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ATAVRMC200
Hardware User Guide
"ATTENTION WARNING: tools provided herein involve high voltage result electrocution improperly used. Atmel advises read through entire documentation order understand application development tools prior use. Atmel assume liability responsibility injury result these development tools.
ATAVRMC200 Hardware
7638A-AVR-04/06
Section Introduction
Overview .1-1 ATAVRMC200 Features .1-2
Section Getting Started. Section Hardware Description
Block Diagram.3-4 Power Supply .3-5 Debug wire Connector.3-6 Program Interaction.3-7 Hardware Overheating Detection.3-7 Hardware Overcurrent Detection .3-8 Opto isolated Area .3-8
Section Programming ATAVRMC200. 4-13
In-System Programming .4-13 Debugging.4-16
Section Basic Test Program 5-17 Section Troubleshooting Guide 6-18 Section Technical Specifications 7-19 Section Technical Support 8-20 Section Complete Schematics. 9-21
Bill Materials.9-27
ATAVRMC200 Hardware User Guide
7638A-AVR-04/06
Section Introduction
Congratulations your purchase AVR® ATAVRMC200 evaluation kit. This document describes board included ATAVRMC200 starter dedicated AT90PWM3.
Overview
ATAVRMC200 evaluation dedicated induction motor control, includes evaluation board, demonstration software. allows users quickly evaluate capability AT90PWM3 AVR® microcontroller control three phase asynchronous induction motor. also serve development platform. cost development tools make debugging easier, source code, written easily re-used developers their motor control applications.
Note: This evaluation does contain induction motor, motor purchased separately.
Figure ATAVRMC200
ATAVRMC200 Hardware User Guide
7638A -AVR-05/06
ATAVRMC200 Features
ATAVRMC200 provides following features:
AT90PWM3-16SQ SO32 device (2.7 5.5V) Power bridge induction Motors (Maximum Power 370W) Embedded AC/DC power supply Hardware temperature detection Hardware overcurrent detection On-board Voltage Regulator (5V) Studio® Software Interface(1) Power-supply flagged Green connector Debug Wire Opto-isolated connector on-chip In-System-Programming (Reserved future used) Opto-isolated uart interface System Clock: Internal Oscillator Only Numerous access points test Three opto-isolated input sensors trimmer, push buttons leds program interaction Recommended voltage operation from 110/230 (50/60Hz) Power supply filtering embedded Operating Temperature Range from 70°C Dimension:
Notes: AT90PWM3 supported Studio®, version 4.12 Service Pack higher. up-to-date information this other tool products, please consult site. newest version Studio®, tools this User Guide found section Atmel site, http://www.atmel.com.
ATAVRMC200 Hardware User Guide
7638A-AVR-05/06
Section Getting Started
This chapter describes connect motor MC200 board embedded software. PWM3 part already programmed with firmware allowing three phase motor. Note: 220V motor MC200 board must powered with 220V 110V motor MC200 board must powered with 110V
Connect motor Connect motor V,and connector describe below
ATAVRMC200 Hardware User Guide
7638A -AVR-05/06
Connect power describe below. Phase line connected (PH) Neutral Line connected J1and Earth connected (Ground).
Switch power enjoy demo!
ATAVRMC200 Hardware User Guide
7638A-AVR-05/06
Section Hardware Description
Block Diagram
Figure 3-1. ATAVRMC200 Block Diagram 110/230VAC AC/DC
(debug mode only)
15VDC 5VDC
Debug Debug Wire AT90PWM3 Opto-isolated RS232 Pushbuttons Leds Sensor Interface
Current Temperature feed back
Drivers Half Bridge
phases asynchronous induction motor
ATAVRMC200 Hardware User Guide
7638A -AVR-05/06
3.2.1
Power Supply
Power Supply power supply source must 110V 230V (50/60 connector. Three differents voltages generated from source power board. 325V (with 220V input source) motor phases VBridge drivers control. power supply.
LED1 always when VBridge power applied ATAVRMC200. During microcode debugging phase, user must power board directly with VDC= through connector connection), will allow check signal oscilloscope DebugWire interface (J3) program debug microcode AT90PWM3 part. Warning: When using DebugWire interface through connector debugging programming, board must powered with 110-220V source only with Figure Power supply Connector
ATAVRMC200 Hardware User Guide
7638A-AVR-05/06
Debug wire Connector
ATAVRMC200 connector (J3) allowing reprogram part with code using standard tools. same connector used standard debugWire connector
Figure DebugWire Connector Position
Table DebugWire connector number Signal names
Pins number Signals MISO MOSI Reset Ground
details informations about programming tools using connector, refer programming chapter. Warning: When using DebugWire interface through connector debugging programming, board must powered with 110-220V source only with
ATAVRMC200 Hardware User Guide
7638A-AVR-05/06
Program Interaction
help programmers, ATAVRMC200 board push buttons, potentiometer leds available user interactions. Figure Position Available Interaction Features
leds
Potentiometer
Push Buttons
Table AT90PWM3 number Available Interaction Features
Pins number Signal name Stuff Switch Switch Potentiometer
Hardware Overheating Detection
Mosfet Driver circuit embedded thermal resistor, this dedicated output connected input AT90PWM3, prevents overheating.
ATAVRMC200 Hardware User Guide
7638A-AVR-05/06
Hardware Overcurrent Detection
current into each phase motor controlled hardware using analog digital converter, allows turn Mosfets when overcurrent occurs. reference voltage generated throught digital analog converter AT90PWM3, This signal used current reference, adapts reference events such inrush current when motor starts rotating.
Opto isolated Area
ATAVRMC200 board opto isolated area grey below) allowing connect board external link when board powered 110/220V
3.7.1
UART Opto Isolated opto isolated uart (connector connected AT90PWM3, allows full duplex communication. Users nine wire wire cable connect ATAVRMC200 terminal. maximum baud rates 38400 bauds. Uart self powered using pins, that reason, uart must used with flux control. Figure Position opto isolated area uart connector Otpo isolated area grey Uart connector
ATAVRMC200 Hardware User Guide
7638A-AVR-05/06
Table Uart Connector used signal
number
connected
PWM3 PWM3
3.7.2
Opto Isolated Sensor Inputs ATAVRMC200 three opto isolated inputs that used sensors connection. connector dedicated this inputs. default opto isolated area must powered using connector, inputs signals have enought power drive directly opto coupler, then power throught optional used solder bridge must closed board bypass PFET transistors associated each inputs (refer schematics).
Power connector
connector sensors inputs
ATAVRMC200 Hardware User Guide
7638A-AVR-05/06
Table number signal
number Signal Input Input Input
3.7.3
Opto Isolated use, reserved future extension
ATAVRMC200 Hardware User Guide
7638A-AVR-05/06
Test Points
ATAVRMC200 board test points debug engineering development. following table summarises test points, please refer schematics detailed informations Table Test Point signal name.
Signal Name
Vbridge
Test Point
Schematic page Number
Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page
CAPTO
TP10 TP11 TP12 TP13 TP14 TP15
ATAVRMC200 Hardware User Guide
7638A-AVR-05/06
Figure ATAVRMC200 Test Points Position
TP2/VDC
TP1/GND
TP3/VBRIDGE
ATAVRMC200 Hardware User Guide
7638A-AVR-05/06
Section Programming ATAVRMC200
Note: Warning interface must used when board powered with 110V 230V. must powered using 48VDC
In-System Programming
AT90PWM3 programmed using specific serial links. This section explains connect programmer. Flash, EEPROM memory (and Fuse Lock options ISP-programmable) programmed individually with sequential automatic programming option. WARNING: debugWire fuse enabled, can't used. debugWire fuse disabled, JTAGICE mkII have used mode enabled debugWire fuse.
4.1.1
Programming with mkII Programmer JTAGICE mkII) programmer compact easy-to-use In-System Programming tool developing applications with AT90PWM3. small size, also excellent tool field upgrades existing applications. JTAGICE mkII) programming interface integrated Studio. program device using JTAGICE mkII) programmer, connect 6wire cable connector ATAVRMC200 shown Figure 4-1. Note: Studio on-line Help information.
ATAVRMC200 Hardware User Guide
7638A -AVR-05/06
Figure Programming from JTAGICE MKII) programmer
MISO RESET
MOSI
4.1.2
Programming with STK500 AT90PWM3 programmed using serial programming mode Studio STK500 software. software interface (In-System Programming external target system) integrated Studio. program device using from STK500, connect 6-wire cable between ISP6PIN connector STK500 board connector ATAVRMC200 shown Figure 4-2. STK500 board delivers sufficient power supply AT90PWM3 ATAVRMC200 board, necessary supply ATAVRMC200 board when used with STK500. Note: Studio on-line Help information.
ATAVRMC200 Hardware User Guide
7638A-AVR-05/06
Figure Programming from STK500
Flash, EEPROM memory (and Fuse Lock options ISP-programmable) programmed individually with sequential automatic programming option. 4.1.3 Programming using JTAGICE mkII AT90PWM3 also programmed using JTAGICE mkII emulator debug Wire mode. this mode, AT90PWM3 starts running code only when JTAGICE disconnected. software available Studio.
ATAVRMC200 Hardware User Guide
7638A-AVR-05/06
Figure Programming from JTAGICE mkII
Debugging
AT90PWM3 embedded On-chip debugWire that allows emulation with ATAVRMC2OO using JTAGICE mkII only. WARNING: debugWire fuse enabled, can't used. debugWire fuse disabled, JTAGICE MKII have used mode enabled debugWire fuse.
ATAVRMC200 Hardware User Guide
7638A-AVR-05/06
Section Basic Test Program
Application Note AVR494 AVR495 Atmel site.
ATAVRMC200 Hardware User Guide
7638A -AVR-05/06
Section Troubleshooting Guide
Table Troubleshooting Guide
Problem Description ATAVRMC200 does work LED1 Reason power supply Solution Check power supply source check fuse
ATAVRMC200 Hardware User Guide
7638A -AVR-05/06
Section Technical Specifications
System Unit Physical Dimensions (Board only) .L=200 W=100 H=50 Weight (Board only) .351 Operating Conditions Voltage Supply 11OV 230VAC Operating Temperature range. From 70°C Maximum Power 370W
ATAVRMC200 Hardware User Guide
7638A -AVR-05/06
Section Technical Support
Technical support, please contact avr@atmel.com. When requesting technical support, please include following information:
Version number Studio. This found Studio help menu. Hardware revision ATAVRMC200 board (found PCB). operating system version/build processor type speed detailed description problem
ATAVRMC200 Hardware User Guide
7638A -AVR-05/06
Section Complete Schematics
next pages, following documents ATAVRMC200 revision shown: Complete schematics Assembly drawing Bill materials
ATAVRMC200 Hardware User Guide
7638A -AVR-05/06
Figure Schematics, Page
ATAVRMC200 Hardware User Guide
7638A-AVR-05/06
Figure Schematics, Page
ATAVRMC200 Hardware User Guide
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Figure Schematics, Page
ATAVRMC200 Hardware User Guide
7638A-AVR-05/06
Figure Schematics, Page
ATAVRMC200 Hardware User Guide
7638A-AVR-05/06
Figure Assembly drawings component side (left) solder side (right)
ATAVRMC200 Hardware User Guide
7638A-AVR-05/06
Bill Materials
Table Bill Materials
Reference Power Supply R102 R98, R99, R103, TP1, TP2, Diode bridge Taiwan Semiconductor SB104 Fuse holder Delayed Fuse Common Mode Shoke 250Vca Wurth serie WE-CMB 744824101 Capacitor polyester metal Class 250Vac 22,5mm Panasonic® ECQU2A105ML Capacitor electrolytic radial 470µF 400V Nichicon serie LLS2G471MELC Varistor 275Vac 0,6W EPCOS SIOV-S14K275 Resistors Ohms 1/4W 1206 Resistors 150k Ohms 1/4W 1206 points connector Phoenix Contact GMKDS 3/3-7,62 Test Point Keystone® type1 5000 Trad Trad Trad Trad 1206 1206 Trad Trad Phoenix Contact Keystone Wurth® Panasonic Nichicon Epcos® Trad Taiwan Semi. Designation Remarks Package Manufacturer
Power D2,D3,D6 LED1, Power Supply Driver IR2153S Voltage Regulator National LM1117DT-5,0 Voltage Reference LM431ACM Fast Power Diode RS1J Zener Diode BZX284-C15 Transistor MOSFET chanel 500V 3,3A IRFR420A PLCC-2 Fairchid QTLP670C-2 Agilent HSMS-A100-J00J1 Capacitor electrolitic radial series 10µF Panasonic ECA1VM100 Capacitor electrolitic radial series 220µF Panasonic ECA1VM221 Capacitor electrolitic radial series 1000µF Panasonic ECA1VM102 D-PAK SOD110 D-PAK PLCC2 National® National Fairchild Philips Fairchild Agilent Panasonic Panasonic Panasonic
Trad Trad Trad
ATAVRMC200 Hardware User Guide
7638A-AVR-05/06
Table Bill Materials (Continued)
Reference R4,R6 TP3, TP4, Designation Capacitor ceramic Capacitor ceramic Inductor Panasonic radial series ELC08B 400mA h=7,5mm 5,0mm Inductor Panasonic radial series ELC18B 550mA h=27mm 7,5mm Resistors 100K Ohms 1,5W package 2512 Resistors Ohms 1/8W package 0805 Resistors 1,8k Ohms 1/8W package 0805 Resistors 3,9k Ohms 1/8W package 0805 Resistors 5,1k Ohms 1/8W package 0805 Resistors Ohms 1/8W package 0805 Test Point Keystone type1 5000 mounted Remarks Package 0805 0805 Trad Trad 2512 0805 0805 0805 0805 0805 Trad Keystone Panasonic Panasonic Manufacturer
Power FSAM10SH60A Inverter 74HC04AD package SO14 Bridge Smart Power Module Fairchild 600V 3-phase IGBT FSAM10SH60 mounted R89, R90, mounted SPM32-AA SO14 Fairchild
D7,D8,D9
Power diode fast recovery RS1J Capacitor polyester metalic Classe 220nF 250Vac 15mm Panasonic ECQU2A224ML
Trad
Fairchild Panasonic
C14, C18, C23, Capacitor electrolitic radial series 220µF Panasonic ECA1VM221 C16, C20, C27, C31, Capacitor ceramic C32, C34, C36, Capacitor ceramic
Trad 0805 0805 0805
Panasonic
C13, C15, C17, C19, C21, C22, C24, C26, Capacitor ceramic C29, R15, R18, R12, R19, Resistors 0,05 package 2512 Resistors Ohms 1/4W package 1206 Resistors Ohms 1/4W package 1206
2512 1206 1206
ATAVRMC200 Hardware User Guide
7638A-AVR-05/06
Table Bill Materials (Continued)
Reference R89, R90, Resistors Ohms 1/8W package 0805 Designation Remarks mounted monted Package 0805 Manufacturer
R10, R16, R23, R30, Resistors Ohms 1/8W package 0805 R31, R35, R36, R14, R17, R11, R20, R24, R26, R27, R28, R92, R93, R94, Resistors Ohms 1/8W package 0805 Resistors Ohms 1/8W package 0805 Resistors 4,7k Ohms 1/8W package 0805
monted monted
0805 0805 0805 0805
Resistors Ohms 1/8W package 0805 Bornier 7,62mm Phoenix Contact GMKDS 3/4-7,62
0805 Trad Trad Phoenix Contact Keystone
TP6, TP7, TP8, TP9, Test Point Keystone type1 5000 TP10, TP11, SCHWA408 Dissipator 408.0 31mm Thermal Grease Screw M4x30mm Washer
Power IRAMX10UP60A Inverter 74HC04AD package SO14 Bridge Integrated Power Module International Rectifier 600V 3-phase IRAMX10UP60A mounted R89, R90, monted Trad SO14
C14, C18, C23,C28
Capacitor electrolitic radial series 220µF Panasonic ECA1VM221 Capacitor polyester metalic Classe 220nF 250Vac 15mm Panasonic ECQU2A224ML
Trad Trad
Panasonic Panasonic
C16, C20, C27, C32, Capacitor ceramic C34, C36, C15, C19, C24, C29, Capacitor ceramic
0805 0805
ATAVRMC200 Hardware User Guide
7638A-AVR-05/06
Table Bill Materials (Continued)
Reference R15, R18, R25, R33,R95 R89, R90, Resistors Ohms 1/8W package 0805 R10, R16, R23, R30, Resistors Ohms 1/8W package 0805 R31, R36, R11, R20, R24, R26, R27, R92, R93, R94, Resistors Ohms 1/8W package 0805 Resistors 4,7k Ohms 1/8W package 0805 Resistors 6,8k Ohms 1/8W package 0805 monted monted Designation Resistors 0,05 package 2512 Resistors Ohms 1/4W package 1206 monted monted Remarks Package 2512 1206 0805 Manufacturer
0805 0805 0805 0805
7,62mm Phoenix Contact GMKDS 3/47,62
100mm
Trad Trad
Phoenix Contact Keystone AAVID® THERMALLOY
TP6, TP7, TP8, TP9, Test Point Keystone type1 5000 TP10, TP11, Thermal Dissipator 5°C/W AAVID THERMALLOY type 0S550 H=58,6mm L=100mm l=31,8mm Thermal Grease Screw M4x10mm
Current sense (direct) C42, C46, R84, R83, R85, R40, R44,
Capacitor ceramic Resistors 1,5k Ohms 1/8W package 0805 Resistors Ohms 1/8W package 0805 Resistors Ohms 1/8W package 0805
0805 0805 0805 0805
Current sense 2(AOP) C42, C46, C47, C59, C60, C40, C48, R38, R41,
Quad Amplifier rail rail LMV324M Capacitor ceramic Capacitor ceramic Resistors Ohms 1/8W package 0805
SO14 0805 0805 0805
National
ATAVRMC200 Hardware User Guide
7638A-AVR-05/06
Table Bill Materials (Continued)
Reference Designation Resistors Ohms 1/8W package 0805 Remarks Package Manufacturer
R37, R40, R42, R44, R46, R47, R50, R51, R32, R39,
0805
Resistors 3,9k Ohms 1/8W package 0805
0805
Current sense 3(differential)
C44, R44, R48, R96,
Capacitor ceramic Resistors Ohms 1/8W package 0805 Resistors kOhms 1/8W package 0805
0805 0805 0805
Microcontroller D15, LED2, LED3, AT90PWM3 microcontroller Zener Diode BZX84-C5V1 green package PLCC-2 Fairchid QTLP670C-4 Agilent HSMM-A100-S00J1 Inductor 4,7nH 600mA package 0603 Capacitor tantale 4,7uF package Capacitor ceramic Capacitor ceramic Potentiometer Trimmer cermet monotours 1/2W serie 3386F-TW Resistors kOhms 1/8W package 0805 Resistors 22kOhms 1/8W package 0805 Resistors kOhms 1/8W package 0805 Switch serie 3CTH9 2,54 2,54 Jumper aupas 2,54 Test Point Keystone type1 5000 SO32 SOT23 PLCC2 Fairchild Agilent Trad Keystone 0603 package 0805 0805 Trad 0805 0805 0805 Trad Trad Trad Bourns® Atmel
C30, C43, C35, C37, C38, C41, R29, R34, R100, R101 SW1, ST1, ST2, ST1, ST2, TP12, TP13, TP14, TP15
ATAVRMC200 Hardware User Guide
7638A-AVR-05/06
Table Bill Materials (Continued)
Reference Designation Remarks Package Manufacturer
Isolation area U11, U12, Opto-isolater Toshiba TLP181 U13, U14, U15, D12, D13, D14, C49, C50, C51, C52, C53, C55, R55, R61, R65, R69, R73, R57, R58, R63, R67, R71, R76, R78, R81, R56, R59, R62, R66, R70, R75, R82, R54, R60, R64, R68, R72, R77, R79, ST3,ST4,ST5 MOSFET Transistor channel FDV304P Zener Diode BZX84-C12 Double Diode BAV70 Capacitor ceramic Capacitor ceramic Toshiba®
mounted
SOT23 SOT23 SOT23 0805 0805
Fairchild
Resistors Ohms 1/8W package 0805 Resistors Ohms 1/8W package 0805 Resistors Ohms 1/8W package 0805
0805 0805
0805
Resistors Ohms 1/8W package 0805 Resistors Ohms 1/8W package 0805 3,81mm Phoenix Contact MKDS 1/5-3,81 2,54 Supply connector diam 2,1mm diam 5,5mm LD02.02 connector Connector 2,54 Jumper 2,54
0805 0805
Trad Trad Trad Trad Trad
Phoenix Contact
Assembly 1,6mm
ATAVRMC200 Hardware User Guide
7638A-AVR-05/06
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