MicroLogix1500 Programmable Controller with CompactI/O Expansion

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MicroLogix1500 Programmable Controller with CompactI/O Expansion

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System Overview
MicroLogix1500 Programmable Controller with CompactI/O Expansion
(Bulletins 1764 1769)
MicroLogix 1500 Controllers:
Take Control
Experience Complete Satisfaction With Allen-Bradley Products
Since 1903, Rockwell Automation's Allen-Bradley earned worldwide reputation most trusted brand name industrial automation. It's reputation built very simple strategy: providing customers with products uncompromising quality reliability. MicroLogix 1500 family controllers demonstrates that commitment high standards product dependability, technological innovation, performance. More importantly, because your absolute satisfaction important back products with highest levels customer service support industry. Your local Rockwell Automation representative your source expert sales order support, well Product technical training Warranty support Service agreements
Expanding Your Choices Greater Control
There time when large controller needed applications requiring more points I/O. more. MicroLogix 1500 more powerful expandable addition MicroLogix family. This dynamic packaged controller handle many applications that used require larger, more expensive controllers. controller's terminal blocks removable, "finger safe" NEMA-style blocks. because either rail panel mounted, MicroLogix 1500 takes fraction space larger controllers while reducing overall application costs. Communications flexible MicroLogix 1500, well. DH-485 DeviceNetcompatibility available add-on communication modules, DF1Full-Duplex HalfDuplex Slave perfect SCADA applications. Ethernet®
World Class Features Many Applications
MicroLogix 1500 more robust features than might expect controller this size. supports onboard non-volatile user memory accommodate complex application programs, with additional memory applications that require data logging. Additionally,
MicroLogix 1500 built speed. example, controller's typical scan time less than millisecond user program. MicroLogix 1500 likewise boasts 20kHz highspeed counters, each with eight modes operation, high-speed outputs that ControlNetconnectivity available wide range bridge products. Modbus Slave capability simplifies integration into SCADA/ installations that Modbus. Finally, with MicroLogix controllers, MicroLogix 1500 programmed using RSLogix 500programming environment. instruction compatible with MicroLogix well controllers. configured either 20kHz Pulse Train Outputs (PTO) Pulse Width Modulation (PWM) outputs. Finally, will find selectable timed interrupt (STI) four event interrupts, making MicroLogix 1500 ideal many high-speed applications.
while maintaining MicroLogix 1500's small footprint. Expandable over points, Compact features innovative rackless design, reducing overall system cost. modular, high-density configuration reduces panel space requirements. because modules added replaced from front unit, installation maintenance time significantly reduced. Compact offers broad application coverage 24VDC sink/source 120/240VAC I/O, relay, analog I/O.
Application Flexibility through Compact
magic behind MicroLogix 1500 Compact I/O, "PLC-style" platform, expansion. Compact makes latest design technology superior performance ease
High-Speed Performance
Because many large manufacturing applications occur fast pace,
MicroLogix 1500 Programmable Controller with Compact Expansion
Table Contents
Refer MicroLogix Selector Guide back cover this publication assistance selecting correct MicroLogix Programmable Controller your application.
Inside.
Page
MicroLogix 1500 System MicroLogix 1500 Specifications Expansion Modules
Expansion Module Specifications Expansion Power Supplies Cables Communication Choices Network Interface Devices High-Speed Functions Programming Software Programming Instructions Operator Interface Devices Accessories User Documentation Dimensions MicroLogix 1500 Master Parts List
MicroLogix 1500 Programmable Controller with Compact Expansion
MicroLogix 1500 System
MicroLogix 1500 world-class programmable logic control platform with advanced features performance. Many these features allow this controller used applications where much larger controllers were required past. MicroLogix 1500 controller features innovative two-piece design with small footprint. processor base units slide together form complete controller. processor base independently replaceable, allowing maximize your embedded options while minimizing inventory stocking costs. MicroLogix 1500 uses CompactI/O modules further expand embedded offerings, well provide additional flexibility cover wide range applications. This highperformance modular rackless platform provides front accessibility removal insertion, lowering system cost reducing maintenance time. MicroLogix 1500 system also utilizes Rockwell Software RSLogix500 programming software, features instruction common MicroLogix 1000, MicroLogix 1200 families controllers. This allows choose just right level control using same programming tool. field-upgradeable flash operating system ensures will always date with latest features. controller easily updated with latest firmware site download. Program portability user programs (upload, download transport) accomplished Memory Modules. RealTime Clock (RTC) modules provide scheduling control capability. optional Data Access Tool (DAT) plugin device offers ability digitally monitor adjust integer locations on-the-fly adjustment. additional function keys each momentary toggle push buttons. Security features used protect data from operator changes.
Features
single dual RS-232 communication ports processors 32-bit signed integer math built-in capabilities provide with process control power. Embedded provide enhanced high-speed inputs outputs. analog trim potentiometers built into controller. turn adjusts integer between 250, allowing easy adjustments timer/counter presets, points, conveyor speed, valve adjustment, etc. high-speed outputs that configured (Pulse Train Outputs) (Pulse Width Modulated) outputs with acceleration/deceleration profiles. These high-speed outputs allow simple high-speed applications such packaging printing solved using low-cost, small controller system inexpensive stepper servo motor controller. Data file download protection, saves critical user data from being overwritten during program transfers. Application/user variables preserved when program downloaded. Programs written MicroLogix 1000, MicroLogix 1200 controllers easily converted scaled work with MicroLogix 1500. That protects your software investment when need scale your control system down. And, saves time money during development testing. MicroLogix 1500 provides enhanced user interface through function files that consolidate parameters within features. This simplifies user interface increases controller performance. Connection DeviceNet (via 1761-NET-DNI) DH-485 (via 1761-NET-AIC) networks. This enables: 1761-NET-DNI connection DeviceNet with devices with slave peer-to-peer, change state, upload download capability. 1761-NET-AIC connection DH-485 networks devices with program upload download capability.
MicroLogix 1500 Programmable Controller with Compact Expansion
Product Overview
MicroLogix 1500 controllers comprised base unit, processor unit optional expansion I/O. (See page page additional information expansion I/O.) Each component optimized functionality, while maintaining affordability small size.
Processor Units
processor units "brains" system. They provide logic processing interface DAT, realtime clock memory modules, trim potentiometers, mode switch, (using 1764-LRP processor) electrically isolated RS-232 port (channel processor units currently available described below.
1764-LSP Processor
1764-LSP processor provides with large memory size (greater than user program capacity) solve variety applications. Configurable user data allows data elements selected according individual application requirements. 100% retentative data ensures data integrity even during power loss. Communications extremely flexible with support variety protocols including Full-Duplex Half-Duplex Slave, DH-485, Modbus Slave ASCII. RS-232 port base unit allows direct connection programming operator interface devices, remote programming, peer-to-peer communications, SCADA/RTU networking. Modbus Slave allows easy integration with existing SCADA/RTU installation utilizing Modbus protocol. Static data file protection prevents user data from being altered communication. ASCII read/write capability enables initiate modem control communicate code readers, printers, weigh scales, etc., with string data file support. 1764-LSP processor also provides with interface following advanced features functionality: Optional memory real-time clock modules Optional data access tool (1764-DAT) Built-in analog trim potentiometers Battery (built-in replacement) Selectable Timed Interrupt (STI) (For additional information high-speed functions, page 21.) High-resolution timers (For additional information high-speed functions, page 21.) Latching (pulse-catch) inputs (For additional information high-speed functions, page 21.) Communication toggle push button Mode switch Run/Remote/Program Field upgradeable flash operating system
MicroLogix 1500 Programmable Controller with Compact Expansion
1764-LRP Processor
1764-LRP processor advanced features 1764-LSP processor with following additional functionality. 1764-LRP processor provides with even larger memory size (12K user program capacity) solve variety applications. Configurable user data allows data elements selected according individual application requirements. 100% retentative data ensures data integrity even during power loss. Communications extremely flexible with built-in isolated 9-pin D-shell RS-232C port processor unit addition port base unit). Both ports support: Full-Duplex Half-Duplex Slave; DH-485; Modbus Slave; ASCII. RS-232 port allows direct connection programming operator interface devices, remote programming, peer-to-peer communications, SCADA/ networking. Modbus Slave allows easy integration with existing SCADA/RTU installation utilizing Modbus protocol. This additional RS-232 communication port provides programming access, direct connection operator interface other devices networking, independent base communication port. additional memory modules available larger 1764-LRP programs. Data logging instruction stores bytes data records. Allows critical data stored later analysis. data logging instruction also great SCADA/RTU applications where stand-alone controller must collect information later retrieval. memory used data logging independent processor memory. Within this memory, define data logging queues. Each queue configurable size (maximum number records stored), length characters). length maximum number records determine much memory used each queue. choose have large queue multiple smaller ones. Each record stored when instruction executed stored non-volatile memory (batterybacked) prevent loss during power-down. configuration instruction allows optionally include time stamping, data stamping, configurable separator character with data words that stored. records appended file FIFO (first first out) instruction triggered event, timer, counter, real-time clock, etc.) Data logging records uploaded using number free tools available MicroLogix Internet site http://www.ab.com/micrologix. Tools available Palm Windows Windows® Windows® Windows NT(v4.0) devices upload data directly from controller through comms. information imported directly into spreadsheet, word processing, other applications .CSV .TXT file.
Base Units
MicroLogix 1500 base units house embedded inputs, outputs, power supply channel port. They also provide interface expansion when required application. Three base units available with following electrical configurations. (For information base unit specifications, page 120/240V powered base units 1764-24AWA (12) 120V inputs (12) relay outputs 1764-24BWA (12) inputs (12) relay outputs powered base unit 1764-28BXB (16) inputs relay outputs
MicroLogix 1500 Programmable Controller with Compact Expansion
MicroLogix 1500 Specifications
Available Controllers
Catalog Number Description Processor: (required, must interfaced base unit, below) 1764-LSP 1764-LRP Greater than user memory user memory/RS-232 isolated Comm port/data logging
Base: (one following bases required, each processor) 1764-24AWA 1764-24BWA 1764-28BXB Powered, Relay Powered, Relay Powered, Relay
Base Unit General Specifications
Description Line Power Power Supply Inrush User Power Output Input Circuit Type Output Circuit Type Operating Temp. Operating Humidity Vibration Shock (without Data Access Tool installed) Shock (with Data Access Tool installed) Agency Certification 1764-24BWA 85/265V 120V 240V max. sink/source Relay +0°C +55°C (+32°F +131°F) ambient relative humidity (non-condensing) Operating: 0.030 peak-to-peak Relay Operation: Operating: panel mounted (15G Rail mounted) Relay Operation: 7.5G panel mounted Rail mounted) Non-Operating: panel mounted (30G Rail mounted) Operating: panel mounted (15G Rail mounted) Relay Operation: 7.5G panel mounted Rail mounted) Non-Operating: panel mounted (20G Rail mounted) C-UL under C22.2 Class Div. Groups 1604, C-UL under C22.2 213) compliant applicable directives MicroLogix 1500 Programmable Controllers User Manual, publication 1764-UM001A-US-P. None 120V sink/source Relay transistor 1764-24AWA 1764-28BXB 20.4
User Manual
Base Unit Input Specifications
Description 1764-24AWA 1764-24BWA 1764-28BXB Inputs thru On-State Voltage Range Operating Voltage Range Operating Frequency
Scan-time dependent.
Inputs Higher 30.0 30°C (86°F) 26.4 55°C (131°F) KHz(1)
132V
30.0 30°C (86°F) 26.4 55°C (131°F)
MicroLogix 1500 Programmable Controller with Compact Expansion
Relay Contact Rating Table 1764-24AWA, -24BWA, -28BXB
Maximum Volts Amperes Make 240V 120V 125V 7.5A 0.22A(1) 1.2A1 Break 0.75A 1.5A 1.0A 2.0A 28VA 28VA 2.5A Amperes Continuous Voltamperes Make 1800VA Break 180VA(2)
voltage applications, make/break ampere rating relay contacts determined dividing applied voltage. example, VA/48V 0.58A. voltage applications less than 14V, make/break ratings relay contacts cannot exceed total load controlled 1764-24AWA 1764-24BWA limited 1440VA (break).
Output Specifications Maximum Continuous Current
Specification Current Common Current Controller 150V Maximum 240V Maximum 1764-24AWA/-24BWA 1764-28BXB
1764-28BXB Output Specifications
Specification User Supply Voltage Minimum Maximum Current Rating Point Surge Current Point Current Common Response Response Maximum load Peak current Maximum total Maximum Maximum General Operation (Outputs thru 20.4V 26.4V 55°C (131°F) 1.5A 30°C (86°F) 4.0A msec msec msec High-Speed Operation(1) (Outputs Only) 20.4V 26.4V Applicable µsec µsec
Outputs designed provide increased functionality over other outputs through They used like other transistor outputs, addition, within limited current range, they operated higher speed. Outputs also provide pulse train output (PTO) pulse width modulation output (PWM) function.
MicroLogix 1500 Programmable Controller with Compact Expansion
Expansion Modules
High-density Bulletin 1769 Compact rackless expansion modules offer superior functionality high value competitive price. With variety modules, they complement extend capabilities MicroLogix 1500 controller maximizing flexibility count type. eight expansion Compact modules connected MicroLogix 1500 controller dependent power requirements.) Compact provides excellent platform future enhancements, easily choose level control your application needs grow. Compact I/O's analog modules provide 14-bit plus sign maximum resolution, making them excellent choice applications where need detect small changes vital. Similarly, Compact analog modules used applications where accuracy crucial. modules share high accuracy rating ±0.35% full-scale accuracy current mode. voltage mode, 1769-IF4 provides ±0.2 1769-OF2 ±0.5% full-scale accuracy 25°C.
Features
Modular system, modules suit application Feature-rich address wide range applications Rackless design, reduces system components Small footprint, shrinks panel space requirements Front insertion removal, reducing assembly replacement time Unique tongue-and-groove interlocking case design, ensures strong, mechanical connection between modules Software keying, prevents incorrect module placement within system Discrete, analog relay output modules Currently available modules include:
1769-IA16 1769-IA8I 1769-OA8 1769-IM12 1769-IQ16 1769-OB16 1769-OB16P(1) 1769-OV16 1769-OW8 1769-OW8I 1769-IQ6XOW4 1769-IF4 1769-OF2 16-point 120V Input Module 8-point Individually Isolated 120V Input Module 8-point 120/240V Output Module 12-point 240V Input Module 16-point Sinking/Sourcing Input Module 16-point Sourcing Output Module 16-point Sourcing Output Module with Electronic Protection 16-point Sinking Output Module 8-point ac/dc Relay Output Module 8-point Individually Isolated ac/dc Relay Output Module Combination 6-point Input 4-point Relay Output Module 4-channel analog current/voltage Input Module 2-channel analog current/voltage Output Module
Planned availability August 2000.
MicroLogix 1500 Programmable Controller with Compact Expansion
Expansion Module Specifications
Discrete Input Specifications
Specification Voltage Category Voltage Range 1769-IM12 200/240V 265V 1769-IA16 100/120V 132V 1769-IQ16 (sink/source) 1769-IA8I 100/120V
30°C 132V (86°F) 26.4V 60°C (140°F)
Number Inputs Number Commons Module Input Compatibility
2(1) Type
2(1)
This module internally connected common terminals.
Discrete Output Specifications
Specification Voltage Category Operating Voltage Range Number Outputs Number Commons Module Continuous Current Point (max.) Continuous Current Common (max.) Continuous Current Module (max.) 1769-OA8 240V 265V 0.25A 60°C (140°F) 0.5A 30°C (86°F) 60°C (140°F) 30°C (86°F) 1769-IQ6XOW4 (sink/source) inputs AC/DC normally open relay outputs inputs: 30°C (86°F) inputs: 26.4V 60°C (140°F) outputs: 265V outputs: 125V (one inputs, outputs) Type 2.5A (outputs) (outputs) 1769-OB16 1769-OB16P 1769-OV16 20.4 26.4V (source) 20.4 26.4V (sink) 0.5A 60°C (140°F) 1.0A 30°C (86°F) 4.0A 60°C (140°F) 8.0A 30°C (86°F) 1769-OW8 1769-OW8I AC/DC normally open relay 265V 125V 2.5A 2.5A
1769-IQ6XOW4 Input Output Specifications
Specifications Voltage Category Operating Voltage Range
Number Inputs Number Outputs Number Commons Module Input Compatibility Continuous Current Point (max.) Continuous Current Common (max.)
MicroLogix 1500 Programmable Controller with Compact Expansion
Analog Modules
Compact offers analog choices: 1769-IF4 4-channel current voltage input 1769-OF2 2-channel current voltage output Each channel both 1769-IF4 1769-OF2 modules ability individually configured either current voltage (±10V input/output. This provides application flexibility, reduces stock inventory lessens learning curve.
1769-IF4 Input Specifications
Specification Analog Normal Operating Ranges Number Inputs Resolution (max.) Normal Mode Rejection Ratio Input Impedance Overall Accuracy(1) Module Error over Full Temperature Range +60°C [+32°F +140°F]) Field Input Calibration Channel Diagnostics 1769-IF4 Voltage: ±10V Current: differential single-ended bits minimum (unipolar) bits plus sign (bipolar), with filter selected Voltage: Current: Voltage Terminal: 200K Current Terminal: Voltage Terminal: ±0.2% full scale 25°C Current Terminal: ±0.35% full scale 25°C Voltage: ±0.3% Current: ±0.5% required Over- under-range reporting
Includes offset, gain, non-linearity repeatability error terms.
1769-OF2 Output Specifications
Specification Analog Ranges Number Outputs Resolution (max.) Conversion Rate (all channels) max. Current Load Voltage Output Resistive Load Current Output Load Range Voltage Output Field Calibration Overall Accuracy(1) Output Error Over Full Temperature Range 60°C +140°F]) Open/Short-Circuit Overvoltage Protection Output Overvoltage Protection Channel Diagnostics 1769-OF2 Voltage: ±10V Current: single-ended bits minimum (unipolar) bits plus sign (bipolar), with filter selected max. (includes wire resistance) None required Voltage Terminal: ±0.5% full scale 25°C, Current Terminal: ±0.35% full scale 25°C Voltage: ±0.8% Current: ±0.55% Over-or-under range reporting output wire broken load resistance high reporting (current mode only)
Includes offset, gain, non-linearity repeatability error terms.
MicroLogix 1500 Programmable Controller with Compact Expansion
Expansion Power Supplies Cables
Using expansion power supply increases system's capacity adding expansion modules, such 1769-IF4 1769-OF2 analog modules. visit MicroLogix site obtain electronic worksheet assist with system expansion validation using 1769 power supplies communication cables. Internet, http://www.ab.com/micrologix. Enter MicroLogix 1500; Tools Tips, Expansion System Qualifier.
MicroLogix 1500 System Expansion
With MicroLogix 1500 Operating System Revision Number (FRN) later, connect additional bank your controller. MicroLogix 1500 system, maximum 1769 Expansion cable used, allowing banks modules (one connected directly controller other connected cable). Each bank(1) requires power supply (Bank uses controller's embedded power supply). Only power supply (embedded expansion) used bank. expansion power supply cannot connected directly controller that embedded power supply, such MicroLogix 1500. must connected using expansion cables. (See photos page 14.)
Checking MicroLogix 1500 Firmware
MicroLogix 1500 controller with 1769 Expansion power supply, verify that have following: MicroLogix 1500 Processor (Catalog Number 1764-LSP, Series Revision higher) Operating System Version: Firmware Revision Number (FRN) higher check looking word S:59 (Operating System FRN) status file. your processor older revision, must upgrade operating system higher expansion cable power supply. internet, http://www.ab.com/micrologix download operating system upgrade. Enter MicroLogix 1500; Tools Tips.
bank group modules connected directly another. Banks separated cables.
MicroLogix 1500 Programmable Controller with Compact Expansion
Vertical Orientation
Expansion Bank 1769-CRRx(1) Expansion Cable
Horizontal Orientation
Expansion Bank
1769-CRRx(1) Expansion Cable
Expansion Bank
1769-ECL
Expansion Bank
this catalog number either representing length cable: foot (305 3.28 feet meter).
Expansion Power Supplies Specifications
Specification Dimensions Operating Temperature Operating Humidity Agency Certification 1769-PA2 1769-PB2 (height) (depth) 70mm (width); height including mounting tabs 4.65 (height) 3.43 (depth) 2.76 (width); height including mounting tabs 5.43 +60°C (32°F +140°F) non-condensing C-UL certified (under C22.2 142) listed compliant applicable directives Class Division Hazardous Location, Groups 1604, C-UL under C22.2 213) 265V jumper switch required) 120V 240V 19.2 31.2V
Hazardous Environment Class Voltage Range Maximum Line Requirement Short Circuit Protection
Front Access Fuse Front Access Fuse (Replacement part number: Wickmann 19195-3.15A (Replacement part number: Wickmann 19193-6.3A) Wickmann 19343-1.6A, Wickmann 19181-4A) 20.4V 26.4V
+24V User Voltage Range
Expansion Cable Specifications
Specification Operating Temperature Operating Humidity Hazardous Environment Class +60°C (32°F +140°F) non-condensing Class Division Hazardous Location, Groups 1604, C-UL under C22.2 213)
MicroLogix 1500 Programmable Controller with Compact Expansion
Communication Choices
WorkStation
MicroLogix 1500 programmable controllers provide several communication options into variety applications. addition second full-function RS-232 communications port (catalog number 1764-LRP) enables communication devices connected controller simultaneously (e.g. ASCII device, operator interface device, modem programming device). Full-Duplex protocol allows MicroLogix 1500 communicate directly with another device, such personal computer operator interface device. Full-Duplex protocol (also referred point-to-point protocol) useful where RS-232 point-topoint communication required. DH-485 multi-drop communication capability allows network MicroLogix controllers, Human/Machine Interface (HMI) devices and/or personal computers using peer-topeer messaging. And, MicroLogix 1500 communicate DeviceNet network well. DeviceNet digitally links push buttons, sensors, actuators, PLCs other industrial devices open network. MicroLogix 1500 controllers also support Half-Duplex Slave communications SCADA systems Remote Terminal Unit (RTU). This open network protocol enables MicroLogix controllers communicate responder (slave) nodes master/slave networks. supports responder devices with single master. Additionally, MicroLogix 1500 supports Modbus Slave, SCADA/RTU protocol.
Controller MicroLogix 1000 MicroLogix 1200 MicroLogix 1500
MicroLogix 1200
Drive
Filter SCADA Master Radio/Phone Modem
Flex
MicroLogix 1500
MicroLogix 1200 Variable Frequency Drive System
MicroLogix 1000
Reliance Motor
Features
RS-232 port (available base units) Additional RS-232 port (available when using catalog number 1764-LRP) 300, 600, 1200, 4800, 9600, 19,200, 38,400 baud rates RTS/CTS Hardware handshake signals channel RTS/CTS/DCD Hardware handshake signals channel Connection DH-485 DeviceNet networks through 1761-NET-AIC 1761-NET-DNI, respectively Connection modems remote communications ASCII messaging provides dial-out capability MicroLogix 1500 allows choose network that best meets your needs.
your application requires: Connection low-level multi-vendor devices directly plant floor controllers Data sharing between devices Better diagnostics improved data collection fault detection Less wiring reduced start-up time than traditional, hardwired systems Plant-wide cell-level data sharing with program maintenance Data sharing between controllers Program upload, download, monitoring controllers Compatibility with multiple Allen-Bradley devices Connection dial-up modems remote program maintenance data collection Connection leased-line radio modems SCADA systems Remote Terminal Unit (RTU) functions Connection modems remote data collection SCADA system Remote Terminal Unit (RTU) functions this network DeviceNet 1761-NET-DNI
DH-485 1761-NET-AIC
Full-Duplex Half-Duplex Slave
Modbus Slave
MicroLogix 1500 Programmable Controller with Compact Expansion
Local Messages
MicroLogix 1500 capable communicating using local remote messages. With local message, network devices accessible without separate device acting bridge. With remote DH-485 Network messages, devices accessible passing routing through device. following four examples represent different types local remote networks.
AIC+
TERM SHLD
Example Local DH-485 Network with AIC+ (1761-NET-AIC) Interface
AIC+
TERM SHLD
AIC+
TERM SHLD
PanelView
SOURCE CABLE
SOURCE CABLE
EXTERNAL
EXTERNAL
5/04 AIC+
TERM SHLD
PanelView AIC+
AIC+
TERM SHLD
TERM SHLD
SOURCE CABLE
SOURCE CABLE
SOURCE CABLE
SOURCE CABLE
EXTERNAL
EXTERNAL
EXTERNAL
EXTERNAL
MicroLogix 1000
MicroLogix 1200
MicroLogix 1500 Personal Computer
Example Local DeviceNet Network with DeviceNet Interface (1761-NET-DNI)
5/03 5/03
DANGER
DANGER
DeviceNet Network
DANGER
Master
DANGER DANGER
DANGER
Personal Computer
MicroLogix 1000
MicroLogix 1200
MicroLogix 1500
MicroLogix 1500 Programmable Controller with Compact Expansion
Example Local Half-Duplex Network
Rockwell Software WINtelligent LINX, RSLinx higher), 5/03, 5/04, 5/05, PLC-5 processors configured Half-Duplex Master.
RS-232 (DF1 Half-Duplex Protocol)
Modem
TERM SHLD
TERM SHLD
TERM SHLD
SOURCE CABLE
SOURCE CABLE
SOURCE CABLE
EXTERNAL
EXTERNAL
EXTERNAL
MicroLogix 1000 (Slave)
MicroLogix 1200 (Slave)
MicroLogix 1500 with 1764-LSP 1764-LRP Processor (Slave)
5/03 (Slave)
MicroLogix 1500 with 1764-LRP Processor (Slave)
NOTE
recommended that isolation (1761-NET-AIC) provided between controller modem when using non-isolated port.
Example Remote Messaging
AIC+
TERM SHLD TERM SHLD
AIC+
PanelView
SOURCE CABLE SOURCE CABLE
EXTERNAL EXTERNAL
5/04
DH-485 Network
AIC+
TERM SHLD TERM SHLD
PanelView AIC+
TERM SHLD
AIC+
TERM SHLD
AIC+
SOURCE CABLE
SOURCE CABLE
SOURCE CABLE
SOURCE EXTERNAL EXTERNAL EXTERNAL CABLE
EXTERNAL
MicroLogix 1000
MicroLogix 1200
Network
MicroLogix 1500 with MicroLogix 1500 with 1764-LSP 1764-LRP Processor 1764-LRP Processor
5/04
5/04
PLC-5
MicroLogix 1500 Programmable Controller with Compact Expansion
Network Interface Devices
Micrologix 1500 Programmable Controller's list impressive hardware, memory, processing features makes this family controllers ideal choice mid-sized applications. Additionally, with 1761-NET-DNI DeviceNet Interface 1761-NET-AIC Advanced Interface Converter (AIC+), connect MicroLogix Programmable Controllers DH-485 DeviceNet networks. detailed information using these network interface modules, refer DeviceNetInterface User Manual, publication 1761-6.5, AIC+ Advanced Interface Converter User Manual, publication 1761-6.4. purchase these manuals download free electronic version, visit fast access related publications, visit MicroLogix Internet site http://www.ab.com/micrologix. Electronic versions manuals available search download.
1761-NET-DNI DeviceNet Interface Module
Highlights DeviceNet Interface's capabilities are: Peer-to-peer messaging between Allen-Bradley controllers other devices using Full-Duplex protocol Programming on-line monitoring over DeviceNet network With connected modem, dial other DNI-controller combination DeviceNet Other DeviceNet products send explicit (Get Set) messages with time controller initiate explicit message UCMM (Unconnected Message Manager) compatible device DeviceNet
DANGER
5/03
DANGER
5/03
DeviceNet
DANGER DANGER
Master
DANGER
DANGER
MicroLogix 1000
MicroLogix 1200
MicroLogix 1500
Personal Computer
MicroLogix micro-PLCs extend benefits distributed control device level your process with addition DeviceNet functionality. DeviceNet digitally links push buttons, sensors, actuators, PLCs other industrial devices. reduces installation maintenance costs multiple discrete wires with single cable that handles both communications power distribution. 1761-NET-DNI Series Interface (DNI) brings fast response, cost reliability open DeviceNet connectivity MicroLogix controllers most other Allen-Bradley controllers. MicroLogix DeviceNet lets take advantage latest advances communications. DeviceNet uses producer/consumer technology which significantly reduces amount traffic network, thus improving efficiency data throughput. result, information gets across network quicker.
MicroLogix 1500 Programmable Controller with Compact Expansion
Advanced Slave Functionality
Through DNI, MicroLogix controllers function cost-effective DeviceNet slave nodes. presents DeviceNet words data inputs, outputs, configurable). either poll accept data sent from MicroLogix controller keep mapped data up-to-date with actual data controller, while handles DeviceNet communications. local remains under MicroLogix controller's direct control, visible DeviceNet master. Using standard messaging commands, easily read write data other controllers shown network diagram page
Inputs Outputs Status
Mapping integer blocks words done with DeviceNet Manager software
Timers
Data
DeviceNet Outputs
Master's Outputs
DeviceNet Network
Counters
Split point adjustable
Integers
Explicit Data
Master's Inputs Split point adjustable
DeviceNet Inputs
words max.
words max.
Explicit Data
Mapping integer files performed ladder logic
Simple, Reliable Peer-to-Peer Messaging
brings brand-new functionality DeviceNet enabling peer-to-peer messaging between devices that Full-Duplex protocol. takes Full-Duplex commands, wraps them DeviceNet protocol sends them target DNI. target removes DeviceNet information passes command device. This capability works between controllers, controllers, program up/downloading. data messages prioritized, which minimizes determinism problems typically encountered networks that support messaging simultaneously.
Enable Your Control Strategy
Helpful information free configuration software also available http://www.ab.com/micrologix. more DeviceNet standard, visit http://www.odva.org.
DeviceNet Interface Series (1761-NET-DNI) Specifications
Description Power Source Requirements Current Draw Operating Ambient Temperature Agency Certification Specifications maximum inrush current msec, max.) +60°C (+32 +140°F) 1604 C-UL C22.2 Class Division Groups compliant applicable directives ODVA conformance 2.0-A12 maximum number nodes maximum length 500m 125K baud 100m 500K baud
DeviceNet
MicroLogix 1500 Programmable Controller with Compact Expansion
AIC+ Advanced Interface Converter
AIC+ networking device from Allen-Bradley that provides DH-485 network access from DH-485 compatible device that RS-232 port, including MicroLogix controllers, 5/03 5/04, PanelView 900. addition, device provides isolation between ports more stable network protection connected devices. unit rail panel mountable industrially hardened. Advanced Interface Converter provides simple, cost-effective solution connecting RS-232 devices DH-485 network. AIC+ also provides:
isolated RS-232 connections 9-pin D-shell 8-pin mini RS-485 6-pin Phoenix connection Accepts power 8-pin mini from MicroLogix controller external power connection Compatibility with existing DH-485 networks that 1747-AICs Auto baud rate capability ease system set-up Diagnostic LEDs network activity Some typical applications include:
AIC+ AIC+
TERM SHLD
Connecting personal computer DH-485 network Connecting MicroLogix controllers DH-485 network Linking 5/03 5/04 processors using Half-Duplex "master/slave" protocol. This allows connect remote "islands" automation master controller upload diagnostic status information.
DH-485 Network
AIC+
TERM SHLD
TERM SHLD
PanelView
SOURCE CABLE
SOURCE CABLE
EXTERNAL
EXTERNAL
5/04 AIC+
TERM SHLD
PanelView AIC+
AIC+
TERM SHLD
TERM SHLD
SOURCE CABLE
SOURCE CABLE
SOURCE CABLE
SOURCE CABLE
EXTERNAL
EXTERNAL
EXTERNAL
EXTERNAL
MicroLogix 1000
MicroLogix 1200
MicroLogix 1500
Personal Computer
Advanced Interface Converter (1761-NET-AIC) Specifications
Description Power Source Requirement Current Draw Operating Ambient Temperature Agency Certification Specifications 20.4 28.8V maximum inrush current +60°C (+32 +140°F) 1604 C-UL C22.2 Class Division Groups compliant applicable directives maximum number nodes multidrop network maximum length 1,219m (4,000 ft.) multidrop network maximum number "ganged" multidrop networks
DH-485, DF1, "user" Network
MicroLogix 1500 Programmable Controller with Compact Expansion
High-Speed Functions
Features
High-Speed Counters
independent high-speed counters feature eight modes operation. Outputs directly controlled independent processor scan. Programmable high presets, overflow underflow setpoints Automatic interrupt processing accumulated count 32-bit signed integer data provides extremely wide counting range (+/- billion)
High-Speed Outputs
outputs configurable Pulse Train Outputs (PTO) with built-in trapezoid S-curve profiles allow smooth acceleration deceleration capability Pulse Width Modulation outputs (PWM) with built-in trapezoid profile allows smooth acceleration deceleration capability
Latching (Pulse-Catch) Inputs
Eight latching inputs allow very brief pulses captured held input scan processing
Selectable Timed Interrupts
Selectable Timed Interrupt (STI) allows logic serviced independent program scan
Event Interrupts
Four event interrupts (EII) allow eight high-speed inputs used input interrupts Run-time editable parameters (from user control program)
MicroLogix 1500 Programmable Controller with Compact Expansion
Programming Software
following section describes programming options available MicroLogix 1500 controllers. With RSLogix Programming Software, create, modify, monitor application programs used MicroLogix 1000, MicroLogix 1200 Programmable Controller families.
RSLogix Programming Software
RSLogix ladder logic programming package helps maximize performance, save project development time, improve productivity. This product been developed operate Microsoft's 32-bit, Windows® Windows® Windows NToperating systems. Supporting AllenBradley's MicroLogix families processors 500, RSLogix first programming software offer unbeatable productivity with industry-leading user interface.
Flexible, Easy-to-Use Editors
Flexible program editors create application programs without worrying about getting syntax correct create your program. Project Verifier builds list errors that navigate make corrections your convenience. Drag-and-drop editing lets quickly move copy instructions from rung rung within project, rungs from subroutine project another, data table elements from data file another. Context menus common software tools quickly accessible clicking right mouse button addresses, symbols, instructions, rungs, other application objects. This convenience provides with necessary functionality accomplish task within single menu.
MicroLogix 1500 Programmable Controller with Compact Expansion
Point-and-Click Configuration
easy-to-use Configurator lets click drag-and-drop module from all-inclusive list assign slot your configuration. Advanced configuration, required specialty analog modules, easily accessible. Convenient forms speed entry configuration data. auto configuration feature also available.
Point-and-Click Configuration
Powerful Database Editor
Symbol Group Editor build classify groups symbols that easily select portions your recorded documentation used from project project. Symbol Picker list easily address instructions your ladder logic clicking addresses symbols assign them your ladder instructions.
Powerful Database Editor
Diagnostics Troubleshooting Tools
Simultaneously examine status bits, timers, counters, inputs, outputs window with Custom Data Monitor. Each application project create have Custom Data Monitor window. Easily review status settings specific your application programming including Scan Time information, Math Register information, Interrupt settings more with tabbed Status displays.
Diagnostics Troubleshooting Tool
Selection Chart
Catalog Number 9324-RL0300ENE(1) 9324-RL0100ENE(1) Programming Cables Description RSLogix Programming MicroLogix families CD-ROM. Includes RSLinx Lite. RSLogix Starter Programming MicroLogix families CD-ROM. This package functionally limited version RSLogix 500. page information programming cables.
RSLogix programming software, your system must Pentium higher, Windows® Windows® Windows NT(v4.0). Also available French, German, Italian, Spanish Portuguese.
MicroLogix 1500 Programmable Controller with Compact Expansion
Programming Instructions
following table shows MicroLogix 1500 instruction listed within their functional groups. MicroLogix 1500's enhanced programming instructions feature data logging instruction which enables define controller variables that saved record. elements each record integer double integer data (catalog number 1764-LRP).
Functional Group Description Relay-Type (Bit) relay-type (bit) instructions monitor control status bits. XIC, XIO, OTE, OTL, OTU, OSR, ONS, Timer Counter timer counter instructions control operations based time number events. TON, TOF, RTO, CTU, CTD, Compare compare instructions compare values using specific compare operation. EQU, NEQ, LES, LEQ, GRT, GEQ, MEQ, Math math instructions perform arithmetic operations. ADD, SUB, MUL, DIV, NEG, CLR, SQR, SCL, Conversion conversion instructions multiplex de-multiplex data perform conversions between binary decimal values. DCD, ENC, TOD, Logical logical instructions perform bit-wise logical operations words. AND, XOR, Move move instructions modify move data. MOV, File file instructions perform operations multiple data words. COP, FLL, BSL, BSR, FFL, FFU, LFL, Sequencer Sequencer instructions used control automatic assembly machines that have consistent repeatable operations. SQC, SQO, Program Control program flow instructions control flow ladder program execution. JMP, LBL, JSR, SBR, RET, SUS, TND, MCR, Input Output input output instructions allow selectively update data without waiting input output scans. IIM, IOM, User Interrupt user interrupt instructions allow interrupt your program based defined events. STS, INT, UID, UIE, Process Control process control instruction provides closed-loop control. Communications communication instructions read write data another station. MSG, High-Speed Counter high-speed counter instructions configure, control monitor embedded high-speed counters. HSL, High-Speed Outputs high-speed output instructions allow control monitor functions which control physical high-speed outputs. PTO, ASCII ASCII instructions communication channel receiving transmitting data manipulate string data. ACB, ACL, AHL, ARD, AEX, ACI, AIC, SWP, AWT, AWA, ASC, data instruction allows store records into data Data logging memory.
Available with catalog number 1764-LRP
MicroLogix 1500 Programmable Controller with Compact Expansion
Operator Interface Devices
Electronic operator interface devices provide with powerful plant floor control data monitoring capabilities improved productivity. They easy use, rugged reliable. Operator interface devices also save valuable panel space designed easy modification your process expands changes. PanelView products listed only partial offering PanelView Standard (HMI) Human Interface products. more information, refer PanelView Standard Operator Interface Terminals System Overview, publication 2711-SO001A-US-P.
MicroViewOperator Interface
MicroView Operator Interface feature-packed, cost-effective operator interface designed data monitoring, data display, data entry, recipe download. This device features 2-line 16-character display window.
MicroView Operator Interface
PanelView300, Operator Interface Terminals
PanelView 300, operator terminals offer electronic operator interface capabilities space-saving, flat-panel design. result compact package that loaded with performance functionality. These terminals feature pixel graphics enhanced operator screens. PanelView Standard interfaces have monochrome displays while PanelView either active matrix thin film transistor (TFT) passive matrix color display.
PanelView (Monochrome)
PanelView Touch Only (Monochrome)
PanelView Keypad (Color)
MicroLogix 1500 Programmable Controller with Compact Expansion
Accessories
Data Access Tool (1764-DAT)
Direct access elements Direct access integer elements function keys Display controller faults
Removal/Insertion under power
Memory Real-Time Clock Modules (1764-MM1, -MM2, -MM1RTC, -MM2RTC, 1764-RTC)
Availability allows time/date scheduling applications easily solved. Memory backup realtime clock/memory module User Program Data Back-up Program Compare Data File Protection Memory Module Write Protection Removal/Insertion Under Power Several modules with different levels functionality available with MicroLogix 1500 controller.
Catalog Number 1764-RTC 1764-MM1 1764-MM2 1764-MM1RTC 1764-MM2RTC Function Real-Time Clock Memory Module Memory Module Memory Module Real-Time Clock Memory Module Real-Time Clock Memory Applicable
MicroLogix 1500 Programmable Controller with Compact Expansion
Cables
communication cables listed below with MicroLogix 1500 controllers. Cables come several lengths connector styles provide connectivity MicroLogix family products.
Catalog Number 1761-CBL-AC00 1747-CP3 1761-CBL-AM00 1761-CBL-HM02 Cable Type Description
9-pin D-shell 9-pin D-shell This (17.7 in.) cable used connect port 1761-NET-AIC 9-Pin port personal computer. 9-pin D-shell 9-pin D-shell This (9.8 cable used connect port 1761-NET-AIC 9-Pin port personal computer. 8-pin 8-pin 8-pin 8-pin This (17.7 in.) cable used connect MicroLogix controller port 1761-NET-AIC This (6.56 cable used connect MicroLogix 1500 Programmable Controller connect MicroLogix Programmable Controller port 1761-NETAIC This 45cm (17.7 in.) cable used connect MicroLogix controller port 1761-NET-AIC. This (6.56 cable used connect MicroLogix Programmable Controller compatible connect compatible port 1761-NET-AIC
1761-CBL-AP00 1761-CBL-PM02
9-pin D-shell 8-pin 9-pin D-shell 8-pin
Compact Expansion Cables 1769-CRR1 1769-CRR3 1769-CRL1 1769-CRL3 This ft.) right bank-to-right bank cable used second bank modules. This (3.28 ft.) right bank-to-right bank used second bank modules. This ft.) right bank-to-left bank used second bank modules. This (3.28 ft.) right bank-to-left bank cable used second bank modules.
MicroLogix 1500 Programmable Controller with Compact Expansion
User Documentation
introduction micro PLC's refer MicroMentorTM, Publication 1761-MMB. MicroMentor book includes illustrations, sample applications immediate use, stepby-step strategies, worksheets. Additionally, MicroLogix 1500 user documentation presents information according tasks perform programming environment use. Refer table below information MicroLogix 1500, 1769 Compact related publications.
this Document Publication Number 1764-IN001B-ML-P 1764-UM001A-US-P(1) 1762-RM001B-US-P(1) 1769-1.2 1769-2.1 1769-TD001A-US-P 1769-6.0 1761-5.11 1761-6.4 1761-6.5 2707-805 1795-CDRS 1795CDRL
MicroLogix1500 Programmable Controllers Installation Instructions MicroLogix1500 Programmable Controllers User Manual MicroLogix1200 MicroLogix1500 Instruction Reference Manual Bulletin 1769 CompactI/O Analog Input/Output Modules 1769 CompactDiscrete Input/Output Modules Technical Data 1769 CompactI/O Power Supplies Communication Expansion Cables Technical Data CompactI/O Analog Modules User Manual AIC+ Advanced Interface Converter DeviceNet Interface Installation instructions AIC+ Advanced Interface Converter User Manual DeviceNetInterface User Manual MicroViewOperator Interface Module User Manual DataDiscCD-ROM Information Library
DTAMMicro Operator Interface Module User Manual 2707-803
Manual includes information 1764-LRP processor MicroLogix 1500 enhanced functionality.
assistance selecting correct MicroLogix Programmable Controller your application, MicroLogix selector guide back this publication. would like system overview MicroLogix 1000 MicroLogix 1200 controllers, refer following table.
this Document MicroLogix1000 System Overview MicroLogix1200 System Overview Publication Number 1761-SO001A-US-P 1762-SO001A-US-P
purchase manual download free electronic version, visit http://www.theautomation bookstore.com. fast access Bulletin 1761, 1762, 1764 publications, visit MicroLogix Internet site http://www.ab.com/micrologix. Electronic versions manuals available search download.
MicroLogix 1500 Programmable Controller with Compact Expansion
Dimensions
Dimension Drawings
1764-24AWA, -24BWA, -28BXB
(5.43)
(6.62) Front View
MicroLogix 1500 Rail Dimensions
Side View Dimension Height (5.43 in.) 47.6 (1.875 in.) 47.6 (1.875 latch closed 54.7 (2.16 in.) latch open
MicroLogix 1500 Programmable Controller with Compact Expansion
Compact Modular Input/Output System
more than modules: (number modules (1.38in.) Refer host controller documentation this dimension.
(1.38)
28.5 (1.12)
Compact
Compact
Compact
122.6±0.2 (4.826±0.008)
NOTE: dimensions (inches). Hole spacing tolerance: ±0.4 (0.016 in.)
(5.197)
Compact Expansion Power Supply Caps
more than modules: (number modules (1.38in.)
Host Controller
(1.58)
(2.76)
28.5 (1.12)
NOTE: Compact expansion cables have same dimensions caps.
Power Supply
(5.197) 122.6±0.2 (4.826±0.008)
Right
Left
Compact
Compact
NOTE: dimensions (inches). Hole spacing tolerance: ±0.4 (0.016 in.)
(1.38) (1.38)
MicroLogix 1500 Programmable Controller with Compact Expansion
MicroLogix 1500 Master Parts List
Catalog Number Description
Processor: (required, must interfaced base unit, below) 1764-LSP 1764-LRP Greater than user memory user memory/RS-232 isolated Comm port/data logging
Base: (one following bases required, each processor) 1764-24AWA 1764-24BWA 1764-28BXB Accessories: 1764-DAT 1764-RTC 1764-MM1 1764-MM2 1764-MM1RTC 1764-MM2RTC Data Access Tool Real-Time Clock Memory Module (8K) Memory Module (16K) Memory Modules with Real-Time Clock (8K) Memory Modules with Real-Time Clock (16K) Powered, Relay Powered, Relay Powered, Relay
Expansion Modules: (See page part numbers descriptions.) Expansion Power Supplies Cables: (See page part numbers descriptions.) Training Materials: 1764-START1500E MicroLogix 1500 RSLogix Starter includes: 1764-LSP processor; 1764-24BWA base unit; 9323RL0100ENE (RSLogix Starter Programming Software); 1761-CBL-PM02 PC-to-controller cable; 1764MM1RTC memory module real-time clock; user documentation MicroLogix 1500 Integrated Demonstration Unit includes: 1764-28BXB base unit; 1764-LSP processor unit; 1769-IF4 Analog Input Module; 1769-OF2 Analog Output Module;1761-NET-AIC DH-485 Interface Module; 1761-NET-DNI DeviceNet Interface Module; quadrature encoder; selector switches; illuminated pushbuttons; potentiometer; analog meter; frequency meter MicroLogix 1500 Input Simulator. with 1764-24BWA 1764-28BXB base units.
1796-MICRO151 (Series
1796-SIM1500
MicroLogix 1500 Replacement Parts: 1764-RPLTRM1 1764-RPLTDR1 1764-RPLCDR1 1764-RPLDR 1764-RPLTB1 Electrostatic Discharge Sticker Terminal Cover Doors doors package) Processor Unit Door Complete Door (includes doors controller) Replacement Terminal Block 17-pt 1764-24AWA 1764-24BWA inputs
MicroLogix 1000 1761 Memory EEPROM Back-up Battery Back-up Back-up Memory Module (using 1762 I/O) (using 1769 I/O) Added Functionality Analog (Embedded) Analog (Expansion) Trim Potentiometers High Speed Counters Real Time Clock Motion Capabilities (Pulse Width Modulated Pulse Train Outputs) Data Access Tool Data Logging (50k bytes) Programming Software Windows RSLogix A.I. Communications RS-232 Ports DeviceNet (1761-NET-DNI) DH485 (1761-NET-AIC) SCADA Half-Duplex Slave SCADA Modbus Slave ASCII Write only ASCII Read/Write Operating Power 120/240V C-UL, Class Div.2
MicroLogix 1200 1762
MicroLogix 1500 1764-LSP 1764-LRP
Available late 2000. Contact your Allen-Bradley sales representative authorized distributor availability. Compact, DataHighway PLus, MicroView, MicroLogix, RSLogix, RSLinx PanelView trademarks Rockwell Automation. DeviceNet trademark Open DeviceNet Vendor Association. Ethernet registered trademark Digital Equipment Corporation, Intel Xerox Corporation. ControlNet trademark ControlNet International, Ltd. Windows Windows registered trademarks Microsoft Corporation. Windows trademark Microsoft Corporation. Modbus trademark Modicon, Inc.
Publication 1764-SO001B-EN-P 2000
Supersedes Publication 1764-SO001A-US-P December 1999
2000 Rockwell International Corporation. rights reserved. Printed USA.

MicroLogix1500 Programmable Controller with CompactI/O Expansion

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