Compact image sensor camera IV-S30 Series Controller: IV-S31
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Produced Jan. 2002
Compact image sensor camera
IV-S30 Series
Controller: IV-S31MX/S32MX/S33MX
User's Manual (Introduction Hardware)
Remote keypad: IV-S30RK1
Controller: IV-S31MX/32MXS33MX Standard camera: IV-S30C1 High-speed camera: IV-S30C3 Micro camera: IV-S30C2 Micro, high-speed camera: IV-S30C4
Thank purchasing SHARP IV-S30 compact image sensor camera (IV-S31MX/S32MX/S33MX controller). Read this introductory user's manual carefully thoroughly familiarize yourself with functions proper procedures operation. Store this user's manual safe place. confident that manual will helpful whenever encounter problem. addition this manual, there other IV-S30 (IV-S31MX/S32MX/S33MX) manuals follows. Read them conjunction with this manual.
IV-S30 (IV-S31MX/S32MX/S33MX) User's Manual (Introduction Hardware: This manual) User's Manual (Function Operation) Instruction Manual
Major subjects Outline IV-S30 (features IV-S30 functions) (IV-S31MX/S32MX/S33MX) Description hardware User's Manual Startup method (Introduction Hardware) General performance specifications. Example operation instruction Detailed explanations measurement functions. make menu selections IV-S30 (IV-S31MX/S32MX/S33MX) each measurement User's manual Details inputting outputting (Function Operation) data communications with other devices. Troubleshooting
Manual type
Become acquainted with IV-S30 Learn install IV-S30 wire When mastering outline operation Learn specify measurement /inspection conditions, good judgment conditions, etc. Lear connect programmable controller personal computer. Learn what problem occurs.
Notes This manual written with utmost care. However, have questions inquiries concerning product, please feel free contact dealers service agents. Copying part this booklet prohibited. contents this manual revised modified improvement without prior notice.
Safety Precautions
Read this user's manual attached documents carefully before installing, operating, performing maintenance, order keep machine working correctly. Make sure understand equipment details, safety information, cautions before using this machine. this user's manual, safety precautions divided into "Dangers" "Cautions" follows. Danger Caution Improper handling likely lead death serious injury. Improper handling lead injury damage equipment. Even when only Caution given, serious results occur depending circumstances. cases, important points described. sure follow advice given. following symbols used prohibit explain required action. This means what described. example, prohibited disassembly shown This means action must take. example, ground connection that must made shown Installation
Caution
only environments specified rinstruction manual, user's manual. Electric shock, fire malfunction result used high temperature, high humidity, dusty corrosive environments, excessive vibration impact occurs. Install equipment only described manual. improper installation cause equipment fail, breakdown, malfunction. Never leave wire cuttings other foreign matter lying about. fire, breakdown malfunction result from inappropriate objects left near equipment. Wiring
Caution
connect camera specified SHARP IV-S31MX/S32MX/S33MX controller. Connecting other camera controller damage controller camera. Connect only specified power source. Connection wrong power source cause fire. Wiring should performed qualified electrician. Improper wiring lead fire, machine failure electric shock.
Danger
Don't touch terminals while power turned receive electric shock. Assemble external emergency stop circuit interlock circuit (external IV-S30 compact image sensor camera). Otherwise breakdown damage other equipment occur problem with IV-S30.
Caution
Take special care follow safety guidelines changing parameters operating conditions performing "enforced output," "run," "stop" during operation. Misoperation damage machine cause accident. Turn power supplies specified sequence. Turning supplies wrong order lead machine breakdown cause accident.
Maintenance
Warning
IV-S32MX/S33MX controller contains lithium battery. expose IV-S32MX /S33MX directly flames battery explode seriously injure people nearby.
Prohibit
Don't disassemble modify camera. Fires, breakdowns malfunctions occur, camera disassembled.
Caution
Turn power source before connecting disconnecting IV-S30. don't, electric shocks, malfunctions breakdowns occur.
Chapter Outline Chapter Precautions Chapter System Configuration Chapter Part Names Functions Chapter Connection Installation Methods Chapter Setting Operating Outlines Chapter Setting Examples Using Setting Wizard Chapter Setting Examples Using Menu Tree Chapter Specifications Glossary Appendix Alphabetical Index
Table contents
Chapter Outline 1-13
Features Controller Software version controllers. Differences between types controllers Measurement program Positional deviation measurement Degree match inspection Lead inspection BGA/CSP inspection (IV-S32MX/S33MX) Area measurement binary conversion Object counting binary conversion 1-10 Object identification (labeling) binary conversion 1-10 Point measurements 1-11 Multiple position measurement (IV-S33MX). 1-12 [10] Multiple degree match inspection (IV-S33MX) 1-13 [11] Distance angle measurement 1-13
Chapter Precautions
Installation Mounting Power source Measurement settings Data saving Storing devices Maintenance
Chapter System Configuration
Basic system configuration When IV-S31MX/S32MX used controller When IV-S33MX controller used System configuration examples System configuration example measurement triggered external trigger, such photo sensor When IV-S30 used stand-alone mode When programmable controller connected When personal computer connected System configuration example measurement triggered internal sensor trigger When IV-S30 used stand-alone mode When programmable controller connected When personal computer connected System configuration example measurement triggered command from personal computer
Chapter Part Names Functions
Controller (IV-S31MX/S32MX/S33MX) Camera
Camera Standard camera (IV-S30C1) Micro camera (IV-S30C2) High-speed camera (IV-S30C3) Micro, high-speed camera (IV-S30C4) Connects commercially available cameras Camera converter IV-S30EA1 Cable connect camera converter controller Connection example using camera Camera lens (IV-S20L16) Camera cable (IV-S30KC3/KC5/KC7) Remote keypad (IV-S30RK1)
Chapter Connection Installation Methods 5-35
Installation conditions Lighting equipment Backlighting Reflective lighting Illuminance shutter speed Optimum lens resolution Installing, connecting wiring IV-S31MX/S32MX/S33MX controller 5-11 Connecting equipment controller 5-11 Installation 5-13 Connecting power supply 5-15 Connecting input/output terminals (parallel I/F) 5-16 Input terminals (INPUT) 5-17 Output terminals (OUTPUT) READY 5-18 port 5-18 Wiring controller (IV-S31MX/S32MX/S33MX) 5-18 Connection communications with personal computer (general purpose serial I/F) 5-19 When communicating through RS-232C port 5-19 When communicating through RS-422 5-20 Connecting programmable controller using computer link function 5-21 Installing connecting IV-S30C1/C2/C3/C4 camera 5-22 Installing connecting IV-S30C1/C3 standard high-speed cameras 5-22 Connections 5-22 Installing camera body 5-23 Installing connecting IV-S30C2/C4 micro camera micro, high-speed camera 5-25 Connections 5-25 Installation camera head 5-27 Installation camera body 5-28 Installing, connecting, wiring IV-S30EA1 camera converter 5-30 Connection IV-S33MX controller 5-30 Connection camera 5-31 Cameras that connected 5-31 Connecting between IV-S30EA1 camera 5-31 Installing camera converter (IV-S30EA1) 5-32 Installation procedures 5-32 Installation example 5-34
Wiring camera converter (IV-S30EA1) 5-35
Chapter Setting Operating Outlines 6-15
Setting operating procedures Description operation screen Wizard start standard wizard Other operations "Set wizard" program Operation chart Method displaying operation chart edit operation chart Menu tree 6-11 Relationship between wizard program, operation chart, menu tree 6-13 Editing operation screen 6-14 Option 6-15
Chapter Setting Examples Using Setting Wizard 7-19
Position deviation measurement Area measuremetnt binary conversion 7-11
Chapter Setting Examples Using Menu Tree 8-13
Position deviation measurement Area measurement binary conversion
Chapter Specifications
Controller (IV-S31MX/S32MX/S33MX) Camera specifications Camera (IV-S30C1/C2/C3/C4) Camera converter (IV-S30EA1) Camera lens (IV-S20L16) Camera cable (IV-S30KC3/KC5/KC7) Support tools Monochrome monitor (IV-09MT) monitors (IV-10MT/10MTV/10MTK) lighting equipment (IV-60LD)
Glossary Glossary-1 Appendix Appendix-1 Alphabetical Index Alphabetical Index-1
Outline
Chapter Outline
This compact image sensor camera system, IV-S30, dramatically reduces overall processing time, thanks camera with double quadruple speeds (using IV-S33MX controller), SHARP's partialimage capture function, high-speed gray search function. will only contribute high-speed, high-efficiency inspection measurement processes, will also help keep your prices competitive.
Features
Easy operation menu
Setting wizard IV-S31MX/S32MX/S33MX wizard asks make selections using questionnaire, thus allowing anyone measurement operations preferences, decrease chance mistaken settings.
STEP1 SELECT MEASUREMENT START INPUT 1PARALLEL+SERIAL+USB 2TRIG START NEXTDETAIL ENTER SHUTTER SPEED (1/301/10000) 1SHUTTER SPEED 1/00060 RETURNNEXT STEP2 SELECT IMAGE CAPTURING METHOD DURING OPERATION 1PARTIAL-IMG 2ALL IMAGE CAPTURED STEP10 STORE THIS SETTING SAMPLE WIZARD? 2YES RETURNEND
Tree menu tree structure menu lets find setting parameter need easily. Using short function, move directly desired menu.
OBJECT TYPE COND TYPE00 TYPE COND IMAGE-ADJ MEA-CND(CAMERA1) MEAS0 POSI-CORRECT MEAS01(MEAS-BIN-AREA) MEAS(NEW) MEA-CND(CAMERA2) FINAL NUM.CALC FINAL OUTPUT COND OBJ-TYPE OBJ-TYPE SYS. TYPE(NEW)
Operation screen editing function
move, remove, enlarge, decrease size information displayed operation screen.
(TYPE00)
VX.XX
(TYPE00)
MEAS XXXXms 2001-10-14 10:38 MEASUREMENT MEAS-BIN-AREA
MEAS XXXXms 2001-10-14 10:38 MEASUREMENT MEAS-BIN-AREA
A00=001884 A01= A02= A03= A04= A05= A06= A07=
A00=001884 A01= A02= A03= A04= A05= A06= A07=
READY
READY
MNU-CHG MAIN-COND CHG-MEA COND-CHG CHNG-REG SCREEN-CHG CHG-TYPE
MNU-CHG MAIN-COND CHG-MEA COND-CHG CHNG-REG SCREEN-CHG CHG-TYPE
Outline
possible inspect every item production run, thanks highspeed processing
High-speed camera offers double quadruple speeds. SHARP's unique partial-image capture function high-speed gray search function provide higher overall speed. This system inspect approximately 5,000 pieces minute (using IV-S33MX controller). Such high speed makes possible inspect chips parts production lot.
Approx.
Conventional model (IV-S20) Approx. IV-S33MX
Approx. Approx.
Total processing time: Approx. Approximately
Total processing time: Approx.
5,000 pieces/minute
Image capture Image processing
total processing times above true when measurement conditions are: model; search, contraction shutter speed partial image that total image area specified.
Customize your specification
IV-S30LB1 image processing library IV-S30SP parameter setting support software both available. Using these tools, menu screen modified suit your specialized needs create your unique image processing system.
camera diameter only installed very limited space.
IV-S30C2 camera capable capturing images times speed standard camera, progressive scanning, uses square grid. small your thumb. installed virtually tiny space even smallest machines.
Conventional (data) cameras used with controller
IV-S33MX controller connect specification cameras using converter. Just replacing controller image processing section, achieve high-speed processing decreased cost.
Controller (IV-S33MX)
Converter (IV-S30EA1)
cameras (commercially available)
Simple speedy setting makes easy setups
need create measuring program. just measuring conditions using remote keypad. addition, IV-S30 automatically binary conversion threshold value evaluation conditions just pressing key.
displays data transferred quickly, truly useful handling
IV-S32MX/S33MX check image part's history while measuring. Using communication bus, images transferred personal computer less than seconds. causes products back design section, leading quick improvements quality your products.
Outline
High-speed processing possible using high-speed camera partial-image capture function IV-S30 (with IV-S33MX controller) double quad-speed cameras that employ progressive type CCDs. Using SHARP's unique, partial-image capture function, IV-S30 offers very high-speed image capturing. selecting best five image capturing modes match your inspection measurement conditions, this system helps reduce processing time even further.
Full-image, full-line mode
Scan every line whole image
IV-S31MX/32MX/33MX standard camera
Partial-image, half-line mode
Scan half lines just specified area
IV-S33MX high-speed camera
IV-S33MX high-speed camera
Note
Full-image, half-line mode
Scan half lines whole image
IV-S33MX high-speed camera
Partial-image, full-line mode background half line mode
Scan every line part image scan half lines rest.
IV-S33MX high-speed camera
Partial-image, full-line mode
Scan every line whole image
IV-S31MX/32MX/33MX standard camera
IV-S33MX high-speed camera
Note
partial-image modes available when scanning vertical lines. Standard camera: IV-S30C1/C2, High-speed camera: IV-S30C3/C4 Full-line mode: Scan even lines. Half-line mode: Scan only lines. Note: scan time will vary with position partial image scan. cases given above, there maximum difference.) high-precision gray search also high speed normalize images grayscale standard, perform high-precision gray search detecting features sub-pixel units. IV-S30 shorten this process using high-speed processing (IV-S33MX)
Gray search time Conventional model Approx. (IV-S20) IV-S31MX IV-S32MX IV-S33MX Approx. Approx. Approx.
When search area pixels, model pixels, contraction Shorten cycle time connecting cameras IV-S33MX simultaneously connected IV-S30C3/C4 high-speed cameras IVS30C1/C2 standard cameras. connecting cameras, your system reduce processing time positioning areas same time, then inspecting areas same time. triggering cameras same time, system capture images, display images above below each other, left right. Note: Combined high-speed camera standard camera possible.
Outline
trigger function does need external sensor After trigger window setup, IV-S30 does need external sensor scanning moving objects. trigger, select from binary image conversion, average density, gray search techniques. gray search mode useful workpiece which cannot easily establish density range.
Feed direction
trigger
Shutter speed freely shutter speed anywhere between 1/30 1/10000 second each object type. Practically, this means that light level adjusted without changing lighting equipment each object type. random shutter function used close shutter when trigger event detected, that precise still images moving objects scanned. Easily automatically threshold value judgement criteria Using key, IV-S33MX automatically threshold values (binary conversion, density difference, edge width), that used entering numbers manually. determine upper lower limits criteria, only need measure workpiece. Therefore, longer need rely skill, experience make accurate measurements high speed. Histogram display threshold values previous versions, threshold values have only been displayed numeric values. This model adds graphic display that view threshold values image.
THRESHOLD AUTO-REGRESET 1U.LM 2L.LM 255(0255) 103(0255)
RATE
GRAY
SET=CHNG ESC=BACK SEL=CHNG TRG=FUNC
Automatic search reference images controller automatically searches maximum contrast area within measurement area, detects virtually instantly. Mistake-free work performed quickly. This used mis-collation checks printed matters. Simple measurements position, detection same workpiece counting quantities using degree match inspection functions multiple workpieces position measurement multiple workpieces, controller detect workpieces image that meet exceed specified degree match with reference image. controller count quantities measure positions workpieces that have complicated structures light levels difficult convert binary images.
Outline
Effective when checking angular deviation, very good robotic controller detect objects turned through full 360° orientation. inspect printing great angles main axis, used robotic inspection machines. Integrated measuring programs allow controller used inspection measurement immediately Simple operations remote keypad select desired measuring program suit your application. Since there need develop measuring programs, this unit easy start measuring products same receive Various measuring programs Positional deviation measurement, degree match inspection, distance angle measurement, lead inspection, area measurement binary conversion, counting binary conversion, label measurement binary conversion, point measurement, BGA/CSP inspection*, multiple position measurement, multiple degree match inspection. IV-S32MX/S33MX only. your camera costs using your current camera (IV-S33MX) Two, commercially available cameras connected using IV-S30EA1 special converter. This means that your current cameras same before, just replace your image processing section with IV-S33MX. Installation adjustment lighting, camera, lenses easy your costs. Displays transfers images while measurements being made (IV-S32MX/S33MX) IV-S32MX/S33MX check image history images) while measuring, simultaneously display measured image image splitting screen. While measuring, controller send images over Mbps) personal computer high speed (approximately seconds image). Since collect analyze images real time, rate decreased finding cause making corrections immediately. Integrated micro function IV-S30 micro function that allows determine unknown values calculating inspected measured results then output signals lamps plungers. construct complete, simple inspection process with single controller.
Outline
Controller
Software version controllers
This manual describes controllers (IV-S31MX/S32MX/S33MX) their respective software versions 3.03C below.
Differences between types controllers
controller models (IV-S31MX/S32MX/S33MX) have following specifications.
Item Number object types handled Maximum number reference images/ total number images Positional deviation measurement Degree match inspection Area measurement binary conversion Object counting binary conversion Object identification Measurement (labeling) binary program conversion Point measurements Lead inspection BGA/CSP inspection Multiple position meansurement Distance angle measurement Communication method Menu Customize operation screen Standard camera (IV-S30C1) Micro camera (IV-S30C2) Connecting camera High-speed camera (IV-S30C3) Micro, high-speed camera (IV-S30C4) camera (commercially available) Split display camera images left right sides screen Number images that stored (Maximum images) Calendar/timer Size (WxDxH) Polygonal window IV-S31MX 300/3 IV-S32MX 600/8 IV-S33MX 600/8 IV-S30J 200/2 IV-S31M 300/3 IV-S20 200/3
RS232C/ RS422/USB Setting window Menu tree
RS232C/ RS422/USB Setting window Menu tree
RS232C/ RS422/USB Setting window Menu tree
RS232C/ RS422 Setting window Menu tree
RS232C/ RS422/USB
RS232C/ RS422
Simplified menu Standard menu Standard menu
130x100x42 Binary/average density/ Gray search/ edge detection
130x100x42 Binary/average density/ Gray search/ edge detection
130x100x42 Binary/average density/ Gray search/ edge detection
130x92x30 Binary/average density/ Gray search/ edge detection
130x100x42 Octagonal (binary mask only) Binary/average density/ Gray search
130x92x30
trigger
Binary/average density X0,X1
Gray search time* Object type Input terminal changed block External input Power consumption
Compatible/available, "-": compatible/unavailable) gray search times given above true when search area pixels, model pixels, contraction value other specifications, pages "Chapter Specifications."
Outline
Measurement program
IV-S30 integrates following eight measurement programs: Positional deviation,degree match inspection, lead inspection, BGA/CSP inspection (IV-S32MX/S33MX), area measurement binary conversion, object counting binary conversion, object identification (labeling) measurements binary conversion, multiple position measurement, multiple degree match inspection, point measurements distance angle measurement. select operating condition parameters suit your application IV-S30. description each screen area shown below.
Positional deviation measurement
Purpose gray scale search function edge detection function* make possible measuring positional deviation well absolute position. also possible detect position sub-pixel units with great accuracy. rotation angle 360° detected. (When point gray search selected). [Determining location positioning (the fiducial mark) mark that identifies position substrate] point search: Detecting deviation position directions
Reference image: Center coordinates (X1,Y1) Inspection Image: Center coordinates (X2,Y2)
Application Used determine position machine parts substrates.
Y2-Y1
[Measured result] Center coordinates: (X2,Y2) Amount deviation: X2-X1, Y2-Y1
Search area
X2-X1
point search: Determining positional deviation directions well rotational deviation
Reference image Center coordinates (Xa1,Ya1) Inspection image Center coordinates (Xa2,Ya2)
Reference image Center coordinates (Xb1,Yb1)
Example
Ya2-Ya1 Inspection image Center coordinates (Xb2,Yb2)
Search area (image Yb2-Yb1 Xa2-Xa1
Anglar deviation:
[Measured results] Center coordinates image (Xa2,Ya2) Amount deviation image Xa2-Xa1, Ya2-Ya1 Center coordinates image (Xb2,Yb2) Amount deviation image Xb2-Xb1, Yb2-Yb1 Deviation angle:
Xb2-Xb1 Search area (image
Gray scale search edge detection function Gray scale search: Compares workpiece image with 256-level gray-scale reference image find area that matches reference image. G-6. Edge detection: Finds boundary between light dark areas image. G-3. deviation angle determined 2-point search, used readjust rotation image measurements
Outline
Degree match inspection
Purpose Compare good criterion image test image inspecting matching levels using gray scale search function. (Determine whether part acceptable checking similarities between criterion image workpiece (test) image.) matching level comparison using binary images also possible.
Detect positional deviation labels, detect contamination different parts, inspect Appli- mounting electronic parts boards, detect mis-prints, inspect missing electric cation parts such terminals, simple letter inspection. [Detecting label deviations packages]
Criterion image positioning Search area positioning Criterion image positioning Search area positioning
SERIAL 8F053G26 MODEL IV-S30
Example
Criterion image measuring object
Criterion image measuring object
Good label
label
[Measured results] Degree match compared with reference image Detected coordinates (X/Y) measurement image. Light level measured image (average light level/absolute value difference) Inspection procedure Conduct gray scale search criterion image position Correct position object being measured from coordinates criterion image obtained item above. matching level test image low, IV-S30 determine that label position
Lead inspection
Purpose Application Based positional information obtained from gray scale search function, inspect condition leads connector pins. (No. lead pins that detected image: Max. 128.) Inspect leads connector pins [Inspect layout leads connector pins] Lead measurement limit line Lead Reference line Example [Lead inspection] Number leads Distance between leads Lead width Lead length
Inspection procedure Determine measurement points from points leads reference line. Calculate distances between leads using measurement points. Calculate lead lengths from measurement points toward lead measurement limit line. Calculate lead widths centering measurement points.
SERIAL 8F053G26 MODEL IV-S30
Outline
BGA/CSP inspection (IV-S32MX/S33MX)
Purpose Measure center gravity, area each object, number objects, fillet diameter using object identification function after binary conversion.
AppliInspecting BGA/CSP solder balls. cation [Measurement balls] Object Object Object
Example Object Object Object
[Measured results] Number objects: Area each object: R127 Distance between centers gravity: (DX0, DY0) (DX127, DY127) Fillet diameters:
Inspection procedure Image capture Area each object Binary conversion Ball size Distance between balls Number balls Object identification (numbering) Measure centers gravity Fillet diameters
Distance between centers gravity pairs balls
Area measurement binary conversion
Purpose Detect existence/absence size workpiece when workpiece point "measurement position fixed." Convert specified pixel area binary values measure size white area.
Check existence bearings inserted bearing insert machine, prevent conAppli- tamination different parts automobile production lines, determine type watercation proof caps, check existence/absence bottle labels, inspect cuircuit traces PWBs, check presence grease, check existence frozen foods.
Workpiece Example
[Measured result] Workpiece area
Inspection procedure Capture image Convert binary values Measure (area)
Outline
Object counting binary conversion
Purpose Application Checks number objects (max. 3000 pcs.) when there more than object image arranged arbitrary. When specified pixel field been converted binary image, white areas measured identified separate objects counted. Counting pieces food parts
Example
Workpiece
[Measured result] Number workpieces/total area size
Inspection procedure Capture image Convert binary values Measure (quantity, total area size)
Object identification (labeling) binary conversion
Purpose Application When there several objects measuring position arbitrary, presence absence objects size objects determined. specified pixel area converted binary image. number objects, total size white area (the objects) area, center gravity, main axis angle, fillet diameter, center point, circumference each white area measured. Counting number food products parts, measuring sloped angle center gravity parts, measuring size food products. [Measurement objects] [Measured result] Object identification (numbering), number objects present, total area. Area each object (No.1 center gravity, main axis angle, fillet diameter, circumference, center point each object.
No.1
No.2 No.3
Objects
No.4 No.5 No.6
Example
Inspection procedure Image capture Convert binary values Object identification (numbering)
Measurement (area, gravity center, main axis angle, fillet diameter, circumference, center point)
1-10
Outline
Point measurements
presence absence target objects examined. simple black white evaluation made specified pixel area binary images. light level specified pixel area averaged, decision made whether within specified lightness range gray scale images.
Purpose
Checking presence absence packed parts, inspecting working Applications condition LEDs fluorescent character display tubes, sorting household electric appliances. [Inspection points]
Example Inspection procedures Image capture
Number points (max.) points average light levels points binary images Point size: pixels
Binary conversion Average light level
Black/white evaluation points Light level evaluation points
1-11
Outline
Multiple position measurement
IV-S30 detect workpieces whose images exceed specified matching level (gray search) threshold value (edge detection) compared with reference image. Purpose positional deviation measurement needs have number positions registered measurement. However, this measurement only requires register position reduces time. Applica- Measure position workpieces with complicated light level that cannot converted into binary images. tion Gray search Reference image
Four workpieces detected
[Measured results] Number images detected Coordinates degree match detected each image Edge detection
Example [Measured results] Number points detected Coordinates detected each points
This useful obtaining distance between coordinates position. calculated measuring distances angles.
1-12
Outline
[10] Multiple degree match inspection
Using gray search function, IV-S30 detect workpieces whose Purpose captured image exceeds required degree match with reference image. Applica- Inspect count) workpieces that have complicated light levels cannot converted into binary images tion Reference image
Example
Four workpieces detected
[Measured results] Number images detected Degree match, density (average/absolute difference), detected coordinates
[11] Distance angle measurement
Measure distance angle points using center detection function gray scale search edge detection function, well center gravity detection functions. This function measure following distances angles: distance between points, coordinate distance, coordinate distance, angle between three points, horizontal angle points, vertical angle points. following points lines set: center point, circle center point, gravity center, point where straight lines cross, line passing through points. Measurement mounted electronic parts [Measuring packages]
Criterion image
Purpose
Application
Search area (criterion image
Example
Search area (criterion image
Criterion image
Register criterion image matching edges package. Measurement procedures Find center points criterion images using 2-point gray scale search. Determine distance between center points.
1-13
Precautions
Chapter Precautions
attention points below when handling IV-S30. Installation Each device IV-S30 system must installed environment specified this manual. (Operating ambient temperature: 45°C, operating ambient humidity: 85%RH (noncondensing.)) install devices following locations. Installation these locations cause electrical shock, fire, malfunction devices. Places exposed direct sunlight Places with exposed corrosive gases Places with excessive amounts dust, salt, metal powder air. Places exposed water Mounting Make sure tighten mounting terminal screws securely check everything before supplying power. loose screw cause faulty operation. Power source IV-S30 (power supply controller) power supply with other equipment. turn power while menu displayed while communicating with external equipment. Turning power erase data settings. Measurement settings Make sure specify 4000 seconds) less measurement processing time each measurement item (MEASUREMENT CAMERA MEASUREMENT CAMERA MEASUREMENT example, various tasks require 7000 measurement processing time, assign 3500 MEASUREMENT 3500 MEASUREMENT that each assigned processing times less than 4000 measurement processing time exceeds 4000 IV-S31MX/S32MX/S33MX assumes that abnormal operation occurred reset system. Data saving data using remote keypad temporarily stored memory (RAM) IVS30. However, stored flash memory yet. Therefore, make sure save data settings before returning operation screen from condition settings menu pressing key. save data, data will disappear when turn power IV-S30 controller. recommend that save data settings reference images floppy diskette using IV-S30SP parameter setting support software IV-S30. Storing devices object devices, device malfunction. Maintenance careful dirt stains surface camera lens. This cause measurement.
System Configuration
Chapter System Configuration
Basic system configuration
When IV-S31MX/S32MX used controller
Monitor Personal computer Input/output IV-09MT, IV-10MT etc. With either NTSC compatible video input terminals Conversion connector (Accessory IV-S31MX/S32MX) Parallel Programmable controller Limit switch Warning lamp, etc. Programmable controller Serial Parameter setting support software IV-S30: IV-S30SP
RS232C RS422
Monitor cable (Accessory IV-S31MX/S32MX)
Power supply VDC) Controller (IV-S31MX/S32MX)
Remote (IV-S30RK1)
Camera cable IV-S30KC3 IV-S30KC5 IV-S30KC7
Camera Camera lens (IV-S30C2) (IV-S20L16)
lighting equipment (IV-60LD)
maximum cameras connected IV-S31MX/S32MX. IV-S20C1 camera (for IV-S20) also connected using camera conversion cable (IV-S30HC).
Camera cable IV-S30KC3 IV-S30KC5 IV-S30KC7
Micro camera (IV-S30C2)
17lens (purchase)
Product lines Item name Standard Camera Micro Camera cable Camera lens Remote keypad Parameter setting support software Image processing library Monochrome monitor Model name IV-S30C1 IV-S30C2 IV-S30KC3 IV-S30KC5 IV-S30KC7 IV-S20L16 IV-S30RK1 IV-S30SP IV-S30LB1 IV-09MT IV-10MT IV-10MTV IV-10MTK lighting equipment IV-60LD Specification details Camera main housing (without lens camera cable) Camera main housing (without lens camera cable) Cable IV-S30C1/C2 camera, Cable IV-S30C1/C2 camera, Cable IV-S30C1/C2 camera, mount lens with focal length Keys remote entry Runs Windows95/98/NT4.0 Runs Windows95/98/NT4.0 Monochrome inch monitor Bare chassis type Model with mounting frame Model with built-in remote keypad mounting frame Integrated light source controller housing
monitors
details about IV-S30SP, IV-S30LB1, IV-09MT, IV-10MT, IV-60LD, individual instruction manuals.
System Configuration
When IV-S33MX controller used
Monitor Personal computer Input/output IV-09MT, IV-10MT etc. With either NTSC compatible video input terminals Conversion connector (Accessory IV-S33MX) Parallel Programmable controller Limit switch Warning lamp, etc. Programmable controller Serial Parameter setting support software IV-S30: IV-S30SP RS232C RS422 Monitor cable (Accessory IV-S33MX)
Power supply VDC) Monitor cable (Accessory IV-S33MX)
Remote (IV-S30RK1)
Camera cable IV-S30KC3 IV-S30KC5 IV-S30KC7
Camera (IV-S30C1)
Camera lens (IV-S20L16,etc) lighting equipment (IV-60LD)
Camera cable IV-S30KC3 IV-S30KC5
High-speed camera (IV-S30C3)
Camera lens (IV-S20L16,etc)
Camera cable IV-S30KC3 IV-S30KC5 IV-S30KC7
Micro camera (IV-S30C2)
lens (purchase)
Camera cable IV-S30KC3 IV-S30KC5
Micro, high-speed camera (IV-S30C4)
lens (purchase)
CAMERA2
+24V
Main interface cable (IV-S30EA1 accessory)
Camera converter (IV-S30EA1)
CONTROLLER
CAMERA1
IV-S30EA1
POWER
camera (Maximum -commercially available)
maximum cameras same type connected IV-S33MX. Mixed different camera types (IV-S30C1/C2, IV-S30C3/C4, cameras) supported. IV-S30KC7 camera cable cannot used with IV-S30C3/C4 high-speed camera. IV-S20C1 camera IV-S20 also connected using camera conversion cable (IV-S30HC).
System Configuration Product configuration
Item name Standard Micro Camera High-speed Micro, highspeed camera Camera converter Camera cable Camera lens Remote keypad Parameter setting support software Image processing library Monochrome monitor monitors lighting equipment
Model name Specification details IV-S30C1 Camera main housing (without lens camera cable) IV-S30C2 Camera main housing (without lens camera cable) IV-S30C3 Camera main housing (without lens camera cable) IV-S30C4 IV-S30EA1 IV-S30KC3 IV-S30KC5 IV-S30KC7 IV-S20L16 IV-S30RK1 IV-S30SP IV-S30LB1 IV-09MT IV-10MT IV-10MTV IV-10MTK IV-60LD Camera main housing (without lens camera cable) Connect cameras (commercially available) Cable IV-S30C1/C2/C3/C4 camera, Cable IV-S30C1/C2/C3/C4 camera, Cable IV-S30C1/C2 camera, mount lens with focal length Keys remote entry Runs Windows95/98/NT4.0 Runs Windows95/98/NT4.0 Monochrome inch monitor Bare chassis type Model with mounting frame Model with built-in remote keypad mounting frame Integrated light source controller housing
details about IV-S30SP, IV-S30LB1, IV-09MT, IV-10MT, IV-60LD, individual instruction manuals.
System Configuration
System configuration examples
This section outlines system configurations measurement using external trigger, such measurement using photo sensor, measurement using trigger, measurement triggered command from personal computer. "Setting Input/Output Conditions" IV-S31MX/S32MX/S33MX User's Manual (Function Operation).
System configuration example measurement triggered external trigger, such photo sensor
When IV-S30 used stand-alone mode Purpose/application Measurement started external trigger photo sensor proximity sensor), measurement result output externally (warning lamp). object type number selected external switch.
Camera (image) Camera (image)
Monitor
Remote
Controller Power supply VDC) Warning lamp etc. External output
OUTPUT INPUT
READY
When programmable controller connected Purpose/application Measurement started external trigger photo sensor proximity sensor), measurement data output programmable controller. object type number selected programmable controller.
Camera (image) Camera (image)
Remote Data (computer link)
VIDEO CAMERA1 CAMERA2 RS232C/RS422 REMOTE
Controller
INPUT
Programmable controller
Power supply VDC) Object type selection (parallel I/F)
VIDEO
CAMERA1
CAMERA2
OUTPUT
RS232C/RS422
READY
POWER
IV-S3M
REMOTE
POWER
IV-S3M
External trigger photo sensor proximity sensor, etc.) Object type selection switch
Monitor
External trigger photo sensor proximity sensor, etc.)
System Configuration
When personal computer connected Purpose/application Measurement started external trigger photo sensor proximity sensor etc.), measurement data output personal computer. object type number selected personal computer.
Camera (image) Camera (image) Personal computer Object type selection, data
VIDEO CAMERA1 CAMERA2 RS232C/RS422 REMOTE
Monitor
Controller
INPUT
Power supply VDC)
System configuration example measurement triggered internal sensor trigger
internal trigger used with camera with camera When IV-S30 used stand-alone mode Purpose/application Measurement started trigger, measurement result output externally (warning lamp etc.). this case, sampling operation automatically started.
Camera (image trigger) Camera (image)
Remote
Controller Power supply VDC) Warning lamp etc. External output
OUTPUT INPUT
READY
VIDEO
CAMERA1
CAMERA2
OUTPUT
RS232C/RS422
READY
REMOTE
POWER
IV-S3M
POWER
IV-S3M
External trigger photo sensor proximity sensor etc.)
Monitor
System Configuration
When programmable controller connected Purpose/application Measurement started trigger (sampling start input: photo sensor etc.), measurement data output programmable controller. object type number selected programmable controller. Camera (image trigger) Camera (image)
Monitor
Remote Data (computer link)
VIDEO CAMERA1
Controller
INPUT
READY
Programmable controller
Object type selsection (parallel I/F)
When personal computer connected Purpose/application Measurement started trigger (sampling start input: personal computer), measurement data output personal computer. object type number selected personal computer.
Camera (image trigger) Camera (image) Personal computer Start sampling input Object type selection, data
VIDEO CAMERA1 CAMERA2 RS232C/RS422 REMOTE
Controller
INPUT
READY
IV-S3M
Power supply VDC)
OUTPUT
POWER
IV-S3M
Power supply VDC)
CAMERA2
OUTPUT
RS232C/RS422
REMOTE
POWER
Start sampling input photo sensor proximity sensor etc.)
Monitor
System Configuration
System configuration example measurement triggered command from personal computer
Purpose/application Measurement started trigger from personal computer, measurement data output personal computer. object type number selected personal computer. Camera (image) Camera (image) Personal computer Command, response Remote Monitor
Controller Power supply VDC)
OUTPUT INPUT
READY
Table combinations controllers, camera cables, cameras.
Controller+Camera IV-S31MX IV-S32MX IV-S33MX IV-S33MX IV-S30C1 IV-S30C2 Compatible cable IV-S30KC3 IV-S30KC5 IV-S30KC7 IV-S30KC3 IV-S30KC5 Main interface cable (IV-S30EA1 accessory)
IV-S30C3 IV-S30C4 IV-S33MX+Camera converter (IV-S30EA1) +Commercially available camera
VIDEO
CAMERA1
CAMERA2
RS232C/RS422
REMOTE
POWER
IV-S3M
Part Names Functions
Chapter Part Names Functions
This section describes names functions controller, camera (camera body, camera converter, camera lens camera cable), remote keypad which comprise IV-S30 system. section Chapter "Connection Installation Methods" details about housing brackets, camera angle bracket conversion connector.
Controller (IV-S31MX/S32MX/S33MX)
Power terminal block terminal block
Frame ground terminal
mark (Software version
INPUT
Controller (front)
READY
IV-S3MX
POWER
OUTPUT
Power lamp (POWER)
VIDEO
CAMERA1
CAMERA2
RS232C/RS422
REMOTE
Communication connector (USB) Controller (side)
Monitor connector (VIDEO) Camera connector (CAMERA1) Camera connector (CAMERA2) Remote connector (REMOTE) Communication connector (RS232C/RS422)
Name terminal block INPUT: OUTPUT: READY, Power terminal block (24V, Power lamp (POWER)
This block input terminals output terminals. External devices connected these terminals input output (parallel I/F). page 5-16. Commercially available constant-voltage power supply 10%, more) connected here. page 5-15. When power applied controller, green lamp will light.
monitor connected here. Monitor connector (VIDEO) monitor connector jack. Camera connector camera cable connector connected here. (CAMERA1) camera connected CAMERA position camera camera connected CAMERA position camera Camera connector (CAMERA2) This connector used connect personal computer communiCommunication connector cations (general purpose serial I/F) connect programmable (RS232C/RS422: 9-pin Dsub female, rock screw M2.6) controller computer link. page 5-19. Remote connector remote connector used make selections from (REMOTE) menues screen parameters). connected here. Frame ground terminal Communication connector (USB) sure ground housing frame ground terminal together with frame ground constant-voltage power supply accordance with class grounding procedures. -See page 5-15. This connector used connect cable port personal computer. port only functions with Windows
Function
Part Names Functions
Camera
Camera
Standard camera (IV-S30C1)
Lock screw (for securing lens holder) Cable connector section Lens holder Front view (view
Name
Function holder used make fine adjustment distance (back plane focus) between section camera lens using focus fixed lens. (The distance been adjusted before shipment. Usually, does need adjusted.) adjust loosen upper lock screw, turn lens holder counter-clockwise. maximum allowable distance Connect this connector camera cable (IV-S30KC3/KC5/KC7).
Lens holder
Cable connector
connect standard camera (IV-S30C1), IV-S31MX/S32MX/S33MX controller camera cable (IV-S30KC3/KC5/KC7) shown above. Micro camera (IV-S30C2) Camera body Head cable Camera head section
Cable connector Cable length: Camera head installation section
Lens mount section 15.5
Name Camera head Camera body
Function Install (commercially available) lens. maximum external diameter camera head lens mount 15.5 Connect camera connector camera cable (IV-S30KC3/ KC5/KC7).
connect micro camera (IV-S30C2), IV-S31MX/S32MX/S33MX controller camera cable (IV-S30KC3/KC5/KC7) shown above.
Part Names Functions
High-speed camera (IV-S30C3)
Lock screw (for securing lens holder) Cable connector section Lens holder
Name
Front view (view
Function
Lens holder
holder used make fine adjustment distance (back plane focus) between section camera lens using focus fixed lens. (The distance been adjusted before shipment. Usually, does need adjusted.) adjust loosen upper lock screw, turn lens holder counter-clockwise. maximum allowable distance Connect this connector camera cable (IV-S30KC3/KC5). Note: This cable cannot used connect IV-S30KC7.
Cable connector
connect high-speed camera (IV-S30C3), IV-S33MX controller camera cable (IVS30KC3/KC5) shown above. Note: connect high-speed camera (IV-S30C3) IV-S31MX/S32MX controller. Micro, high-speed camera (IV-S30C4) Camera body Head cable Camera head section
Cable connector Cable length: Camera head installation section
Lens mount section 15.5
Name Camera head Camera body
Function Install (commercially available) lens maximum external diameter camera head lens mount 15.5 Connect camera connector camera cable (IV-S30KC3/KC5) Note: This cable cannot used connect IV-S30KC7.
connect micro, high-speed camera (IV-S30C4), IV-S33MX controller camera cable (IV-S30KC3/KC5) shown above. Note: connect micro, high-speed camera (IV-S30C4) IV-S31MX/S32MX controller.
Part Names Functions
Connects commercially available cameras
Camera converter (IV-S30EA1) IV-30EA1 camera converter when want commercially available camera with IV-S33MX controller.
camera connector CAMERA2 camera connector CAMERA1
CAMERA2
CAMERA1
MODE
Power terminals (+24 Frame ground terminal (FG)
+24V
IV-S30EA1 POWER
Mode switch: MODE Power indicator: POWER
CONTROLLER
4Controller connector: CONTROLLER
Name camera connector CAMERA1 camera connector CAMERA2
Function Connect camera (commercially available). camera connected CAMERA1 will camera camera connected CAMERA2 will camera Note: connect SHARP's special IV-S30C1/C2/C3/C4 camera. Select camera synchronization mode from INT. thin pointed object such ballpoint pen. Lets camera with externally synchronized mode synchronizing signal sent from IV-S33MX camera). Lets camera with internally synchronized mode. Connect main housing cable (supplied with IV-S30EA1, next page) IV-S33MX controller. Connect commercially available constant voltage power supply VDC±10%, more) This terminal commoned with enclosure. When camera connected controller using shielded cable, camera housing will electrically connected this terminal. When power supplied IV-S30EA1, this lamp will light green.
Mode switch: MODE
Controller connector: CONTROLLER Power terminals (+24 Frame ground terminal (FG) Power indicator: POWER
connect IV-S30EA1 camera converter IV-S33MX controller, cable supplied with IV-S33MX (see next page). Note: IV-S30EA1 camera converter cannot connected IV-S31MX/S32MX controller.
Part Names Functions
Cable connect camera converter controller (supplied with IV-S30EA1)
CAMERA connector Converter connector
CAMERA1 connector
Name
Camera connector Connect CAMERA CAMERA connectors IVS33MX controller. Camera connector Converter connection Connect controller side connector IV-S30EA1. connector
Connection example using camera
IV-S3MX
POWER
REMOTE
Function
READY
RS232C/RS422
CAMERA2
OUTPUT
+24V
INPUT
CONTROLLER
CAMERA2
CAMERA1
Controller Main interface cable IV-S31MX/S32MX/S33MX
VIDEO
CAMERA1
Camera converter IV-S30EA1
IV-S30EA1 POWER
Commercially available cameras
Part Names Functions
Camera lens (IV-S20L16)
Focus Lock knob (for fixing iris) Lock knob (for fixing focus)
LENS 1:1.6 16mm
focus
0.05m
(Movable range focus adjustment)
Name Function focus image -The focall enght (distance from object) infinity (from front lens). adjust image brightness. -The iris perture from 1.6mm closed.
Focus Iris
Camera cable (IV-S30KC3/KC5/KC7)
Camera connector (Threaded type) Controller connector (Quick-connect type)
Name Camera connector Controller connector
Iris
Cable length IV-S30KC3: IV-S30KC5: IV-S30KC7:
Function Connect connector camera cable (IV-S30C1/C2/C3/C4). Note: IV-S30KC7 cannot connected IV-S30C3/C4. Connect camera connector camera connector controller (IV-S31MX/S32MX/S33MX).
Part Names Functions
Remote keypad (IV-S30RK1)
Connector Connected controller (IV-S31MX/S32MX/S33MX) Cable length
Direction keys (up, down, left right)
change
TRG/BRT change Dimensions (mm) 22.5
name
Function Selecting item menu screen
Description Select item with down, left right keys. each coordinate. Select digit item with left right keys, then specify value with down keys. Specify value with down, right left keys.
Direction keys* (up, down, left right)
Setting window
Setting value
enter nested menus Determine highlighted item Determine setting value Returning setting REG-COND screen, original state before Press left arrow change changed between display items just Returning previous item time. menu When screen changed from "Through" "Freeze," IV-S30 will capture image. select display Change brightness image displayed object images: screen. choose between setting screen, (Freeze) (Through) between Press left arrow change between Through Freeze. "BRT" (bright) Press right arrow "DRK" (dark). change between Bright Dark. Start measurement input TRG/BRT Move cursor function menu upper area. Displays popup menu. direction keys have auto-repeat function.
Press this operation screen, measurement triggered.
Connection Installation Methods
Chapter Connection Installation Methods
Installation conditions
Lighting equipment
Lighting workpieces important factor image processing. lighting conditions affect measurement results. Select proper lighting equipment. Make sure there uniform illumination whole measurement field where object images will taken. flicker-free lighting equipment, such high frequency fluorescent lamps halogen lamps. Consult about right lighting equipment your application. Backlighting Light should uniformly illuminate field behind object, that IV-S30 measure object with it's shadow. Since shadow picture will converted binary values, reliable measurements executed. Example:
Backlighting equipment Light
IV-S30C1 similar
Conveyor Inspection processed part IV-S30C1 similar Miss-processed product Light Linear feeder Hole inspection Backlighting using surface illuminance
Reflective lighting light shone front object with angle will reflected, IV-S30 will pick reflected light. much light reflected, such from metallic surface similar materials, proper image obtained. Example:
Label Light beam
IV-S30C1 similar Light beam
IV-S30C1 similar
Light beam Label detection Measurement center coordinates hole
Connection Installation Methods
When using IV-60LD This paragraph describes Sharp IV-60LD lighting equipment. details about installation wiring IV-60LD, instruction manual. distance between IV-60LD object (distance which install lighting equipment) should approximately area approximately lighting distance reduced approximately lighting uneven.
77.3mm
IV-S30C1/C3 camera Camera angle bracket
87mm
IV-60LD body (Lighting section)
Light area Camera center Camera center
50mm
50mm
Workpiece surface (Object measured)
When light projected from above object reflection object influences image processing, following countermeasures. Tilt camera center axis (within range that does affect image processing) move away from light reflected from object.
IV-S30 camera
IV-60LD body
Workpiece surface (Object measured)
Separate camera from lighting equipment. Install IV-60LD lighting equipment that will shines from angle that prevents creation reflection. -One light-Two lightsIV-S30 camera IV-S30 camera
IV-60LD body
IV-60LD body
Lighting distance 150mm
View
Reflected light
IV-60LD body
Connection Installation Methods
Illuminance shutter speed
illuminance provided lighting equipment shutter speed must within proper range. following graph shows relation between illuminance shutter speed IV-S20L16 camera lens (focal length with aperture setting 1.6. Determine proper amount illuminance correct shutter speed, referring this graph. Adjust aperture necessary. measure moving object, increase image processing speed, shutter speed 1000 sec. 1/2000 sec. faster. However, extremely high shutter speed will require intense lighting, thereby increasing cost. Relation between illuminance shutter speed [IV-S20L16 camera lens (focal length with aperture setting 1.6] Illuminance (lux)
32000
16000 Proper range (shaded zone) 8000
4000
2000
1000
1/30 Note standard relationship between illuminance shutter speed given above reference. When actually installing equipment, make sure proper combination used actual system. 1/60 1/125 1/250 1/500 1/1000 1/2000 1/4000 1/10000 Shutter speed sec.
Connection Installation Methods
Optimum lens resolution
optimum lens your system selected, based camera installation distance field view (workpiece size). When IV-S30C1/C3 camera used Rounded surface camera body
View (mm) Horizontal direction
(Horiz directio
Vertical direction
IV-S30C1/C3 Lens
Workpiece
Workpiece
Camera installation distance (mm)
Vertical direction
Lens holder
Lens
Close-up shot ring
When IV-S30C2/C4 camera used IV-S30C2/C4 camera head
Lens (commercially available) View (mm)
Vertical direction
dented side vertical (upper) direction. Horizontal direction
Dented part
Workpiece
Workpiece
Camera installation distance (mm)
Vertical direction
(Horiz directio
Lens rear
Lens (commercially available)
IV-S30C2/C4
Connection Installation Methods
There relationships shown page page 5-9, among camera installation distance, field view vertical/horizontal direction), lens focal length aperture setting, focal length, resolution. [Example] When IV-S30C1/C3 camera used, camera installation distance field view horizontal direction) optimum lens selected described following procedure. required information taken from table page 5-7.
Camera installation distance (mm) Lens focal length f=16mm View (mm) Vertical Focal Resolength lution
Hori- (mm) zontal
(mm)
96.3 107.4 129.6 102.8 114.6 138.3 16.6 200.7 16.5 223.9 16.4 270.1
Selecting lens focal length Follow line camera installation distance view horizontal direction) that closest which 114.6 114.6 field view shown column lens focal length Therefore, lens with focal length considered optimum. Considering focal length actual focal length, 16.5 longer than lens focal length, However, camera installation distance within focal range (distance from object) actual lens mm), focus range IV-S20L16 camera lens built into controller from infinity. Therefore, camera installation distance within focal range, IV-S20L16 lens used. When another lens (with focal range used, focal range exceeds install commercially available mount close-up shot ring. ring that thick (16.5 mm). Resolution When displayed image fills whole monitor screen, view horizontal direction) 114.6 wide, resolution 223.9 114.6 (pixel count) "G-9" diefinition resolution.
Notes values shown tables page only reference data installation. These values vary, according characteristics lenses using. When using lens, check data using actual equipment. When IV-S30C1/C3 camera used. want camera lens other than IV-S20L16, lens with type lens base. (The IV-S20L16 type lens base.) lens with short focal length will distort edges field view. When IV-S30C2/C4 camera used commercially available lens. When wide-angle lens used, distortion edges will larger.
Connection Installation Methods
spectral sensitivity characteristics element used camera listed below. Spectral sensitivity characteristics element
Relative response
Wave length [nm]
1000
Connection Installation Methods
Relation among camera installation distance, field view, focal length
When IV-S30C1/C3 camera used
Camera installation distance (mm)
Lens focal length f=4.2mm
Focal length Resolution
Lens focal length f=8mm
Focal length Resolution
Lens focal length f=16mm
Focal length Resolution
Lens focal length f=25mm
Focal length
View (mm) Vertical 39.7 44.0 52.4 60.9 69.3 77.8
View (mm)
View (mm)
View (mm)
HoriHoriHoriHoriVertical Vertical zontal (mm) (mm) zontal (mm) (mm) zontal (mm) (mm) Vertical zontal (mm) (mm) 42.4 46.9 55.9 65.0 74.0 83.0 82.8 91.6 109.2 126.9 144.5 162.1 197.3 232.6 267.8 303.1 338.3 426.4 514.5 602.6 690.7 778.8 866.9 14.2 16.4 20.9 25.3 29.7 34.2 43.1 51.9 60.8 69.7 78.6 15.2 10.0 17.5 22.3 27.0 31.7 36.5 45.9 55.4 64.9 74.4 83.8 29.6 34.2 43.5 52.7 62.0 71.2 89.7 108.2 126.7 145.2 163.7 210.0 256.2 302.5 348.7 395.0 441.2 533.8 626.3 718.8 811.3 903.8 996.3 12.0 14.2 16.4 18.6 23.1 27.5 32.0 36.4 40.8 51.9 63.0 74.1 85.2 20.4 25.0 29.6 34.2 38.9 48.1 57.4 66.6 75.9 85.1 108.2 131.4 154.5 177.6 200.7 223.9 270.1 316.4 10.7 13.5 16.3 19.2 22.0 24.9 32.0 39.1 46.2 53.3 60.4 67.5 81.7 10.4 13.3 16.3 19.2 22.2 28.1 34.0 40.0 45.9 51.8 66.6 81.4 96.2 111.0 125.8 140.6 170.2 199.8 229.4 259.0 288.6 318.2 347.8 377.4 407.0 436.6 466.2 495.8 525.4 555.0 584.6 732.6 880.6 10.4 21.8 12.8 20.7 15.2 20.0 17.5 19.5 19.9 19.0 24.6 18.5 29.4 18.1 34.1 17.8 38.8 17.6 43.6 17.4 55.4 17.1 67.3 16.9 79.1 16.8 90.9 16.7 42.9 38.9 36.4 34.6 11.4 33.3 14.4 31.6 17.4 30.4 20.5 29.6 23.5 29.0 26.5 28.6 34.1 27.8 41.7 27.3 49.3 26.9 56.8 26.7 64.4 26.5 72.0 26.3 87.1 26.1
94.7 101.0
Resolution
111.6 119.1 128.5 137.1 145.5 155.2 162.4 173.2 204.7 218.3 246.9 263.4 289.2 308.5 331.5 353.6 373.8 398.7 416.1 443.9 500.7 534.1 585.2 624.3 669.8 714.5 754.4 804.7 1000 838.9 894.9 1100 923.5 985.1 1200 1008.1 1075.4 1300 1092.7 1165.6 1400 1177.2 1255.8 1500 1261.8 1346.0 1600 1346.4 1436.2 1700 1430.9 1526.4 1800 1515.5 1616.6 1900 1600.1 1706.9 2000 1684.7 1797.1 2500 2107.5 2248.1 3000 2530.4 2699.2 3500 2953.2 3150.3 4000 3376.1 3601.4 4500 3798.9 4052.4 5000 4221.8 4503.5 5500 4644.7 4954.6 6000 5067.5 5405.6 6500 5490.4 5856.7 7000 5913.2 6307.8 7500 6336.1 6758.9
100.8 107.5 123.0 131.2 145.2 154.9 167.4 178.6 189.6 202.2 211.8 225.9 256.2 273.3 300.6 320.6 345.0 368.0 389.4 415.4 433.8 462.7 478.2 510.1
96.3 102.8 16.6 107.4 114.6 16.5 129.6 138.3 16.4 151.8 162.0 16.4 174.0 185.7 16.3 196.2 209.3 16.3 218.4 233.0 16.3 240.6 256.7 16.2 262.8 280.4 16.2 285.0 304.1 16.2 307.2 327.7 16.2 329.4 351.4 16.2 351.6 375.1 16.2 373.8 398.8 16.2 396.0 422.5 16.1 418.2 446.2 16.1 440.4 469.8 16.1
1043.1 1219.3 1395.5 1571.7 1747.9 1924.1 2100.3 2276.5 2452.7 2628.9 2805.1 2981.3 3157.5 3333.7 3509.9
95.9 102.3 25.9
362.6 110.1 117.5 25.8 408.9 124.3 132.6 25.7 455.1 138.5 147.8 25.6 501.4 152.7 162.9 25.6 547.6 166.9 178.1 25.5 593.9 181.2 193.2 25.5 640.1 195.4 208.4 25.5 686.4 209.6 223.6 25.4 732.6 223.8 238.7 25.4 778.9 238.0 253.9 25.4 825.1 252.2 269.0 25.4 871.4 266.4 284.2 25.3 917.6 280.6 299.3 25.3
522.6 557.5 1088.8 567.0 604.8 1181.3 611.4 652.2 1273.8 655.8 699.5 1366.3 700.2 746.9 1458.8 744.6 794.3 1551.3 789.0 841.6 1643.8 833.4 889.0 1736.3 877.8 936.4 1828.8
4390.9 1099.8 1173.2 2291.3 5271.9 1321.8 1410.0 2753.9 6152.9 1543.8 1646.8 3216.4 7033.9 1765.8 1883.6 3678.9 7914.9 1987.8 2120.4 4141.4
551.4 588.2 16.1 1148.9 351.6 375.1 25.3 662.4 706.6 16.1 1380.2 422.7 450.9 25.2
773.4 825.1 16.1 1611.4 493.7 526.7 25.2 1028.7 884.4 943.5 16.1 1842.7 564.8 602.5 25.2 1176.7 995.4 1061.9 16.1 2074.0 635.8 678.2 25.1 1324.7
8795.9 2209.8 2357.2 4604.0 1106.4 1180.3 16.1 2305.2 706.8 754.0 25.1 1472.7 9676.9 2431.8 2594.0 5066.5 1217.4 1298.7 16.0 2536.5 777.9 829.8 25.1 1620.7 10557.9 2653.8 2830.9 5529.0 1328.4 1417.1 16.0 2767.7 848.9 905.6 25.1 1768.7 11438.9 2875.8 3067.7 5991.5 1439.4 1535.5 16.0 2999.0 920.0 981.4 25.1 1916.7 12319.9 3097.8 3304.5 6454.1 1550.4 1653.9 16.0 3230.3 991.0 1057.1 25.1 2064.7 13200.9 3319.8 3541.3 6916.6 1661.4 1772.3 16.0 3461.5 1062.0 1132.9 25.1 2212.7
Connection Installation Methods
Camera installation distance (mm)
Lens focal length f=35mm Lens focal length f=50mm Lens focal length f=75mm View (mm) Focal length
Resolution
Resolution
View (mm)
Focal length
View (mm)
Focal length
HoriHori- (mm) Vertical zontal (mm) (mm) Vertical zontal 10.7 12.7 14.7 16.7 21.8 26.9 32.0 37.0 42.1 47.2 57.3 67.5 77.6 87.8 11.4 13.5 15.7 17.9 23.3 28.7 34.1 39.5 44.9 50.3 61.2 72.0 82.8 93.6 62.2 57.3 53.8 49.4 46.7 44.8 43.4 42.4 40.7 39.6 38.9 38.4 38.0 37.6 11.6 13.7 18.0 22.2 26.4 30.7 34.9 45.5 56.0 66.6 77.2 87.7 98.3 12.6 16.1 19.7 23.2 26.8 30.3 37.4 44.5 51.6 58.8 65.9 73.0 80.1 87.2 103.2 13.4 17.2 21.0 24.8 28.6 32.4 39.9 47.5 55.1 62.7 70.2 77.8 85.4 93.0 87.3 78.7 73.4 69.7 64.1 61.0 59.0 57.6 56.6 55.9 54.7 54.0
Hori- (mm) (mm) Vertical zontal
(mm)
12.9 15.8 18.8 26.2 33.6 41.0 48.4 55.8 63.2 78.0 92.8
1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500
11.1 13.5 15.9 18.2 23.0 27.7 32.4 37.2 41.9 46.6 51.4 56.1 60.9 65.6 70.3 75.1 79.8 84.5 89.3
105.4 18.3 11.9 14.4 16.9 19.5 24.5 29.6 34.6 39.7 44.7 49.8 54.8 59.9 64.9 70.0 75.0 80.1 85.1 90.2 95.2 120.5 145.8 171.0 196.3 221.5 246.8 272.1 297.3 322.6 347.8 373.1 98.9 23.2 94.7 28.1 91.8 33.1 89.6 38.0 86.6 47.9 84.6 57.7 83.2 67.6 82.2 77.5 81.4 87.3 80.7 97.2 80.2 107.1 79.7 116.9 79.4 126.8 79.1 136.7 78.8 146.5 78.5 156.4 78.3 166.3 78.2 176.1 78.0 186.0 77.4 235.3 76.9 284.7 76.7 334.0 76.4 383.3 76.3 432.7 76.2 482.0 76.0 531.3 76.0 580.7 75.9 630.0 75.8 679.4 75.8 728.7
37.2 119.5 36.8 140.6 36.6 161.8 36.4 182.9 36.3 204.0 36.2 225.2 36.1 246.3 36.0 267.5 35.9 288.6 35.8 309.8 35.8 330.9 35.7 352.0 35.7 373.2 35.7 394.3 35.6 415.5 35.5 521.2 35.4 626.9 35.4 732.6 35.3 838.4 35.3 944.1 35.2 1049.8 35.2 1155.5 35.2 1261.2 35.2 1367.0 35.2 1472.7 35.2 1578.4
53.4 107.6 53.0 122.4 52.7 137.2 52.4 152.0 52.2 166.8 52.0 181.6 51.9 196.4 51.8 211.2 51.6 226.0 51.5 240.8 51.4 255.6 51.4 270.4 51.3 285.2
97.9 104.5 108.1 115.3 118.2 126.1 128.4 136.9 138.5 147.8 148.7 158.6 158.8 169.4 169.0 180.2 179.1 191.1 189.3 201.9 199.4 212.7 250.2 266.9 300.9 321.0 351.6 375.1 402.4 429.2 453.1 483.4 503.9 537.5 554.6 591.6 605.4 645.8 656.1 699.9 706.8 754.0 757.6 808.1
94.3 100.6 101.4 108.1 108.5 115.7 115.6 123.3 122.7 130.9 129.8 138.5 136.9 146.0 172.4 183.9 207.9 221.8 243.5 259.7 279.0 297.6 314.5 335.5 350.0 373.4 385.5 411.3 421.1 449.1 456.6 487.0 492.1 524.9 527.6 562.8
51.0 359.2 113.0 50.9 433.2 136.6 50.7 507.2 160.3 50.6 581.2 184.0 50.6 655.2 207.7 50.5 729.2 231.4 50.5 803.2 255.0 50.4 877.2 278.7 50.4 951.2 302.4 50.4 1025.3 326.1 50.3 1099.3 349.8
Resolution
Connection Installation Methods
When IV-S30C2/C4 camera used
Lens focal length f=7.2mm Vertical direction Vertical direction 7.50 Lens focal length f=15mm Vertical Vertical direction 15.00 direction Lens focal length f=24 Vertical Vertical direction 24.00 direction
Camera installation distance (mm)
Focal length
Focal length
Focal length
Resolution
Resolution
Workpiece size
Workpiece size
Workpiece size
Workpiece size
Workpiece size
(Hmm) 18.7 21.1 25.8 30.5 35.3 40.0 49.5 59.0 68.4 77.9 87.4 111.1 134.7 158.4 182.1 205.8 229.5 276.8 324.2 371.5 418.9 466.3 513.6 561.0 608.3 655.7 703.1 750.4 797.8 845.1 892.5 939.9
(Hmm) 20.0 22.5 27.5 32.6 37.6 42.7 52.8 62.9 73.0 83.1 93.2 118.5 143.7 169.0 194.2 219.5 244.8 295.3 345.8 396.3 446.8 497.4 547.9 598.4 648.9 699.4 750.0 800.5 851.0 901.5 952.0 1002.6 1255.2 1507.8 1760.4 2013.0 2265.6 2518.2 2770.8 3023.4 3276.0 3528.6 3781.2
(mm)
(mm) 39.0 43.9 53.8 63.6 73.5 83.4 103.1 122.8 142.6 162.3 182.0 231.4 280.7 330.1 379.4 428.7 478.1 576.7 675.4 774.1 872.8 971.4
(Hmm) 11.1 13.5 15.9 18.2 23.0 27.7 32.4 37.2 41.9 53.8 65.6 77.4 89.3 101.1 113.0 136.6 160.3 184.0 207.7 231.4 255.0 278.7 302.4 326.1 349.8 373.4 397.1 420.8 444.5 468.2 586.6 705.0 823.4 941.8 1060.2 1178.6 1297.0 1415.4 1533.8 1652.2 1770.6
(Hmm) 11.9 14.4 16.9 19.5 24.5 29.6 34.6 39.7 44.7 57.3 70.0 82.6 95.2 107.9 120.5 145.8 171.0 196.3 221.5 246.8 272.1 297.3 322.6 347.8 373.1 398.4 423.6 448.9 474.1 499.4 625.7 752.0 878.3 1004.6 1130.9 1257.2 1383.5 1509.8 1636.1 1762.4 1888.7
(mm) 18.2 17.6 17.1 16.8 16.6 16.2 16.0 15.9 15.8 15.7 15.5 15.4 15.4 15.3 15.3 15.3 15.2 15.2 15.2 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0
Workpiece size
(mm) 18.3 23.2 28.1 33.1 38.0 47.9 57.7 67.6 77.5 87.3 112.0 136.7 161.3 186.0 210.7 235.3 284.7 334.0 383.3 432.7 482.0 531.3 580.7 630.0 679.4 728.7 778.0 827.4 876.7 926.0 975.4 1222.1 1468.7 1715.4 1962.1 2208.8 2455.4 2702.1 2948.8 3195.5 3442.2 3688.8
(Hmm) 10.1 13.0 16.0 18.9 21.9 24.9 32.3 39.7 47.1 54.5 61.9 69.3 84.1 98.9 113.7 128.5 143.3 158.1 172.9 187.7 202.5 217.3 232.1 246.9 261.7 276.5 291.3 365.3 439.3 513.3 587.3 661.3 735.3 809.3 883.3 957.3 1031.3 1105.3
(Hmm) 10.7 13.9 17.1 20.2 23.4 26.5 34.4 42.3 50.2 58.1 66.0 73.9 89.7 105.5 121.2 137.0 152.8 168.6 184.4 200.2 216.0 231.8 247.5 263.3 279.1 294.9 310.7 389.6 468.6 547.5 626.4 705.4 784.3 863.3 942.2 1021.1 1100.1 1179.0
(mm) 30.9 29.1 28.0 27.3 26.8 26.2 25.8 25.5 25.3 25.1 24.9 24.7 24.6 24.5 24.5 24.4 24.3 24.3 24.3 24.2 24.2 24.2 24.2 24.2 24.1 24.1 24.1 24.1 24.1 24.1 24.1 24.1 24.1 24.1 24.0 24.0 24.0 24.0 24.0 24.0 24.0 24.0
(mm) 11.7 14.8 17.9 21.0 27.1 33.3 39.5 45.6 51.8 67.2 82.6 98.1 113.5 128.9 144.3 175.1 206.0 236.8 267.6 298.5 329.3 360.2 391.0 421.8 452.7 483.5 514.3 545.2 576.0 606.8 761.0 915.2 1069.4 1223.5 1377.7 1531.9 1686.1 1840.2 1994.4 2148.6 2302.8
1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000
Resolution
1070.1 1168.8 1267.4 1366.1 1464.8 1563.5 1662.1 1760.8 1859.5 1958.1 2451.5 2944.9 3438.2 3931.6 4424.9 4918.3 5411.7 5905.0 6398.4 6891.7 7385.1
2500 1176.7 3000 1413.5 3500 1650.3 4000 1887.1 4500 2123.9 5000 2360.7 5500 2597.5 6000 2834.3 6500 3071.1 7000 3307.9 7500 3544.7
Connection Installation Methods
Table magnifications viewing size (Vertical size Horizontal size Diagonal size) Magnification 1/3" viewing field monitor magnification
10.6 11.8 17.8 29.6 44.4 47.4 59.3 118.6 237.2 266.8 355.8 474.4 711.6
5-10
Connection Installation Methods
Installing, connecting wiring IV-S31MX/S32MX/S33MX controller
Connecting equipment controller
Connect cameras cameras), remote keypad, monitor controller (IV-S31MX/ S32MX/S33MX). Controller (plan view)
INPUT
+24V READY
IV-S3MX
POWER
OUTPUT
VIDEO
CAMERA1
CAMERA2
RS232C/RS422
REMOTE
Camera connector (CAMERA2) Camera connector (CAMERA1) Monitor connector (VIDEO) Remote connector (REMOTE) Controller (side view) Monitor Remote keypad
Camera Camera
Connect camera cable (IV-S30KC3/S30KC5/S30KC7) connector connector main interface cable supplied with IV-S30EA1 camera (CAMERA1) camera (CAMERA2) connectors controller. Note: Only connect disconnect camera connectors while power OFF. main interface cable supplied with IV-S30EA1 connected IV-S33MX only. Push convex side connector into concave side mating connector. When connector clicks. disconnect connector, hold plug connector, pull straight out. camera connected camera connector (CAMERA1) treated camera this system, camera connected camera connector (CAMERA2) treated camera Note: must have camera connected camera connector. Plug remote keypad (IV-S30RK1) connector into remote keypad connector (REMOTE) controller.
5-11
Connection Installation Methods
Connect monitor monitor connector (VIDEO: jack) controller using monitor cable (supplied with controller) conversion connector (supplied with controller). monitor jack, conversion connector required. monitor with either NTSC compatible video input terminal. Connect cable monitor connector straight treat carefully.
connector Monitor Conversion connector Monitor cable (Cable length
Controller Monitor connector (VIDEO)
Monitor
jack
need monitor cable longer than purchase video store. details about connecting installing cameras, page 5-23 after this manual.
Leave enough space around controller (IV-S31MX/S32MX/S33MX) order connect camera cables, remote cable, monitor cable D-sub connector controller, following space (min.) required. 148mm 130mm bend camera cables repeatedly. Make sure installation location allows enough space input/output wires going terminal block power terminal block controller.
INPUT
92mm
READY
IV-S3MX
POWER
OUTPUT
VIDEO
CAMERA1
CAMERA2
RS232C/RS422
REMOTE
100mm (minimum)
Camera cable
5-12
Connection Installation Methods
Installation
install IV-S31MX/S32MX/S33MX controller, secure bottom housing mounting surface with main housing brackets (supplied with controller.)
Main housing bracket
Controller
Mounting surface
Mounting procedure Attach main housing brackets bottom controller. Four screws supplied attach brackets.
Main housing bracket pcs.)
Bottom view
Screw installation position places)
Secure controller mounting surface using main housing brackets.
(Unit:
10.5
INPUT
READY
Main housing bracket
10.5
Mounting position places)
IV-S3MX
POWER
OUTPUT
VIDEO
CAMERA1 CAMERA2
RS232C/RS422
REMOTE
external dimensions main housing brackets controller shown following page.
5-13
Connection Installation Methods
External dimensions controller (IV-S31MX/S32MX/S33MX)
(Unit:
INPUT
READY
IV-S3MX
OUTPUT
VIDEO
CAMERA1
CAMERA2
RS232C/RS422
REMOTE
4-M3
External dimensions main housing bracket
(Unit: holes diameter (for attaching bracket controller)
10.5
Mounting position places: securing bracket mounting surface) 10.5
5-14
POWER
Connection Installation Methods
Connecting power supply
Connect commercially available constant-voltage power supply power terminals (POWER: controller (IV-S31MX/S32MX/S33MX). ±10%, more constantvoltage power supply. individual power supply supply power controller. power supply used power other equipment, measurement errors occur. Check polarity power supply terminals, power supplied with polarity inverted, controller damaged. Only connect disconnect camera cable other equipment while power OFF.
Constant-voltage power supply Frame ground terminal
Fuse (1A)
Power supply terminal (POWER: 24V)
INPUT
READY
Frame ground terminal Power supply terminal (POWER
OUTPUT
This distance must short possible. (Recommended distance: less than
Controller (IV-S31MX/S32MX/S33MX)
INPUT
READY
IV-S3MX
POWER
OUTPUT
VIDEO
CAMERA1
CAMERA2
RS232C/RS422
REMOTE
Note improve noise resistance constant-voltage power supply connected controller (IV-S31MX/S32MX/S33MX), observe following precautions. Ground terminal constant-voltage power supply according class grounding. power line between controller constant-voltage power supply must short possible. (Recommended distance: less than power supply line near noise generating sources, such electric motor lines. twisted-pair wire power supply line.
5-15
Connection Installation Methods
Connecting input/output terminals (parallel I/F)
input terminals output terminals available input/output terminal block controller (IV-S31MX/S32MX/S33MX). input terminal block INPUT terminals output terminal block OUTPUT terminals READY [Input/output terminal block controller] Input terminals (INPUT)
READY
Output terminals (OUTPUT)
INPUT READY OUTPUT
Controller (IV-S31MX/S32MX/S33MX)
INPUT
READY
IV-S32MX
POWER
OUTPUT
VIDEO
CAMERA1 CAMERA2
RS232C/RS422
REMOTE
Interrupt processing input terminal)
External trigger (X0) -IV-S32MX/S33MX Object type change terminals External input terminals -IV-S31MX Object type change terminals External input terminals common READY: terminal Logical output user terminals VDC: terminal, terminal
Input terminals) Terminal block Common input terminal) Output terminals)
Common output terminal) common Power supply terminals)
5-16
Connection Installation Methods
Input terminals (INPUT)
Input terminal
Input/output condition setting Measurement start input trigger sampling start General-purpose serial interface signal auto detect (edge level)
Input details External input
Measurement start input Parallel Generalpurpose serial interface signal Measurement start input trigger sampling start Parallel Measurement start input trigger sampling start General-purpose serial interface signal auto detect (edge level)
Measurement start input
External input
Measurement start input Parallel General- Object type numbers IV-S32MX/S33MX: purpose serial IV-S31MX: Measurement start input trigger used external sampling start Parallel input IV-S31MX Parallel input used external input, register reference image signal, correct total area judgement. Parallel input used external input, change output camera signal, measurements with each camera, overlapping images.
details about settings [I/O CONDITIONS] menu, "Setting Input/Output Conditions" IV-S30 (IV-S31MX/S32MX/S33MX) User's Manual (Function Operation). Object type numbers have following relationships. IV-S32MX/S33MX
Object type
Object type
IV-S31MX
Object type
Object type
5-17
Connection Installation Methods
Output terminals (OUTPUT) READY
Result logical calculation output Specify "FINAL-OUTPUT COND" [OBJECT TYPE COND] menu.
These signals will turn when measurement start input enabled. READY information about timing chart other details, "Setting Input/Output Conditions" IV-S31MX/S32MX/S33MX User's Manual (Function Operation).
port input/output terminals isolated photocouplers, prevent malfunctions noise. them within rated range. specifications input/output ports listed below.
Item Rated input voltage Input voltage range 12/24 10.5 26.4 10.5 less OFF: more less OFF: more 12/24 10.5 Photo open drain ohms less Photo isolation less (OFF OFF) Rating
Input Input voltage level Input current level Input impedance Rated output voltage Load voltage range Output Output type resistance Isolation method Response time
Rated max. output current
Wiring controller (IV-S31MX/S32MX/S33MX) Input Output
Power supply
Load
Power supply
Fuse (1A)
READY
Protective element (Power supply limit:
Controller
5-18
Connection Installation Methods
Connection communications with personal computer (general purpose serial I/F)
Connect personal computer communication connector (RS232C/RS422) controller (IVS31MX/S32MX/S33MX). 9-pin D-sub, male connector included with controller.
INPUT
READY
Controller (plan view)
IV-S3MX
POWER
OUTPUT
Personal computer
VIDEO
CAMERA1
CAMERA2
RS232C/RS422
REMOTE
Controller (side view) RS-232C/RS-422 Communication connector (RS232C/RS422 9-pin D-sub female, rock screw M2.6)
When communicating through RS-232C port controller arrangement communication connector (for RS-232C) (9-pin D-sub, female) Communication Signal standard name RS-232C Direction
Details
Connector case
Personal computer DOS/V, IBM-PC Signal name Connector Connector case case
PC98 series 9-pin D-sub 25-pin D-sub
Received data Input (Personal computer Controller) Transmitted data (Controller Personal computer) Output Signal ground Frame ground
Communication connector controller (RS232C/RS422: 9-pin D-sub) Signal Function name Connector Frame ground case Received data Transmitted data Signal ground
*(RS-232C)
Memory protection Memory protection
*The maximum length communication cable depends communication speed. Communication speed (kbps) Cable length Conduct communication test before using devices 9.6, 19.2 less measurements. 38.4, 57.6, 115.2 5-19
Connection Installation Methods
When communicating through RS-422 Specify 4-wire 2-wire RS-422 system [COMM.SET] menu. controller arrangement communication connector (for RS-422C) (9-pin D-sub female) Communication standard RS-422 Connector case Signal Details name Transmitted data (Controller Personal computer) Received data (Personal computer Controller) Frame ground Direction Output Input
4-wire system Shielded twisted-pair cable Controller (9-pin D-sub) Signal name
Connector case
Personal computer RS-232C/422 converter Z-101HE Signal name SHIELD RD(+) RD(-) TD(+) TD(-)
Function Connector frame ground Transmitted data (Controller Personal computer) Received data (Personal computer -Controller)
less (RS-232C) 2-wire system
Memory protection Memory protection
less (RS-422)
Personal computer RS-232C/422 converter Z-101HE Signal name SHIELD RD(+) RD(-)
Shielded twisted-pair cable Controller (9-pin D-sub) Signal name
Connector case
Function
Connector frame ground Transmitted data (Controller Personal computer) Received data (Personal computer -Controller) Memory protection Memory protection
less (RS-232C)
less (RS-422)
5-20
Connection Installation Methods
Connecting programmable controller using computer link function
Connect programmable controller communication connector (RS232C/RS422) input/ output terminals controller (IV-S31MX/S32MX/S33MX).
Input/output terminals
Programmable controller
INPUT
Controller (plan view)
READY
Communication port
IV-S3MX
POWER
OUTPUT
Connect computer link connector (RS-232C/RS-422) programmable controller communication connector (RS232C/RS422: 9-pin D-sub, female) controller. "Computer Link" IV-S31MX/S32MX/S33MX User's Manual (Function Operation). (The arrangement communication connector controller shown page 5-20.) case RS-232C, maximum communication cable length depends communication speed. Communication speed 9.6, 19.2 38.4, 57.6, 115.2 Cable length less
Conduct communication test before using devices measurements. Connect input/output terminals programmable controller input/output terminals controller. page 5-16: item "Connecting input/output terminals (parallel I/F)" details about wiring procedure.
VIDEO CAMERA1 CAMERA2
RS232C/RS422
REMOTE
Controller (side view) RS-232C/RS-422 Communication connector (RS232C/RS422)
5-21
Connection Installation Methods
Installing connecting IV-S30C1/C2/C3/C4 camera
Installing connecting IV-S30C1/C3 standard high-speed cameras
Connections IV-S30C1 standard cameras IV-S30C3 high-speed cameras connected following controllers using camera cables. Camera Controller connect Cables used IV-S30KC3 IV-S30KC5 IV-S30C1 IV-S31MX, IV-S32MX, IV-S33MX IV-S30KC7 IV-S30C3 IV-S33MX IV-S30KC3 IV-S30KC5 Note connect IV-S30C3 IV-S31MX/S32MX. IV-S30C3 cannot used with IV-S30KC7. Camera connector: CAMERA2 Camera connector: CAMERA Controller (side view)
Camera
Camera Camera (IV-S30C1/C3) cable Camera
Connector
Plug
Connect camera cable(s) CAMERA CAMERA connectors controller. connect them, match keyed portion connectors press When they firmly connected, will hear click. unplug connector, hold plug housing pull straight out. camera plugged into CAMERA connector will system camera camera plugged into CAMERA connector will system camera IV-S30 system. Note Make sure turn power before connecting disconnecting cameras. Note there only camera, make sure connect system camera Plug other camera cable into IV-S30C1/C3, tighten securing ring plug housing. Screw IV-S20L16 camera lens similar) into lens holder IV-S30C1/C3 until secure. Camera lens (IV-S20L16 similar) Lens holder IV-S30C1/C3
Remarks cannot different types cameras same time with same controller (standard, high-speed cameras cannot mixed). When IV-S30C1 IVS30C3 connected controller, other cameras that connected controller follows:
Camera IV-S30C1 IV-S30C3
Compatible second cameras IV-S30C2 (Micro camera) IV-S30C4 (Micro, high-speed camera)
5-22
Connection Installation Methods
Installing camera body Attach camera (IV-S30C1/C3) mounting surface with camera angle bracket (supplied with camera).
Installation example Camera front view IV-S30C1/C3 Camera side view Camera lens (IV-S20L16 similar)
Camera angle bracket Mounting surface
Installation example IV-S30C1/C3 Camera angle bracket Mounting surface
Installation example IV-S30C1/C3
Camera angle bracket Mounting surface
Installation procedure Attach camera angle bracket tapped hole camera body mounting pitch: three holes). screws supplied with camera attaching angle. Attach camera controller angle mounting surface with slotted holes wide mounting pitch) 1/4-20 threaded hole. external dimensions camera angle bracket IV-S30C1/C3 camera body shown following page.
5-23
Connection Installation Methods
External dimensions when IV-S20L16 camera lens IV-S30KC3/KC5/KC7 camera cable connected IV-S30C1/C3. (Unit: 28.534
tapped holes tapped holes
tapped holes
IV-S30KC33000 IV-S30KC55000 IV-S30KC77000
Attach camera angle bracket tapped holes mounting pitch places). IV-S30KC7 cannot connected IVS30C3.
External dimensions camera angle bracket slotted holes wide (for securing camera body) (Unit:
slotted holes wide (for attachment mounting surface) 22.5 1/4-20 threaded hole (for attachment mounting surface)
Note When camera cable (IV-S30KC3/KC5/KC7) bent, bending radius should larger than camera cable will bent repeatedly during operation, design cable layout that bending radius more components that flexed million times. Camera cable
Bending radius: Min.
5-24
14.7
Connection Installation Methods
Installing connecting IV-S30C2/C4 micro cameras micro, high-speed cameras
Connections IV-S30C2 micro cameras IV-S30C4 micro, high-speed cameras connected following controllers using camera cables. Camera Controller connect Cables used IV-S30KC3 IV-S30KC5 IV-S30KC7 IV-S30KC3 IV-S30KC5
IV-S30C2 IV-S31MX, IV-S32MX, IV-S33MX IV-S30C4 IV-S33MX
Note connect micro, high-speed cameras (IV-S30C4) controllers (IV-S31MX/ S32MX). micro, high-speed cameras (IV-S30C4) cannot used with camera cables (IV-S30KC7). Camera connector: CAMERA Camera connector: CAMERA Controller (side)
Camera
IV-S30C4 Camera
Camera cable
Connector
Plug
(Some parts external appearance IV-S30C2 different from IV-S30C4.)
Connect camera cable(s) CAMERA CAMERA connectors controller. connect them, match keyed portion connectors press When they firmly connected, will hear click. unplug connector, hold plug housing pull straight out. camera plugged into CAMERA connector will system camera camera plugged into CAMERA connector will system camera IV-S30 system. Note Make sure turn power before connecting disconnecting cameras. Note there only camera, make sure connect system camera Remarks cannot different types cameras same time with same controller (standard, high-speed cameras cannot mixed). When IV-S30C2 IVS30C4 connected controller, other cameras that connected controller follows:
Camera IV-S30C2 IV-S30C4 Compatible second cameras IV-S30C1 (standard camera) IV-S30C3 (high-speed camera)
5-25
Connection Installation Methods
Plug camera connector camera cable (camera conversion cable) into cable connector IV-S30C2/C4 camera screw down secure connection. Screw commercially available lens into camera head IV-S30C2/C4. Lens (commercially available) Camera head
Step1. Screw lens until camera image focused.
Step2. Secure lens using lens locking ring camera head Lens locking ring
External dimensions IV-S30C2 camera head
(Unit:
M15.5
7.4±0.1 22±0.1 35.6
External dimensions IV-S30C4 camera head
7.4±0.1 22±0.1 35.6
5-26
Connection Installation Methods
Installation camera head camera head through bracket (supplied with IV-S30C2/C4) from cable side slide camera head into position.
Camera head bracket (accessory) Installed position camera head
Camera head Lens (commercially available)
Secure camera head bracket using M3x6 screws that come with IV-S30C2/C4.
Screws accessory) Mounting hole (f3.4: securing camera assembly place) Secure camera head assembly place using mounting hole camera head bracket.
Front view Side view
Installation surface Installation surface Note: camera head bracket supplied with camera simple installations vibration-damping. meet specific needs, user have make specialized bracket. External dimensions camera head bracket
hole
(Unit:
to10 (Shape before installation)
5-27
31.4
20.8 27.9
Connection Installation Methods
Installation camera body Attach camera mounting bracket (comes with IV-S30C2/C4) three tapped holes (spacing: camera body using M3x6 installation screws that come with IV-S30C2/C4. Secure camera mounting bracket installation surface using 3.2mm long, difference screw 1/4-20 screw hole. [Installation example] Front view Camera body Camera mounting bracket (accessory) Installation surface Side view Camera body
Camera mounting bracket
External dimensions IV-S30C2 camera body
28.5 28.5
(Unit:
44.7 tapped holes
44.7 tapped holes Attach camera angle bracket tapped holes mounting pitch places).
tapped holes
External dimensions IV-S30C4 camera body
28.5 28.5
44.7
28.5
tapped holes
tapped holes Attach camera angle bracket tapped holes mounting
tapped holes
5-28
28.5
Connection Installation Methods
External dimensions camera angle bracket slotted holes wide (for securing camera body)
(Unit:
slotted holes wide (for attachment mounting surface) 22.5 1/4-20 threaded hole (for attachment mounting surface)
Note When camera head cable bent, bending radius should larger than camera cable will bent repeatedly during operation, design cable layout that bending radius more components that flexed million times.
Head cable
Bending radius: Min.
5-29
Connection Installation Methods
Installing, connecting, wiring IV-S30EA1 camera converter
Connection IV-S33MX controller
Connect IV-S30EA1 camera converter IV-S33MX controller using main interface cable that comes with camera converter. Note: connect IV-S30EA1 IV-S31MX/S32MX controllers.
CAMERA2 CAMERA1
view IV-S33MX
IV-S33MX
IV-S30EA1 +24V
POWER
view IV-S30EA1
CONTROLLER
Camera connector: CAMERA Side view IV-S33MX
Camera connector: CAMERA
Side view IV-S30EA1
Camera connector
Camera connector Converter connector
Main interface cable (comes with IV-S30EA1)
Connect camera connectors main interface cable CAMERA CAMERA connectors IV-S33MX. Make sure connector numbers match. Note: Make sure turn power before connecting disconnecting cameras connector. unplug connector, hold plug housing pull straight out. camera plugged into CAMERA connector will system camera camera plugged into CAMERA connector will system camera IV-S30 system. Connect converter connector main interface cable controller connector IV-S30EA1. External dimensions main interface cable.
(Unit:
5-30
Connection Installation Methods
Connection camera
This section describes connect commercially available camera that conforms standards IV-S30EA1. Cameras that connected specifications cameras that connected IV-S30EA1 cameras recommend follows: Specifications Item Specifications Number scan lines Scan method interlace Frequency Horizontal 15.734 kHz, vertical 59.94 Image output Vp-p (with load) Power supply ±10% Current consumption maximum Recommended cameras
Model Manufacturer XC-75 Sony CS8320B Tokyo Electronics Industries
Connecting between IV-S30EA1 camera Connect IV-S30EA1 camera using camera cable. Check signals (pin assignment) against figures below.
camera connectors (CAMERA
CAMERA2
cameras (Maximum commercially available)
IV-S30EA1
+24V
camera connectors (CAMERA
camera connector assignments connectors IV-S30EA1
12-pin round connector (female): Made Hirose Electric Signal name Image Image signal TRIG signal Signal type (input/output) (internally synchronized mode) (externally synchronized mode) Input Input Input High impedance state connected Input Output Output Output connected
When only camera used, make sure connect connector (CAMERA1). 5-31
CONTROLLER
CAMERA1
IV-S30EA1
POWER
Camera cable (Ex.: Sony CCXC-12P05S)
Connection Installation Methods
Installing camera converter (IV-S30EA1)
bottom IV-S30EA1 camera converter should installed securing another surface with main housing brackets that come with IV-S30EA1.
IV-S30EA1 Main housing bracket Mounting surface
Installation procedures Install main housing brackets bottom IV-S30EA1. screws that come with IV-S30EA1. mounting brackets
View from bottom
Screw installation positions
Secure unit mounting surface using main mounting brackets.
CAMERA2 CAMERA1
(Unit:
Mounting positions places)
IV-S30EA1
CONTROLLER
Main housing bracket external dimensions IV-S30EA1 main housing brackets shown next page. 5-32
+24V
POWER
Connection Installation Methods
External dimensions IV-S30EA1
(Unit:
CAMERA2
CAMERA1
MODE
CONTROLLER
External dimensions main housing angle bracket
(Unit:
holes diameter (for attaching bracket controller)
10.5
Mounting position places: securing bracket mounting surface) 10.5
5-33
+24V
POWER
IV-S30EA1
Connection Installation Methods
Installation example
CAMERA2 CAMERA1
(Unit:
IV-S33MX controller
INPUT
READY
IV-S33MX
POWER
+24V
OUTPUT
IV-S30EA1 POWER
VIDEO
CAMERA1 CAMERA2
RS232C/RS422
REMOTE
CONTROLLER
IV-S30EA1
*Main interface cable
main interface cable should bent radius smaller than (External dimensions main interface cable page 5-30.)
5-34
Connection Installation Methods
Wiring camera converter (IV-S30EA1)
Connecting power supply Connect commercially available constant-voltage power supply power terminals (POWER: IV-S30EA1 camera converter. ±10%, more constantvoltage power supply. individual dedicated power supply supply power IV-S30EA1. power supply used power other equipment, measurement errors occur. Check polarity power supply terminals, power supplied with polarity inverted, controller damaged. Only connect disconnect camera cable other equipment while power OFF.
This distance must short possible. (Recommended distance: less than IV-S30EA1
Constant-voltage power supply
Power supply terminal (POWER: 24V) Power supply terminal (POWER:
CAMERA2
CAMERA1
IV-S30EA1 +24V
POWER
DC24V
Fuse (1A) Frame ground terminal
CONTROLLER
Note: improve noise resistance constant-voltage power supply connected IVS30EA1 camera converter, observe following precautions. Ground terminal constant-voltage power supply according class grounding. power line between IV-S30EA1 camera converter constant-voltage power supply must short possible. (Recommended distance: less than power supply line near noise generating sources, such electric motor lines. twisted-pair wire power supply line.
5-35
Setting Operating Outlines
Chapter Setting Operating Outlines
Setting operating procedures
This paragraph describes rough operation sequence IV-S30.
System design (Ref. chapter) Plan your hardware environment suit your IV-S30. Measurement programs Measurement program (positional deviation measurement, degree match inspection, etc.) Basic system configuration Number cameras, externally connected devices, system components System configuration examples Input/output (start measurement input, result output, object type change, etc.) Installation conditions Lighting equipment, illumination, shutter speed, lens, etc. Installation/assembly Install hardware will using. Connection cameras monitor controller Installation controller camera body Connection power supply, input/output terminals external devices Turning power supply (controller monitor) Supply power each device. Environment settings IV-S30 parameters according actual hardware environment. Setting Input Output conditions User's Manual (Function Operation) Chapter Communication User's Manual (Function Operation) Chapter Computer link User's Manual (Function Operation) Chapter Gain offset adjustment User's Manual (Function Operation) page 2-15 Enter measuring programs Chapter Setting Examples Using Setting Wizard Chapter Setting Examples Using Menu Tree Operation chart Editing operation screen
Connection installation wiring methods
Entered using wizard
Entered using menu tree
Editing Operation screen
Other settings Initialization Operation Self Diagnosis Option
Test/inspection User's Manual (Function Operation) Chapter Maintenance
Setting Operating Outlines
Description operation screen
When IV-S30 started, operation screen shown below will appear. Each area operation screen described below.
Object type number Freeze/through screen Camera currently selected TYPE00 Measuring time MEAS 0000ms 2001-12-07 10:38 MEASURE CAM1 Software version Measurement setting details V*.** Image brightness: bright/dark
READY output relay
(10) Menu display X07Y07READY MNU-CHG MAIN-COND CHG-MEA COND-CHG CHNG-REG SCREEN-CHG CHG-TYPE
Displays number currently selected object. (Object numbers range from IV-S31MX from IV-S32MX/S32MX.) Select whether display captured images screen freeze images through images.
Display method Through image Freeze image Description Displays stream images captured camera. Used adjusting camera focus image properties. Displays single image captured start making measurements. Used each measurement conditions operating conditions.
switch image between "Through" "Freeze" modes, press remote keypad, then press down arrow keys. Indicates which camera currently selected Camera (the camera connected "CAMERA1" connector) Camera (the camera connected "CAMERA2" connector) brightness captured image levels.
Screen display Bright Dark Description Display captured image without changing brightness. Display captured image actual brightness
select brightness level screen, except operation screen, move cursor (freeze) (through) position upper part screen pressing key. Then, press left right arrow move cursor "BRT" (bright) "DRK" (dark) indicator. Press down arrow switch between bright dark.
TRG/BRT
Setting Operating Outlines
Displays software version. Displays measurement time currently assigned.
Actual measurement time
(Only when changing object type) Time change object type exposure time (Shutter operation time) image capture time Image processing time Result output time
Serial communication time included. controller follows reduce measurement time. Increase shutter speed. Select "partial" image capture feature CCD. Select "NO" measurement results display (message display, pattern display, binary image display).
Display setting details each measurement.
MEASURE Measurement numbers from
CAM1 Camera camera
Measurement program name
Displays status input relays Displays status output relays Displays status ready output:
(10) menu bottom rows. When this menu selected, second will appear.
MNU-CHG MAIN-COND CHG-MEA COND-CHG CHNG-REG SCREEN-CHG CHG-TYPE
MNU-CHG NEXT-NG CHG-C1 CHG-C2 MANL-MEAS SHORTCUT
details each item this menu shown next page.
Setting Operating Outlines
Details each item menu
Item menu MAIN-COND (main conditions) Description Display detail screen
SYS-CND OBJECT TYPE COND WIZARD EDIT MAIN MENU OPTION
Displays MAIN screen.
Press down arrow keys change display evaluation results each measurement number. CHG-MEA (Measurement camera measurement camera (Change measurement) Measurement Measurement Measurement Measurement Displays condition change selection list. Change conditions that displayed pressing down arrow keys. details about measurement conditions, pages COND-CHG (Change this manual Chapter Function measurement Operation. conditions) details about distance angle conditions, page 14-2 Function Operation. details about numeric value calculation conditions, page 15-7 Function Operation. CHNG-REG Change display stored details between [A00] (change registration) [A07] [A08] [A15] using down arrow keys Displays screen change selection list. Select screen using down arrow keys. Note: OPS-MAIN, JDG-COND-CHG, PC-MNTR appear popup menu unless "YES" selected each corresponding item "TYPE COND" SCREEN-CHG menu. Only currently available screens listed. (change screen) When image stored, "NG-ING-DISP" selected. Press monitor will change image display screen.* page 1-22 Function Operation. CHG-TYPE (change object type) Displays object type selection list. Select object type pressing down keys. This enabled when Manual Object Type Change "YES."
MEASURE0 CAM1
This part changes.
MEA-CND DST&ANG COND. NUMERIC CALC COND-CHGCHNG-REG
OPS-MAIN JDG-COND-CHG PC-MNTR SCREEN-CHGCHG-TYPE
(TYPE00) MEAS0000ms MEASURE0 CAM1 This part changes.
NEXT-NG List screens that selected. (change image) Select screen using down keys. Moves image from Camera down screen CHG-C1 using down arrow keys. (change Camera Note: This enabled when "CAM1&2" "CAM1&NG IMG" image position) selected 1MONITOR OUTPUT TYPE COND menu (operating conditions). Moves image from Camera down screen CHG-C2 using down arrow keys. (change Camera Note: This enabled when "CAM1&2" "CAM1&NG IMG" image position) selected 1MONITOR OUTPUT TYPE COND (operation conditions). Manually move crosshair cursors, measure MANL-MEAS distance between these points, well coordinate 1CURSOR1-COORD MOVE(224.208) 2CURSOR2-COORD MOVE(287.271) MANL-MEAS distance axes. DIST-BETW-2PT 089.0 (Manual measurement) Note: Unless "MANL-MEAS" selected DIST-BETW-X 063.0 "qEXTENSION FUNC" line TYPE COND DIST-BETW-Y 063.0 (operatiion conditions), this screen cannot displayed.
1SHORTCUT1 2SHORTCUT2 3SHORTCUT3 PLACE
SHORTCUT
Displays short screen.
Only IV-S32MX/S33MX display this function
Setting Operating Outlines
Wizard
"Wizard" program that helps users make settings measurement operations easily without making mistakes. controller asks series questions each step simply answer these complete settings. wizard convenient making settings when beginners inexperienced operators operating machine. However, operators familiar with operation save time using other setting methods.
STEP1 SELECT MEASUREMENT START INPUT 1PARALLEL+SERIAL+USB 2TRIG START NEXTDETAIL ENTER SHUTTER SPEED (1/301/10000) 1SHUTTER SPEED 1/00060 RETURNNEXT STEP2 SELECT IMAGE CAPTURING METHOD DURING OPERATION 1PARTIAL-IMG 2ALL IMAGE CAPTURED STEP10 STORE THIS SETTING SAMPLE WIZARD? 2YES RETURNEND
start standard wizard Basic operation
Move cursor "MAIN-COND" item lower menu using left right arrow keys, press key.
TYPE00 V*.**
MEAS 0000ms 2001-10-14 10:38 MEASURE CAM1 Choose this X07Y07READY MNU-CHG MAIN-COND CHG-MEA COND-CHG CHNG-REG SCREEN-CHG CHG-TYPE
"MAIN MENU" will appear. Move cursor "SET WIZARD" item using down keys press key.
MAIN MENU IVS3*MX SYS-CND OBJECT TYPE COND WIZARD EDIT MAIN MENU OPTION
Move cursor STANDARD WIZARD" press key. WIZARD program will start.
Function menu WIZARD [SAMPLE] 1CHG-TYPE 2STANDARD WIZARD 3OPERATION CHART Setting area
Screen change menu
SCREENSAVEDEL
TYPE00 Start Operation chart display area
Answer questions each step, from STEP1 final step (the step which displays "End" item")
STEP9 STORE TITLE THIS SETTING? 2YES RETURN NEXT DETAIL Enter detail setting screen currently selected item. Goes next screen. Return previous screen.
Setting Operating Outlines
After storing sample final step, sample name will appear line shown figure right.
WIZARD [SAMPLE] 1CHG-TYPE 2STANDARD WIZARD 3OPERATION CHART 4AREA SCREENSAVEDEL
Other operations "Set wizard" program
Up/down/left/right keys When "Set Wizard" program screen appears, cursor OBJECT CHANGE" item. Press down keys cursor will move STANDARD WIZARD" OPERATION CHART." (For details about operation chart, page 6-4.) this operation left right keys used.
TRG/BRT
Move cursor STANDARD WIZARD" line. Then press key. cursor will jump (freeze) upper menu area. Press down change between (freeze) (through) display images.
WIZARD [SAMPLE] 1CHG-TYPE
SCREENSAVEDEL
2STANDARD WIZARD 3OPERATION CHART
TYPE00 Start
(freeze):
Static image (Capture image with camera display monitor. (through): Dynamic images (display sequence images coming from camera real time basis. object moves, display object will also move.)
TRG/BRT
When cursor "T") press left right key, cursor will move "BRT" (bright) "DRK" (dark)) position. press down change screen between bright dark. "BRT": Bright screen "DRK": Dark screen
WIZARD [SAMPLE] 1CHG-TYPE
SCREENSAVEDEL
2STANDARD WIZARD 3OPERATION CHART
TYPE00 Start
Press again cursor will jump back STANDARD WIZARD."
TRG/BRT
TRG/BRT Move cursor STANDARD WIZARD" line using down arrow keys. Then press TRG/BRT key. cursor will jump "SCREEN" upper menu area. Press left right arrow keys move cursor between "SAVE" "DEL (delete)" items. Press TRG/BRT again bring cursor back STANDARD WIZARD" item.
TRG/BRT
Setting Operating Outlines
Press return previous screen.
TRG/BRT
SCREEN Move cursor "SCREEN" press key. menu will appear. Select desired item using down arrow keys press key. "OPS-MENU": Return operation screen. "RETURN": Return MAIN MENU.
WIZARD [SAMPLE] 1CHG-TYPE
SCREENSAVEDEL OPS-MENU TYPE00 Start
2STANDARD WIZARD RETURN 3OPERATION CHART
SAVE Move cursor "SAVE" press key. Save Settings screen will appear. Press select "YES," current setting data will stored flash memory. press select "NO," controller will close screen without saving current setting data.
WIZARD
SCREENSAVEDEL
[SAMPLE] 1CHG-TYPE 2STANDARD WIZARD 3OPERATION CHART
TYPE00 Start
DATA SAVE? (YES=[SET]/NO=[ESC])
Deletes sample selected. CHG-TYPE Move cursor CHG-TYPE" press down arrow key. object number shown right side monitor will change. number determine object type number using standard wizard. (Or, number select object number operation chart display. page 6-8).
WIZARD [SAMPLE] 1CHG-TYPE
SCREENSAVEDEL
Change using down arrow keys. TYPE Start
2STANDARD WIZARD 3OPERATION CHART
details about setting measurement conditions using Wizard, Chapter "Setting Examples Using Setting Wizard."
Setting Operating Outlines
Operation chart
each setting made using wizard, operation chart keeps track settings displays them operation chart. settings have made far, jump back specific step operation chart. This section describes operation chart. operation chart shows measurement decisions that were made saved chart. easily major flow measurement process determine execution timing processes other than image processing (such numeric ladder processing). Also, change settings each step.
TYPE00 Start STEP1PARALLEL+SERIAL+USB STEP2CAPTURE IMG/PARTIAL-IMG STEP3MEAS1/CAM1 STEP4MEAS1/BIN-AREA STEP5MEAS1/WINDOW/MASK,1 STEP6MEAS1/MEAS STEP7MEAS1/EVALUATION STEP8MEAS1/CLAC STEP9MEAS1/OUT STEP10FINAL NUMERIC CALC STEP11FINAL OUTPUT COND STEP12OUT/SERIAL OUTPUT STEP13OPS MENU COND STEP14TITLE/YES
Method displaying operation chart
Move cursor "MAIN-COND" bottom Operation screen press key.
TYPE00
V*.**
MEAS 0000ms 2001-10-14 10:38 MEASURE CAM1 Choose this X07Y07READY MNU-CHG MAIN-COND CHG-MEA COND-CHG CHNG-REG SCREEN-CHG CHG-TYPE
"MAIN MENU" will appear. Move cursor "SET WIZARD" using down arrow keys, press key.
MAIN MENU IVS3*MX SYS-CND OBJECT TYPE COND WIZARD EDIT MAIN MENU OPTION
"SET WIZARD" screen will appear.
WIZARD [SAMPLE] 1CHG-TYPE
SCREENSAVEDEL
2STANDARD WIZARD 3OPERATION CHART
TYPE00 Start
Change object type number operation chart desired object type number. Select CHG-TYPE" press key. Then press down arrow keys change object type number. After selecting number, press key.
WIZARD [SAMPLE] 1CHG-TYPE
SCREENSAVEDEL
Change using down arrow keys. TYPE Start
2STANDARD WIZARD 3OPERATION CHART
Setting Operating Outlines
Move cursor OPERATION CHART" using down arrow keys press key. operation chart selected object type will displayed right side screen. Reference: sample operation chart, move cursor sample number desired press key. (Ex.: Note: measurement conditions set, screen will display operation chart when select OPERATION CHART."
WIZARD [SAMPLE] 1CHG-TYPE 2STANDARD WIZARD 3OPERATION CHART 4AREA Sample TYPE00 Start STEP1PARALLEL+SERIAL+USB STEP2CAPTURE IMG/PARTIAL-IMG STEP3MEAS1/CAM1 STEP4MEAS1/BIN-AREA STEP5MEAS1/WINDOW/MASK,1 STEP6MEAS1/MEAS STEP7MEAS1/EVALUATION STEP8MEAS1/CALC STEP9MEAS1/OUT STEP10FINAL NUMERIC CALC STEP11FINAL OUTPUT COND STEP12SERIAL OUTPUT/ANY STEP13OPS MENU COND STEP14CALIBRATION/YES STEP15 MOVE WINDOW/YES STEP16 TITLE/YES EXIT
edit operation chart
While looking open operation chart, select item want edit using down arrow keys. Press TRG/BRT key, move cursor "EDIT" upper function menu. Then, press key.
TRG/BRT
WIZARD [SAMPLE] 1CHG-TYPE 2STANDARD WIZARD 3OPERATION CHART TYPE00 Start STEP1PARALLEL+SERIAL+USB STEP2CAPTURE IMG/PARTIAL-IMG STEP3MEAS1/CAM1 STEP4MEAS1/BIN-AREA STEP5MEAS1/WINDOW/MASK,1 STEP6MEAS1/MEAS STEP7MEAS1/EVALUATION STEP8MEAS1/CALC STEP9MEAS1/OUT STEP10FINAL NUMERIC CALC STEP11FINAL OUTPUT COND STEP12SERIAL OUTPUT/ANY STEP13OPS MENU COND STEP14CALIBRATION/YES STEP15 MOVE WINDOW/YES STEP16 TITLE/YES SCREEN EDIT SAVE
menu will appear chose "CHANGE," "ADD," "DELET" from while cursor OPERATION CHART," move cursor desired step number press key. then edit that step. (You cannot delete step using this access method.)
WIZARD [SAMPLE] 1CHG-TYPE
SCREEN EDIT SAVE
2STANDARD WIZARD 3OPERATION CHART
TYPE00 CHANGE DELET Start STEP1PARALLEL+SERIAL+USB STEP2CAPTURE IMG/PARTIAL-IMG STEP3MEAS1/CAM1 STEP4MEAS1/BIN-AREA STEP5MEAS1/WINDOW/MASK,1 STEP6MEAS1/MEAS STEP7MEAS1/EVALUATION STEP8MEAS1/CALC STEP9MEAS1/OUT STEP10FINAL NUMERIC CALC STEP11FINAL OUTPUT COND STEP12SERIAL OUTPUT/ANY STEP13OPS MENU COND STEP14CALIBRATION/YES STEP15 MOVE WINDOW/YES STEP16 TITLE/YES
Setting Operating Outlines
quit editing, press TRG/BRT move cursor "EXIT" upper function menu. Then, press key. (Or, press twice.)
WIZARD [SAMPLE] STEP4 SELECT IMAGE PROCESSING METHOD 1GRAY-SRC PROCESS 2BINARY PROCESS 1MEASURE AREA 2COUNT QUANTITY 3CHARACTER(LABELING) 4MEASURE POINT EXIST TYPE00 Start STEP1PARALLEL+SERIAL+USB STEP2CAPTURE IMG/PARTIAL-IMG STEP3MEAS1/CAM1 STEP4MEAS1/BIN-AREA STEP5MEAS1/WINDOW/MASK,1 STEP6MEAS1/MEAS STEP7MEAS1/EVALUATION STEP8MEAS1
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