PIIPM30P06D009 Programmable Isolated PI-IPM Features: P

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PIIPM30P06D009 Programmable Isolated PI-IPM Features: P

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PIIPM30P06D009 Preliminary Data
PIIPM30P06D009
Programmable Isolated
PI-IPM Features:
Power Module:
IGBTs 30A, 600V 10us Short Circuit capability Square RBSOA Vce(on) (2.46Vtyp 30A, 25°C) Positive Vce(on) temperature coefficient HexFred Technology diode (1.86Vtyp 30A, 25°C) Soft reverse recovery sensing resistors phase outputs Thermal coefficient 50ppm/°C
Package:
PIIPM (EconoPack outline compatible)
Embedded driving board
Programmable Mips Current sensing feedback from phases Full protection from ground line line faults UVLO, OVLO DCbus voltage Embedded flyback smps floating stages (single 15Vdc 300mA input required) Asynchronous isolated 2.5Mbps serial port communication and/or programming Synchronous isolated 10Mbps serial port communication and/or programming IEEE standard 1149.1 (JTAG port interface) program downloading debugging Separated turn turn outputs IGBTs di/dt control Hall effect sensors, sin/cos quadrature encoder interfaces board 64kbits EEprom
Power Module schematic:
(signal)
(signal)
Input bridge, brake three phases inverter (BBI) with current sensing resistors output phases thermistor
PIIPM30P06D009 System Block Schematic:
PIIPM30P12D009
Description
PIIPM30P06D009 fully integrated Intelligent Power Module high performances Servo Motor Driver applications. device core state DSP, TMS320LF2406A Mips, interfaced with full peripherals designed handle analog feedback control signals needed correctly manage power section device. 64kbits EEPROM also available store calibration data. PIIPM been designed tailored implement internally functions needed close current, speed position loops high performances servo motor driver. flash memory version JTAG port connector allows user easily develop download proprietary algorithm.
device comes EMPpackage, fully compatible length, width height with popular EconoPack outline
RS485 connector
JTAG connector
3.3V iso-3 3.3V iso-2
TCLKinB 22kHz ADCin8 BrakeFault~ ADCin7 ADCin6 FaultMem~ 3.3V IOPB6-TdirA
Homing/Direction.
Cap3/TdirB
ult~
Hall1
Cap5 Cap6/PWM7 3.3V Comp
Hall2
ult~
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tart t-en
Fault~ Fault~ FaultCLR
Module connectors
SciTx IOPA2 PWM1 PWM2
JTAG/CAN interface connector
FaultCLR
PIIPM30P06D009 Preliminary Data
Optoisolation
SciRx SpiSOMI IOPE4 T3PWM 3.3V I2C-Data EEPROM FaultCLR Latch-reset I2C-clock Fault~ FaultCLR
Gate Drivers IR2214 Based Gate Drivers IR2214 Based
RS485 line driver
3.3V iso-1
RxOptoisolation
IOPE2 SpiSIMO ADCin4 IOPE3 IOPC0
SCI_Tx_en
TMS320LF2406A 40Mips
PWM3 PWM4 PWM5 PWM6
SpiRXin
SpiTXout Optoisolation
SpiCLK
SpiCKout
QEP1 QEP2 3.3V
Gate Drivers IR2214 Based
n.c.
ThDC
3.3V
Embedded driving board block schematic
SinCos1/QE1
SinCos2/QE2
Counter ADCin
BrakeFault~ FaultCLR
Gate Drivers IR2214 Based
Contactor
Cap4
Hall3 Excitation
Latch
FaultMem~
Latch-reset
Watchdog
3.3V 3.3V
400kHz ADCin1 11kHz
Current Sense Level Shifter
iso-2
iso-1 iso-2 iso-3
ADCin2 11kHz
Power Supply 3.3V, flyback
400kHz
Current Sense Level Shifter
iso-3
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PIIPM30P06D009 Preliminary Data
Signal pins RS485 connector
Symbol TxRxRx+ SpiCKout SpiTXout SpiRXin SinCos1 SinCos2 Contactor Hall1 Hall2 Hall3 Excitation Lead Description RS485 Trasmitter inverting Driver Output RS485 Trasmitter Inverting Driver Output RS485 Receiver Inverting Driver Input RS485 Receiver inverting Driver Input, clock output (GND referenced) External supply voltage opto-couplers line driver supply Extenal supply ground reference opto-couplers line driver supply transmitter output (GND referenced) receiver input (GND referenced) SinCos encoder input Quadrature encoder input SinCos encoder input Quadrature encoder input General purpose Hall effect sensor input Hall effect sensor input Hall effect sensor input Resolver excitation External supply voltage. Internally referred minus External supply ground reference. This directly connected State Output Output Input Input Output Input Input Output Input Input Input Input Input Input Input Connector number 17-18 19-20
Signal pins IEEE1149.1 JTAG connector
CAUTION: APPLY VOLTAGE WHEN JTAG INTERFACE CONNECTED, SEVER DAMAGE OCCUR POWER MODULE YOUR EQUIPMENT! Symbol Lead Description Presence detect. Indicates that emulation cable connected that PIIPM logic powered tied 3.3V supply through resistor. Homing signal Counter direction Start/Stop signal transmitter signal receiver signal Emulation Counter signal Emulation JTAG test reset State Output Input Input Output Input Output Input Connector number Page
Homing Direction Start/Stop EMU1/OFF~ Counter EMU0 TRST~ www.irf.com
PIIPM30P06D009 Preliminary Data
TCKRET Boot-En~ ADCin JTAG test mode select JTAG test data output JTAG test data input JTAG test clock return. Test clock input emulator. Internally short circuited TCK. JTAG test clock. 10MHz clock source from emulation pod. This signal used drive system test clock. Boot enable. This sampled during reset, pulling enables boot (Flash versions only). internal pull General purpose analog input External supply ground reference. This directly connected External supply voltage. Internally referred minus (DC-) Input Output Input Output Input Input Input input Input 1-11 2-12
Following pins intended signal communication between driving board power module only, though here described completeness, they purpose available user.
Symbol G1/2/3 E1/2/3 R1/2/3 R1/2/3 G4/5/6 E4/5/6 plus input signal minus input signal (internally connected COM) Thermal sensor positive input Thermal sensor negative input (internally connected COM) minus series shunt positive input (Kelvin point) minus series shunt negative input (Kelvin point) Gate connections high side IGBTs Emitter connections high side IGBTs (Kelvin points) Output current sensing resistor positive input (IGBTs emitters 1/2/3 side, Kelvin points) Output current sensing resistor negative input (Motor side, Kelvin points) Gate connections side IGBTs Emitter connections side IGBTs (Kelvin points) Gate connections brake IGBT Emitter connection brake IGBT (Kelvin point) Collector connection brake IGBT (Kelvin point) Lateral connectors embedded driving board Lead Description number
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PIIPM30P06D009 Preliminary Data
Power Module Frame Pins Mapping
JTAG conn. Pin1 OUT1
RS485 conn.
OUT2
OUT3
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PIIPM30P06D009 Preliminary Data
Absolute Maximum Ratings
Absolute Maximum Ratings indicate sustained limits beyond which damage device occur. voltage parameters absolute voltages referenced VDC-, currents defined positive into lead. Thermal Resistance Power Dissipation ratings measured still conditions.
Symbol VCES 100C Inverter 100C 25°C 100°C VRRM VRSM Bridge IFSM Voltage Collector Emitter Voltage IGBTs continuous collector current fig. IGBTs continuous collector current Pulsed Collector Current (Fig. Fig. CT.5) Diode Continuous Forward Current Diode Continuous Forward Current Diode Maximum Forward Current Gate Emitter Voltage Power Dissipation (One transistor) Power Dissipation (One transistor, repetitive peak reverse voltage repetitive peak reverse voltage Diode Continuous Forward Current Rect conduction angle) One-cycle forward. Non-repetitive state surge current (t=10ms, Initial =150°C) Current fusing (t=10ms, Initial =150°C) 100% VRRM reapplied voltage reapplied 100% VRRM reapplied voltage reapplied Parameter Definition Min. Max. 1400 1500 3650 2500 -2500 +150 +125 +2500 +125 1000 Units
Vin-iso Embedded Driving Board TA-EDB TSTG-EDB VISO-CONT RS232 VISO-TEMP RS232 Power Module TSTG Vc-iso
Current fusing (t=0.1 10ms, voltage reapplied, Initial 150°C) isolated supply voltage (DC- referenced) Isolated supply voltage (GND referenced) RS485 Receiver input voltage (GND referenced) Operating Ambient Temperature Range Board Storage Temperature Range Input-Output Continuous Withstand Voltage 50%, -40°C 85°C Input-Output Momentary Withstand Voltage 50%, min, 25°C) Mounting Torque Operating Junction Temperature Storage Temperature Range Isolation Voltage Base Copper Plate
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PIIPM30P06D009 Preliminary Data
Electrical Characteristics: Inverter
proper operation device should used within recommended conditions. 25°C (unless otherwise specified)
Symbol V(BR)CES V(BR)CES Parameter Definition Collector Emitter Breakdown Voltage Temperature Coeff. Breakdown Voltage Min. 2.46 VCE(on) Collector Emitter Saturation Voltage 3.43 2.98 VGE(th) VGE(th) Gate Threshold Voltage Temp. Coeff. Threshold Voltage Forward Trasconductance ICES Zero Gate Voltage Collector Current 2000 IGES R1/2/3 Diode Forward Voltage Drop Gate Emitter Leakage Current Sensing Resistors 4.95 1.86 2.01 2.17 2.40 ±100 5.05 2.66 4.00 3.35 Typ. Max. Units Test Conditions 250µA 30A, 60A, 30A, 15V, VGE, 250µA VGE, 50V, 30A, 80µs 600V 600V, 600V, 30A, Fig.
Electrical Characteristics: Bridge
proper operation device should used within recommended conditions. 25°C (unless otherwise specified)
Symbol VF(TO) Parameter Definition Forward Voltage Drop Threshold voltage Reverse Leakage Current 0.78 Min. Typ. Max. 1.45 Units Test Conditions 400µs, 1200V Fig.
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PIIPM30P06D009 Preliminary Data
Switching Characteristics: Inverter
proper operation device should used within recommended conditions. 25°C (unless otherwise specified)
Symbol Eoff Etot Eoff Etot (on) (off) Cies Coes Cres RBSOA Parameter Definition Total Gate Charge (turn Gate Emitter Charge (turn Gate Collector Charge (turn Turn Switching Loss Turn Switching Loss Total Switching Loss Turn Switching Loss Turn Switching Loss Total Switching Loss Turn delay time Rise time Turn delay time Fall time Input Capacitance Output Capacitance Reverse Transfer Capacitance Reverse Bias Safe Operating Area 1750 FULL SQUARE 15V, =10, 200µH 1MHz =120A, 500V, 600V, Pdiss Total Dissipated Power 1165 350V, 8kHz, 350V, 8kHz, 350V, 16kHz 14A, 350V, 4kHz, 360V, 600V, 30A, 400V, 15V, =10, 150µH 17,18 19,20 Units 400V 30A, 400V, 15V, =10, 200µH Tail Diode Rev. Recovery included 30A, 400V, 15V, =10, 200µH Tail Diode Rev. Recovery included 30A, 400V, 14,16 Test Conditions Fig.
SCSOA EREC RthJ-C_T RthJ-C_D RthC-H
Short Circuit Safe Operating Area Diode reverse recovery energy Diode reverse recovery time Peak reverse recovery current Each IGBT copper plate thermal resistance Each Diode copper plate thermal resistance Module copper plate heat sink thermal resistance. Silicon grease applied 0.1mm
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PIIPM30P06D009 Preliminary Data
Electrical Characteristics: Embedded Driving Board (EDB) communication ports
proper operation device should used within recommended conditions. 15V, Vin-iso 55°C, 75°C (unless otherwise specified)
Symbol Isupp Parameter Definition Input supply Voltage Input Supply Current isolated supply voltage isolated quiescent supply current Isupp. isolated supply current VDO-TX VCO-TX VDI-RX RIN-RX fMAX Differential Driver Output Voltage Driver Common mode output voltage Receiver Input Differential Threshold Voltage Receiver Input Resistance RS485 maximum data rate Logic High Input Voltage SpiRxIn Logic Input Voltage Logic Input Current SpiTxOut SpiCkOut Logic Output Voltage Logic High Output Voltage TMS,TDI,TDO TCK,TRSTEMU0 EMU1/OFF~ VBoot IBoot-En~ JTAG interface pins (CAUTION: APPLY VOLTAGE WHEN JTAG INTERFACE CONNECTED, SEVER DAMAGE OCCUR POWER MODULE YOUR EQUIPMENT!) Presence detect voltage Boot enable input voltage Boot enable input current Logic Output Voltage Logic High Output Voltage Logic Input Voltage Logic High Input Voltage Please TMS320LF2406A datasheet from Texas Instruments specifications Active Iout 780µA Iout 860µA port JTAG Iout -1,2mA Iout Directly connected from connector pins. EMU0 EMU1 with 4.7k internal pull -100µA Mbps Iout -510µA port +12V Rload RS485 port RS485 Min. Typ. Max. Units +5V, SPIRxIn open SPIRxIn open SPIRxIn 350V, fPWM 16kHz Test Conditions Type isolated Suppy Conn.
Isolated supply
JTAG
JTAG JTAG
indicates active signals www.irf.com Page
PIIPM30P06D009 Preliminary Data
Electrical Characteristics: Embedded Driving Board (EDB) pins mapping
proper operation device should used within recommended conditions. 15V, Vin-iso 55°C, 75°C (unless otherwise specified)
Symbol VDCgain VDCpole VDC-OVth VTH25C VTH100C Vin-gain Vin-pole Iph-GAIN Iph-pole Iph-LAT Iph-Zero Vce_sc ISC-DEL ADCin Parameter Definition voltage feedback partition coefficient voltage feedback poles filter voltage over-voltage threshold Thermal sensor voltage feedback (Fig. TF1) Thermal sensor voltage feedback (Fig. TF1) Input voltage feedback partition coefficient Input voltage feedback filter pole Current feedback gain Current feedback filter pole Current feedback signal delay Zero current input voltage level Short Circuit Threshold detection Short Circuit detection delay time External watchdog timeout (see also signal) Generic purpose analog Input Generic purpose analog input filter pole Analog input sincos resolver Analog input sincos resolver filter pole SinCos1/QE1 QEP1: internal digital signal High level threshold level threshold 4.13 4.13 4.13 1.62 1.65 Min. 5.27 2.65 1.04 1600 Typ. 5.47 2.75 1.09 1700 10.9 Max. 5.57 2.85 1.14 1800 1.68 Units mV/V mV/V mV/A phases ADCIN06 ADCIN07;66 Analog input sincos resolver filter pole SinCos2/QE2 QEP2: internal digital signal 3.3V Floating Ground 3.3V supply connected anything High level threshold level threshold also QEP2 signal QEP2 53,55, 78,79, also QEP1 signal QEP1 IOPC1 ADCIN08 phases PDPINTA~ ADCIN02: ADCIN01: ADCIN05 PDPINTA~ ADCIN04 Test Conditions name;
ADCIN03
Analog input sincos resolver
indicates active signals www.irf.com Page
PIIPM30P06D009 Preliminary Data
Other pins mapping connector
Symbol Hall1 Hall2 Hall3 Excitation Contactor
Homing/Direction
Signal Definition Hall effect sensor input Hall effect sensor input Hall effect sensor input Resolver excitation General purpose transmit data receive data Homing signal/ Counter direction Start/Stop signal Boot enable signal Counter signal
name CAP4/QEP3/IOPE7 CAP5/QEP3/IOPF0 PWM7/IOPE1, CAP6/IOPF1 IOPB6 CANTX CANRX TDIRB/IOPF4, CAP3/IOPA5 IOPF6 BOOT_EN~ TCLKINB
Comments Digital Input. elec. characteristic pins Digital Input. elec. characteristic pins Digital I/O, Output type electrical characteristics pins Digital I/O, Output type electrical characteristics pins isolated isolated Avoid electrical conflicts beetwen these pins
Connector
RS485
JTAG Digital Input. elec. Characteristic pins also electrical characteristics Digital Input. elec. Characteristics pins
Start/Stop Boot Counter
These signals internal only
Symbol PWM1 PWM2 PWM3 PWM4 PWM5 PWM6 Brake SpiTXout SpiRXout SpiCKout Ref3.3V supp. SCI_Tx_en Latch-reset FaultCLR Signal Definition high side IGBT gate drive signal side IGBT gate drive signal high side IGBT gate drive signal side IGBT gate drive signal high side IGBT gate drive signal side IGBT gate drive signal Brake IGBT gate drive signal SpiTx output SpiRx input SpiClk output 3.3V reference voltage Flash programming voltage transmit data receive data transmitter enable System general fault output reset signal Gate driver fault output reset signal name PWM1; PWM2 PWM3 PWM4 PWM5 PWM6 IOPF2 SPISIMO SPISOMI SPICLK VREFHI, VCCA VCCP SCITXD SCIRXD IOPA2 IOPC0 IOPE3 3.3V reference supply voltage converter Supplied embedded flyback regulator Drives through opto-isolator line driver Driven through opto-isolator line driver Enable line driver through opto-isolator LFAULT Reset signal, activated software after fault system boot Gate driver reset, activated software after short-circuit system boot These signal optically isolated. also electrical characteristics Comments Event Manager output Event Manager output Event Manager output Event Manager output Event Manager output Event Manager output Event Manager output
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PIIPM30P06D009 Preliminary Data
Forces reset signal holds long (see also electrical char.) 10Mhz oscillator 100ppm frequency stability feeds this pin. filter 40Mhz clock frequency filter 40Mhz clock frequency Activated short circuits output phases brake IGBTand over-voltage comparator. Latched signal, also Latch-reset Activated short circuits brake Internal Schmitt trigger, also electrical characteristic Internal Schmitt trigger, also electrical characteristic high impedance, external watchdog disabled Output signal external watchdog IOPC1 high low, external watchdog enabled periodically triggered positive negative transition. When supervising system fails retrigger ext. watchdog within time shown electrical Characteristics, signal becomes active.
Xtal1 PLLF1 PLLF2 FaultMem~ BrakeFault~ QEP1 QEP2
reset input signal (see also signal) oscillator input filter input filter input System general fault input Brake Protection Interrupt signal Square wave SinCos1/QE1 Square wave SinCos2/QE2
XTAL1 PFFL PLLF2 PDPINTA~ PDPINTB~ QEP1 QEP2
indicates active signals
64kbits EEprom (please Microchip 24LC4 more specifications)
Symbol Clock Data Signal Definition Clock Clock name IOPE2 IOPE4 Comments Connected EEPROM Connected EEPROM
Electrical characteristic digital inputs outputs.
Symbol Input: Input: Output Type G1(*) Parameter Definition Logic high,generic input voltage Logic low, generic input voltage Output Type G2(*) Output Type G3(*) Min. Typ. Max. Units Iout 700µA Iout 700µ Iout Iout Iout Iout -950 Test Conditions
Please refer TMS320LF2406A datasheet from Texas Instruments more specifications. www.irf.com
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PIIPM30P06D009 Preliminary Data
Fig. Maximum collector Current case temperature
Fig. Power Dissipation Case Temperature
Fig. Forward
Fig. Reverse Bias
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PIIPM30P06D009 Preliminary Data Fig. Typical IGBT Output Characteristics 300µs
Fig. Typical IGBT Output Characteristics 300µs
Fig. Typical IGBT Output Characteristics 300µs
Fig. Typical Diode Forward Characteristics 300µs
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PIIPM30P06D009 Preliminary Data Fig. Typical
Fig. Typical
Fig. Typical
Fig. Typical Transfer Characteristics 20V; 20µs
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PIIPM30P06D009 Preliminary Data
8000 8000
Fig. Typical Energy Loss 200µH; 400V;
1000
Fig. Typical Switching Time 200µH; 400V;
6000 6000
4000 4000
2000 2000
Fig. Typical Switching Time 200µH; 400V; 30A;
1000
Fig. Typical Energy Loss 200µH; 400V; 30A;
3500 3100 2700
2300 1900 1500
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PIIPM30P06D009 Preliminary Data Fig. Typical Diode
Fig. Typical Diode 15A;
Fig. Typical Diode dIF/dt 400V; 15V; 15A;
1000 1500
Fig. Typical Diode 400V; 15V;
5000 4750 4500 4250 4000 3750 3500 3250 3000 2750 1000 1500
dIF/dt (A/µs)
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dIF/dt (A/µs)
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PIIPM30P06D009 Preliminary Data
2400 2200 2000 1800 1600 1400 1200 1000
Fig. Typical Diode EREC
Fig. Typical Capacitance 1MHz
Fig. Typical Gate Charge 30A; 600µH; 400V
Fig. state Voltage Drop characteristic 400µs
(nC)
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PIIPM30P06D009 Preliminary Data
Fig. Normalized Transient Thermal Impedance, Junction-to-copper plate (IGBTs)
Rectangular Pulse Duration (sec) Fig. Normalized Transient Impedance, Junction-to-copper plate (FRED diodes)
Rectangular Pulse Duration (sec)
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PIIPM30P06D009 Preliminary Data
360V
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PIIPM30P06D009 Preliminary Data
-0.5
time (µs)
time (µs)
time (µs)
-100 -200 -300 -400 -0.5
time (µs)
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PIIPM30P06D009 Preliminary Data
Fig. Total Dissipated Power IoutRMS 350V,
Fig. Total Dissipated Power IoutRMS 350V,
(kHz) Fig. Total Dissipated Power IoutRMS 14A, 350V,
(kHz) Fig. Thermal Sensor Voltage Feedback Base-plate Temperature
(kHz)
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PIIPM30P06D009 Preliminary Data
PIIPM family part number identification
PIIPM
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PIIPM30P06D009 Preliminary Data
board suggested footprint
(top view)
RS485 JTAG Connectors view
These connectors have orientation tag; please check their position Power Module Frame Pins Mapping before inserting mate part.
Molex 53916-0204 mates with 54167-0208 52991-0208
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PIIPM30P06D009 Preliminary Data
PIIPM30P06D009 case outline dimensions
Data specifications subject change without notice This product been designed qualified Industrial Level. Qualification Standards found IR's Site.
WORLD HEADQUARTERS: Kansas St., Segundo, California 90245, Tel: (310) 3252 7105 Fax: (310) 7309 Visit www.irf.com sales contact information 01/03
Data specifications subject change without notice. Sales Offices, Agents Distributors Major Cities Throughout World. 2003 International Rectifier Printed Italy 05-13 Rev.
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PIIPM30P06D009 Programmable Isolated PI-IPM Features: P

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