SS-6/898 SURE-SEAL Contents Introduction. Features. Tec
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SURE-SEAL
SS-6/898
SURE-SEAL
Contents
Introduction. Features. Technical Data. Mini SURE-SEAL Contact Arrangements Part Numbers Dimensions. SURE-SEAL Contact Arrangements. Part Numbers. Dimensions. Accessories.10 Tools.11 Application Examples.12 Product Safety Information.14
Reliability. Lowcost. Performance. Delivery!
Cannon provides them with SURE-SEAL connectors series low-cost recognized environmental connectors. one-piece molded body rugged multiple moisture seals make SURE-SEAL connector natural applications whose outside contaminants must excluded. main features SURE-SEAL connector simplicity. addition contacts only other parts connector bodies required complete interconnect. Cannon developed SURE-SEAL connectors meet increased requirements safety reliabilty transportation field brought about Department Transportation regulations. sealed SURE-SEAL connectors satisfy parameters defined transportation industrial standards including vibration, shock, temperature cycling, salt water spray immersion, petrolium derivatives, industrial and, most important, millivolt drop contact resistance.
Subject changes
SURE-SEAL
Features
Installed Cost SURE-SEAL connectors from Cannon designed terminated OEM. being termination facility gives complete in-house capability! total installed costs what counts! Field Serviceable When necessary, SURE SEAL connectors changed, modified wired field. Piece Molded Bodies SURE-SEAL connector incorporates very simple piece molded body. other parts other than contacts needed assemble complete connector. Cost Contacts Without sacrificing quality, cost SURESEAL connector kept using stamped contacts available reels continuous strip industry accepted semi-automatic crimp machines. contacts utilize type crimp. Wide Range Wire Accomodation SURE-SEAL connectors ideally suited terminated with wires size (AWG with insulation diameter Termination jacketed multiconductor cables range diameter possible with total environmental seal still assured. Polarized against Mismating SURE-SEAL connector mating faces designed with stepped planes. plug receptacle must properly oriented order contacts engage. "blind" mating raised indexing matching raised indexing spline have been added plug receptacle. Submersible just splash-proof truly submersible short periods time, SURE-SEAL fulfills requirements according IP66A 40050. Note: Although SURE-SEAL withstand submersion designed used underwater connector. Environmental SURE-SEAL connectors designed meet temperatures from 105°C under conditions high humidity, severe vibration, mud. Sealing integrity still maintained with exposure brake fluid, gasoline, diesel fuel, anti-freeze, ultraviolet radiation, ozone, steam cleaning under normal operating conditions.
Design
SURE-SEAL Mini SURE-SEAL
Standard Data SURE-SEAL
Materials Plug receptacle Contacts, stamped Contacts, machined Mechanical Data Crimp contacts Number contacts Polarization Contact retention force Insertion contacts Perbunan Nitril-Butadien caoutchouc Copper alloy, tinned Copper alloy, hard silver plate
Semi-automatic manual crimping contacts visually mechanically connector design From connector rear with simple hand tool simultaneous insertion multiple crimped contacts with semi-automatic insertion machine -40/105°C
Max. operating temperature part
Mini SURE-SEAL
Electrical Data SURE-SEAL Contact resistance Insulation resistance Dielectric withstanding voltage Wire size Wire insulation range Insulation stripping length Current rating Electrical Data Mini SURE-SEAL Contact resistance Insulation resistance Dielectric withstanding voltage Wire size Wire insulation range Insulation stripping length Current ratimg
1200 (Sea level) 0,75 (AWG bzw. Diagramme
1200 (Sea level) 0,75 (AWG Diagramme
Test Criteria
Sealing capability Weather-, ozone resistance Industrial Humidity heat Vibration Shock Durability Salt spray 40050 accordance witht ASTMD-1171 ASTMD-1149 accordance with MIL-C-23216, Para. 4.6.13 95°C 1000 hours 105°C 1000 hours 0,06" double amplitude, hour, plane cycles, plane mating cycles MIL-STD-202, Methode
Subject changes
Mini SURE-SEAL
Contact Arrangements
Part Numbers
Plug Number contacts Receptacle Number contacts Contacts, stamped with insulation support Mini SURE-SEAL, 0,75 Contacts, machined without insulation support Mini SURE-SEAL, 0,75 Shell size MSS2P MSS3P MSS4P black 120-8552-100 120-8552-101 120-8552-102
Consult factory
green
Consult factory
yellow
Consult factory
120-8552-110 120-8552-111 120-8552-112
120-8552-120 120-8552-121 120-8552-122
120-8552-130 120-8552-131 120-8552-132
Shell size MSS2R MSS3R MSS4R
black 120-8551-100 120-8551-101 120-8551-102
Consult factory
green
Consult factory
yellow
Consult factory
120-8551-110 120-8551111 120-8551-112
120-8551-120 120-8551-121 120-8551-122
120-8551-130 120-8551-131 120-8551-132
individual reels, 5000
330-8672-100 121348-100
Socket 031-8703-100 121347-100
Wire hole filler 225-1012-000
individual
330-8672-005
Socket 031-8703-052
Wire hole filler 225-1012-000
Plug
Receptacle
Shell size MSS2P/R MSS3P/R MSS4P/R
±0,15
10,4 11,0
±0,3 13,4 14,3 15,0
16,3 13,4 13,4
SURE-SEAL
Contact Arrangements
Part Numbers
Receptacle Number Shell size black contacts SS1R 120-1833-000* SS2R 120-8551-000 SS3R 120-8551-001 SS4R 120-8551-002 SS5R 120-8551-005 SS6R 120-8551-006 SS7R 120-8551-007 SS8R 120-8551-308 SS9R 120-8551-009 SS10R 120-8551-010 cable entry (all other Contacts, stamped with insulation support SURE-SEAL, SURE-SEAL, 0,75 (not equipment) Contacts, machined without insulation support SURE-SEAL SURE-SEAL 0,75 Accessories Number Receptacles Plugs contacts Boot SS1R* SS1P* SS2R SS2P SS3R SS3P SS4R SS4P SS5R SS5P SS6R SS6P SS7R SS7P SS8R SS8P SS9R SS9P SS10R SS10P cable entry (all other
Consult factory
green
Consult factory
yellow
Consult factory
120-8551-010 120-8551-011 120-8551-012 120-8551-015 120-8551-016 120-8551-017
120-8551-020 120-8551-021 120-8551-022 120-8551-023 120-8551-024 120-8551-025
120-8551-030 120-8551-031 120-8551-032 120-8551-033 120-8551-036 120-8551-037
individual reels, 5000 individual reels, 5000
330-8672-001 SS121348-20 330-8672-000 SS121348-10
Socket 031-8703-001 SS121347-20 031-8703-000 SS121347-10
Wire hole fillers 225-0093-000
330-8672-002 330-8672-003
Socket 031-8703-050 031-8703-051
Wire hole filler 225-0093-000
Applicable accessories Clip/Clamp 317-1398-000 317-1397-000 317-1399-000 317-8657-000 317-8657-000 317-8657-000 317-8857-002 317-8857-002 317-8857-002
Colour Clip/Clamp 026-0452-000 029-0263-000 029-0262-000 029-8514-001 026-0450-000 029-8514-000 026-0451-000 029-8514-004 black yellow black natural black black
Subject changes
SURE-SEAL
Contact Arrangements
Part Numbers
Plug Number Shell size black contacts SS1P 120-1832-000* SS2P 120-8552-000 SS3P 120-8552-001 SS4P 120-8552-002 SS5P 120-8552-005 SS6P 120-8552-006 SS7P 120-8552-007 SS8P 120-8552-308 SS9P 120-8552-309 SS10P 120-8552-310 cable entry (all other Plug with flange Number contacts
Consult factory
green
Consult factory
yellow
Consult factory
120-8552-010 120-8552-011 120-8552-012 120-8552-015 120-8552-016 120-8552-017 120-8552-020 120-8552-021 120-8552-022 120-8552-023 120-8552-024 120-8552-025
120-8552-030 120-8552-031 120-8552-032 120-8552-033 120-8552-036 120-8552-037
Shell size SSF2P SSF3P SSF4P SSF8P SSF9P SSF10P
black 120-8552-000 120-8552-201 120-8552-202 120-8552-305 120-8552-306 120-8552-307
Consult factory
green
Consult factory
yellow
Consult factory
120-8552-210 120-8552-211 120-8552-212
120-8552-220 120-8552-221 120-8552-222
120-8552-230 120-85522031 120-8552-232
SURE-SEAL
Plug
4-way Shell size SS1P SS2P SS3P SS4P 7-way Shell size SS5P SS6P SS7P 10-way Shell size SS8P SS9P SS10P ±0,3 28,55 28,55 28,55 ±0,2 23,5 23,5 23,5 Insulation Shell size SS8R SS9R SS10R 33,5 33,5 33,5 ±0,2 23,5 23,5 23,5 Insulation 25,3 25,3 25,3 20,2 20,2 20,2 Insulation Shell size SS5R SS6R SS7R 29,1 29,1 29,1 20,2 20,2 20,2 Insulation 13,9 15,2 15,2 10,9 12,3 12,3 Insulation Shell size SS1R SS2R SS3R SS4R 18,0 18,9 18,9 10,9 12,3 12,3 Insulation
Receptacle
Plug
Receptacle
Subject changes
SURE-SEAL
Plug
Plug with flange 4-way Shell size SSF2P SSF3P SSF4P 13,9 15,2 15,2 10,8 12,3 12,3 Insulation
10-way Shell size SSF8P SSF9P SSF10P ±0,3 28,55 28,55 28,55 ±0,2 23,5 23,5 23,5 Insulation
Mounting plate connector with flange Steel, zinc plated Part 606-8516-000
Part 066-8516-002
Mounting dimensions Front rear panel mounting
SURE-SEAL
Accessories
Boot Seals wired cable jackets connector body
Number contacts Part number 317-1398-000 317-1397-000 317-1399-000 317-8657-000 317-8657-002 16,51 15,49 19,05 27,0 31,2 9,65 9,65 12,7 12,5 16,2 Cable outer 5,28 5,79 5,59 6,10 8,76 9,65 7,20 8,40 10,0 12,4 52,07 52,07 52,07 62,0 63,7
Grommet Provides panel mounting either plug receptacle
Number contacts Part number 351-1640-000 351-1641-000 351-1633-000 351-1634-000 10,41 11,94 19,43 22,61 32,39 32,39 55,88 55,88 19,18 19,18 36,7 36,7 5,84 5,84 1,65 1,65 17,53 17,53 20,57 20,57
Clip/Clamp Secures plug receptacle mated condition
Number contacts 5/6/7
Part number 026-0452-000 029-0263-000 029-0262-000 026-0450-000 026-0451-000
56,52 77,34 77,34
18,80 22,61 23,62 35,43 38,61
25,40 26,67
10,67 11.43
12,19
5,33 15,49 16,76
9,91 23,11 24,38
Subject changes
SURE-SEAL
Tools
stamped contacts
Tool Stripper/Crimper Crimp machine, semi-automatic, Hand crimp tool SURE-SEAL 0,75 2500-SS-10 94-4510-SS-10, 2000-SS-10 CCT-SS-10 SURE-SEAL 2500-SS-20 94-4510-SS-20, 2000-SS-10 CCT-MSS/SS-20 Mini SURE-SEAL 0,75 2500-MSS 94-4510-MSS, 2000-SS-10 CCT-MSS/SS-20
machined contacts
Tool Crimp machine, semi-automatic Hand crimp tool, 8-indent crimp termination Turret hand tool socket Pneumatic bench tool with bench mount foot pedal Locator pneumatic bench tool socket SURE-SEAL 0,75 HACS-SS 317-8661-000 317-8661-001 317-8661-002 317-8681-003 SURE-SEAL HACS-SS 317-8661-000 317-8661-001 317-8661-002 317-8681-003 Mini SURE-SEAL 0,75 HACS-MSS 6000 317-8661-006 317-8661-007 317-8661-012 317-8681-013
machined stamped contacts
Tool Assembly machine1) contacts Assembly machine1) contacts Hand lever press Insertion tip2) Hand insertion tool Guiding (for manual assembly required)
Assembly Machine Basic tool SURE-SEAL Standard Standard with flange CIFG-SS-1 CIFG-SS-2 CIF-SSF-2 CIFG-SS-3 CIF-SSF-3 CIFG-SS-4 CIF-SSF-4 5/6/7 CIFG-SS-5/6/7 CIF-SSF-5/6/7 8/9/10 CIFG-SS-8/9/10 CIF-SSF-8/9/10
SURE-SEAL 0,75 CBITG-SS-* CBITA-SS-* CHPZ-240 CIT-SSF-1-Tip CITG-SS-1 317-8588-000
SURE-SEAL CBITG-SS-* CBITA-SS-* CHPZ-240 CIT-SSF-1-Tip CITG-SS-1 317-8588-000
Mini SURE-SEAL 0,75 CBITG-MSS-* CBITA-MSS-* CHPZ-240 CIT-MSS-1-Tip CIT-MSS-1
Exchangeable inserts Mini SURE-SEAL SURE-SEAL Standard Plug CT195-8508-010 CIF-MSS-2 CT195-8508-000 CIF-MSS-3 CT195-8508-002 CIF-MSS-4 CT195-8508-004 CT195-8508-006 CT195-8508-006
Receptacle CT195-8508-011 CT195-8508-001 CT195-8508-003 CT195-8508-005 CT195-8508-007 CT195-8508-009
with flange CT195-8508-000 CT195-8508-002 CT195-8508-004 CT195-8508-006 CT195-8508-008
Mini SURE-SEAL Plug CT195-8508-013 CT195-8508-015 CT195-8508-017
Receptacle CT195-8508-014 CT195-8508-016 CT195-8508-018
Insert number contacts SURE-SEAL with flange please consult factory Multiple insertion tips other contact arrangements upon request Please order plug receptacle
detailed SURE-SEAL Assembly Instructions
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