support Machine Applicator Part Numbers.
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Signal Contacts (Continued)
Enhanced High Current Type III+, Crimp, Snap-In
[.0625 +.0010 -.0020 Dia. [1.588+0.025] -0.051
Body Spring, Stainless Steel Spring, Stainless Steel
.390 Min. [9.91]
Ferrule, Brass, Nickel Flash .113 Max. [2.87] Dia.
Series
Socket
Material Finish chart.
Contact Body-Copper Nickel Alloy Retention Spring-Stainless steel
Related Product Data
Application Tooling Pages 75-78 Technical Documents 114-10004 Application Specification 108-10024-2 Product Specification
.530±.010 [13.46±0.25]
Socket
Contact Size 16-Pin Diameter .062 [1.57]
Wire Size Range Ins. Dia. Range .080-.1001 2.03-2.54 .110-.1502 2.79-3.81 Contact Finish Gold Gold Strip Form Contact Socket 1-66358-9 2-66358-1 1-66598-1 1-66598-2 Loose Piece Contact Socket 1-66360-4 1-66360-6 1-66601-0 1-66601-2 Tooling Part Loose Piece Strip Form Hand Tool Applicators 91519-13 91521-13 466326-*** 466923-2*** 466958-1*** 567364-***
1-66359-6 1-66359-9 1-66597-0 1-66597-1
1-66361-4 1-66361-6 66602-9 1-66602-0
18-14
0.8-2.0
Overall insulation crimp diameter, including crimp barrel, must exceed .125 [3.18]. Contacts ONLY used CPC, Series (Arr. 23-24), Series (Arr. 23-13M, 23-16M, 23-22M), connectors. with Pneumatic Tool System: remove crimping head from Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part 217201-1, Adapter Holder Part 356304-1 (with ratchet) 189928-1 (without), Power Unit Part 189721-1 (hand actuated) 189722-1 (foot actuated). Call Technical Support Automatic Machine Applicator Part Numbers.
Ratings
Voltage: Base Current: Temperature: 0627: Volts AC/DC Volts AC/DC, Series tested select loaded only Type III+ contacts: amperes, 30°C temperature rise with single contact wire Enhanced High Current Type III+ contacts: amperes, 30°C temperature rise with single contact wire -55°C +105°C XA/630/4KV/2 Series tested only
Multiplication Rating Factor
Type III+ Contacts (Note: amperes)
Shell Size 11-4 13-9 17-16 23-24 23-37 Single Circuit Wire Size .291 .278 .995 .270 .990 .281 .985 .275 .985 Percent Connector Loading Wire Size .212 .905 .175 .750 .146 .625 .138 .550 .131 .497 100% Wire Size .140 .684 .134 .567 .127 .472 .120 .416 .114 .376
Enhanced High Current Type III+ Contacts wire only Note: amperes)
Percent Connector Loading Shell Size 11-4 13-9 17-16 23-24 23-37 Single Circuit .880 .880 .880 .880 .840 .640 .520 .520 .440 100% .640 .480 .400 .400 .320
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Signal Contacts (Continued) Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Condensed
Type III+ (Precision Formed, Crimp)
Contact Size-16 Diameter-.062 [1.57] Grounding
(make first break last)
Related Product Data
Performance Characteristics-Page Application Tooling-Pages 75-78 Technical Documents-Page
Series
Material Finish
Contact Body-Copper alloy, plated gold Spring-Stainless steel
Wire Size Range 0.12-0.2 0.2-0.6 0.8-1.4
1Overall 4Gold
26-24 24-20 18-16
Ins. Dia. Range1 .035-.055 0.89-1.4 .045-.070 1.14-1.78 .078-.098 1.98-2.49
Contact Finish Sel. Gold/Nickel4 Bright Sel. Gold/Nickel4 Sel. Gold/Nickel4
Grounding Part Strip Form 164159-3 164159-4 164160-3 164160-4 164161-3 164161-4 Loose Piece 164162-1 164162-2 164163-1 164163-2 164164-1 164164-2
Strip Form Applicator Part 466323-*** 466907-2*** 466741-*** 680114-3***
Loose Piece Hand Tool Part 91515-15 58495-1* 91515-15 91505-15 58495-1* 91523-15 91505-15 58495-1*
insulation crimp diameter, including crimp barrel, must exceed .125 [3.18]. flash over .000030 [0.00076] min. nickel entire contact, with .000030 [0.00076] gold contact area. with Pneumatic Tool System: remove crimping head from Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part 217201-1, Adapter Holder Part 356304-1 (with ratchet) 189928-1 (without), Power Unit Part 189721-1 (hand actuated) 189722-1 (foot actuated). *Commercial PRO-CRIMPER hand tool field repair only. Note: adapted with Pneumatic Tool System. ***Call Technical Support Automatic Machine Applicator Part Numbers. Extraction Tool Part 539972-1.
High Current Power Contact-Size
features High Current Size contact have been designed retrofit into existing Connectors such (Circular Plastic Connector), (Circular Metal Connector), Series, Series, Metrimate Square Grid Drawer Connector housings. initial T-Rise test free shown capability with T-Rise. contact crimped onto wire with hand tool Part 601967-1. turret TH502 (1-601967-6) turret TH501 (1-601967-5) socket.
Material
Body-Copper alloy Louvertac Band-Beryllium copper Retention Spring-Stainless steel
Finish
Body-Silver Louvertac Band-Gold
Wire Range 0.8-1.4 18-16
Loose Piece 796964-1 193844-1
Contact Part Nos. Socket Tape Loose Tape Mounted Piece Mounted 796964-2 796966-1 796966-2 193844-2 193846-1 193846-2
Crimping Tool Turret Tool Pins Sockets 601967-1 1-601967-5 1-601967-5 601967-1 1-601967-6 1-601967-5
Extraction Tool Part 305183
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Signal Contacts (Continued)
Type III+ (Precision Formed, Solder)
(with Preformed Wire Barrel/Insulation Support)
Solder-Type
Contact Size-16 Diameter-.062 [1.57]
Series
Material Finish
Contact Body-Copper alloy, plated gold Spring-Stainless steel
Related Product Data
Performance Characteristics-Page Technical Documents-Page
Socket
Solder-Tab
Solder-Type
Socket
Socket
Socket
Contact Size 16-Pin Diameter .062 [1.57] (Test Current, Ampere)
Wire Size Range Contact Finish Gold/Nickel1 Gold/Nickel1 Duplex2 Bright Loose Piece Contact 266182-1 266180-1 202236-7 202236-5 Socket 266183-1 266181-1 202237-7 202237-5
Solder-Tab
26-20 18-16
0.12-0.6 0.8-1.4 Solder Tab4
[0.00076] gold mating area over .000030 [0.00076] min. nickel. plated .000030 [0.00076] gold mating area over .000030 [0.00076] min. nickel contact body; bright solder tab. 3Bright entire contact. 4Designed AWG; but, exceed current limitation contact. Note: These contacts used Multimate contact cavities connector housings. Single contact, free-air test current construed contact rating current. only testing. Refer contact current carrying capability information page Extraction Tool Part 305183
2Duplex
1.000030
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Signal Contacts (Continued)
Type Screw Machined, Crimp
Material
1.087±.010 [27.61±0.25] .472±.005 [11.99±0.13]
Series
Contact Body-Brass Retention Spring-Stainless steel
Finish
Contact Body-.000030 [0.00076] gold over .000050 [0.00127] nickel. Gold thickness controlled socket O.D. Retention Spring-Stainless steel
.107 [2.72] Max. Dia. Spring .062±.001 Dia. [1.57±0.03] Body
Related Product Data
Application Tooling-Pages 75-78
Spring
.795±.010 [20.19±0.25]
Socket
Socket Body
Socket
Contact Size 16-Pin Diameter .062 [1.57] (Test Current, Ampere)
Wire Size Range Ins. Dia. Range1 .035-.055 0.89-1.40 .048-.065 1.22-1.65 .095-.110 2.41-2.79 .040-.062 1.02-1.57 .055-.088 1.40-2.16 Ins. Support .080-.105 2.03-2.67 Ins. Support Ins. Support Tape Mounted Contact No.2 Socket 201611-4 201578-4 201330-6 200336-6
3212618-23
Loose Piece Contact Socket 201611-14 201334-14 202410-14 201578-14 201330-14 202725-14 202507-14 200336-14
,6204219-1
Contact Color Code Red/Red Red/Red Green Yellow/Red Yellow/Red Blue Blue/Blue Blue/Blue Violet/Blue
Tooling Part Tape Mounted Loose Piece Dies Hand AMP-TAPETRONIC Pneumatic Tool Machine 69875 Tool System 90230-17 90249-2 90250-1 90250-1 90230-17 90231-27 90231-27 90231-27 91538-1* 601967-1* 601967-1* 91538-1* 58541-1* 601967-1* 91539-1* 601967-1* 90136-1* 601967-1* 91539-1* 58541-1* 601967-1* 91539-158541-1* 601967-1*
201328-9 200333-8 201568-3
201613-15 201332-15 202411-15 201580-15 201328-15 202726-14 202508-15 200333-14 201568-15
28-24 0.08-0.20
90249-2
24-20 (Two)
0.2-0.6 0.9-0.9 (Two)
18-16
0.8-1.4
1Overall 2For
201570-14
,6,3212618-13,6,
201570-2
insulation crimp diameter, including crimp barrel, must exceed .125 [3.18]. AMP-TAPETRONIC Machine 69875, order contacts Tape Mounted Contact No., plus packaging code REEL" (5000 parts reel). 3Grounding used provide make-first/break-last condition when mating unmating connector halves. 4Use turret TH502 (1-601967-6) with hand tool 601967-1. 5Use turret TH501 (1-601967-5) with hand tool 601967-1. 6Pin length .630±.005 [16.002±.127] these pins. 7Die requires Head Adapter Part 318161-1; Adapter Holder Part 356304-1 (with ratchet) 189928-1 (without); Power Unit Part 189721-2 (hand actuated) 189722-2 (foot actuated). *Commercial PRO-CRIMPER Hand Tool field repair only. Note: adapted with Pneumatic Tool System. Does Hand Tool 91539-1 601967-1. Single contact, free-air test current construed contact rating current. only testing. Refer contact current carrying capability information page Insertion Tool Part 200893-2 (for insulation diameters .070 [1.78] less). Extraction Tool Part 305183.
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Coaxial Contacts
Subminiature Coax, Size Precision Formed, Crimp
1.010 Ref. [25.65]
Series
.650 [16.51] Ref.
Socket
.107+.005 -.000 [2.718+.127] -.000 Dia.
.250 [6.35]
A±.003 ±.076 Dia.
[2.845+.127]
Dia. .084 .086 [2.134] [2.184] Dia.
.112+.005
Socket
Ferrule .120 Part 5-225088-1- [3.05] Dia. Part 225088-3- .123 Dia. [3.12]
.235 [5.969] Max.
Ferrule Part 1-332057-0
Material
Outer Shell-Brass MIL-C-50 Center Conductor-Beryllium copper QQ-C-533 (Pin); Brass QQ-B-626 (Socket) Inner Dielectric-Polypropylene Retention Spring-Stainless steel QQ-S-766 Ferrule-Copper QQ-C-576
Selection Chart Coaxial Cable
Cable Size (RG/U) Contact Finish Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Loose Piece Contact Socket 226537-2 226537-2 226537-1 226537-4 226537-1 226537-4 226537-1 226537-4 226537-1 226537-4 226537-1 226537-4 51565-2 51565-5 51565-2 51565-5 51565-1 51565-4 51565-1 51565-4 51565-1 51565-4 51565-1 51565-4 51565-1 51565-4 Ferrule Part Tooling Part Sets Hand Hand Tool 69710-1 Tool Pneumatic Set* Tool System 69690-27 69656-2
178,
1-332057-0
Finish
Outer Shell, Center Conductor- charts Ferrule-Bright MIL-T-10727
(Double Braid)
1-5-225088-1
69656-9
174, 188,
1-332056-0
696907-2
91911-3*-9
Related Product Data
Application Tooling-Pages 75-78
(Double Braid)
1-5-225088-3
69656-7
179,
1-332056-0
69690-17
91911-4*
(Double Braid)
1-5-225088-1
69656-8
1.000030 2.000050
1-332056-0
[0.00076] gold over .000050 [0.00127] nickel-outer shell socket center conductor; .000030 [0.00076] gold over .000100 [0.00254] copper-pin center conductor. [0.00127] gold over .000050 [0.00127] nickel-outer shell socket center conductor; .000050 [0.00127] gold over .000100 [0.00254] copper-pin center conductor. 7Die requires Head Adapter Part 318161-1; Adapter Holder Part 356304-1 (with ratchet) 189928-1 (without); Power Unit Part 189721-2 (hand actuated) 189722-2 (foot actuated). Does Hand Tool 91539-1 601967-1. *Used with PRO-CRIMPER Hand Tool Frame Part 354940-1. Extraction Tool Part 305183
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Coaxial Contacts (Continued)
Subminiature Coax, Size Precision Formed, Crimp
(Continued) Finish Selection Chart Twisted Pair Shielded Wire
Wire Size Contact Finish Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Loose Piece Contact Socket 226537-3 226537-6 226537-3 226537-6 226537-3 226537-6 226537-3 226537-6 226537-1 226537-4 51565-3 51565-6 51565-3 51565-6 51565-3 51565-6 51565-3 51565-6 51565-1 51565-4 Ferrule Part Tooling Part Sets Hand Hand Tool 69710-1 Tool Pneumatic Set* Tool System 69690-27 69656-2
Series
Ferrule-Bright MIL-T-10727
0.05 (Twisted Pair, Solid) 0.08-0.09 (Twisted Pair, Solid) 0.08-0.09 (Twisted Pair, Stranded Str., .0050 [0.13] Dia.) 0.12-0.15 (Twisted Pair, Solid Stranded Str., .0063 [0.16] Dia.) 0.12-0.15 (Shielded, .075 [1.91] Max. O.D.)
1.000030
1-332057-0
Related Product Data
Application Tooling-Pages 75-78
1-332057-0
696907-2 69690-17 69690-27 696907-2
91911-3*-2 91911-4* 69656-2 91911-3*-2
1-332057-0
1-332057-0
1-332057-0
69690-37
69656-3
[0.00076] gold over .000050 [0.00127] nickel-outer shell socket center conductor; .000030 [0.00076] gold over .000100 [0.00254] copper-pin center conductor. 2.000050 [0.00127] gold over .000050 [0.00127] nickel-outer shell socket center conductor; .000050 [0.00127] gold over .000100 [0.00254] copper-pin center conductor. 7Die requires Head Adapter Part 318161-1; Adapter Holder Part 356304-1 (with ratchet) 189928-1 (without); Power Unit Part 189721-2 (hand actuated) 189722-2 (foot actuated). *Used with PRO-CRIMPER Hand Tool Frame Part 354940-1. Note: ferrule required each socket. Extraction Tool Part 305183.
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Contact Arrangements, Series
Shell Sizes
.110 .110 [2.79] .000 [2.79] .093 .093 [2.36] [2.36] .185 .000 .185 [4.7] [4.7] .150 .150 [3.81] .000 [3.81]
.110 [2.79] .000 .110 [2.79] .155 [3.94]
.160 [4.06]
.150 [3.81]
Series
.000 .160 [4.06]
.000 .150 [3.81]
Arrangement 11-4 Max. Wire Ins. Dia. .100 [2.54]
Arrangement 13-7 Max. Wire Ins. Dia. .100 [2.54]
Arrangement 13-9 Max. Wire Ins. Dia. .100 [2.54]
Shell Size
.197 .000 .197
.150 [3.81]
.000
.150 [3.81]
.000 .193 .043 .032 .182 [4.9] [1.09] [0.81] [4.62] .268 [6.81] .118 .107 .257 [2.72] [6.53]
.225 .075 .075 .225 [5.72] [1.90] [1.90] [5.72]
.197
.205 [5.21] .075 [1.91]
.260 [6.6] .130 [3.3] .000 .130 [3.3] .260 [6.6] .150 [3.81] .150 [3.81]
.000
.000 .075 [1.91]
.197
.205 [5.21]
Arrangement 17-9 Max. Wire Ins. Dia. .150 [3.81]
Arrangement 17-14 Max. Wire Ins. Dia. .100 [2.54]
Arrangement 17-16 Max. Wire Ins. Dia. .100 [2.54]
Shell Size
.394 .197 .000 .197 .394 [10.01] [10.01] .296 .098 .098 .296 [7.52] [2.49] [2.49] [7.52]
.364 .182 .182 .364 [9.25] [4.62] .000 [4.62] [9.25] .455 .273 .091 .091 .273 .455 [11.56] [6.93] [2.31] [2.31] [6.93] [11.56]
.375 .225 .075 .075 .225 .375 [9.52] [5.72][1.90] [1.90] [5.72][9.52] .450 .300 .150 .150 .300 .450 [11.43] [7.62] [3.81] .000 [3.81] [7.62] [11.43]
.342 [8.69] .171 [4.34] .000 .171 [4.34] .342 [8.69]
.316 [8.03] .158 [4.01] .000 .158 [4.01] .316 [8.03]
.390 [9.91] .260 [6.6] .130 [3.3] .000 .130 [3.3] .260 [6.6] .390 [9.91]
.182 [4.62]
.150 [3.81]
Arrangement 23-19 Max. Wire Ins. Dia. .150 [3.81]
Arrangement 23-24 Max. Wire Ins. Dia. .150 [3.81]
Arrangement 23-37 Max. Wire Ins. Dia. .100 [2.54]
Note: Contact arrangements shown mating face (plug receptacle). Socket mating face mirror image.
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Component Dimensions, Series
Square Flange Receptacle
Panel Thk. .125 [3.18] Max. ±.025 [±0.64] ±.010 [±0.25] Dia.
Series
±.010 [±0.25]
Max. -.000 Dia.
[+0.18] +.007
±.010 [±0.25]
Thread Size (See chart) Max. ±.015 [±0.38] ±.010 [±0.25]
Panel Cutout
Free-Hanging Receptacle
Max.
±.015 [±0.38]
±.010 [±0.25]
±.010 [±0.25]
Max.
Max.
Thread Size (See chart)
Max.
Plug
Max.
Max.
Thread Size (See chart)
Shell Size
Rev.
Dimensions 1.070 27.18 1.350 34.29 1.350 34.29 1.070 27.18 1.350 34.29 1.070 27.18 1.350 34.29 .420 10.67 .420 10.67 .420 10.67 .094 2.39 .094 2.39 .094 2.39 .687 17.45 .812 20.62 1.050 26.67 .740 18.8 .879 22.33 1.110 28.19 .844 21.44 .969 24.61 1.125 28.58 1.125 28.58 1.281 32.54 1.435 36.45 .125 3.18 .125 3.18 .150 3.81 .840 21.34 .979 24.87 1.210 30.73 .817 20.75 .874 22.2 1.161 29.49 .935 23.75 1.072 27.23 1.310 33.27 1.365 34.67 1.080 27.43 1.080 27.43 1.365 34.67 1.080 27.43 1.365 34.67 1.080 27.43 .975 24.77 1.105 28.07 1.349 34.26
Thread Size 5/8-24 UNEF-2A 3/4-20 UNEF-2A 15/16-20 UNEF-2A
Std. Std. Rev. Std. Rev. Std.
.520 13.21
.156 3.96
1.438 36.53
1.510 38.35
1.438 36.53
1.750 44.45
.150 3.81
1.610 40.89
1.505 38.23
1.733 44.02
1.788 45.42
1-3/8-18 UNEF-2A
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Circular Plastic Connectors, Series Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Condensed
Connectors, Series Cable Panel Mount
(Accepts Size Crimp, Snap-In Contacts) Square Flange Receptacle
±.035 [±0.64] Panel Thk. .125 [3.18] Max. ±.010 [±0.25] Dia.
Series
±.010 [±0.25]
Max.
±.010 [±0.25]
-.000 Dia. Max. ±.015 [±0.38] ±.010 [±0.25] *Thread Size (See chart)
[+0.18]
+.007
Panel Cutout
Series
Listed part numbers connectors only; contacts must ordered separately.
Free-Hanging Receptacle
*Note: page callout dimensions
Material
Housing-Thermoplastic, 94V-0 rated, black
±.010 [±0.25]
Max.
Max.
±.015 [±0.38] Max.
*Thread Size (See chart) ±.010 [±0.25]
Max.
Related Product Data
Contacts-Pages 28-29 Contact Arrangement-Page Component Dimensions-Page Accessories-Pages 37-41 Performance Characteristics- Page Application Tooling-Pages 75-78 Technical Documents-Page
Plug
Max.
Max.
*Thread Size (See chart)
Standard Connectors
(Receptacles accept Size contacts, Plugs accept Size socket contacts) Arrangement 11-8 11-9 17-28 23-63
1Four
Square Flange Receptacle With Mounting With Threaded Holes Inserts1 205841-1 205841-3 206486-1 206852-8 205840-3 205840-4 205843-1
Free-Hanging Receptacle 205841-2 206486-2 206152-1 205843-2
Plug 205838-1 206485-1 205839-3 205842-1
4-40 threaded inserts receptacle.
Reverse Connectors
(Receptacles accept Size socket contacts, Plugs accept Size contacts) Square Flange Receptacle With Mounting With Threaded Holes Inserts1 206433-1 206433-3 206038-1 206038-4 206438-1
Replacement Coupling Rings
Shell Size Part 213811-1 213810-1 213812-1
Arrangement 11-8 17-28 23-57
1Four
Free-Hanging Receptacle 206433-2 206038-2 206438-2
Plug 206434-1 206039-1 206437-1
4-40 threaded inserts receptacle. Note: Standard Reverse Connectors maximum wire insulation diameter .068 [1.73].
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Circular Plastic Connectors, Series (Continued)
Receptacles, Printed Circuit Board Mount
with .025 [0.64] solder tails
Series
Material Finish
Housing-Thermoplastic, 94V-0 rated, black Contacts- A-Duplex plated gold flash entire contact with .000030 [0.00076] min. gold contact engagement area, termination area, over .000050 [0.00127] min. nickel underplating B-Plated gold flash entire contact, termination area
Standard (Posted Contacts)
Arrangement Shell Size Positions 11-9 1-206852-1 1-207369-1 17-28 1-207369-3 Receptacle Assemblies Mounting Holes 1-206852-2 4-40 Threaded Inserts1 .125 3.18 .352 8.94 .125 3.18 .352 8.94 .227 5.77 .449 11.40 Dimensions .230 5.84 .230 5.84 .230 5.84 .230 5.84 .338 8.59 .338 8.59 Contact Finish Code
Related Product Data
Contact Arrangement-Page Performance Characteristics- Page Technical Documents-Page Accessories-Pages 37-41
23-63
1-206455-2 1-206455-1
1Four
4-40 threaded inserts receptacle.
Reverse (Posted Socket Contacts)
Arrangement Shell Size Positions 11-8 1-207216-6 17-28 1-207216-7 23-57
1Four
Receptacle Assemblies Mounting Holes 1-208657-1 4-40 Threaded Inserts1 1-208657-0 .352 8.94 .574 14.58 .125 3.18 .352 8.94 .232 5.89
Dimensions .285 7.24 .230 7.24 .230 5.84 .230 5.84 .333 8.46
Contact Finish Code
1-796329-1
4-40 threaded inserts receptacle.
Other Available Posted Contacts Tyco Electronics make available contacts with various solder tail lengths loading into standard reverse sex, square flange receptacles applications requiring custom solder tail lengths.
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
.125 [3.18] Min. .574 [14.58] Max.
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Circular Plastic Connectors, Series (Continued)
Special Connectors, Series
(Pressure rated psi)
±.025 [±0.64] Panel Thk. .125 Max. [3.18] ±.010 [±0.25] Dia.
Square Flange Feed-Thru Receptacles
(with Permanently Sealed .040 [1.02] Dia. Solid Pins)
±.010 [±0.25] Both Sides -.000 Dia.
[+0.18] +.007 ±.010 [±0.25]
±.010 [±0.25]
Listed plug connector part numbers connectors only; contacts must ordered separately. Plug Material
Housing-Thermoplastic, 94V-0 rated, black Feed-Thru Contacts-Copper alloy, plated gold over nickel
Max. Max.
Panel Cutout
Series
Max.
Thread Size (See chart)
Related Product Data
Socket Contacts (for Plugs)- Pages 28-29 Contact Arrangement-Page Performance Characteristics- Page Accessories-Pages 37-41 Technical Documents-Page
Arrangement 11-8 17-28 1.035 26.29 1.040 26.42 .688 17.48 1.050 26.67 .188 4.78 .188 4.78 Dimensions .844 1.125 .125 21.44 28.58 3.18 1.125 1.435 .150 28.58 36.45 3.81 .840 21.34 1.210 30.73 .800 20.32 .800 20.32 .975 24.77 1.349 34.26 Thread Size 5/8-24 UNEF-2A 15/16-20 UNEF-2A
Part Numbers
Arrangement 11-8 17-28 Standard Numbering Plug 205838-1 206125-1 Reverse Numbering Plug 206460-1 206126-1 Square Flange Feed-Thru Receptacle 206458-1 206127-1
Note: plug must have standard numbering cavities, other plug must have reverse numbering cavities.
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Signal Contacts
Size Precision Formed, Crimp Contacts
Contact Size-20 Diameter-.040 [1.02] *Test Current-7.5 ampere (Single contact, free-air test current; construed contact rating current. only testing.)
*Note: Total current capacity each contact given connector dependent heat rise resulting from combination electrical loads contacts connector arrangement maximum ambient temperature which connector will operating. page
With Insulation Support
.085 Dia. [2.16] Max.
.390 [9.91] .575 [14.61]
.0400±.0015 Dia. [1.02±0.034]
Series
.150 [3.81] Localized Gold Plate Area
.370 [9.34] .555 [14.1]
Socket
Material
Body-Brass Socket-Phosphor bronze
.085 Dia. [2.16] Max.
Contact Finish
A-Select gold flash over nickel entire contact, with additional .000030 [0.00076] gold mating B-Duplex plated .000030 [0.00076] gold mating end, termination end, with entire contact nickel underplated C-Gold flash over nickel entire contact D-Duplex plated gold flash mating end, termination end, with entire contact nickel underplated
Socket
Wire Size Range Ins. Contact Dia. Code Max. Finish Contact Part Nos. Strip Form 66507-3 1658540-4 66507-4 1658540-1 66682-2 5066682-9 5066682-6 745254-2 1658544-2 745254-3 1658544-3 66506-3 1658539-1 66506-4 1658539-2 Loose Piece Socket Strip Form Loose Piece 66505-9 1-66505-0 5-66505-9 66683-4 745253-6 1658543-1 745253-7 1-745253-6 66504-9 1658537-4 1-66504-0 1658537-2 66507-9 66505-3 1658540-5 1658538-2 1-66507-0 66505-4 1658540-2 1658538-3 66682-4 66683-2 1-5066683-0 5066683-7 745254-6 745253-2 1658544-1 1658543-2 745254-7 745253-3 1-745254-6 1658543-3 66506-9 66504-3 1658539-3 1658537-3 1-66506-0 66504-4 1658539-4 1658537-1
.100 [2.54] Localized Gold Plate Area
Tooling Strip Form Applicator Hand Tool
Color Code (Loose Piece)
28-24 [0.08-0.2 mm2]
.040 1.02
466423- Blue 466901-1 91503-15 1016015-1 466758-2 Black 466963-1 91549-15 567804-1 466968-1 Yellow 567036- 91525-15 567849-1 466422- 466900-1 91503-15 567801-1 1016002-1
.060 1.52
Related Product Data
Application Tooling-Pages 75-78 Technical Documents-Page Product Specification-108-40005
Insertion/Extraction Tool Part 91285-1 Instruction Sheet-408-9404 This tool includes interchangeable tips Insert/Extract: Size 28-22 [0.08-0.03 mm2] Crimp Contacts Size 28-20 [0.08-0.6 mm2] Crimp Solder Contacts Size Posted Contacts
26-22 [0.12-0.4 mm2] 24-20 [0.2-0.6 mm2]
.050 1.27
.060 1.52
with Pneumatic Tool System: remove crimping head from Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part 217201-1, Adapter Holder Part 356304-1 (with ratchet) 189928-1 (without), Power Unit Part 189721-1 (hand actuated) 189722-1 (foot actuated). complete information Strip Form Applicators fully automatic semiautomatic machines, contact Technical Support. Note: Commercial PRO-CRIMPER Maintenance Repair Hand Tool Wire Size 28-24 [0.08-0.2 mm2] (Ins. Dia. Max. .040 [1.02]), Wire Size 24-20 [0.2-0.6 mm2] (Ins. Dia. Max. .060 [1.52])-Part 58448-2. Note: Part 58448-3 adapted with Pneumatic Tool System.
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Signal Contacts (Continued)
Size Screw-Machined, Crimp Contacts
Diameter-.040 [1.02]
Test Current*-7.5 amperes (Single contact, free-air test current; construed contact rating current. only testing.)
M39029/64-369 (Supersedes M24308/11-1) Tape Mounted Loose Piece Contacts Wire Size Contact Contacts2 Range1 Ins. Dia. Military Part (Max.) Configuration Part (M39029/) 24-20 0.2-0.6 .068 1.73
1Overall 2.000015
Socket M39029/63-368 (Supersedes M24308/10-1) Hand Tool Nos. Military (M22520/) 02-01 Part 601966-1 Positioner Nos. Military (M22520/) 2-08 Part 601966-5
Material Finish
Body-Copper alloy QQ-B-626 Socket Body-Beryllium copper QQ-C-530 Socket Sleeve-Passivated stainless steel QQ-S-766 Plating socket body- .000050-.000100 [0.00127-0.00254] min. gold over .000100-.000150 [0.00254-0.00381] min. copper Gold plating MIL-G-45204 Copper plating MIL-C-14550
Socket
205089-2 205090-2
64-369 63-368
205089-1 205090-1
Series
insulation crimp diameter, including crimp barrel, must exceed .125 [3.18]. [0.00038] gold mating area over .000050 [0.00127] nickel.
.085 Dia. [2.16] Max.
.133 [9.58] Max.
Type Solder Contacts
Diameter-.040 [1.02]
.580 [14.73]
.390 [9.91]
.0400±.0015 [1.02±0.034] Dia.
Test Current*-7.5 amperes (Single contact, free-air test current; construed contact rating current. only testing.)
Material Finish
Pin-Brass, plated gold flash over nickel entire contact with additional .000030 [0.00076] min. gold mating Socket-Phosphor bronze, plated gold flash over nickel entire contact with additional .000030 [0.00076] min. gold mating
*Note: Total current capacity each contact given connector dependent heat rise resulting from combination electrical loads contacts connector arrangement maximum ambient temperature which connector will operating. page
.150 [3.81] Localized Gold Plate Area
.560 Ref. [14.23] .085 Dia. [2.16] Max.
.070 Dia. [1.78] Max.
Socket
Strip Form Contact Socket 66570-2 66569-2
Loose Piece Contact Socket 66570-3 66569-3
Note: Contacts soldered wire before being inserted into housing, [0.8 mm2] max. wire size.
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Contact Arrangements, Series
Note: Contact arrangements shown mating face (plug receptacle). Socket mating face mirror image.
Shell Size
.062 .062 [1.57] [1.57] .124 [3.15] .000 .124 [3.15] .124 [3.15] .141 [3.58] .033 [0.84] .000 .091 [2.31]
[.334 Dia. [8.48]
Arrangement 11-8 Max. Wire Ins. Dia. .068 [1.73]
Arrangement 11-9 Max. Wire Ins. Dia. .068 [1.73]
Series
Shell Size
.248 .124 .124 .248 [6.3] [3.15] .000 [3.15] [6.3] .310 .186 .062 .062 .186 .310 [7.87] [4.72] [1.57] [1.57] [4.72] [7.87]
.294 [7.47] .170 [4.32] .062 [1.57] .000 .062 [1.57] .170 [4.32] .294 [7.47] .124 [3.15]
Arrangement 17-28 Max. Wire Ins. Dia. .068 [1.73]
Shell Size
.434 .310 .186 .062 .062 .186 .310 .434 [11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02] .372 .248 .124 .124 .248 .372 [9.45] [6.3] [3.15] .000 [3.15] [6.3] [9.45] .434 .310 .186 .062 .062 .186 .310 .434 [11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02] .496 .372 .248 .124 .124 .248 .372 .496 [12.6] [9.45] [6.3] [3.15] .000 [3.15] [6.3] [9.45] [12.6]
.448 [11.38] .443 [11.25] .319 [8.1] .212 [5.38] .108 [2.74] .105 [2.67] .000 .000 .019 [0.48] .108 [2.74] .143 [3.63] .232 [5.89] .250 [6.35] .340 [8.64] .357 [9.07] .448 [11.38] .464 [11.79] .124 [3.15] .124 [3.15] .340 [8.64] .232 [5.89]
Arrangement 23-57 Max. Wire Ins. Dia. .068 [1.73]
Arrangement 23-63 Max. Wire Ins. Dia. .068 [1.73]
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Component Dimensions, Series
Square Flange Receptacle
±.025 [±0.64] Panel Thk. .125 [3.18] Max. ±.010 [±0.25] Dia.
±.010 [±0.25]
Max.
+.007
±.010 [±0.25] -.000 Dia.
Max. ±.015 [±0.38] ±.010 [±0.25]
Thread Size (See chart)
[+0.18]
Panel Cutout
Series
Free-Hanging Receptacle
±.010 [±0.25]
Max.
Max.
±.015 [±0.38] Max.
Thread Size (See chart)
±.010 [±0.25]
Max.
Plug
Max.
Max.
Thread Size (See chart)
Arrangement 11-8 11-9 17-28 23-57 23-63
.809 20.55 .809 20.55 .924 23.47
.420 10.67 .420 10.67 .420 10.67
.094 2.39 .094 2.39 .156 3.96
.688 17.48 1.050 26.67 1.438 36.53
.630 .943 23.95 1.515 38.48
.844 21.44 1.125 28.58 1.438 36.53
Dimensions 1.125 28.58 1.435 36.45 1.750 44.45
.125 3.18 .150 3.81 .150 3.81
.840 21.34 1.210 30.73 1.610 40.89
.817 20.75 1.161 29.49 1.500 38.1
.935 23.75 1.310 33.27 1.733 44.02
.800 20.32 .800 20.32 .915 23.24
.975 24.77 1.349 34.26 1.788 45.42
Thread Size 5/8-24 UNEF-2A 15/16-20 UNEF-2A 1-3/8-18 UNEF-2A
Note: dimensions apply both standard reverse connectors.
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Circular Plastic Connectors, Series
Connectors, Series
Square Flange Receptacle
±.025 [±0.64] Panel Thk. .125 [3.18] Max. ±.010 [±0.25] Dia.
±.010 [±0.25]
Max. -.000 Dia.
[+0.18] +.007
±.010 [±0.25]
Listed part numbers connectors only; contacts must ordered separately.
±.015 [±0.38]
*Thread Size (See chart) Max.
Panel Cutout
Material
Housing-Thermoplastic, 94V-0 rated, black
±.010 [±0.25]
Free-Hanging Receptacle
Series
*Note: page Callout Dimensions
Related Product Data
Contacts-Page 33-34 Contact Arrangement-Page Component Dimensions-Page Accessories-Pages 37-41 Performance Characteristics- Page Application Tooling-Pages 75-78 Technical Documents-Page
Plug
±.015 [±0.38]
Max.
±.010 [±0.25]
±.010 [±0.25]
Max.
Max.
*Thread Size (See chart)
Max.
Plug
Max.
Max.
*Thread Size (See chart)
Standard Connectors
(Receptacles accept Type Male/pin contacts, Plugs accept Type Female/socket contacts) Arrangement 17-3 23-7
1Four
Square Flange Receptacle With With Mounting Holes Threaded Inserts1 206036-2 213581-1 206137-1 206137-5
Free-Hanging Receptacle 206207-1 206137-2
Plug 206037-2 206136-1
4-40 threaded inserts receptacle.
Reverse Connectors
(Receptacles accept Type Female/socket contacts, Plugs accepts Type Male/pin contacts) Arrangement Square Flange Receptacle With With Mounting Holes Threaded Inserts1 206425-1 206425-5 206227-1 206227-6 Free-Hanging Receptacle 206425-2 206227-2 Plug 206426-1 206226-1
Replacement Coupling Rings
Shell Size Part 213810-1 213812-1
1Four
17-3 23-7
4-40 threaded inserts receptacle. Note: Maximum wire insulation diameter .220 [5.59].
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Power Contacts, Series
Type XII, Precision Formed, Crimp
Material
Copper
.230 Max. [5.84] .615 [15.62]
Finish
A-Tin B-.000030 [0.00076] selective gold over .000030 [0.00076] nickel C-.000100 [0.00254] silver plated contacts with lubricant added
Male
.978 Ref. [24.84]
.230 Max. [5.84]
Test Current Rating
Silver Gold-35 amperes Tin-15 amperes
Single contact, free-air test current; construed contact rating current. only testing. Refer contact current carrying capability information, page
.287±.006 [7.29±0.152]
.027 Ref. [0.686]
Male
.637 [16.18]
.185 [4.7]
Series
Related Product Data
Application Tooling-Pages 75-78 Technical Documents-Page
.085 [2.16]
.200 Min. [5.08] .287 [7.29]
.230 Max. [5.84]
1.500 Ref. [38.1]
.230 Max. [5.84]
.027 [0.686] Ref.
Female
1.267 Ref. [32.18] .015 Cutoff [0.38] (Loose Piece Only)
Extraction Tool Part 91019-3 Strip Form Contact Part Nos. Heavy Duty Standard*** Miniature*** Male Female Male Female 66255-1
266256-12
Female
Wire Size Range1
Ins. Dia. Range
Contact Finish
Loose Piece Contact Part Nos. Male Female 66261-1
266262-12
Tooling Heavy Duty Hand Tool 69710-1 Miniature Pneumatic Applicator Tool System
1.25-1.4 14-12 .135-.160 3.43-4.06
66255-2
266256-22
66255-7
266256-62
.190-.220 4.83-5.59
66253-1
266254-12
66253-2
266254-22
66253-4
266254-42
66740-7 66740-5 66740-1 66741-7 66741-5 66741-1
66255-5
266256-52
66255-6
266256-42
66255-8
266256-72
66253-5 66253-6 66253-8
1-66740-2 1-66740-1 1-66740-9 1-66741-2 1-66741-1 1-66741-9
66261-2
266262-22
66261-4
266262-42
66259-1
266260-12
66259-2
266260-22
66259-4
266260-42
66740-8 66740-6 66740-2 66741-8 66741-6 66741-2
567455-***
90145-23,7 90145-14,7
567021-***
90140-17
strip length-.281 [7.14]. contact. 3Die insert Part 90145-2 crimping [1.25-1.4 mm2] wire. 4Die insert Part 90145-1 crimping 14-12 [2-3 mm2] wire. 5Recommended high current/vibration applications where fretting corrosion problem. 7Die requires Head Adapter Part 318161-1; Adapter Holder Part 356304-1 (with ratchet) 189928-1 (without); Power Unit Part 189721-2 (hand actuated) 189722-2 (foot actuated). Extraction Tool 91019-3. ***Call Technical Support Automatic Machine Applicator Part Numbers.
2Ground
1Wire
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Power Contacts, Series (Continued)
High Current Type Crimp Contacts
Multimate features High Current Type contact have been designed into existing Connectors such (Circular Plastic Connector), (Circular Plastic Metal-Shell Connector), Series, Series, CMPC (Circular Multipin Connector) housings. initial T-Rise test free shown capability with T-Rise with gage wires. contact crimped onto wire with Daniels Hand Tool M310 356114-1 Positioner TP1068 356119-1. Current-Carrying Capacity graph shows current-carrying capacity versus temperature rise fully energized position plug 206037-2 receptacle 206036-2. These initial representative amperage ratings were conducted with wires that were feet long.
High Current Type
Material
Body Copper Alloy Louvertac Band Beryllium Copper Retention Spring Stainless Steel
Part 193991-4
High Current Type Socket
Finish
Body Silver Louvertac Band Gold
Part 193990-2
Extraction Tool Part 224155-1 Current Rating 30°C Temperature Rise 100% Energized TEMPERATURE RISE CURRENT Circuit Connector (Wire-to-Wire)
TEMPERATURE RISE (DEGREES
Series
CURRENT AMPS
Contact Arrangements, Series
Shell Size Shell Size
.343 [8.71] .172 [4.37] .000 .172 .343 [4.37] [8.71]
.148 .148 [3.76] .000 [3.76]
.296 [7.52]
.107 [2.72] .000 .000
.213 [5.41] .296 [7.52]
Arrangement 17-3 Max. Wire Ins. Dia. .220 [5.59] Arrangement 23-7 Max. Wire Ins. Dia. .220 [5.59] Note: Contact arrangements shown mating face (plug receptacle). Socket mating face mirror image.
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Component Dimensions, Series
Square Flange Receptacle
±.025 [±0.64] Panel Thk. .125 [3.18] Max. ±.010 [±0.25] Dia.
±.010 [±0.25]
Max.
+.007
±.010 [±0.25] -.000 Dia.
[+0.18]
Thread Size (See chart) Max.
Panel Cutout
Free-Hanging Receptacle ±.015 [±0.38]
±.010 [±0.25]
Free Hanging Receptacle
Series
Max.
±.015 [±0.38]
±.010 [±0.25]
±.010 [±0.25]
Max.
Max.
Thread Size (See chart)
Max.
Plug
Max.
Max.
Thread Size (See chart)
Arrangement 17-3 23-7
1.635 41.53 1.635 41.53
.420 10.67 .520 13.21
.094 2.39 .156 3.96
1.050 26.67 1.438 36.53
1.110 28.19 1.510 38.35
1.125 28.58 1.438 36.53
Dimensions 1.435 36.45 1.750 44.45
.150 3.81 .150 3.81
1.210 30.73 1.610 40.89
1.161 29.49 1.505 38.23
1.310 33.27 1.733 44.02
1.645 41.78 1.645 41.78
1.349 34.26 1.788 45.42
Thread Size 15/16-20 UNEF-2A 1-3/8-18 UNEF-2A
Note: dimensions apply both standard reverse sex.
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Circular Plastic Connectors, Series
Connectors, Series Standard
Square Flange Receptacle (Accepts Type Male Multimate contacts)
Panel Thk. .125 [3.18] Max. 1.750±.025 [44.45±0.64] 1.438±.010 [36.53±0.25] 1.610 [40.89] Max.
1.438±.010 [36.53±0.25]
1.510 Max. [38.35] Max.
1.438±.010 [36.53±0.25] .150 -.000 Dia. [3.81+0.18]
+.007
Thread Size 1-3/8-18 UNEF-2A 1.635 [41.53] Max. .156±.010 [3.96±0.25]
Panel Cutout
Listed part numbers connectors only; contacts must ordered separately. Material
Housing-Thermoplastic, 94V-0 rated, black; 23-9M Nylon 6/6, glass filled, black
.520±.015 [13.21±0.38]
Free-Hanging Receptacle (Accepts Type Male Multimate contacts)
.520±.015 [13.21±0.38] .156±.010 [3.96±0.25] 1.635 [41.53] Max.
.000 .296 .079 .079 .296 [7.52] [2.01] [2.01] [7.52]
Related Product Data
Contacts-Pages 16-20 33-34 Contact Arrangements-Below Accessories-Pages 37-41 Performance Characteristics- Page Application Tooling-Pages 75-78 Technical Documents-Page
Series
1.438±.010 [36.53±0.25]
1.510 Max. [38.35]
1.733 Max. Max. [44.02]
Thread Size 1-3/8-18 UNEF-2A
1.505 Max. Max. [38.23]
.172 [4.37] .172 [4.37]
.343 [8.71] .000 .343 [8.71]
Plug (Accepts Type Female Multimate socket contacts)
Max. 1.645 [41.78] Max.
Replacement Coupling Ring
Shell Size Part 213812-1
1.788Max. [45.42] Max. Thread Size 1-3/8-18 UNEF-2A
Arrangement 23-9M
Contact Arrangements, Series Shell Size
Note: Contact arrangements shown mating face (plug receptacle). Socket mating face mirror image.
Arrangement 23-9M 23-13M 23-16M 23-22M
1Four
Cavities Power Multimate (POWERBAND) (Type XII) (Type XII) (Type XII)
Square Flange Receptacle 1776247-21 211825-1 207486-1 206613-1
Free-Hanging Receptacle 211825-2 207486-2 206613-3
Plug 206136-4 211824-1 207485-1 206612-1
4-40 threaded inserts receptacle. Note: Maximum wire insulation diameter .150 [3.81] Multimate contacts; .220 [5.59] Power contacts.
.255 [6.48] .307 .407 [9.4] [10.34] .276 .092 .092 .276 [7.01] [2.34] [2.34] [7.01] .400 .184 .184 .400 [10.16] [4.67] .000 [4.67] [10.16] .364 .182 .182 .364 [9.25] [4.62] .000 [4.62] [9.25] .455 .273 .091 .091 .273 .455 [11.56] [6.93] [2.31] [2.31][6.93] [11.56]
.307 [9.4] .407 .255 [10.34] [6.48]
.000
.407 [10.34] .360 [9.14] .254 [6.45] .000 .254 [6.45] .360 [9.14] .407 [10.34]
.400 [10.16] .316 [8.03] .158 [4.01] .000 .158 [4.01] .316 [8.03] .400 [10.16]
.382 [9.7] .316 [8.03] .158 [4.01] .000 .158 [4.01] .316 [8.03] .382 [9.7]
Catalog 82021 Revised 7-06
Arrangement 23-13M Max. Wire Ins. Dia. .150 [3.81] Multimate Contacts, .220 [5.59] Power Contacts
Arrangement 23-16M Max. Wire Ins. Dia. .150 [3.81] Multimate Contacts, .220 [5.59] Power Contacts
Arrangement 23-22M Max. Wire Ins. Dia. .150 [3.81] Multimate Contacts, .220 [5.59] Power Contacts
www.tycoelectronics.com
Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents.
Dimensions shown reference purposes only. Specifications subject change.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Connector Accessories
Cable Clamps
Cable clamps provide strain relief used series receptacles plugs.
±.025 Dia. [±0.64]
Standard Size
Clamping Insert Clamping Insert Plug (See Note
Material
Black thermoplastic heat-stabilized, fire-resistant, self-extinguishing, 94V-0 rated
±.030 [±0.76] Cable Clamp
Shell Size
Dimensions .825 20.96 .950 24.13 1.125 28.58 1.600 40.64 1.250 31.75 1.400 35.56 1.400 35.56 1.555 39.5
Cable O.D. (Max.) .329 8.36 .453 11.51 .453 11.51 .703 17.86
Thread Size 5/8-24 UNEF-2B 3/4-20 UNEF-2B 15/16-20 UNEF-2B 1-3/8-18 UNEF-2B
Part Individually Bulk Packaged Packaged* 1-206062-7** 1-206062-4 (400) 206966-9** 206966-7 (200) 1-206070-0** 206070-8 (200) 1-206138-0** 206138-8 (100)
**Numbers parentheses specify, multiples, minimum quantity parts that ordered. **Packaging includes screws: shell sizes 11-17, screw length .500 [12.7]; shell size screw length .625 [15.88]. Notes: Clamping areas adjustable inverting changing clamping inserts. quantity inserts supplied with each assembly follows: size cable clamps, insert; other cable clamps, inserts. Notes: Components cable clamps packaged unassembled. This includes cable clamp, screws clamping inserts. Notes: Cable clamps threaded directly onto plugs receptacles, onto back-shell extenders (page 39). Replacement screws available following sizes: [9.52]-5019024-1, [12.7]- 5019024-2, [15.88]-5019024-3, [25.4]-5019024-4, [19.05]-5019024-5. Notes: Cable clamp inserts sold separately.
Connector Accessories
clamping area adjusted reversing clamping insert shown below.
Large Size
Clamping Insert Clamping Insert
[±0.64] Dia.
±.025
Plug (See Note
±.030 [±0.76]
Cable Clamp
additional information concerning cable clamps, refer Instruction Sheet 408-7582.
Shell Size
Dimensions .850 21.59 1.131 28.73 1.131 28.73 1.600 40.64 1.450 36.83 1.655 42.04 1.655 42.04 1.655 42.04
Cable O.D. (Max.) .453 11.51 .703 17.86 .703 17.86 1.125 28.58
Thread Size 5/8-24 UNEF-2B 3/4-20 UNEF-2B 15/16-20 UNEF-2B 1-3/8-18 UNEF-2B
Part Individually Bulk Packaged Packaged* 206358-6** 206358-5 (200) 207008-6** 207008-5 (100) 1-206322-0** 206322-9 (100) 206512-6** 206512-5 (75)
**Numbers parentheses specify, multiples, minimum quantity parts that ordered. **Packaging includes screws: shell size screw length .500 [12.7]; shell sizes 13-23, screw length .625 [15.88]. Notes: Clamping areas adjustable inverting changing clamping inserts. quantity inserts supplied with each assembly follows: size cable clamps, four inserts; other cable clamps, inserts. Notes: Components cable clamps packaged unassembled. This includes cable clamp, screws clamping inserts. Notes: Cable clamps threaded directly onto plugs receptacles, onto back-shell extenders (page 39). Replacement screws available following sizes: [9.52]-5019024-1, [12.7]- 5019024-2, [15.88]-5019024-3, [25.4]-5019024-4, [19.05]-5019024-5. Notes: Cable clamp inserts sold separately.
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Connector Accessories (Continued)
Self-Centering Cable Clamp (for Shell Size
self-centering cable clamp used applications where strain relief protection required cable wire bundle large and/or stiff. Material
Black thermoplastic, 94V-0 rated
1.600±.015 Dia. [40.64±0.38] Dia. Adjustable Clamping Area (See Note Clamping Insert
Intermediate
1.663±.030 [42.24±0.76]
Part Numbers
207774-3 (individually packaged) 207774-4 (bulk packaged)
Cable Clamp Plug (See Note Clamping Insert Adjustable Clamping Area (See Note
Minimum
Adjustable Clamping Area (See Note
Maximum
Clamping Insert
Connector Accessories
Thread Size 1-3/8-18 UNEF-2B
Notes: Clamping area adjustable inverting clamping inserts; maximum cable diameter 1.125 [28.58]. Components cable clamp packaged unassembled. This includes cable clamp, screws (1.00 [25.4]) clamping inserts. Cable clamp threaded directly onto plugs receptacles, onto back-shell extenders (page 39).
Right-Angle Cable Clamps
Right-angle cable clamps used tight areas where typical 180° cable clamp strain reliefs will fit. Material
Black thermoplastic, 94V-0 rated
Style
w/Cover
Style Part Number 213982-1 (for Shell Size
Body Clamping
Related Product Data
Technical Documents page
1.025 Dia. Max. [28.04]
1.400±.070 [35.56±1.78] (Assembled)
Shell Dim. Cable O.D. Coupling Ring Size Max. Thread Size .900 .329 5/8-24 UNEF-2B [22.86] [8.36] .453 1.100 3/4-20 UNEF-2B [27.94] [11.51] .453 1.200 15/16-20 UNEF-2B [30.48] [11.51] .703 1.500 1-3/8-18 UNEF-2B [38.10] [17.86]
Part Number w/Cover 796379-2 796380-2 796381-2 796382-2 1546347-2 1546348-2 1546349-2 1546350-2
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Connector Accessories (Continued)
Back-Shell Extender (for Shell Size
back-shell extender used with cable clamp applications where added length and/or additional wire breakout required. Material
Black glass-filled thermoplastic Part 207055-1
Thread Size 1-3/8-18 UNEF-2A Plug (See Note) 1.450 Max. [36.83] Max. 1.200±.015 [30.48±0.38] 1.620 [41.15] Dia. Max.
Cable Clamp
Back-Shell Extender Thread Size 1-3/8-18 UNEF-2B
Note: Back-shell extenders threaded directly onto plugs receptacles will accept cable clamps appropriate size (pages 38).
Connector Accessories
Panel Mount Flanges (for Plugs only)
panel mount flange used applications that require plug half connector panel mounted. Material
Black thermoplastic
Dia. ±.010 [±0.25] Places) ±.015 [±0.38] Places) Dia. Max.
.156 [3.96] Ref. Panel Mount Flange .280 [7.11]
Plug
Shell Size
Dimensions .844 21.44 .969 24.61 1.125 28.58 1.438 36.53 1.125 28.58 1.280 32.51 1.435 36.45 1.750 44.45 .750 19.05 .875 22.22 1.110 28.19 1.510 38.35 .125 3.18 .125 3.18 .150 3.81 .150 3.81
Part 207299-1 207299-2 207299-3 207299-4
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Connector Accessories (Continued)
Flexible Cable Boot Internal Cable Grip (for Shell Size
Flexible cable boots, with internal cable grip installed, provide strain relief capabilities jacketed cable applications where aesthetic appearance essential. They threaded onto plugs receptacles. Material
Black thermoplastic
Plug Internal Cable Grip Jacketed Cable Flexible Cable Boot .265 [6.73] Dia. 2.750±.031 [69.85±0.79] .850 [21.59] Dia. .265 [6.73] Dia.
1.795 [45.59]
.885 [22.48] Dia.
.345 [8.76] Dia.
.390 [9.91]
Flexible Cable Boot
Internal Cable Grip
Cable Range
.150-.250 [3.81-6.35] Dia.
Part Numbers
207489-1 (Cable Boot) 207490-1 (Cable Grip)
Connector Accessories
Flexible Cable Boot Internal Cable Grip (for Shell Size
Flexible cable boots, with internal cable grip installed, provide strain relief capabilities jacketed cable applications where aesthetic appearance essential. They threaded onto plugs receptacles. Material
Black thermoplastic
.360 [9.14] Dia.
2.750±.031 [69.85±0.79]
.050 [1.27]
1.795±.010 [45.59±0.25]
Dia.
1.090 [27.69] Dia. .400±.010 [10.16±0.25] Dia. .390 [9.91]
1.090±.010 Dia. [27.69±0.25]
Flexible Cable Boot
Internal Cable Grip
Internal Cable Grip
Part Numbers
207241-1 (Cable Boot) 207387-1 (Cable Grip) Dia. .325 [8.26] cable range .200-.250 [5.08-6.35] 207387-2 (Cable Grip) Dia. .385 [9.78] cable range .250-.350 [6.35-8.89]
Plug
Jacketed Cable Flexible Cable Boot
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
Connector Accessories (Continued)
Keying Plugs
Keying plugs used provide keying capabilities connector series. Keying plugs used socket cavities standard plugs reverse receptacles, except when used with sealing caps. Material
Nylon, natural, 94V-2 rated
Series Series Keying Plug (for Types III+ Subminiature COAXICON Contacts) Part 200821-1
1.000 [25.4]
.200±.010 [5.08±0.25] .053±.001 [1.35±0.03] Dia.
.116 Max. [2.95] Dia.
Material
Polyphenylene oxide, white, 94V-1 rated
Connector Accessories
Series Keying Plug (for Size Contacts) Part 206509-1
1.733 [44.01] Max.
Material
(206508-1) Nylon, natural, 94V-2 rated (207597-1) Thermoplastic, black, 94V-0 rated
Series Series Keying Plugs (for Type Contacts) Part Nos. 206508-1 (Socket Cavities)-Shown Above 207597-1 (Pin Cavities)
Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 44-208-420-8341
Circular Connectors Commercial Signal Power Applications
Note: part numbers RoHS Compliant.
One-Piece Sealed Circular Plastic Connectors
Product Facts
Economical environmentally sealed connector designed industrial applications Meets major Industrial Standards High strength, impact resistant thermoplastic housing, rated 94V-0 Contains wire entry peripheral seals POWERBAND precision formed power contact (Series Type III+ precision formed signal/low current contacts (Series Series Other configurations Series made available, contact your local Tyco Electronics Sales Engineer Tyco Electronics, Harrisburg,
Sealed One-Piece Circular Plastic Connectors latest product innovation sealed product family. This design allows easy assembly. housing seal attached. newly designed wire entry seal protects rear connector peripheral seal protects connector interface. Simply crimp contact onto wire insert crimped wire contact through seal into housing cavity. connector loads same seal wasn't there. connector cavities come sealed condition. plugs required position cavity. have
One-Piece Sealed Connectors
capability provide this product sealing shell sizes. don't your particular size configuration, contact your local Tyco Electronics Sales Engineer call Tyco Electronics latest information. Industry Standards One-Piece Sealed products meet
Performance Characteristics meets same performance characteristics shown page
Operating Temperature Range- -50°C +125°C [-58°F +257°F] Voltage Rating- Series Series .125 POWERBAND Power Contact amps, single contact rating 30°C T-Rise Type III+ Contacts amps, single contact rating 30°C T-Rise Flammability Rating- 94V-0 rated Sealing Capability- Housing Material- High strength, impact resistant thermoplastic Fluid Resistance- Diesel fuel, gear engine lubricants, gasoline, anti-freeze, hydraulic fluid, water
(Temporary immers
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