Product Specification 2002 Single board design Basic Isolation pr

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Product Specification 2002 Single board design Basic Isolation pr

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Series: DC/DC Converters 36-75V Input 1.8V, 3.3V 5.0V Outputs
Product Specification 2002
Single board design Basic Isolation profile design Excellent co-planarity (within 0.1mm) Input/output isolation: 1500 High current density Output over-current protection Full rated output power 60°C with airflow Operating temperature 100°C Remote shutdown (primary referenced), negative logic option also available Output voltage trim adjust, positive negative 8.5mm height Basic insulation EN/IEC60950 ed.) approvals pending
Applications
Distributed power architectures Telecommunications equipment LAN/WAN applications Data processing Industrial applications
Description
series converters profile, single output, DC/DC converters intended placement reflow soldering. product provides on-board conversion standard telecom datacom input voltages isolated output voltages. Proprietary patented manufacturing processes with full process automation ensure optimal product quality. These very high performance, cost effective converters with very small footprint.
Selection Chart
Model RDS06ZB-M6 RDS05ZE-M6 RDS04ZG-M6 Input voltage, 36-75 36-75 36-75 Input current, max, 0.65 0.65 0.65 Output voltage, Output rated current, Output ripple noise, mVp-p Efficiency,
5-Sep-02
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Series: DC/DC Converters 36-75V Input 1.8V, 3.3V 5.0V Outputs Absolute Maximum Ratings
Product Specification 2002
Stresses excess absolute maximum ratings cause performance degradation, adversely affect long term reliability cause permanent damage converter. Specifications apply over specified input voltage, output load temperature range, unless otherwise noted. Parameter Input voltage (Vin) Transient Input Voltage (Vint) Operating CaseTemp. (Tc) Storage Temperature (Ts) ON/OFF Control Voltage (Vrc) Conditions/Description Continuous Transient, 100ms 100% load Referenced -Vin -1.0 Units
Environmental Mechanical Specifications
Specifications apply over specified input voltage, output load temperature range, unless otherwise noted. Parameter Conditions/Description Units Shock IEC68-2-27 Sinusoidal Vibration IEC68-2-6 Weight 0.6/17 oz/g Water Washing Standard process MTBF Bellcore TR-NWT-000332 2,500 kHrs
Isolation Specifications
Specifications apply over specified input voltage, output load temperature range, unless otherwise noted. Parameter Conditions/Description Units Insulation Safety Rating 75Vdc Basic Isolation Voltage (Vps) 1,500 Isolation Resistance (Rps) MOhm Isolation Capacitance (Cps) 8,200
Input Specifications
Specifications apply over specified input voltage, output load temperature range, unless otherwise noted. Parameter Conditions/Description Units Input Voltage (Vin) Continuous Input Current when Shutdown Vin.Nom, Remote Control mAdc activated Turn-On Input Voltage 36-75 Ramping Io.Max Turn-Off Input Voltage 36-75 Ramping Down, Io.Max Turn-On Time Output Regulation Band After Remote Control Rise Time Input Reflected Ripple Current Vin.Max, Io.Max mAp-p Input Capacitance
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Series: DC/DC Converters 36-75V Input 1.8V, 3.3V 5.0V Outputs Output Specifications
Product Specification 2002
specifications apply over input voltage, output load temperature range, unless otherwise noted.
RDS06ZB 1.8V/6A
Parameter Output Voltage Setpoint Accuracy Output Current Line Regulation Load Regulation Dynamic Regulation Peak Deviation Settling Time Output Voltage Ripple Admissible Load Capacitance Output Current Limit Threshold Switching Frequency Temperature Coefficient Trim Range Conditions/Description Vin.Nom, 3.0A, 25°C Vin.Min Vin.Max Vin.Min Vin.Max, Io.Max Vin.Nom, Io.Min Io.Max 50-100% Io.Max load step change. error band Vin.Min Vin.Max, Io.Min Max, 20MHz Bandwidth Io.Max, Vin.Nom Vout 0.90 Vo.Nom Vin.Nom, Io.Max Io.Min Io.Max, Vin.Min Vin.Max 1.62 1.78 1.82 2,200 0.02 1.98 Units mVp-p %Io.Max %Vo/°C
Comax
RFS06ZB Characteristic curves
Vout
3.50 3.00 2.50 2.00 1.50 1.00 0.50 0.00
Output Voltage Load
Efficiency
100%
Efficiency Load
10.80
12.00
0.00
1.20
2.40
3.60
4.80
6.00
7.20
8.40
9.60
0.00 0.60 1.80 3.00 4.20 5.40
Iout
Iout
5-Sep-02
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Series: DC/DC Converters 36-75V Input 1.8V, 3.3V 5.0V Outputs Output Specifications
Product Specification 2002
specifications apply over input voltage, output load temperature range, unless otherwise noted.
RDS05ZE 3.3V/5A
Parameter Output Voltage Setpoint Accuracy Output Current Line Regulation Load Regulation Dynamic Regulation Peak Deviation Settling Time Output Voltage Ripple Admissible Load Capacitance Output Current Limit Threshold Switching Frequency Temperature Coefficient Trim Range Conditions/Description Vin.Nom, 3.0A, 25°C Vin.Min Vin.Max Vin.Min Vin.Max, Io.Max Vin.Nom, Io.Min Io.Max 50-100% Io.Max load step change. error band Vin.Min Vin.Max, Io.Min Max, 20MHz Bandwidth Io.Max, Vin.Nom Vout 0.90 Vo.Nom Vin.Nom, Io.Max Io.Min Io.Max, Vin.Min Vin.Max 2.97 3.26 3.34 2,200 0.02 3.63 Units mVp-p %Io.Max %Vo/°C
Comax
RFS05ZE Characteristic curves
Vout
3.50 3.00 2.50 2.00 1.50 1.00 0.50 0.00
Output Voltage Load
Efficiency
100%
Efficiency Load
10.80
12.00
0.00
1.20
2.40
3.60
4.80
6.00
7.20
8.40
9.60
0.00 0.60 1.80 3.00 4.20 5.40
Iout
Iout
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Series: DC/DC Converters 36-75V Input 1.8V, 3.3V 5.0V Outputs Output Specifications
Product Specification 2002
specifications apply over input voltage, output load temperature range, unless otherwise noted.
RDS04ZG 5.0V/4.0A
Parameter Output Voltage Setpoint Accuracy Output Current Line Regulation Load Regulation Dynamic Regulation Peak Deviation Settling Time Output Voltage Ripple Admissible Load Capacitance Output Current Limit Threshold Switching Frequency Temperature Coefficient Trim Range Conditions/Description Vin.Nom, 25°C Vin.Min Vin.Max Vin.Min Vin.Max, Io.Max Vin.Nom, Io.Min Io.Max 50-100% Io.Max load step change. error band Vin.Min Vin.Max, Io.Min Max, 20MHz Bandwidth Io.Max, Vin.Nom Vout 0.90 Vo.Nom Vin.Nom, Io.Max Io.Min Io.Max, Vin.Min Vin.Max 4.94 5.06 2,200 0.02 Units mVp-p %Io.Max %Vo/°C
Comax
RDS04ZG Characteristic curves
Vout
6.00 5.00 4.00 3.00 2.00 1.00 0.00 0.00 0.60 1.20 1.80 2.40 3.00 3.60 4.20 4.80 5.40 6.00 6.60 7.20 7.80
Output Voltage Load
Efficiency
100%
Efficiency Load
0.00 0.20 0.40 0.80 1.20 1.60 2.00 2.40 2.80 3.20 3.60
Iout
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4.00
Iout
Series: DC/DC Converters 36-75V Input 1.8V, 3.3V 5.0V Outputs Feature Specifications
Product Specification 2002
specifications apply over input voltage, output load temperature range, unless otherwise noted. Parameter Shutdown (ON/OFF) POSITIVE LOGIC Converter Converter NEGATIVE LOGIC Converter Converter Conditions/Description On/Off signal low- converter High logic range Shutdown pulled On/Off signal low- converter logic range Shutdown pulled high -1.0 -1.0 0.25 Units
Temperature Derating Curves
derating curves below give indication output power achievable with without forced cooling. However final application, order ensure reliability unit, care must taken ensure maximum case temperature exceeded under conditions.
Output Power Ambient Temp. Airflow
Output Power
200LFM m/s)
Ambient Temp. (deg
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Series: DC/DC Converters 36-75V Input 1.8V, 3.3V 5.0V Outputs Typical Application
This series converters does require external components proper operation. However, distribution input voltage converter contains significant inductance, capacitor across input terminals required stabilize input voltage. minimum 1µF, quality electrolytic ceramic capacitor recommended this purpose. output decoupling recommend connecting ceramic capacitor directly across output pins converter.
Product Specification 2002
Output Current Limiting
When output overloaded above maximum output current rating, voltage will start reduce maintain output power safe level. condition high overload short-circuit where output voltage pulled below approximately Vo.Nom, unit will enter `Hiccup' mode operation. Under this condition unit will attempt restart, approximately every 25ms until overload cleared.
Parallel Operation
Paralleling converters possible.
Shutdown Feature
remote control functions normal soft shutdown. referenced -Vin pin. With positive logic, when remote control pulled low, output turned unit goes into very input power mode. open collector switch recommended control voltage between shutdown -Vin converter. remote control pulled internally, external voltage source required. user should avoid connecting resistor between shutdown +Vin pin. Care must taken ensure that reference control connected close -Vin pin. control signal must referenced ahead filtering, remotely from unit. remote control used, left floating.
Output Voltage Trim
trim feature allows user adjust output voltage from nominal. Output voltage adjusted external resistor. increase resistor should connected between pins decrease resistor should connected between pins increase Rext Vout)) Vout Vout.Nom) reduce Rext Vout) Vout.Nom Vout) Where Vout desired output voltage Model RDS05ZA RDS05ZB RDS05ZB RDS04ZE RDS03ZG 1945 2590 5010 7010 11260 1470 1730 2516 3161 4532 1944 2560 5010 7010 11240 1500 1500 1500
Negative Logic (excludes shut down)
output converter enabled disabled means logic signal (TTL, CMOS, etc.) applied shutdown pin. output voltage overshoot will occur when unit turned function required should connected -Vin enable output
Thermal Considerations
converter designed natural forced convection cooling. output power converter limited maximum case temperature (Tc). ensure reliable long term operation converters, comply with safety agency requirements, Power-One limits maximum allowable case temperature (Tc) 100°C (see Mechanical Drawings). 5-Sep-02
Note: When output voltage trimmed output power from converter must exceed maximum rating. This determined measuring voltage output pins, multiplying output current.
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Series: DC/DC Converters 36-75V Input 1.8V, 3.3V 5.0V Outputs Safety Considerations
These converters feature 1500 Volt isolation from input output. input output resistance greater than 10MOhm. These converters provided with Basic Insulation between input output circuits according EN60950 UL1950 CSA60950-00. Nevertheless, system using converter needs receive safety agency approval, certain rules must followed design system. particular, creepage clearance requirements enduse safety requirements must observed. These documents include UL60950, CSA60950-00 EN60950, although specific applications have additional requirements. order output converter considered SELV (Safety Extra Voltage) TNV-1, according EN60950 UL1950 CSA60950-00, following requirements must system design: converter internal fuse. external fuse must provided protect system from catastrophic failure. fuse with rating greater than 2.0A recommended. user select lower rating fuse based upon inrush transient maximum input current converter, which occurs minimum input voltage. Both input traces chassis ground trace applicable) must capable conducting current times value fuse without opening. fuse must placed grounded input line, any. voltage source feeding module SELV, output converter considered SELV grounded ungrounded. circuitry converter generate transients, which exceed input voltage. Even input voltage SELV (<60V) components primary side converter have considered hazardous. safety interlock needed prevent user from accessing converter while operational.
Product Specification 2002
Specifications
dbµV
1.E+05
Conducted (Input Terminals)
EN55022 EN55022
1.E+06
1.E+07
1.E+08
FREQ (MHz)
Conducted Noise: converters require single capacitor meet requirements level level EN55022, CISPR22 title Part Sub-part Conducted (conducted noise input terminals) Electromagnetic Susceptibility:
Standard Electrostatic Discharge EN61000-4-2 Electromagnetic Field EN61000-4-3 Electrical Fast Transient EN61000-4-4 Conducted Disturbances EN61000-4-6 Applied Stress pins 3V/m 2000 input 3Vrms input Class Level Performance Outcome
denotes normal operation, deviation from specification. denotes temporary deviation from specification possible.
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Series: DC/DC Converters 36-75V Input 1.8V, 3.3V 5.0V Outputs Surface Mount Assembly
Soldering: following instructions must observed when soldering unit. Failure observe these instructions result failure significant degradation module performance. PowerOne will honor warranty claims arising from failure observe these instructions. This product approved forced convection reflow soldering only. curves below define maximum peak reflow temperature permissible measured Pins converter. lead-frame constructed from high temperature glass filled, UL94V0 flame retardant, diallyl ortho-phthalate moulding compound commonly used packaging electronics components. passed NASA outgassing tests certified MIL-M-14. coefficient thermal expansion equivalent FR4. gull wing leads formed ensure optimal solder joint strength structure. Furthermore they facilitate visual inspection (manual automatic). leads formed from alloy plated with This material commonly used manufacture integrated circuits. good corrosion resistance exhibits nobility inherent high copper alloys. Unlike brasses, this material essentially immune stress corrosion cracking. also exhibits excellent solderability. readily wetted solders performs well standard solderability tests. (Dip Class better). product manufactured with patented process, which fully automated, `in-line'. This ensures that there contamination mechanical stress lead-frame that planarity solderability maintained. product shipped JEDEC trays guarantee preservation co-planarity enable fully automated assembly final application (within 0.1mm).
Product Specification 2002
Max. temp. pins during reflow soldering (deg
Peak Temperature (See below)
Time
Restriction curve above Peak temp. pins
Pick Place Assembly: product designed with large flat area center surface serve pick point automated vacuum pick place equipment. `open board' construction unit ensures that weight kept minimum. However relatively large size component, large nozzle .0mm, depending vacuum pressure) recommended picking placing. unit also automatically handled using `odd-form' placement equipment, with mechanical grippers. this type equipment edges device, which have leads also feature greatest dimensional accuracy, should used pick-up points.
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Series: DC/DC Converters 36-75V Input 1.8V, 3.3V 5.0V Outputs
Product Specification 2002
Mechanical Drawings
Note:- mm[inches] Tolerances: 0.5-10 ±0.1 10-100 ±0.2
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Series: DC/DC Converters 36-75V Input 1.8V, 3.3V 5.0V Outputs
Product Specification 2002
[0.945]
[0.11]
29.6 [1.165]
[0.197] [1.575]
[0.142]
Recommended land pattern
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Series: DC/DC Converters 36-75V Input 1.8V, 3.3V 5.0V Outputs
Product Specification 2002
Pin-Out
Designation +Vout -Vout Trim Shutdown -Vin +Vin Function Positive output voltage Output voltage return Output voltage adjust connection connection connection connection connection connection connection Shutdown control. Pull turn unit connection connection connection connection connection Input voltage return Positive input voltage Reference Secondary Secondary Secondary Secondary Primary Primary Primary Primary Primary Primary Primary Primary Primary Primary Primary Primary Primary Primary
Ordering Information
Options Negative shutdown logic Surface Mount Version, shipped JEDEC Tray Dual outputs input version Suffixes part number suffix (consult factory availability) Suffix "-M6". Consult factory availability. Consult factory availability.
Example:- RDS05ZB-NM6 surface mount version 1.8Vdc output unit with negative logic shutdown
Notes
Consult factory complete list available options. Power-One products authorized critical components life support systems, equipment used hazardous environments, nuclear control systems without express written consent President Power-One, Inc. Specifications subject change without notice.
5-Sep-02
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Product Specification 2002 Single board design Basic Isolation pr

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