Compact image sensor camera IV-S30 User's Manual (Introducti
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Produced Sept. 2000
Compact image sensor camera
IV-S30
User's Manual (Introduction Hardware)
Controller -IV-S31M -IV-S32M -IV-S33M
Thank purchasing SHARP IV-S30 compact image sensor camera. Read this introductory user's manual carefully thoroughly familiarize yourself with functions proper procedures operation. Store this user's manual safe place. confident that manual will helpful whenever encounter problem. addition this manual, there other IV-S30 manuals follows. Read them conjunction with this manual.
IV-S30(IV-S31M/S32M/S33M) IV-S30(IV-S31M/S32M/S33M)
Manual type
User's Manual (Introduction Hardware: This manual) User's Manual (Function Operation)
Major subjects
Outline IV-S30 (features Become acquainted with IV-S30 IV-S30 functions) Learn install IV-S30 (IV-S31M/S32M/S33M) Description hardware wire User's Manual Startup method Learn execute positioning (Introduction Operation using simplified menus existence inspections with simple Hardware) General performance specifications. setting operations. Detailed explanations Learn specify measurement IV-S30 measurement functions. /inspection conditions, good (IV-S31M/S32M/S33M) Operation using standard menus. judgment conditions, etc. User's manual Details inputting outputting Lear connect programmable (Function data communications with other controller personal computer. Operation) devices. Learn what problem occurs. Troubleshooting
Notes This manual written with utmost care. However, have questions inquiries concerning product, please feel free contact dealers service agents. Copying part this booklet prohibited. contents this manual revised modified improvement without prior notice.
Important When install IV-S30 European site, only equipment that complies with standards. Take steps described below using specified cable core. Install noise filter power source input lines. shielded wires input/output lines. Install ferrite cores input/output lines.
Safety Precautions
Read this user's manual attached documents carefully before installing, operating, performing maintenance, order keep machine working correctly. Make sure understand equipment details, safety information, cautions before using this machine. this user's manual, safety precautions divided into "Dangers" "Cautions" follows. Danger Caution Improper handling likely lead death serious injury. Improper handling lead injury damage equipment. Even when only Caution given, serious results occur depending circumstances. cases, important points described. sure follow advice given. following symbols used prohibit explain required action. This means what described. example, prohibited disassembly shown This means action must take. example, ground connection that must made shown Installation
Caution
only environments specified rinstruction manual, user's manual. Electric shock, fire malfunction result used high temperature, high humidity, dusty corrosive environments, excessive vibration impact occurs. Install equipment only described manual. improper installation cause equipment fail, breakdown, malfunction. Never leave wire cuttings other foreign matter lying about. fire, breakdown malfunction result from inappropriate objects left near equipment. Wiring
Caution
connect camera specified SHARP IV-S31M/S32M/S33M controller. Connecting other camera controller damage controller camera. Connect only specified power source. Connection wrong power source cause fire. Wiring should performed qualified electrician. Improper wiring lead fire, machine failure electric shock.
Danger
Don't touch terminals while power turned receive electric shock. Assemble external emergency stop circuit interlock circuit (external IV-S30 compact image sensor camera). Otherwise breakdown damage other equipment occur problem with IV-S30.
Caution
Take special care follow safety guidelines changing parameters operating conditions performing "enforced output," "run," "stop" during operation. Misoperation damage machine cause accident. Turn power supplies specified sequence. Turning supplies wrong order lead machine breakdown cause accident.
Maintenance
Warning
IV-S32M/S33M controller contains lithium battery. expose IV-S32M S33M directly flames battery explode seriously injure people nearby.
Prohibit
Don't disassemble modify camera. Fires, breakdowns malfunctions occur, camera disassembled.
Caution
Turn power source before connecting disconnecting IV-S30. don't, electric shocks, malfunctions breakdowns occur.
Chapter Outline Chapter Precautions Chapter System Configuration Chapter Part Names Functions Chapter Connection Installation Methods Chapter Setting Operating Outlines Chapter Simplified Menu Operation Chapter Specifications Chapter Operation Examples Glossary Appendix Alphabetical Index
Table contents
Safety Precautions Chapter Outline 1-11
Features Controller Measurement program Positional deviation measurement Degree match inspection Lead inspection BGA/CSP inspection (IV-S32M/S33M) Area measurement binary conversion Object counting binary conversion Object identification (labeling) binary conversion Point measurements Distance angle measurement [10] Multiple position meansurement (IV-S33M) 1-10 [11] Multiple degree match inspection (IV-S33M) 1-11
Chapter Precautions
Installation Mounting Power source Measurement settings Data saving Storing devices Maintenance
Chapter System Configuration
Basic system configuration When IV-S31M/S32M used controller When IV-S33M controller used System configuration examples System configuration example measurement triggered external trigger, such photo sensor When IV-S30 used stand-alone mode When programmable controller connected When personal computer connected System configuration example measurement triggered internal sensor trigger When IV-S30 used stand-alone mode When programmable controller connected When personal computer connected System configuration example measurement triggered command from personal computer
Chapter Part Names Functions
Controller (IV-S31M/S32M/S33M)
Camera Camera Standard camera (IV-S30C1) Micro camera (IV-S30C2) High-speed camera (IV-S30C3) Micro, high-speed camera (IV-S30C4) IV-S30EA1 camera converter Camera lens (IV-S20L16) Camera cable (IV-S30KC3/KC5/KC7) Remote keypad (IV-S30RK1)
Chapter Connection Installation Methods 5-37
Installation conditions Lighting equipment Illuminance shutter speed Optimum lens resolution Installing, connecting wiring IV-S31M/S32M/S33M controller 5-11 Connecting equipment controller 5-11 Installation 5-13 Connecting power supply 5-15 Connecting input/output terminals (parallel I/F) 5-16 Input terminals (INPUT) 5-17 Output terminals (OUTPUT) READY 5-19 port 5-19 Wiring controller (IV-S31M/S32M/S33M) 5-19 Connection communications with personal computer (general purpose serial I/F) 5-20 When communicating through RS-232C port 5-20 When communicating through RS-422 5-21 Connecting programmable controller using computer link function 5-22 Installing connecting IV-S30C1/C2/C3/C4 camera 5-23 Installing connecting IV-S30C1/C3 5-23 Connections 5-23 Installing camera body 5-24 Installing connecting IV-S30C2/C4 5-27 Connections 5-27 Installation camera head 5-29 Installation camera body 5-30 Installing, connecting, wiring IV-S30EA1 camera converter 5-32 Connection IV-S33M controller 5-32 Connection camera 5-53 Cameras that connected 5-33 Connecting between IV-S30EA1 camera 5-33 Installing IV-S30EA1 5-34 Installation procedures 5-34 Installation example 5-36 Wiring IV-S30EA1 5-37
Chapter Setting Operating Outlines
Setting operating procedures
Standard menus simplified menus Menu configuration Standard menu configuration Simplified menu configuration (positioning) Simplified menu configuration (existence inspection) Method selecting menu configuration When power first turned after machine delivered Changing screen from standard menus simplified menus configuration Changing from simplified menus standard menus configuration Power setting menu Operations menu lock Change Japanese English display mode. Camera setting IV-S31M/S32M IV-S33M
Chapter Simplified Menu Operation 7-32
Operation screen Image display Image display modes Adjustment image brightness Changing cameras Setting functions that different with each controller Setting procedures Setting operation conditions Image capture Message display Pattern display Binary image display 7-10 Setting object types 7-11 Setting shutter speed 7-12 Setting positioning conditions 7-13 Setting measurement conditions 7-14 Setting position evaluation conditions 7-17 Setting existence inspection conditions 7-18 Setting measurement conditions 7-19 Setting evaluation conditions 7-22 Setting measurement conditions correcting position 7-23 Setting evaluation conditions correcting position 7-24 7-10 Measurement triggering 7-25 Trigger measurement 7-25 Using TRG/BRT 7-25 Triggered input terminal 7-25 Triggered message general-purpose serial communication port 7-26 Result output 7-26 Output output terminals 7-26 Output over general-purpose serial communication port 7-26 Output using programmable controller computer link 7-26 7-11 Saving data 7-26
7-12 Specify system conditions Communication setting Specify computer link conditions Initialization Self-diagnosis Diagnostic items methods Operating procedure Setting system time (IV-S32M/S33M) Camera setting (IV-S33M)
7-27 7-27 7-28 7-29 7-30 7-30 7-30 7-30 7-31
Chapter Specifications
Controller (IV-S31M/S32M/S33M) Camera specifications Camera (IV-S30C1/C2/C3/C4) Camera converter (IV-S30EA1) Camera lens (IV-S20L16) Camera cable: IV-S30KC3/S30KC5/S30KC7 Support tools Monochrome monitor IV-09MT lighting equipment IV-60LD specifications
Chapter Operation Examples 9-21
Simplified menu Positioning measurement Existence inspection Standard menu 9-10 Area measurement binary conversion 9-10 Positional deviation measurement 9-15
Glossary Glossary-1 Appendix Appendix-1 Alphabetical Index Alphabetical Index-1
Outline
Chapter Outline
This compact image sensor camera system, IV-S30 (using IV-S33M controller), dramatically reduces overall processing time, thanks camera with double quadruple speeds, SHARP's partial-image capture function, high-speed gray search function. will only contribute highspeed, high-efficiency inspection measurement processes, will also help keep your prices competitive.
Features
possible inspect every item production run, thanks highspeed processing
High-speed camera offers double quadruple speeds. SHARP's unique partial-image capture function high-speed gray search function provide higher overall speed. This system inspect approximately 5,000 pieces minute (using IV-S33M controller). Such high speed makes possible inspect chips parts production lot.
Approx.
Conventional model (IV-S20) Approx. IV-S33M
Approx. Approx.
Total processing time: Approx. Approximately
Total processing time: Approx.
5,000 pieces/minute
Image capture Image processing
total processing times above true when measurement conditions are: model; search, contraction shutter speed partial image that total image area specified.
camera diameter only installed very limited space.
IV-S30C2/C4 camera capable capturing images times speed standard camera, progressive scanning, uses square grid. small your thumb. installed virtually tiny space even smallest machines.
Conventional (data) cameras used with controller
IV-S33M controller connect specification cameras using converter. Just replacing controller image processing section, achieve high-speed processing decreased cost. Controller
(IV-S33M)
cameras Converter (IV-S30EA1)(commercially available)
Simple speedy setting makes easy setups
need create measuring program. just measuring conditions using remote keypad. addition, IV-S33M automatically binary conversion threshold value evaluation conditions just pressing key.
displays data transferred quickly, truly useful handling
IV-S33M check image part's history while measuring. Using communication bus, images transferred personal computer less than seconds. causes products back design section, leading quick improvements quality your products.
Customize your specification
IV-S30LB1 image processing library IV-S30SP parameter setting support software both available. Using these tools, menu screen modified suit your specialized needs create your unique image processing system.
Outline High-speed processing possible using high-speed camera partial-image capture function
IV-S30 (with IV-S33M controller) double quad-speed cameras that employ progressive type CCDs. Using SHARP's unique, partial-image capture function, IV-S30 offers very highspeed image capturing. selecting best five image capturing modes match your inspection measurement conditions, this system helps reduce processing time even further.
Full-image, full-line mode
Scan every line whole image
IV-S31M/32M/33M standard camera
Partial-image, half-line mode
Scan half lines just specified area
IV-S33M hight-speed camera
IV-S33M hight-speed camera
Note
Full-image, half-line mode
Scan half lines whole image
IV-S33M hight-speed camera
Partial-image, full-line mode background half line mode
Scan every line part image scan half lines rest.
IV-S33M hight-speed camera
Partial-image, full-line mode
Scan every line whole image
IV-S31M/32M/33M standard camera
IV-S33M hight-speed camera
Note
Partial-image modes available when scanning vertical lines. Standard camera: IV-S30C1/C2, High-speed camera: IV-S30C3/C4 Full-line mode: Scan even lines. Half-line mode: Scan only lines. Note: scan time will vary with position partial image scan. cases given above, there maximum difference.)
high-precision gray search also high speed
normalize images grayscale standard, perform high-precision gray search detecting features sub-pixel units. IV-S30 shorten this process using high-speed processing (IV-S33M)
Gray search time Conventional model Approx. (IV-S20) IV-S31M IV-S32M IV-S33M Approx. Approx. Approx.
When search area pixels, model pixels, contraction
Shorten cycle time connecting cameras
IV-S33M simultaneously connected IV-S30C3/C4 high-speed cameras IVS30C1/C2 standard cameras. connecting cameras, your system reduce processing time positioning areas same time, then inspecting areas same time. triggering cameras same time, system capture images, display images above below each other, left right. Combined high-speed camera standard camera possible.
Outline your camera costs using your current camera (IV-S33M)
Two, commercially available cameras connected using IV-S33EA1 special converter. This means that your current cameras same before, just replace your image processing section with IV-S33M. Installation adjustment lighting, camera, lenses easy your costs.
trigger function does need external sensor
After trigger window setup, IV-S30 does need external sensor scanning moving objects. trigger, select from binary image conversion, average density, gray search techniques. gray search mode useful workpiece which cannot easily establish density range. gray search trigger function only available IV-S33M.
Feed direction
trigger
Shutter speed freely
shutter speed anywhere between 1/30 1/10000 second each object type. Practically, this means that light level adjusted without changing lighting equipment each object type. random shutter function used close shutter when trigger event detected, that precise still images moving objects scanned.
Easily automatically threshold value judgement criteria (IV-S33M)
Using key, IV-S33M automatically threshold values (binary conversion, density difference, edge width), that used entering numbers manually. determine upper lower limits criteria, only need measure workpiece. Therefore, longer need rely skill, experience make accurate measurements high speed.
Automatic search reference images (IV-S33M)
controller automatically searches maximum contrast area within measurement area, detects virtually instantly. Mistake-free work performed quickly. This used mis-collation checks printed matters.
Simple measurements position, detection same workpiece counting quantities (IV-S33M)
using degree match inspection functions multiple workpieces position measurement multiple workpieces, controller detect workpieces image that meet exceed specified degree match with reference image. controller count quantities measure positions workpieces that have complicated structures light levels difficult convert binary images.
Effective when checking angular deviation, very good robotic
controller detect objects turned through full 360° orientation. inspect printing great angles main axis, used robotic inspection machines.
approval applied for, widely accepted international markets
reliability IV-S30 means that used units destined overseas markets.
Integrated measuring programs allow controller used inspection measurement immediately
Simple operations remote keypad select desired measuring program suit your application. Since there need develop measuring programs, this unit easy start measuring products same receive Various measuring programs Positional deviation measurement, degree match inspection, distance angle measurement, lead inspection, area measurement binary conversion, counting binary conversion, label measurement binary conversion, point measurement, BGA/CSP inspection*1, multiple position measurement*2, multiple degree match inspection*2. IV-S32M/S33M only, IV-S33M only.
Outline Measure large number object types: IV-S30 register object types
IV-S30 keep track more than measurement conditions. shape object, position your desired measurements programmable. Therefore, used production line that produces multiple, slightly greatly different models. (IV-S33M: Maximum items, IV-S32M: Maximum items, IV-S31M: Maximum items)
Integrated micro function
IV-S30 micro function that allows determine unknown values calculating inspected measured results then output signals lamps plungers. construct complete, simple inspection process with single controller.
Displays transfers images while measurements being made (IV-S32M/S33M)
IV-S33M check image history images) while measuring, simultaneously display measured image image splitting screen. While measuring, controller send images over Mbps) personal computer high speed (approximately seconds image). Since collect analyze images real time, rate decreased finding cause making corrections immediately. (The IV-S32M display images when measurements stopped.)
Measurement conditions Workpiece Monitor display Display measured image
Displays switchable according measurement conditions High-speed data transfer personal computer
images stored
Display images
Split-screen display
Outline
Controller
Software version controllers
This manual describes controllers (IV-S31M/S32M/S33M) their respective software versions below. Controller Software version IV-S31M V2.02 IV-S32M V2.02 IV-S33M V1.01
Differences between types controllers
controller models (IV-S31M/S32M/S33M) have following specifications. Item IV-S31M IV-S32M IV-S33M Number object types handled Maximum number reference images/ 300/3 600/8 600/8 total number images Gray search time* Standard camera (IV-S30C1) Micro camera (IV-S30C2) Connecting High-speed camera (IV-S30C3) Micro, high-speed camera (IVcamera S30C4) camera (commercially available) Split display camera images left right sides screen Number images that stored (Maximum images) Calendar/timer BGA/CSP inspection Input terminal Object type changed block External input Power consumption Compatible/available, "-": compatible/unavailable) gray search times given above true when search area pixels, model pixels, contraction value other specifications, pages "Chapter Specifications."
Upgrade details
IV-S33M This manual describes IV-S33M using software version V1.01. upgrade details (functions added version V1.00) IV-S33M software (system program) follows.
Newly added functions software version V1.01 (compared with V1.00)
Added function measurement display)" been added "2HALT Halt measurement MEAS" line "OBJECT TYPE SYS." menu. When MONITOR OUTPUT "CAM1&2", screen image display screen displays camera number (Camera Camera next measurement display screen. setting screen, strobe output available when Strobe output switching from dynamic image static image. ("6STROBE OUT" [I/O CONDITIONS] details about using added functions (standard menu), "IV-S30 (IV-S31M/S32M/ S33M) User's Manual, Function Operation" Item
Outline
IV-S31M/S32M This manual describes IV-S31M/S32M using software version V2.02. upgrade details (functions added version V1.15) IV-S31M/S32M software (system program) follows. Newly added functions software version V2.02 (compared with V1.15) Added function image display function added. Therefore, "1DISP IMAGE" line (display images) [OBJECT TYPE SYS.] menu deleted. image (IV-S32M only) Added "NG-IMG-INIT" (initialize images) "4INITIALIZATION" line [SYSTEM COND] menu. Added "YES (GRAY SRC)" "1TRIG START line trigger [OBJECT TYPE I/O] menu. Added "MULTI-POSI" "MULTI MATCHES" Measurement program measurement programs. Added "4MATCHING (AVG-GRAYS, DIFF. ABS)" line [MEAS Light level inspection COND] menu. <Degree match inspection, multiple degree match inspection> Added "CONTRAST "REF AREA" choices [Gray search] menu. Contrast search <Positional deviation measurement, degree match inspection, multiple position measurement, multiple degree match inspection> Added "2SELECT CAMERA (CAM1&2, CAM1&NG-IMG)" line camera setting [TYPE MEAS COND] menu. Added "AUTO. REGI" (automatic registration) choice [Edge Automatic light level detection] menu. difference edge width <Positional deviation measurement, lead inspection, multiple detection position measurement> Added "AUTO REGIST" choice [Binary area cond] menu. Automatic threshold value <BGA/CSP inspection (IV-S32M), area measurement binary setting conversion, object counting binary conversion, object identification (labeling) binary conversion> Added "MANUAL" "1MASK SET" line [BINARY Binary mask MASK] menu. Added polygonal window setting. Object identification Added "MID-PNT (middle point) "BINARY CHARACTER" choices (labeling) binary [MEAS COND] menu. conversion Added "CONDITION SET" [EVALUATION COND] menu. Evaluation condition <All measurement programs> Added "FUNCTION (SUM, AVG, REG) [NUMERIC CALC] menu. Numerical calculation Increased number digits below decimal from upper lower value settings [NUMERIC CALC] menu. <All measurement programs> Made possible display reference image using number previously registered [Gray search] menu. Reference image <Positional deviation measurement, degree match inspection, multiple position deviation measurement, multiple degree match inspection> Added "0EXTENSION FUNC. (crosshair cursor display)" line Extension function [TYPE COND]. Made possible correction registration stages Positional correction Added "1MODE" line [POSITION CORRECT] menu. Window group move Added "7MOVE WINDOW" line [OBJECT TYPE SYS.] Added "4ANGLE UNIT" line [MEAS COND] menu Rotation angle unit positional deviation measurement. details about added functions (standard menu), "IV-S30 (IV-S31M/S32M/S33M) User's Manual, Function Operation" Item
Outline
Measurement program
IV-S30 integrates following eight measurement programs: Positional deviation,degree match inspection, lead inspection, BGA/CSP inspection (IV-S32M/S33M), area measurement binary conversion, object counting binary conversion, object identification (labeling) measurements binary conversion, multiple position measurement (IV-S33M), multiple degree match inspection, point measurements distance angle measurement. select operating condition parameters suit your application IV-S30.
Positional deviation measurement
Purpose gray scale search function makes possible measure positional deviation well absolute position. also possible detect position sub-pixel units with great accuracy. rotation angle 360° detected. (When point gray search selected). [Determining location positioning (the fiducial mark) mark that identifies position substrate] point search: Detecting deviation position directions
Reference image: Center coordinates (X1,Y1) Inspection Image: Center coordinates (X2,Y2)
Application Used determine position machine parts substrates.
Y2-Y1
[Measured result] Center coordinates: (X2,Y2) Amount deviation: X2-X1, Y2-Y1
Search area
X2-X1
point search: Determining positional deviation directions well rotational deviation
Reference image Center coordinates (Xa1,Ya1) Inspection image Center coordinates (Xa2,Ya2)
Reference image Center coordinates (Xb1,Yb1)
Example
Ya2-Ya1 Inspection image Center coordinates (Xb2,Yb2)
Search area (image Yb2-Yb1 Xa2-Xa1
Anglar deviation:
Xb2-Xb1 Search area (image
[Measured result] Center coordinates image (Xa2,Ya2) Amount deviation image Xa2-Xa1, Ya2-Ya1 Center coordinates image (Xb2,Yb2) Amount deviation image Xb2-Xb1, Yb2-Yb1 Deviation angle: deviation angle determined 2-point search, used readjust rotation image measurements
Outline
Degree match inspection
Purpose Compare good criterion image test image inspecting matching levels using gray scale search function. (Determine whether part acceptable checking similarities between criterion image workpiece (test) image.) matching level comparison using binary images also possible.
Detect positional deviation labels, detect contamination different parts, inspect Appli- mounting electronic parts boards, detect mis-prints, inspect missing electric cation parts such terminals, simple letter inspection. [Detecting label deviations packages]
Criterion image positioning Search area positioning Criterion image positioning Search area positioning
SERIAL 8F053G26 MODEL IV-S30
Example
Criterion image measuring object
Criterion image measuring object
Good label
label
[Measured results] Degree match compared with reference image Detected coordinates (X/Y) measurement image. Light level measured image (average light level/absolute value difference) Inspection procedure Conduct gray scale search criterion image position Correct position object being measured from coordinates criterion image obtained item above. matching level test image low, IV-S30 determine that label position
Lead inspection
Purpose Application Based positional information obtained from gray scale search function, inspect condition leads connector pins. (No. lead pins that detected image: Max. 128.) Inspect leads connector pins [Inspect layout leads connector pins] Lead measurement limit line Lead
Reference line Example
[Lead inspection] Number leads Distance between leads Lead width Lead length
Inspection procedure Determine measurement points from points leads reference line. Calculate distances between leads using measurement points. Calculate lead lengths from measurement points toward lead measurement limit line. Calculate lead widths centering measurement points.
SERIAL 8F053G26 MODEL IV-S30
Outline
BGA/CSP inspection (IV-S32M/S33M)
Purpose Measure center gravity, area each object, number objects, fillet diameter using object identification function after binary conversion.
AppliInspecting BGA/CSP solder balls. cation [Measurement balls] Object Object Object
Example Object Object Object
[Measured results] Number objects: Area each object: R127 Distance between centers gravity: (DX0, DY0) (DX127, DY127) Fillet diameters:
Inspection procedure Image capture Area each object Binary conversion Ball size Distance between balls Number balls Object identification (numbering) Measure centers gravity Fillet diameters
Distance between centers gravity pairs balls
Area measurement binary conversion
Purpose Detect existence/absence size workpiece when "the workpiece point" "measurement position fixed." Convert specified pixel area binary values measure size white area.
Check existence bearings inserted bearing insert machine, prevent conAppli- tamination different parts automobile production lines, determine type watercation proof caps, check existence/absence bottle labels, inspect cuircuit traces PWBs, check presence grease, check existence frozen foods.
Workpiece Example
[Measured result] Workpiece area
Inspection procedure Capture image Convert binary values Measure (area)
Outline
Object counting binary conversion
Purpose Application Checks number objects (max. 3000 pcs.) when there more than object image arranged arbitrary. When specified pixel field been converted binary image, white areas measured identified separate objects counted. Counting pieces food parts
Example
Workpiece
[Measured result] Number workpieces/total area size
Inspection procedure Capture image Convert binary values Measure (quantity, total area size)
Object identification (labeling) binary conversion
When there several objects measuring position arbitrary, presence absence objects size objects determined. specified pixel area converted binary image. number objects, total size white area (the objects) area, center gravity, main axis angle, fillet diameter, center point, circumference each white area measured. Counting number food products parts, measuring sloped angle center gravity parts, measuring size food products. [Measurement objects]
Purpose Application
No.1
No.2 No.3
Objects
No.4 No.5 No.6
Example
[Measured result] Object identification (numbering), number objects present, total area. Center point (IV-S33M only),area, center gravity, main axis angle, fillet diameter, circumference, center point each object.
Inspection procedure Image capture Convert binary values Object identification (numbering)
Measurement (area, gravity center, main axis angle, fillet diameter, circumference, center point)
1-10
Outline
Point measurements
Purpose presence absence target objects examined. simple black white evaluation made specified pixel area binary images. light level specified pixel area averaged, decision made whether within specified lightness range gray scale images.
Checking presence absence packed parts, inspecting working Applications condition LEDs fluorescent character display tubes, sorting household electric appliances. [Inspection points]
Example Inspection procedures Image capture
Number points (max.) points average light levels points binary images Point size: pixels
Binary conversion Average light level
Black/white evaluation points Light level evaluation points
Distance angle measurement
Purpose Measure distance angle points using center detection function gray scale search edge detection function, well center gravity detection functions. This function measure following distances angles: distance between points, coordinate distance, coordinate distance, angle between three points, horizontal angle points, vertical angle points. following points lines set: center point, circle center point, gravity center, point where straight lines cross, line passing through points. Measurement mounted electronic parts [Measuring packages]
Criterion image
Application
Search area (criterion image
Example
Search area (criterion image
Criterion image
Register criterion image matching edges package. Measurement procedures Find center points criterion images using 2-point gray scale search. Determine distance between center points.
1-11
Outline
[10] Multiple position measurement (IV-S33M)
IV-S33M detect workpieces whose images exceed specified matching level (gray search) threshold value (edge detection) compared with reference image. Purpose positional deviation measurement needs have number positions registered measurement. However, this measurement only requires register position reduces time. Applica- Measure position workpieces with complicated light level that cannot converted into binary images. tion Gray search Reference image
Four workpieces detected
[Measured results] Number images detected Coordinates degree match detected each image Edge detection
Example [Measured results] Number points detected Coordinates detected each points
This useful obtaining distance between coordinates position. calculated measuring distances angles.
1-12
Outline
[11] Multiple degree match inspection (IV-S33M)
Using gray search function, IV-S33M detect workpieces whose Purpose captured image exceeds required degree match with reference image. Applica- Inspect count) workpieces that have complicated light levels cannot converted into binary images tion Reference image
Example
Four workpieces detected
[Measured results] Number images detected Degree match, density (average/absolute difference), detected coordinates
1-13
Precautions
Chapter Precautions
attention points below when handling IV-S30. Installation Each device IV-S30 system must installed environment specified this manual. (Operating ambient temperature: 45°C, operating ambient humidity: 85%RH (noncondensing.)) install devices following locations. Installation these locations cause electrical shock, fire, malfunction devices. Places exposed direct sunlight Places with exposed corrosive gases Places with excessive amounts dust, salt, metal powder air. Places exposed water Mounting Make sure tighten mounting terminal screws securely check everything before supplying power. loose screw cause faulty operation. Power source IV-S30 (power supply controller) power supply with other equipment. turn power while menu displayed while communicating with external equipment. Turning power erase data settings. Measurement settings Make sure specify 4000 seconds) less measurement processing time each measurement item (MEASUREMENT CAMERA MEASUREMENT CAMERA MEASUREMENT example, various tasks require 7000 measurement processing time, assign 3500 MEASUREMENT 3500 MEASUREMENT that each assigned processing times less than 4000 measurement processing time exceeds 4000 IV-S31M/S32M/S33M assumes that abnormal operation occurred reset system. Data saving data using remote keypad temporarily stored memory (RAM) IV-S30. However, stored flash memory yet. Therefore, make sure save data settings before returning operation screen from condition settings menu pressing key. save data, data will disappear when turn power IVS30 controller. recommend that save data settings reference images floppy diskette using IV-S30SP parameter setting support software IV-S30. Storing devices object devices, device malfunction. Maintenance careful dirt stains surface camera lens. This cause measurement.
System Configuration
Chapter System Configuration
Basic system configuration
When IV-S31M/S32M used controller
Monitor Personal computer Input/output IV-09MT etc. With either NTSC compatible video input terminals Conversion connector (Accessory IV-S31M/S32M) Parallel Programmable controller Limit switch Warning lamp, etc. Programmable controller Serial Parameter setting support software IV-S30: IV-S30SP
RS232C RS422
Monitor cable (Accessory IV-S31M/S32M)
Power supply VDC) Controller (IV-S31M/S32M)
Remote (IV-S30RK1)
Camera cable IV-S30KC3 IV-S30KC5 IV-S30KC7
Camera Camera lens (IV-S30C2) (IV-S20L16)
lighting equipment (IV-60LD)
Camera cable IV-S30KC3 IV-S30KC5 IV-S30KC7
Micro camera (IV-S30C2)
17lens (purchase)
maximum cameras connected IV-S31M/S32M. IV-S20C1 camera (for IV-S20) also connected using camera conversion cable (IV-S30HC).
Product lines
Item name Camera Standard Micro Model name Specification details IV-S30C1 IV-S30C2 Camera main housing (without lens camera cable) Camera main housing (without lens camera cable)
Camera cable Camera lens
IV-S30KC3 Cable IV-S30C1/C2 camera, IV-S30KC5 Cable IV-S30C1/C2 camera, IV-S30KC7 Cable IV-S30C1/C2 camera, IV-S20L16 mount lens with focal length
Remote keypad IV-S30RK1 Keys remote entry Parameter setting support IV-S30SP Runs Windows95/98/NT4.0 software Image processing library IV-S30LB1 Runs Windows95/98/NT4.0 Monochrome monitor IV-09MT Monochrome inch monitor lighting equipment IV-60LD Integrated light source controller housing details about IV-S30SP, IV-S30LB1, IV-09MT, IV-60LD, individual instruction manuals.
System Configuration
When IV-S33M controller used
Monitor Personal computer Input/output IV-09MT etc. With either NTSC compatible video input terminals Conversion connector (Accessory IV-S31M/S32M) Parallel Programmable controller Limit switch Warning lamp, etc. Programmable controller Serial Parameter setting support software IV-S30: IV-S30SP RS232C RS422 Monitor cable (Accessory IV-S31M/S32M)
Power supply VDC) Monitor cable (Accessory IV-S33M)
Remote (IV-S30RK1)
Camera cable IV-S30KC3 IV-S30KC5 IV-S30KC7
Camera (IV-S30C1)
Camera lens (IV-S20L16,etc) lighting equipment (IV-60LD)
Camera cable IV-S30KC3 IV-S30KC5
High-speed camera (IV-S30C3)
Camera lens (IV-S20L16,etc)
Camera cable IV-S30KC3 IV-S30KC5 IV-S30KC7
Micro camera (IV-S30C2)
lens (purchase)
Camera cable IV-S30KC3 IV-S30KC5
Micro, high-speed camera (IV-S30C4)
lens (purchase)
CAMERA2
+24V
Main housing cable (IV-S30EA1 accessory)
maximum cameras same type connected IV-S33M. Mixed different camera types (IV-S30C1/C2, IV-S30C3/C4, cameras) supported. IV-S30KC7 camera cable cannot used with IV-S30C3/C4 high-speed camera. IV-S20C1 camera IV-S20 also connected using camera conversion cable (IV-S30HC).
Camera converter (IV-S30EA1)
CONTROLLER
CAMERA1
IV-S30EA1
POWER
camera (Maximum -commercially available)
System Configuration Product lines
Item name Standard Micro Camera High-speed Micro, highspeed camera Camera converter Camera cable Camera lens Remote keypad Parameter setting support software Image processing library Monochrome monitor lighting equipment Model name Specification details IV-S30C1 Camera main housing (without lens camera cable) IV-S30C2 Camera main housing (without lens camera cable) IV-S30C3 Camera main housing (without lens camera cable) IV-S30C4 IV-S30EA1 IV-S30KC3 IV-S30KC5 IV-S30KC7 IV-S20L16 IV-S30RK1 IV-S30SP IV-S30LB1 IV-09MT IV-60LD Camera main housing (without lens camera cable) Connect cameras (commercially available) Cable IV-S30C1/C2/C3/C4 camera, Cable IV-S30C1/C2/C3/C4 camera, Cable IV-S30C1/C2 camera, mount lens with focal length Keys remote entry Runs Windows95/98/NT4.0 Runs Windows95/98/NT4.0 Monochrome inch monitor Integrated light source controller housing
details about IV-S30SP, IV-S30LB1, IV-09MT, IV-60LD, individual instruction manuals.
System Configuration
System configuration examples
This section outlines system configurations measurement using external trigger, such measurement using photo sensor, measurement using trigger, measurement triggered command from personal computer. "Setting Input/Output Conditions" IV-S30 User's Manual (function operation).
System configuration example measurement triggered external trigger, such photo sensor
When IV-S30 used stand-alone mode Purpose/application Measurement started external trigger photo sensor proximity sensor), measurement result output externally (warning lamp). object type number selected external switch. Camera (image) Camera (image)
Monitor
Remote
Controller Power supply VDC) Warning lamp etc. External output
OUTPUT INPUT
READY
When programmable controller connected Purpose/application Measurement started external trigger photo sensor proximity sensor), measurement data output programmable controller. object type number selected programmable controller. Camera (image) Camera (image)
Remote Data (computer link)
VIDEO CAMERA1 CAMERA2 RS232C/RS422 REMOTE
Controller
OUTPUT INPUT
READY
Programmable controller
Object type selection (parallel I/F)
POWER
IV-S3M
Power supply VDC)
VIDEO
CAMERA1
CAMERA2
RS232C/RS422
REMOTE
POWER
IV-S3M
External trigger photo sensor proximity sensor, etc.) Object type selection switch
Monitor
External trigger photo sensor proximity sensor, etc.)
System Configuration
When personal computer connected Purpose/application Measurement started external trigger photo sensor proximity sensor etc.), measurement data output personal computer. object type number selected personal computer.
Camera (image) Camera (image)
Monitor
Personal computer Object type selection, data Controller
OUTPUT INPUT
READY
VIDEO CAMERA1
System configuration example measurement triggered internal sensor trigger
internal trigger used with camera with camera When IV-S30 used stand-alone mode Purpose/application Measurement started trigger, measurement result output externally (warning lamp etc.). this case, sampling operation automatically started.
Camera (image trigger) Camera (image)
Remote
Controller Power supply VDC) Warning lamp etc. External output
OUTPUT INPUT
READY
VIDEO
CAMERA1
CAMERA2
RS232C/RS422
REMOTE
POWER
POWER
IV-S3M
IV-S3M
Power supply VDC)
CAMERA2
RS232C/RS422
REMOTE
External trigger photo sensor proximity sensor etc.)
Monitor
System Configuration
When programmable controller connected Purpose/application Measurement started trigger (sampling start input: photo sensor etc.), measurement data output programmable controller. object type number selected programmable controller.
Camera (image trigger) Camera (image)
Monitor
Remote Data (computer link)
VIDEO CAMERA1
Controller
OUTPUT INPUT
READY
Programmable controller
Object type selsection (parallel I/F)
When personal computer connected Purpose/application Measurement started trigger (sampling start input: personal computer), measurement data output personal computer. object type number selected personal computer.
Camera (image trigger) Camera (image)
Personal computer
Start sampling input Object type selection, data Controller
OUTPUT INPUT
READY
POWER
IV-S3M
Power supply VDC)
VIDEO
CAMERA1
CAMERA2
RS232C/RS422
REMOTE
POWER
IV-S3M
Power supply VDC)
CAMERA2
RS232C/RS422
REMOTE
Start sampling input photo sensor proximity sensor etc.)
Monitor
System Configuration
System configuration example measurement triggered command from personal computer
Purpose/application Measurement started trigger from personal computer, measurement data output personal computer. object type number selected personal computer.
Camera (image) Camera (image) Personal computer Command, response Monitor Remote
Controller Power supply VDC)
OUTPUT INPUT
READY
VIDEO
CAMERA1
CAMERA2
RS232C/RS422
REMOTE
POWER
IV-S3M
Part Names Functions
Chapter Part Names Functions
This section describes names functions controller, camera (camera lens, camera converter, camera body camera cable), remote keypad which comprise IV-S30 system. section Chapter "Connection Installation Methods" details about housing brackets, camera angle bracket conversion connector.
Controller (IV-S31M/S32M/S33M)
Power terminal block terminal block
Frame ground terminal
mark (software version
INPUT
Controller (front)
READY
IV-S3M
POWER
OUTPUT
Power lamp (POWER)
VIDEO
CAMERA1
CAMERA2
RS232C/RS422
REMOTE
Communication connector (USB) Controller (side)
Monitor connector (VIDEO) Camera connector (CAMERA1) Camera connector (CAMERA2) Remote connector (REMOTE) Communication connector (RS232C/RS422)
Name terminal block INPUT: OUTPUT: READY, Power terminal block (24V, Power lamp (POWER) Monitor connector (VIDEO) Camera connector (CAMERA1) Camera connector (CAMERA2) Communication connector (RS232C/RS422: 9-pin, Dsub,female, rock screw Remote connector (REMOTE) Frame ground terminal
This block input terminals output terminals. External devices connected these terminals input output (parallel I/F). page 5-17. Commercially available constant-voltage power supply 10%, more) connected here. page 5-15. When power applied controller, green lamp will light. monitor connected here. monitor connector jack. camera cable connector connected here. camera connected CAMERA position camera camera connected CAMERA position camera This connector used connect personal computer communications (general purpose serial I/F) connect programmable controller computer link. page 5-20 remote connector used make selections from menues screen parameters). connected here.
sure ground housing frame ground terminal together with frame ground constant-voltage power supply accordance with class grounding procedures. -See page 5-15. This connector used connect cable port person0 Communication connector computer. (USB) port only functions with Windows
Function
Part Names Functions
Camera
Camera
Standard camera (IV-S30C1)
Lock screw (for securing lens holder) Cable connector section Lens holder
Name
Front view (view
Function
Lens holder
holder used make fine adjustment distance (back plane focus) between section camera lens using focus fixed lens. (The distance been adjusted before shipment. Usually, does need adjusted.) adjust loosen upper lock screw, turn lens holder counter-clockwise. maximum allowable distance Connect this connector camera cable (IV-S30KC3/S30KC5 /S30KC7).
Cable connector
connect IV-S30C1 camera, IV-S31M/S32M/S33M controller camera cable shown above. Micro camera (IV-S30C2) Camera body Head cable Camera head section
Cable connector Cable length: Camera head installation section
Name Camera head Function
Lens mount section 15.5
Install (commercially available) lens. maximum external diameter camera head lens mount 15.5 Connect camera connector camera cable (IV-S30KC3/ Camera body KC5/KC7). connect IV-S30C2 camera, IV-S31M/S32M/S33M controller camera cable shown above.
Part Names Functions
High-speed camera (IV-S30C3)
Lock screw (for securing lens holder) Cable connector section Lens holder
Name
Front view (view
Function
Lens holder
holder used make fine adjustment distance (back plane focus) between section camera lens using focus fixed lens. (The distance been adjusted before shipment. Usually, does need adjusted.) adjust loosen upper lock screw, turn lens holder counter-clockwise. maximum allowable distance Connect this connector camera cable (IV-S30KC3/S30KC5 /S30KC7). Note: This cable cannot used connect IV-S30KC7.
Cable connector
connect IV-S30C3 camera, IV-S33M controller camera cable shown above. connect IV-S31M/S32M. Micro, high-speed camera (IV-S30C4) Camera body Head cable Camera head section
Cable connector Cable length: Camera head installation section
Name Camera head
Lens mount section 15.5
Camera body
Function Install (commercially available) lens. maximum external diameter camera head lens mount 15.5 Connect camera connector camera cable (IV- S30KC3/ KC5/KC7). Note: This cable cannot used connect IV-S30KC7.
connect IV-S30C4 camera, IV-S33M controller camera cable shown above. connect IV-S31M/S32M.
Part Names Functions
IV-S30EA1 camera converter
camera connector CAMERA2 camera connector CAMERA1
CAMERA2
CAMERA1
+24V
MODE
Power terminals (+24 Frame ground terminal (FG)
IV-S30EA1 POWER
Mode switch: MODE Power indicator: POWER
CONTROLLER
4Controller connector: CONTROLLER
Name camera connector CAMERA1 camera connector CAMERA2
Function Connect camera (commercially available). camera connected CAMERA1 will camera camera connected CAMERA2 will camera Note: connect SHARP's special IV-S30C1/C2/C3/C4 camera. Select camera synchronization mode from INT. thin pointed object such ballpoint pen. Lets camera with externally synchronized mode synchronizing signal sent from IV-S33M camera). Lets camera with internally synchronized mode. Connect main housing cable (supplied with IV-S30EIA, next page) Connect commercially available constant voltage power supply VDC±10%, more) This terminal commoned with enclosure. When camera connected controller using shielded cable, camera housing will electrically connected this terminal. When power supplied IV-S30EA1, this lamp will light green.
Mode switch: MODE
Controller connector: CONTROLLER Power terminals (+24 Frame ground terminal (FG) Power indicator: POWER
connect IV-S30EA1 IV-S33M controller, cable supplied with IV-S30 (see next page). IV-S30EA1 cannot connected IV-S31M/S32M controller.
Part Names Functions Cable connect converter controller (supplied with IV-S30EA1)
CAMERA connector Converter connector
CAMERA1 connector
Name
Camera connector Connect CAMERA CAMERA connectors IVS33M controller. Camera connector Converter connection Connect controller side connector IV-S30EA1. connector
Function
Part Names Functions
Camera lens (IV-S20L16)
Focus Lock knob (for fixing iris) Lock knob (for fixing focus)
LENS 1:1.6 16mm
focus
0.05m
(Movable range focus adjustment)
Name Focus Iris
Function focus image -The focall enght (distance from object) infinity (from front lens). adjust image brightness. -The iris perture from 1.6mm closed.
Camera cable (IV-S30KC3/KC5/KC7)
Camera connector (Threaded type) Controller connector (Quick-connect type)
Name Camera connector Controller connector
Iris
Cable length IV-S30KC3: IV-S30KC5: IV-S30KC7:
Function Connect connector camera cable (IV-S30C1/C2/C3/C4). Note: IV-S30KC7 cannot connected IV-S30C3/C4. Connect camera connector camera connector controller (IV-S31M/S32M/S33M).
Part Names Functions
Remote keypad (IV-S30RK1)
Connector Connected controller (IV-S31M/S32M/S33M) Cable length
Direction keys (up, down, left right)
Image change (SEL) Measurement start/brightness select (TRG/BRT) (select) (SET)
Dimensions (mm) 22.5
Cancel (ESC)
name
Function Selecting item menu screen Setting window
Description Select item with down, left right keys. each coordinate. Select digit item with left right keys, then specify value with down keys. Specify value with down, right left keys.
Direction keys (up, down, left right)
Setting value
Determine highlighted (select) item (SET) Determine setting value Returning setting original state before beCancel changed (ESC) Returning previous menu Switch image mode between through freeze setting screen. (See preceding Switching image page.) When mode switched from Image change mode between through freeze, image captured. (SEL) through mode freeze Note: screen only displayed mode freeze mode, "GAIN/OFFSET" screen only displayed through mode. Start measurement input Measurement start/brightness select Switching brightness (TRG/BRT) level Press this screen, measurement triggered. Change displayed image brightness. this when image bright that characters difficult see. brightness changed screen other than screen.
direction keys have auto-repeat function.
Connection Installation Methods
Chapter Connection Installation Methods
Installation conditions
Lighting equipment
Lighting workpieces important factor image processing. lighting conditions affect measurement results. Select proper lighting equipment. Make sure there uniform illumination whole measurement field where object images will taken. flicker-free lighting equipment, such high frequency fluorescent lamps halogen lamps. Consult about right lighting equipment your application. Backlighting Light should uniformly illuminate field behind object, that IV-S30 measure object with it's shadow. Since shadow picture will converted binary values, reliable measurements executed. Example: Backlighting equipment Light
IV-S30C1 similar
Conveyor Inspection processed part IV-S30C1 similar Miss-processed product Light Linear feeder Hole inspection Backlighting using surface illuminance
Reflective lighting light shone front object with angle will reflected, IV-S30 will pick reflected light. much light reflected, such from metallic surface similar materials, proper image obtained. Example:
Label Light beam IV-S30C1 similar IV-S30C1 similar Light beam
Light beam Label detection Measurement center coordinates hole
Connection Installation Methods When using IV-60LD
This paragraph describes Sharp IV-60LD lighting equipment. details about installation wiring IV-60LD, instruction manual. distance between IV-60LD object (distance which install lighting equipment) should approximately area approximately lighting distance reduced approximately lighting uneven.
77.3mm
IV-S30 camera Camera angle bracket
87mm
IV-60LD body (Lighting section) View Light area Camera center Camera center
50mm
50mm
Workpiece surface (Object measured)
When light projected from above object reflection object influences image processing, following countermeasures. 1Tilt camera center axis (within range that does affect image processing) move away from light reflected from object.
IV-S30 camera
IV-60LD body
Workpiece surface (Object measured)
2Separate camera from lighting equipment. Install IV-60LD lighting equipment that will shines from angle that prevents creation reflection. light lights IV-S30 camera IV-S30 camera
IV-60LD body
IV-60LD body
Lighting distance 150mm
Reflected light
IV-60LD body
Connection Installation Methods
Illuminance shutter speed
illuminance provided lighting equipment shutter speed must within proper range. following graph shows relation between illuminance shutter speed IV-S20L16 camera lens (focal length with aperture setting 1.6. Determine proper amount illuminance correct shutter speed, referring this graph. Adjust aperture necessary. measure moving object, increase image processing speed, shutter speed 1000 sec. 1/2000 sec. faster. However, extremely high shutter speed will require intense lighting, thereby increasing cost.
Relation between illuminance shutter speed [IV-S20L16 camera lens (focal length with aperture setting 1.6] Illuminance (lux)
32000
16000 Proper range (shaded zone) 8000
4000
2000
1000
1/30 1/60 1/125 1/250 1/500 1/1000 1/2000 1/4000 1/10000 Shutter speed sec.
Note standard relationship between illuminance shutter speed given above reference. When actually installing equipment, make sure proper combination used actual system.
Connection Installation Methods
Optimum lens resolution
optimum lens your system selected, based camera installation distance field view (workpiece size).
When IV-S30C1/C3 camera used
Rounded surface camera body View (mm)
Vertical direction
Horizontal direction
(Horiz directio
IV-S30C1/C3 Lens
Workpiece
Workpiece
Camera installation distance (mm)
Vertical direction
Lens holder
Lens
Close-up shot ring
When IV-S30C2/C4 camera used
IV-S30C2/C4 camera head Vertical direction
Lens (commercially available) View (mm)
dented side vertical (upper) direction. Horizontal direction
Dented part
Workpiece
Workpiece
Camera installation distance (mm)
Vertical direction
(Horiz directio
Lens rear
Lens (commercially available)
IV-S30C2/C4
Connection Installation Methods
There relationships shown page page 5-9, among camera installation distance, field view vertical/horizontal direction), lens focal length aperture setting, focal length, resolution. [Example] When IV-S30C1/C3 camera used, camera installation distance field view horizontal direction) optimum lens selected described following procedure. required information taken from table page 5-7.
Camera installation distance (mm) Lens focal length f=16mm View (mm) Vertical Focal Resolength lution
Hori- (mm) zontal
(µm)
96.3 107.4 129.6 102.8 114.6 138.3 16.6 200.7 16.5 223.9 16.4 270.1
Selecting lens focal length Follow line camera installation distance view horizontal direction) that closest which 114.6 114.6 field view shown column lens focal length Therefore, lens with focal length considered optimum. Considering focal length actual focal length, 16.5 longer than lens focal length, However, camera installation distance within focal range (distance from object) actual lens mm), focus range IV-S20L16 camera lens built into controller from infinity. Therefore, camera installation distance within focal range, IV-S20L16 lens used. When another lens (with focal range used, focal range exceeds install commercially available mount close-up shot ring. ring that thick (16.5 mm). Resolution When displayed image fills whole monitor screen, view horizontal direction) 114.6 wide, resolution 223.9 114.6mm 223.9 512(pixelcount) "Glossary" diefinition resolution. Notes values shown tables page only reference data installation. These values vary, according characteristics lenses using. When using lens, check data using actual equipment. When IV-S30C1/C3 camera used. want camera lens other than IV-S20L16, lens with type lens base. (The IV-S20L16 type lens base.) lens with short focal length will distort edges field view. When IV-S30C2/C4 camera used commercially available lens. When wide-angle lens used, distortion edges will larger.
Connection Installation Methods
spectral sensitivity characteristics element used camera listed below. Spectral sensitivity characteristics element
Relative response
Wave length [nm]
1000
Connection Installation Methods
Relation among camera installation distance, field view, focal length
When IV-S30C1/C3 camera used
Camera installation distance (mm)
Lens focal length f=4.2mm Lens focal length f=8mm Lens focal length f=16mm Lens focal length f=25mm
Focal length
Focal length
Focal length
Focal length
Resolution
Resolution
Resolution
View (mm) Vertical 39.7 44.0 52.4 60.9 69.3 77.8
View (mm)
View (mm)
View (mm)
HoriHoriHoriHoriVertical Vertical zontal (mm) (µm) zontal (mm) (µm) zontal (mm) (µm) Vertical zontal (mm) (µm) 42.4 46.9 55.9 65.0 74.0 83.0 82.8 91.6 109.2 126.9 144.5 162.1 197.3 232.6 267.8 303.1 338.3 426.4 514.5 602.6 690.7 778.8 866.9 14.2 16.4 20.9 25.3 29.7 34.2 43.1 51.9 60.8 69.7 78.6 15.2 10.0 17.5 22.3 27.0 31.7 36.5 45.9 55.4 64.9 74.4 83.8 29.6 34.2 43.5 52.7 62.0 71.2 89.7 108.2 126.7 145.2 163.7 210.0 256.2 302.5 348.7 395.0 441.2 533.8 626.3 718.8 811.3 903.8 996.3 12.0 14.2 16.4 18.6 23.1 27.5 32.0 36.4 40.8 51.9 63.0 74.1 85.2 20.4 25.0 29.6 34.2 38.9 48.1 57.4 66.6 75.9 85.1 108.2 131.4 154.5 177.6 200.7 223.9 270.1 316.4 10.7 13.5 16.3 19.2 22.0 24.9 32.0 39.1 46.2 53.3 60.4 67.5 81.7 10.4 13.3 16.3 19.2 22.2 28.1 34.0 40.0 45.9 51.8 66.6 81.4 96.2 111.0 125.8 140.6 170.2 199.8 229.4 259.0 288.6 318.2 347.8 377.4 407.0 436.6 466.2 495.8 525.4 555.0 584.6 732.6 880.6 10.4 21.8 12.8 20.7 15.2 20.0 17.5 19.5 19.9 19.0 24.6 18.5 29.4 18.1 34.1 17.8 38.8 17.6 43.6 17.4 55.4 17.1 67.3 16.9 79.1 16.8 90.9 16.7 42.9 38.9 36.4 34.6 11.4 33.3 14.4 31.6 17.4 30.4 20.5 29.6 23.5 29.0 26.5 28.6 34.1 27.8 41.7 27.3 49.3 26.9 56.8 26.7 64.4 26.5 72.0 26.3 87.1 26.1
94.7 101.0
Resolution
111.6 119.1 128.5 137.1 145.5 155.2 162.4 173.2 204.7 218.3 246.9 263.4 289.2 308.5 331.5 353.6 373.8 398.7 416.1 443.9 500.7 534.1 585.2 624.3 669.8 714.5 754.4 804.7 1000 838.9 894.9 1100 923.5 985.1 1200 1008.1 1075.4 1300 1092.7 1165.6 1400 1177.2 1255.8 1500 1261.8 1346.0 1600 1346.4 1436.2 1700 1430.9 1526.4 1800 1515.5 1616.6 1900 1600.1 1706.9 2000 1684.7 1797.1 2500 2107.5 2248.1 3000 2530.4 2699.2 3500 2953.2 3150.3 4000 3376.1 3601.4 4500 3798.9 4052.4 5000 4221.8 4503.5 5500 4644.7 4954.6 6000 5067.5 5405.6 6500 5490.4 5856.7 7000 5913.2 6307.8 7500 6336.1 6758.9
100.8 107.5 123.0 131.2 145.2 154.9 167.4 178.6 189.6 202.2 211.8 225.9 256.2 273.3 300.6 320.6 345.0 368.0 389.4 415.4 433.8 462.7 478.2 510.1
96.3 102.8 16.6 107.4 114.6 16.5 129.6 138.3 16.4 151.8 162.0 16.4 174.0 185.7 16.3 196.2 209.3 16.3 218.4 233.0 16.3 240.6 256.7 16.2 262.8 280.4 16.2 285.0 304.1 16.2 307.2 327.7 16.2 329.4 351.4 16.2 351.6 375.1 16.2 373.8 398.8 16.2 396.0 422.5 16.1 418.2 446.2 16.1 440.4 469.8 16.1
1043.1 1219.3 1395.5 1571.7 1747.9 1924.1 2100.3 2276.5 2452.7 2628.9 2805.1 2981.3 3157.5 3333.7 3509.9
95.9 102.3 25.9
362.6 110.1 117.5 25.8 408.9 124.3 132.6 25.7 455.1 138.5 147.8 25.6 501.4 152.7 162.9 25.6 547.6 166.9 178.1 25.5 593.9 181.2 193.2 25.5 640.1 195.4 208.4 25.5 686.4 209.6 223.6 25.4 732.6 223.8 238.7 25.4 778.9 238.0 253.9 25.4 825.1 252.2 269.0 25.4 871.4 266.4 284.2 25.3 917.6 280.6 299.3 25.3
522.6 557.5 1088.8 567.0 604.8 1181.3 611.4 652.2 1273.8 655.8 699.5 1366.3 700.2 746.9 1458.8 744.6 794.3 1551.3 789.0 841.6 1643.8 833.4 889.0 1736.3 877.8 936.4 1828.8
4390.9 1099.8 1173.2 2291.3 5271.9 1321.8 1410.0 2753.9 6152.9 1543.8 1646.8 3216.4 7033.9 1765.8 1883.6 3678.9 7914.9 1987.8 2120.4 4141.4
551.4 588.2 16.1 1148.9 351.6 375.1 25.3 662.4 706.6 16.1 1380.2 422.7 450.9 25.2
773.4 825.1 16.1 1611.4 493.7 526.7 25.2 1028.7 884.4 943.5 16.1 1842.7 564.8 602.5 25.2 1176.7 995.4 1061.9 16.1 2074.0 635.8 678.2 25.1 1324.7
8795.9 2209.8 2357.2 4604.0 1106.4 1180.3 16.1 2305.2 706.8 754.0 25.1 1472.7 9676.9 2431.8 2594.0 5066.5 1217.4 1298.7 16.0 2536.5 777.9 829.8 25.1 1620.7 10557.9 2653.8 2830.9 5529.0 1328.4 1417.1 16.0 2767.7 848.9 905.6 25.1 1768.7 11438.9 2875.8 3067.7 5991.5 1439.4 1535.5 16.0 2999.0 920.0 981.4 25.1 1916.7 12319.9 3097.8 3304.5 6454.1 1550.4 1653.9 16.0 3230.3 991.0 1057.1 25.1 2064.7 13200.9 3319.8 3541.3 6916.6 1661.4 1772.3 16.0 3461.5 1062.0 1132.9 25.1 2212.7
Connection Installation Methods
Camera installation distance (mm)
Lens focal length f=35mm Lens focal length f=50mm Lens focal length f=75mm View (mm) Focal length
Resolution
Resolution
View (mm)
Focal length
View (mm)
Focal length
HoriHori- (mm) Vertical zontal (mm) (µm) Vertical zontal 10.7 12.7 14.7 16.7 21.8 26.9 32.0 37.0 42.1 47.2 57.3 67.5 77.6 87.8 11.4 13.5 15.7 17.9 23.3 28.7 34.1 39.5 44.9 50.3 61.2 72.0 82.8 93.6 62.2 57.3 53.8 49.4 46.7 44.8 43.4 42.4 40.7 39.6 38.9 38.4 38.0 37.6 11.6 13.7 18.0 22.2 26.4 30.7 34.9 45.5 56.0 66.6 77.2 87.7 98.3 12.6 16.1 19.7 23.2 26.8 30.3 37.4 44.5 51.6 58.8 65.9 73.0 80.1 87.2 103.2 13.4 17.2 21.0 24.8 28.6 32.4 39.9 47.5 55.1 62.7 70.2 77.8 85.4 93.0 87.3 78.7 73.4 69.7 64.1 61.0 59.0 57.6 56.6 55.9 54.7 54.0
Hori- (mm) (µm) Vertical zontal
(µm)
12.9 15.8 18.8 26.2 33.6 41.0 48.4 55.8 63.2 78.0 92.8
1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500
11.1 13.5 15.9 18.2 23.0 27.7 32.4 37.2 41.9 46.6 51.4 56.1 60.9 65.6 70.3 75.1 79.8 84.5 89.3
105.4 18.3 11.9 14.4 16.9 19.5 24.5 29.6 34.6 39.7 44.7 49.8 54.8 59.9 64.9 70.0 75.0 80.1 85.1 90.2 95.2 120.5 145.8 171.0 196.3 221.5 246.8 272.1 297.3 322.6 347.8 373.1 98.9 23.2 94.7 28.1 91.8 33.1 89.6 38.0 86.6 47.9 84.6 57.7 83.2 67.6 82.2 77.5 81.4 87.3 80.7 97.2 80.2 107.1 79.7 116.9 79.4 126.8 79.1 136.7 78.8 146.5 78.5 156.4 78.3 166.3 78.2 176.1 78.0 186.0 77.4 235.3 76.9 284.7 76.7 334.0 76.4 383.3 76.3 432.7 76.2 482.0 76.0 531.3 76.0 580.7 75.9 630.0 75.8 679.4 75.8 728.7
37.2 119.5 36.8 140.6 36.6 161.8 36.4 182.9 36.3 204.0 36.2 225.2 36.1 246.3 36.0 267.5 35.9 288.6 35.8 309.8 35.8 330.9 35.7 352.0 35.7 373.2 35.7 394.3 35.6 415.5 35.5 521.2 35.4 626.9 35.4 732.6 35.3 838.4 35.3 944.1 35.2 1049.8 35.2 1155.5 35.2 1261.2 35.2 1367.0 35.2 1472.7 35.2 1578.4
53.4 107.6 53.0 122.4 52.7 137.2 52.4 152.0 52.2 166.8 52.0 181.6 51.9 196.4 51.8 211.2 51.6 226.0 51.5 240.8 51.4 255.6 51.4 270.4 51.3 285.2
97.9 104.5 108.1 115.3 118.2 126.1 128.4 136.9 138.5 147.8 148.7 158.6 158.8 169.4 169.0 180.2 179.1 191.1 189.3 201.9 199.4 212.7 250.2 266.9 300.9 321.0 351.6 375.1 402.4 429.2 453.1 483.4 503.9 537.5 554.6 591.6 605.4 645.8 656.1 699.9 706.8 754.0 757.6 808.1
94.3 100.6 101.4 108.1 108.5 115.7 115.6 123.3 122.7 130.9 129.8 138.5 136.9 146.0 172.4 183.9 207.9 221.8 243.5 259.7 279.0 297.6 314.5 335.5 350.0 373.4 385.5 411.3 421.1 449.1 456.6 487.0 492.1 524.9 527.6 562.8
51.0 359.2 113.0 50.9 433.2 136.6 50.7 507.2 160.3 50.6 581.2 184.0 50.6 655.2 207.7 50.5 729.2 231.4 50.5 803.2 255.0 50.4 877.2 278.7 50.4 951.2 302.4 50.4 1025.3 326.1 50.3 1099.3 349.8
Resolution
Connection Installation Methods When IV-S30C2/C4 camera used
Lens focal length f=7.2mm Vertical direction
Camera installation distance (mm) Workpiece size
Vertical direction 7.50
Focal length Resolution Workpiece size
Lens focal length f=15mm Vertical Vertical direction 15.00 direction
Focal length Resolution Workpiece size Workpiece size
Lens focal length f=24 Vertical Vertical direction 24.00 direction
Focal length Workpiece size Workpiece size Resolution
(Hmm) 18.7 21.1 25.8 30.5 35.3 40.0 49.5 59.0 68.4 77.9 87.4 111.1 134.7 158.4 182.1 205.8 229.5 276.8 324.2 371.5 418.9 466.3 513.6 561.0 608.3 655.7 703.1 750.4 797.8 845.1 892.5 939.9
(Hmm) 20.0 22.5 27.5 32.6 37.6 42.7 52.8 62.9 73.0 83.1 93.2 118.5 143.7 169.0 194.2 219.5 244.8 295.3 345.8 396.3 446.8 497.4 547.9 598.4 648.9 699.4 750.0 800.5 851.0 901.5 952.0 1002.6 1255.2 1507.8 1760.4 2013.0 2265.6 2518.2 2770.8 3023.4 3276.0 3528.6 3781.2
(mm)
(µm) 39.0 43.9 53.8 63.6 73.5 83.4 103.1 122.8 142.6 162.3 182.0 231.4 280.7 330.1 379.4 428.7 478.1 576.7 675.4 774.1 872.8 971.4
(Hmm) 11.1 13.5 15.9 18.2 23.0 27.7 32.4 37.2 41.9 53.8 65.6 77.4 89.3 101.1 113.0 136.6 160.3 184.0 207.7 231.4 255.0 278.7 302.4 326.1 349.8 373.4 397.1 420.8 444.5 468.2 586.6 705.0 823.4 941.8 1060.2 1178.6 1297.0 1415.4 1533.8 1652.2 1770.6
(Hmm) 11.9 14.4 16.9 19.5 24.5 29.6 34.6 39.7 44.7 57.3 70.0 82.6 95.2 107.9 120.5 145.8 171.0 196.3 221.5 246.8 272.1 297.3 322.6 347.8 373.1 398.4 423.6 448.9 474.1 499.4 625.7 752.0 878.3 1004.6 1130.9 1257.2 1383.5 1509.8 1636.1 1762.4 1888.7
(mm) 18.2 17.6 17.1 16.8 16.6 16.2 16.0 15.9 15.8 15.7 15.5 15.4 15.4 15.3 15.3 15.3 15.2 15.2 15.2 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0
(µm) 18.3 23.2 28.1 33.1 38.0 47.9 57.7 67.6 77.5 87.3 112.0 136.7 161.3 186.0 210.7 235.3 284.7 334.0 383.3 432.7 482.0 531.3 580.7 630.0 679.4 728.7 778.0 827.4 876.7 926.0 975.4 1222.1 1468.7 1715.4 1962.1 2208.8 2455.4 2702.1 2948.8 3195.5 3442.2 3688.8
(Hmm) 10.1 13.0 16.0 18.9 21.9 24.9 32.3 39.7 47.1 54.5 61.9 69.3 84.1 98.9 113.7 128.5 143.3 158.1 172.9 187.7 202.5 217.3 232.1 246.9 261.7 276.5 291.3 365.3 439.3 513.3 587.3 661.3 735.3 809.3 883.3 957.3 1031.3 1105.3
(Hmm) 10.7 13.9 17.1 20.2 23.4 26.5 34.4 42.3 50.2 58.1 66.0 73.9 89.7 105.5 121.2 137.0 152.8 168.6 184.4 200.2 216.0 231.8 247.5 263.3 279.1 294.9 310.7 389.6 468.6 547.5 626.4 705.4 784.3 863.3 942.2 1021.1 1100.1 1179.0
(mm) 30.9 29.1 28.0 27.3 26.8 26.2 25.8 25.5 25.3 25.1 24.9 24.7 24.6 24.5 24.5 24.4 24.3 24.3 24.3 24.2 24.2 24.2 24.2 24.2 24.1 24.1 24.1 24.1 24.1 24.1 24.1 24.1 24.1 24.1 24.0 24.0 24.0 24.0 24.0 24.0 24.0 24.0
(µm) 11.7 14.8 17.9 21.0 27.1 33.3 39.5 45.6 51.8 67.2 82.6 98.1 113.5 128.9 144.3 175.1 206.0 236.8 267.6 298.5 329.3 360.2 391.0 421.8 452.7 483.5 514.3 545.2 576.0 606.8 761.0 915.2 1069.4 1223.5 1377.7 1531.9 1686.1 1840.2 1994.4 2148.6 2302.8
1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000
1070.1 1168.8 1267.4 1366.1 1464.8 1563.5 1662.1 1760.8 1859.5 1958.1 2451.5 2944.9 3438.2 3931.6 4424.9 4918.3 5411.7 5905.0 6398.4 6891.7 7385.1
2500 1176.7 3000 1413.5 3500 1650.3 4000 1887.1 4500 2123.9 5000 2360.7 5500 2597.5 6000 2834.3 6500 3071.1 7000 3307.9 7500 3544.7
Connection Installation Methods Table magnifications viewing size
(Vertical size Horizontal size Diagonal size)
Magnification 1/3" viewing field monitor magnification
10.6 11.8 17.8 29.6 44.4 47.4 59.3 118.6 237.2 266.8 355.8 474.4 711.6
5-10
Connection Installation Methods
Installing, connecting wiring IV-S31M/S32M/S33M controller
Connecting equipment controller
Connect cameras cameras), remote pad, monitor controller (IV-S31M/S32M/ S33M).
INPUT
+24V READY
IV-S3M
POWER
Controller (plan view)
OUTPUT
VIDEO
CAMERA1
CAMERA2
RS232C/RS422
REMOTE
Camera connector (CAMERA2) Camera connector (CAMERA1) Monitor connector (VIDEO) Remote connector (REMOTE) Controller (side view) Moniter Remote keypad Camera Camera Connect camera cable (IV-S30KC3/S30KC5/S30KC7) connector connector main housing connection cable (IV-S30EA1) camera (CAMERA1) camera (CAMERA2) connectors controller. Note: Only connect disconnect camera connectors while power OFF. main housing connection cable (IV-S30EA1) connected IV-S33M only. Push convex side connector into concave side mating connector. When connector clicks. disconnect connector, hold plug connector, pull straight out. camera connected camera connector (CAMERA1) treated camera this system, camera connected camera connector (CAMERA2) treated camera must have camera connected camera connector. Plug remote (IV-S30RK1) connector into remote keypad connector (REMOTE) controller.
5-11
Connection Installation Methods
Connect monitor monitor connector (VIDEO: jack) controller using monitor cable (supplied with controller) conversion connector (supplied with controller). monitor jack, conversion connector required. monitor with either NTSC compatible video input terminal. Connect cable monitor connector straight treat carefully.
connector Monitor Conversion connector jack Monitor cable (Cable length
Controller Monitor connector (VIDEO)
Monitor
need monitor cable longer than purchase video store.
details about connecting installing cameras, page 5-23 this manual. Leave enough space around controller (IV-S31M/S32M/S33M) order connect camera cables, remote cable, monitor cable D-sub connector controller, following space (min.) required.
148mm 130mm
INPUT
92mm
READY
IV-S3M
POWER
OUTPUT
bend camera cables repeatedly. Make sure installation location allows enough space input/output wires going terminal block power terminal block controller.
VIDEO
CAMERA1
CAMERA2
RS232C/RS422
REMOTE
100mm (minimum)
Camera cable
5-12
Connection Installation Methods
Installation
install IV-S31M/S32M/S33M controller, secure bottom housing mounting surface with main housing brackets (supplied with controller.) Housing bracket controller
Mounting surface
Mounting procedure
Attach housing brackets bottom controller. Four screws supplied attach brackets.
Housing bracket pcs.)
Bottom view
Screw position places) Secure housing mounting surface with brackets.
10.5
(Unit:
INPUT
READY
Mounting position places)
IV-S3M
POWER
OUTPUT
Housing bracket
10.5
VIDEO CAMERA1 CAMERA2 RS232C/RS422 REMOTE
external dimensions housing brackets controller shown following page.
5-13
Connection Installation Methods
External dimensions controller (IV-S31/S32M/S33M)
(Unit:
CAMERA2
CAMERA1
MODE
CONTROLLER
External dimensions housing bracket (Unit: holes diameter (for attaching bracket controller)
10.5
Mounting position places: securing bracket mounting surface) 10.5
5-14
+24V
POWER
IV-S30EA1
Connection Installation Methods
Connecting power supply
Connect commercially available constant-voltage power supply power terminals (POWER: controller (IV-S31M/S32M/S33M). 10%, more constantvoltage power supply. individual power supply supply power controller. power supply used power other equipment, measurement errors occur. Check polarity power supply terminals, power supplied with polarity inverted, controller damaged. Only connect disconnect camera cable other equipment while power OFF.
Constant-voltage power supply
Frame ground terminal
Fuse (1A)
Power supply terminal (POWER: 24V)
INPUT
READY
Frame ground terminal Power supply terminal (POWER
OUTPUT
This distance must short possible. (Recommended distance: less than
Controller (IV-S31M/S32M/S33M)
INPUT
READY
IV-S3M
POWER
OUTPUT
VIDEO
CAMERA1
CAMERA2
RS232C/RS422
REMOTE
Note improve noise resistance constant-voltage power supply connected controller (IV-S31M/S32M/S33M), observe following precautions. Ground terminal constant-voltage power supply according class grounding. power line between controller constant-voltage power supply must short possible. (Recommended distance: less than power supply line near noise generating sources, such electric motor lines. twisted-pair wire power supply line. 5-15
Connection Installation Methods
Connecting input/output terminals (parallel I/F)
input terminals output terminals available input/output terminal block controller (IV-S31M/S32M/S33M). input terminal block INPUT terminals output terminal block OUTPUT terminals READY [Input/output terminal block controller] Input terminals (INPUT)
READY
Output terminals (OUTPUT)
INPUT READY OUTPUT
Controller (IV-S31M/S32M/S33M)
INPUT
READY
IV-S32M
POWER
OUTPUT
VIDEO
CAMERA1
CAMERA2
RS232C/RS422
REMOTE
Interrupt processing input terminal)
External trigger (X0) -IV-S33M Object type change terminals External input (X7): terminals -IV-S32M Object type change terminals External input terminals -IV-S31M Object type change terminals External input terminals cocmmon READY: terminal Logical output user terminals
Input terminals) Terminal block Common input terminal) Output terminals)
Common output terminal) Power supply terminals) VDC: terminal, terminal
5-16
Connection Installation Methods
Input terminals (INPUT) IV-S31M/S32M Input Input/output condition setting terminal Measurement start input trigger sampling start General-purpose serial interface signal auto detect (edge level) Measurement start input Parallel Generalpurpose serial interface signal Measurement start input trigger sampling start Parallel Measurement start input trigger sampling start General-purpose serial interface signal auto detect (edge level)
Input details External input
Measurement start input
External input
Measurement start input Parallel Generalpurpose serial
Object type numbers IV-S32M:0 IV-S31M:0 Measurement start input trigger used external sampling start Parallel input IV-S31M Parallel input used external input, register reference image signal, correct total area judgement. Parallel input used external input, change output camera signal, measurements with each camera, overlapping images. details about settings [I/O CONDITIONS] menu, "Setting Input/Output Conditions" IV-S30 (IV-S31M/S32M) User's Manual (Function operation). Object type numbers have following relationships.
IV-S32M
Object type
Object type
IV-S31M
Object type
Object type
5-17
Connection Installation Methods
IV-S33M
Input terminal Input/output condition setting Measurement start input trigger sampling start General-purpose serial interface signal auto detect (edge level) Measurement start input Parallel General-purpose serial interface signal Measurement start input trigger sampling start Parallel Measurement start input trigger sampling start General-purpose serial interface signal auto detect (edge level) Input details External input
Measurement start input
External input
Measurement start input Parallel General-purpose serial Object type numbers IV-S33M:0 Measurement start input trigger sampling start Parallel Parallel input select object types. Parallel input used external input, register reference image signal, correct total area judgement. Parallel input used external input, change output camera signal, measurements with each camera, overlapping images.
details about settings [I/O CONDITIONS] menu, "Setting Input/Output Conditions" IV-S30 (IV-S31M/S32M/S33M) User's Manual, Function Operation. Object type numbers have following relationships.
Object type Object type
When parallel input "64OBJ-CHG (select from object types)," only available specify object types. 5-18
Connection Installation Methods
Output terminals (OUTPUT) READY
Result logical calculation output Specify FINAL-OUTPUT [TYPE MEAS COND] menu.
These signals will turn when measurement start input enabled. READY information about timing chart other details, "Setting Input/Output Conditions" IV-S30 User's Manual (Function Operation).
port input/output terminals isolated photocouplers, prevent malfunctions noise. them within rated range. specifications input/output ports listed below.
Item Rated input voltage Input voltage range Input Input voltage level Input current level Input impedance Rated output voltage Load voltage range Output Output type resistance Isolation method Response time 12/24 10.5 26.4 10.5 less OFF: more less OFF: more 12/24 10.5 Photo open drain ohms less Photo isolation less (OFF OFF) Rating
Rated max. output current
Wiring controller (IV-S31M/S32M/S33M) Input Output
Power supply
Load
Power supply
Fuse (0.5A)
READY
Protective element (Power supply limit:
Controller
5-19
Connection Installation Methods
Connection communications with personal computer (general purpose serial I/F)
Connect personal computer communication connector (RS232C/RS422) controller (IVS31M/S32M/S33M). 9-pin D-sub, male connector included with controller.
Controller (plan view)
IV-S3M
POWER
INPUT
READY
OUTPUT
Personal computer
VIDEO
CAMERA1
CAMERA2
RS232C/RS422
REMOTE
Controller (side view)
RS-232C/RS-422 Communication connector (RS232C/RS422 9-pin D-sub female, rock screw M2.6)
When communicating through RS-232C port controller arrangement communication connector (for RS-232C) (9-pin D-sub, female) Communication Signal standard name RS-232C Direction
Details
Connector shield
Personal computer DOS/V, IBM-PC Signal name Connector Connector case case
PC98 series 9-pin D-sub 25-pin D-sub
Received data Input (personal computer IV-S30) Transmitted data (IV-S30 personal computer) Output Signal ground Frame ground
Communication connector controller (RS232C/RS422: 9-pin D-sub) Signal Function name Connector Frame ground case Received data Transmitted data Signal ground
*(RS-232C)
Memory protection Memory protection
*The maximum length communication cable depends communication speed. Communication speed (kbps) Cable length Conduct communication test before using devices 9.6, 19.2 less measurements. 38.4, 57.6, 115.2 5-20
Connection Installation Methods
When communicating through RS-422 Specify 4-wire 2-wire RS-422 system [SET COMM PARMS] menu. controller arrangement communication connector (for RS-422C) (9-pin D-sub female) Communication standard RS-422 Connector field 4-wire system Personal computer RS-232C/422 converter Z-101HE Signal name SHIELD RD(+) RD(-) TD(+) TD(-) Shielded twisted-pair cable Controller (9-pin D-sub) Signal name
Connector case
Signal Details name Transmitted data (Controller Personal computer) Received data (Personal computer Controller) Frame ground Direction Output Input
Function Connector frame ground Transmitted data (Controller Personal computer) Received data (Personal computer -Controller)
less (RS-232C) 2-wire system
Memory protection Memory protection
less (RS-422)
Personal computer RS-232C/422 converter Z-101HE Signal name SHIELD RD(+) RD(-)
Shielded twisted-pair cable Controller (9-pin D-sub) Signal name
Connector case
Function
Connector frame ground Transmitted data (Controller Personal computer) Received data (Personal computer -Controller) Memory protection Memory protection
less (RS-232C)
less (RS-422)
5-21
Connection Installation Methods
Connecting programmable controller using computer link function
Connect programmable controller communication connector (RS232C/RS422) input/ output terminals controller (IV-S31M/S32M/S33M). Input/output terminals
Programmable controller
INPUT
Controller (plan view)
READY
Communication port
IV-S3
POWER
OUTPUT
VIDEO CAMERA1 CAMERA2
RS232C/RS422
REMOTE
Controller (side view) RS-232C/RS-422 Communication connector (RS232C/RS422)
Connect computer link connector (RS-232C/RS-411) programmable controller communication connector (RS232C/RS422: 9-pin D-sub, female) controller. "Computer Link" IV-S30 User's Manual (Function Operation). (The arrangement communication connector controller shown page 5-20 5-21.) case RS-232C, maximum communication cable length depends communication speed. Communication speed 9.6, 19.2 38.4, 57.6, 115.2 Cable length less
Conduct communication test before using devices measurements. Connect input/output terminals programmable controller input/output terminals controller. item "Connecting input/output terminals (parallel I/F)" details about wiring procedure.
5-22
Connection Installation Methods
Installing connecting IV-S30C1/C2/C3/C4 camera
Installing connecting IV-S30C1/C3
Connections IV-S30C1 standard cameras IV-S30C3 high-speed cameras connected following controllers using camera cables.
Camera IV-S30C1 IV-S30C3 Controller connect IV-S31M, IV-S32M, IV-S33M IV-S33M Cables used IV-S30KC3 IV-S30KC5 IV-S30KC7 IV-S30KC3 IV-S30KC5
Note connect IV-S30C3 IV-S31M/S32M. IV-S30C3 cannot used with IV-S30KC7. Camera connector: CAMERA2 Camera connector: CAMERA Camera Camera Camera (IV-S30C1/C3) cable Camera Connect camera cable(s) CAMERA CAMERA connectors controller. connect them, match keyed portion connectors press When they firmly connected, will hear click. unplug connector, hold plug housing pull straight out. camera plugged into CAMERA connector will system camera camera plugged into CAMERA connector will system camera IV-S30 system. Note Make sure turn power before connecting disconnecting cameras. Note there only camera, make sure connect system camera Plug other camera cable into IV-S30C1/C3, tighten securing ring plug housing. Screw IV-S20L16 camera lens similar) into lens holder IV-S30C1/C3 until secure. Camera lens (IV-S20L16 similar) Lens holder IV-S30C1/C3 Connector Plug Controller (side view)
Remarks cannot different types cameras same time with same controller (standard, high-speed cameras cannot mixed). When IV-S30C1 IV-S30C3 connected controller, other cameras that connected controller follows:
Camera IV-S30C1 IV-S30C3
Compatible second cameras IV-S30C2 (Micro camera) IV-S30C4 (Micro, high-speed camera)
5-23
Connection Installation Methods
Installing camera body Attach camera (IV-S30C1/C3) mounting surface with camera angle bracket (supplied with camera).
Installation example Camera front view IV-S30C1/C3 Camera side view Camera lens (IV-S20L16 similar)
Camera angle bracket Mounting surface
Installation example IV-S30C1/C3 Camera angle bracket Mounting surface
Installation example IV-S30C1/C3
Camera angle bracket Mounting surface
Installation procedure
Attach camera angle bracket tapped hole camera body mounting pitch: three holes). screws supplied with camera attaching angle. Attach camera controller angle mounting surface with slotted holes wide mounting pitch) 1/4-20 threaded hole. external dimensions camera angle bracket camera body shown following page.
5-24
Connection Installation Methods
External dimensions when IV-S20L16 camera lens IV-S30KC3/KC5/KC7 camera cable connected IV-S30C1/C3. (Unit: 28.534
tapped holes tapped holes
tapped holes
IV-S30KC33000 IV-S30KC55000 IV-S30KC77000
Attach camera angle bracket tapped holes mounting pitch places). IV-S30KC7 cannot connected IVS30C3.
14.7
External dimensions camera angle bracket
slotted holes wide (for securing camera body)
(Unit:
slotted holes wide (for attachment mounting surface) 1/4-20 threaded hole (for attachment mounting surface) 22.5
5-25
Connection Installation Methods
Note When camera cable (IV-S30KC3/S30KC5/S30KC7) bent, bending radius should larger than camera cable will bent repeatedly during operation, design cable layout that bending radius more components that flexed million times. Camera cable
Bending radius: Min.
5-26
Connection Installation Methods
Installing connecting IV-S30C2/C4
Connections IV-S30C2 micro cameras IV-S30C4 micro, high-speed cameras connected following controllers using camera cables.
Camera IV-S30C2 IV-S30C4 Controller connect IV-S31M, IV-S32M, IV-S33M IV-S33M Cables used IV-S30KC3 IV-S30KC5 IV-S30KC7 IV-S30KC3 IV-S30KC5
Note connect IV-S30C4 IV-S31M/S32M. IV-S30C4 cannot used with IV-S30KC7. Controller (side) Camera connector: CAMERA
Camera connector: CAMERA
Camera
IV-S30C4 Camera
Camera cable
Connector
Plug
(Some parts external appearance IV-S30C2 different from IV-S30C4.)
Connect camera cable(s) CAMERA CAMERA connectors controller. connect them, match keyed portion connectors press When they firmly connected, will hear click. unplug connector, hold plug housing pull straight out. camera plugged into CAMERA connector will system camera camera plugged into CAMERA connector will system camera IV-S30 system. Note Make sure turn power before connecting disconnecting cameras. Note there only camera, make sure connect system camera Remarks cannot different types cameras same time with same controller (standard, high-speed cameras cannot mixed). When IV-S30C2 IV-S30C4 connected controller, other cameras that connected controller follows:
Camera IV-S30C2 IV-S30C4
Compatible second cameras IV-S30C1 (standard camera) IV-S30C3 (high-speed camera)
5-27
Connection Installation Methods
Plug camera connector camera cable (camera conversion cable) into cable connector IV-S30C2/C4 camera screw down secure connection. Screw commercially available lens into camera head IV-S30C2/C4.
Lens (commercially available)
Camera head
Screw lens until camera image focused.
Secure lens using lens locking ring camera head Lens locking ring
External dimensions IV-S30C2 camera head
(Unit:
7.4±0.1 22±0.1 35.6
External dimensions IV-S30C4 camera head
7.4±0.1 22±0.1 35.6
5-28
Connection Installation Methods
Installation camera head camera head through bracket (supplied with IV-S30C2/C4) from cable side slide camera head into position.
Camera head bracket (accessory) Installed position camera head
Camera head Lens (commercially available)
Secure camera head bracket using M3x6 screws that come with IV-S30C2/C4.
Screws accessory) Mounting hole (3.4: securing camera assembly place) Secure camera head assembly place using mounting hole camera head bracket.
Front view
Side view
Installation surface Installation surface Note: camera head bracket supplied with camera simple installations vibration-damping. meet specific needs, user have make specialized bracket. External dimensions camera head bracket
hole
20.8 27.9
(Unit:
31.4
to10 (Shape before installation)
5-29
Connection Installation Methods
Installation camera body Attach camera mounting bracket (comes with IV-S30C2/C4) three tapped holes (spacing: camera body using installation screws that come with IVS30C2/C4. Secure camera mounting bracket installation surface using 3.2mm long, difference screw 1/4-20 screw hole. [Installation example] Front view Camera body Camera mounting bracket (accessory) Installation surface Side view Camera body
Camera mounting bracket
External dimensions controller (IV-S30C2)
28.5 28.5
(Unit:
44.7 tapped holes
44.7 tapped holes Attach camera angle bracket tapped holes mounting pitch places).
tapped holes
External dimensions controller (IV-S30C4)
28.5 28.5
44.7
28.5
tapped holes Attach camera angle bracket tapped holes mounting
tapped holes
tapped holes
5-30
28.5
Connection Installation Methods
External dimensions camera angle bracket
slotted holes wide (for securing camera body)
(Unit:
slotted holes wide (for attachment mounting surface) 1/4-20 threaded hole (for attachment mounting surface) 22.5
Note When camera head cable bent, bending radius should larger than camera cable will bent repeatedly during operation, design cable layout that bending radius more components that flexed million times.
Head cable
Bending radius: Min.
5-31
Connection Installation Methods
Installing, connecting, wiring IV-S30EA1 camera converter
Connection IV-S33M controller
Connect IV-S30EA1 camera converter IV-S33M controller using main interface cable that comes with camera converter. Note: connect IV-S30EA1 IV-S31M/S32M controller.
CAMERA2 CAMERA1
view IV-S33M
IV-S33M
IV-S30EA1 +24V
POWER
view IV-S30EA1
CONTROLLER
Camera connector: CAMERA Side view IV-S33M
Camera connector: CAMERA
Side view IV-S30EA1
Camera connector
Camera connector Converter connector
Main interface cable (comes with IV-S30EA1)
Connect camera connectors main interface cable CAMERA CAMERA connectors IV-S33M. Make sure connector numbers match. Note: Make sure turn power before connecting disconnecting cameras connector. unplug connector, hold plug housing pull straight out. camera plugged into CAMERA connector will system camera camera plugged into CAMERA connector will system camera IV-S30 system. Connect converter connector main interface cable controller connector IVS30EA1.
External dimensions main interface cable.
(Unit:
5-32
Connection Installation Methods
Connection camera
This section describes connect commercially available camera that conforms standards IV-S30EA1. Cameras that connected specifications cameras that connected IV-S30EA1 cameras recommend follows: Item Specifications
Number scan lines Scan method Frequency Image output Power supply Current consumption interlace Horizontal 15.734 kHz, vertical 59.94 Vp-p (with load) ±10% maximum
Recommended cameras
Model Manufacturer XC-75 Sony CS8320B Tokyo Electronics Industries
Connecting between IV-S30EA1 camera Connect IV-S30EA1 camera using camera cable. Check signals (pin assignment) against figures below.
camera connectors (CAMERA
CAMERA2
cameras (Maximum commercially available)
IV-S30EA1
+24V
camera connectors (CAMERA
camera connector assignments connectors IV-S30EA1
CONTROLLER
CAMERA1
IV-S30EA1
12-pin round connector (female): Made Hirose Electric
Signal name Signal type (input/output) (internally synchronized mode) (externally synchronized mode)
POWER
Camera cable (Ex.: Sony CCXC-12P05S)
Image Image signal Input Input Input Output Input Output TRIG signal High impedance state Output connected connected When only camera used, make sure connect connector (CAMERA1).
5-33
Connection Installation Methods
Installing IV-S30EA1
bottom IV-S30EA1 camera converter should installed securing another surface with mounting brackets that come with IV-S30EA1.
IV-S30EA1 Mounting bracket Installation surface
Installation procedures Install mounting brackets bottom IV-S30EA1. screws that come with IV-S30EA1. mounting brackets
View from bottom
Screw installation positions
Secure unit installation surface using mounting brackets.
CAMERA2 CAMERA1
(Unit:
Installation positions
IV-S30EA1
CONTROLLER
Mounting bracket
external dimensions IV-S30EA1 mounting brackets shown next page. 5-34
+24V
POWER
Connection Installation Methods
External dimensions IV-S30EA1
(Unit:
CAMERA2
CAMERA1
MODE
CONTROLLER
External dimensions main housing angle bracket (Unit: holes diameter (for attaching bracket controller)
10.5
Mounting position places: securing bracket mounting surface) 10.5
5-35
+24V
POWER
IV-S30EA1
Connection Installation Methods
Installation example
CAMERA2 CAMERA1
(Unit:
IV-S33M controller
INPUT
READY
IV-S33M
POWER
+24V
OUTPUT
IV-S30EA1 POWER
VIDEO
CAMERA1
CAMERA2
RS232C/RS422
REMOTE
CONTROLLER
IV-S30EA1
*Main interface cable
main interface cable should bent radius smaller than (External dimensions main interface cable page 5-32.)
5-36
Connection Installation Methods
Wiring IV-S30EA1
Connecting power supply
Connect commercially available constant-voltage power supply power terminals (POWER: IV-S30EA1. 10%, more constant-voltage power supply. individual dedicated power supply supply power IV-S30EA1. power supply used power other equipment, measurement errors occur. Check polarity power supply terminals, power supplied with polarity inverted, controller damaged. Only connect disconnect camera cable other equipment while power OFF.
This distance must short possible. (Recommended distance: less than
Power supply terminal (POWER: 24V) Power supply terminal (POWER:
CAMERA2
CAMERA1
IV-S30EA1
IV-S30EA1 +24V
POWER
DC24V
Constant-voltage power supply
Fuse (1A) Frame ground terminal
CONTROLLER
Note: improve noise resistance constant-voltage power supply connected IV-S30EA1, observe following precautions. Ground terminal constant-voltage power supply according class grounding. power line between IV-S30EA1 constant-voltage power supply must short possible. (Recommended distance: less than power supply line near noise generating sources, such electric motor lines. twisted-pair wire power supply line.
5-37
Setting Operating Outlines
Chapter Setting Operating Outlines
Setting operating procedures
setting operating procedures outlined below. System design Measurement program (positional deviation measurement, degree match inspection, etc.) Number cameras, externally connected devices, system components Input/output (start measurement input, result output, object type change, etc.) Lighting equipment, illumination, shutter speed, lens, etc. Installation/assembly Connection cameras monitor controller Installation controller camera body Connection power supply, input/output terminals external devices Turning power supply (controller monitor) Menu selection Select either standard menus simplified menus. Environment settings Input/output conditions related external devices (Method starting measurements, communication conditions, etc.) Operating conditions (Method capturing images displaying measurement results) Setting conditions each object type Standard menus Simplified menus Specify object type Specify object type Edit (copy initialization) Enter shutter speed Setting measurement Enter measurement program conditions conditions (measurement Enter evaluation Setting positional correction conditions "YES/NO" Enter positional Setting system correction (Existence numerical calculations inspection) Setting final output conditions System/input/output settings Operation Standard menus simplified menus Simplified menus Chapter Simplified Menu Operation (See "7-3 Setting procedures" item.) Standard menus User's Manual (Function Operation) Connection installation wiring methods (Ref. chapter) Measurement programs Basic system configuration System configuration examples Installation conditions
Test/inspection
User's Manual (Function Operation)
Maintenance
Setting Operating Outlines
Standard menus simplified menus
IV-S30 types main menu configurations: standard menus simplified menue. standard menus have functions available which presented operator. simplified menus make easy position existence inspections Standard menus Menu selection Simplified menus Existence inspection Positioning
Major differences between standard menus simplified menus
Item Number menu layers Positional deviation measurement (Positioning) Area measurement binary conversion (Existence inspection) Standard menus Three layers Number registers: 1-point search, 2-point search, 1-point edge, 2-point edge 1-point search 1-point edge Number registers: Definable rectangular, circular, elliptical areas. Enable mask window noise filter. (IV-S32M/S33M) Simplified menus layers Number registers: 1-point search, 2-point search Number registers: Only rectangular area definable. Mask window noise filter setting possible.
Degree match inspection Lead inspection BGA/CSP inspection Object counting binary conversion Object identification (labeling) binary conversion Point measurement Multiple position measurement Multiple degree match inspection Distance angle measurement Positional correction Register/display images function Numerical calculation function
Measurement program
correction, angular correction correction (existence inspection) (IV-S32M/S33M)
Relationship data between standard menus simplified menus
data entered simplified menus will saved when screen changed standard menus. data standard menus will initialized when screen changed simplified menus (the settings will lost). table below describes relation between data entered standard menus simplified menus.
Simplified menus Measurement details Positioning Camera selection Camera Register number Standard menu Measurement number MEASUREMENT CAMERA MEASUREMENT CAMERA MEASUREMENT CAMERA MEASUREMENT CAMERA MEASUREMENT CAMERA MEASUREMENT CAMERA MEASUREMENT CAMERA MEASUREMENT CAMERA MEASUREMENT CAMERA Measuring program Positional deviation measurement Positional deviation measurement correction) Area measurement after binary conversion Register number
Existence inspection Camera (Deviation amount Camera Camera correction) Camera Camera Existence inspection (Binary area) Camera Camera Camera
Camera Camera Camera Camera Camera Camera Camera
object type numbers (IV-S31M: IV-S32M: IV-S33M: also shared both types menu configurations.
Setting Operating Outlines
Menu configuration
Standard menu configuration
First layer (MAIN MENU) Second layer (Upper lower, window style) Upper screen MAIN MENU EVALUATION COND CHANGE MONITOR NG-IMG-DSP SYSTEM COND TYPE COND TYPE MEAS COND (each object type) Lower screen CONDITIONS COMM PARAM COMPUTER LINK GAIN-OFFSET PRE-PROCESS ADJ. IMAGE BRIGHT CHANGE LIGHT LEVEL COMPARE IMAGES MASK BINARY IMAGE Third layer
MEASUREMENT CAMERA MEASUREMENT CAMERA POSITION CORRECTION MEASUREMENT TITLE registration
GRAY-SCALE COND EDGE DETECT COND BINARY AREA COND EVALUATION COND (including serial output settings) DISTANCE&ANGLE COND NUMERIC CALC COND OUTPUT COND FINAL CALC COND FINAL OUTPUT COND TRIGGER COND LIGHT LEVEL COND
each object type SYSTEM each object type
Simplified menu configuration (positioning)
First layer (MAIN MENU) Second layer (Upper lower, window style) Upper screen
MAIN MENU MEASUREMENT RESULT EVALUATION COND SETTING TYPE SETTING SHUTTER SPEED SYSTEM COND TYPE COND POSITIONING CONDITIONS
Lower screen
COMM PARAM COMPUTER LINK
Simplified menu configuration (existence inspection)
First layer (MAIN MENU) Second layer (Upper lower, window style) Upper screen
MAIN MENU MEASUREMENT RESULT EVALUATION COND SETTING TYPE SETTING SHUTTER SPEED SYSTEM COND TYPE COND EXISTENCE INSPECTION COND POSITIONAL CORRECTION COND
Lower screen
COMM PARAM COMPUTER LINK
Setting Operating Outlines
Method selecting menu configuration
When power first turned after machine delivered When power first turned after machine delivered, [SELECT MENU] screen will appear.
Power
[SELECT MENU]
[SELECT MENU] 1STANDARD MENU 2SIMPLIFIED MENU
(STD RUN-MENU) (SEL EASY MENU)
select standard menus configuration Move cursor [1STANDARD MENU] item with down keys, press key. standard mode [MAIN MENU] screen will appear.
(TYPE00) MEAS 0000ms 2000-08-01 10:30 MEASURE0 CAM1 F.IMG VX.XX
select simplified menus configuration Move cursor SIMPLIFIED MENU] item with down keys, press key. [SIMPLIFIED MENU] screen will appear.
[SIMPLIFIED MENU]
[SIMPLIFIED MENU]
1MEAS POSITIONING EXISTENCE 2SELECT CAMERA CAM1 CAM1&2 CORRECTION
X0~7
Y0~7
READY
CHG-MEA CHG-REG CHG-RST CHG-C1 CHG-C2 CHG-EVAL CUSTOM-MNU OPS-CND SYS-CND SYS-CND CHG-TYPE NEXT-NG RE-EXAM-NG MANL-MEAS
OPS-MENU
Camera only CAMERA Camera both CAMERA CAMERA When [1MEAS OBJ] [EXISTENCE], CORRECTION] item displayed. Select "YES" execute correction.
Move cursor item want with down keys, press key. Move cursor item want specify with left right keys, press key. Move cursor OPS-MENU item with down keys, press key. [MAIN MENU] screen will appear.
Positioning (CAMERA
(TYPE00) MEAS 0000ms 2000-08-01 10:30 MEASURE CAM1 POSITIONING F.IMG VX.XX
Existence inspection (CAMERA correction: YES)
(TYPE00) F.IMG VX.XX
MEAS 0000ms 2000-08-01 10:30 MEASUREMENT POSITION CORRECTION
X0~7
Y0~7
READY
SEL-CAMERA
X0~7
Y0~7
READY
CHG-TYPE POSI-COND POSI-EVAL. OPS-CND SYS-CND ADJ-CONTRAST SAVE SHUTTER
CHG-TYPE AUX-COND AUX-EVAL. EXIST-COND EXIST-EVAL. SEL-CAMERA OPS-CND SYS-CND ADJ-CONTRAST SAVE SHUTTER
IV-S33M details about method using simplified menus, Chapter "Simplified Menu Operation." details about method using standard menus, User's Manual (Function Operation). Notes have saved configuration data flash memory selecting "SAVE" item, next time turn power, menu configuration selected will displayed automatically.
Setting Operating Outlines
Changing screen from standard menus simplified menus configuration
Move cursor "SYS-CND" item MAIN MENU screen, press key.
[SYSTEM COND] 1I/O CONDITIONS NEXT SUB-MENU) 2COMM.SET NEXT SUB-MENU) 3COMPUTER LINK NEXT SUB-MENU) 4INITIALIZATION ALL-INIT INIT-RAM 5STDSELECT MENU EXEC
Move cursor "5STD SELECT MENU" item [SYSTEM COND] menu, press key. Select "EXEC" item, press key. [SELECT MENU] screen will appear.
[SELECT MENU] 1STANDARD MENU 2SIMPLIFIED MENU
(STD RUN-MENU) (SEL EASY MENU)
Notes
Move cursor "2SIMPLIFIED MENU" item with down keys, press key. [SIMPLIFIED MENU] screen will appear. described previous page, select each item that want specify, press key.
Make sure SAVE system configuration data after change from standard menus simplified menus configuration. Otherwise, your selection simplified menus configuration will ignored next time turn power. When change IV-S30 configuration from standard menus simplified menus, data will saved into RAM.
Changing from simplified menus standard menus configuration Move cursor "SYS-CND" item MAIN MENU screen, press key.
[SYSTEM COND]
1SERIAL OUTPUT PC-LINK SERIAL 2COMM.SET NEXT SUB-MENU) 3COMPUTER LINK NEXT SUB-MENU) 4INITIALIZATION ALL-INIT INIT-RAM 5SIMPLE MENUSTD EXEC
Move cursor SIMPLE MENU STD" item [SYSTEM COND] menu, press key. Select "EXEC" item, press key. [SELECT MENU] screen will appear.
Move cursor "1STANDARD MENU" item with down keys, press (STD RUN-MENU) key. (SEL EASY MENU) [MAIN MENU] screen with standard menus will appear. select whether "POSITIONING" "EXISTENCE" displayed simplified menus, select SIMPLIFIED MENU] item [SELECT MENU] screen, specify each item want appear simplified menus.
[SELECT MENU] 1STANDARD MENU 2SIMPLIFIED MENU
Notes Make sure SAVE system configuration data after change from simplified menus standard menus configuration. Otherwise, your selection standard menus configuration will ignored next time turn power. items that selected display simplified menus will saved when screen configuration changed standard menus. (See page 6-2.)
Setting Operating Outlines
Power setting menu
Follow procedure described below when turning power IV-S31M/S32M/S33M controller, [POWER SETTING] menu will displayed monitor. Turn power controller, while holding down key. Keep pressing down approx. sec., after turning power menu will displayed.
POWER SETTING MAIN MENU UNLOCKLOCK DISPLAY MODE JAPANESEENGLISH OPERATION
Operations menu lock
prevent accidental changes conditions have set, MAIN MENU locked that screen cannot changed SET-SCRN. operation only carried [POWER SETTIN] menu.
Operation procedure [POWER SETTING] menu, move cursor item 1MAIN MENU with down keys, press key. Move cursor UNLOCK LOCK with left right keys, press key. Move cursor item 3OPERATION with down keys, press key. Press once more. IV-S30 saves settings flash memory screen will return SELECT MENU. MAIN MENU UNLOCK LOCK Description operating conditions IV-S30 changed. MAIN MENU locked change made.
Display when MAIN MENU locked
(TYPE00)
MEAS XXXXXXms MEASURE CAM1 POSI-DEVIATION
T.IMG LOCK FULL VX.X This only displayed when using IV-S33M "LOCK" will displayed MAIN MENU
Change Japanese English display mode
language used screen scan Japanese English. Select [POWER SETTING] menu. Operation procedure Move cursor item 2DISPLAY MODE with down keys, press key. Move cursor JAPANESE ENGLISH with left right keys. Move cursor item 3OPERATION with down keys, press key. Press once more. screan will return MAIN MENU.
Setting Operating Outlines
Camera setting
cameras that connected IV-S31M/S32M/S33M controllers follows: Controller Connectable cameras IV-S31M IV-S30C1 Standard camera IV-S30C2 Micro camera IV-S32M IV-S30C1 Standard camera IV-S30C2 Micro camera IV-S33M IV-S30C3 High-speed camera IV-S30C4 Micro, high-speed camera camera (commercially available) cannot different types cameras same time with same controller (standard, highspeed cameras cannot mixed).
IV-S31M/S32M
Only IV-S30C1/C2 standard cameras connected IV-S31M/S32M controllers. These controllers have settings type camera connected
IV-S33M
IV-S30C1/C2 standard camera, IV-S30C3/C4 high-speed camera, commercially available cameras connected IV-S33M. Select camera type (camera synchronization, image capture mode) "CAMERA TYPE" item [SYSTEM COND] menu match type camera have connected. IV-S30C3 (high-speed) camera IV-S30C1 (standard) Camera connected IV-S30C4 (micro (commercialIV-S30C2 (micro) high-speed) available) Camera selection Standard High-speed CAMERA Camera Externally synchronization TYPE -internally (SYSTEM below synchronized COND) Image capture mode -Full half, full half Full half below details about finding setting screens above, page 7-31 simple menu read "Camera settings" section IV-S30 (IV-S31M/S32M/S33M) User's Manual, Function Operation details about standard menu. Image capture mode When using IV-S30C3/C4 high-speed camera camera, have select image capture mode. Image capture mode Details Full Capture lines image Half Capture odds lines image partial image mode, measurement target lines Full half full mode others half mode "Full half" mode only selected when high-speed camera. comparison image capture times, page 7-32.
Setting Operating Outlines
Camera synchronization When camera used, have camera synchronization mode (internal external synchronization). Internal external synchronization details Internal synchronization This mode uses image capture timing inside camera, captures images automatically. send captured image IV-S33M, first IV-S33M must send trigger camera. Then camera will wait until first line from being read begin capture image transmission. this process (camera synchronizati
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