Compact Color Image Sensor Camera User's Manual (Introduction Har
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Produced Mar. 2002
Compact Color Image Sensor Camera
User's Manual (Introduction Hardware)
Thank purchasing SHARP IV-C35M compact color image sensor camera. Read this introductory user's manual carefully thoroughly familiarize yourself with functions proper procedures operation. Store this user's manual safe place. confident that manual will helpful whenever encounter problem. addition this manual, there other IV-C35M manuals follows. Read them conjunction with this manual.
IV-C35M
User's Manual (Introduction Hardware: This manual) User's Manual (Function Operation) Instruction Manual
Become acquainted with IV-C35M Learn install IV-C35M wire When mastering outline operation Learn specify measurement /inspection conditions, good judgment conditions, etc. Lear connect programmable controller personal computer. Learn what problem occurs.
Major subjects Outline IV-C35M (features functions) IV-C35M Description hardware User's Manual Startup method (Introduction Hardware) General performance specifications. Example operation instruction Detailed explanations measurement functions. make menu selections IV-C35M each measurement User's manual Details inputting outputting (Function Operation) data communications with other devices. Troubleshooting
Manual type
Notes This manual written with utmost care. However, have questions inquiries concerning product, please feel free contact dealers service agents. Copying part this booklet prohibited. contents this manual revised modified improvement without prior notice.
Safety Precautions
Read this user's manual attached documents carefully before installing, operating, performing maintenance, order keep machine working correctly. Make sure understand equipment details, safety information, cautions before using this machine. this user's manual, safety precautions divided into "Dangers" "Cautions" follows. Danger Caution Improper handling likely lead death serious injury. Improper handling lead injury damage equipment. Even when only Caution given, serious results occur depending circumstances. cases, important points described. sure follow advice given. following symbols used prohibit explain required action. This means what described. example, prohibited disassembly shown This means action must take. example, ground connection that must made shown Installation
Caution
only environments specified instruction manual, user's manual. Electric shock, fire malfunction result used high temperature, high humidity, dusty corrosive environments, excessive vibration impact occurs. Install equipment only described manual. improper installation cause equipment fail, breakdown, malfunction. Never leave wire cuttings other foreign matter lying about. fire, breakdown malfunction result from inappropriate objects left near equipment. Wiring
Caution
connect camera specified SHARP controller. Connecting other camera controller damage controller camera. Connect only specified power source. Connection wrong power source cause fire. Wiring should performed qualified electrician. Improper wiring lead fire, machine failure electric shock.
Danger
Don't touch terminals while power turned receive electric shock. Assemble external emergency stop circuit interlock circuit (external IV-C35M compact color image sensor camera). Otherwise breakdown damage other equipment occur problem with IV-C35M.
Caution
Take special care follow safety guidelines changing parameters operating conditions performing "enforced output," "run," "stop" during operation. Misoperation damage machine cause accident. Turn power supplies specified sequence. Turning supplies wrong order lead machine breakdown cause accident.
Maintenance
Warning
controller contains lithium battery. expose IV-C35M directly flames battery explode seriously injure people nearby.
Prohibit
Don't disassemble modify camera. Fires, breakdowns malfunctions occur, camera disassembled.
Caution
Turn power source before connecting disconnecting IV-C35M. don't, electric shocks, malfunctions breakdowns occur.
Chapter Outline Chapter Precautions Chapter System Configuration Chapter Part Names Functions Chapter Connection Installation Methods Chapter Setting Operating Outlines Chapter Setting Examples Using Wizard Chapter Specifications Glossary Appendix Alphabetical Index
Table contents
Chapter Outline
Features Color extraction Color filter Measurement program Color extraction mode Color filter mode Common both color extraction color filter modes 1-14
Chapter Precautions Chapter System Configuration
Basic system configuration System configuration examples System configuration example measurement triggered external trigger System configuration example measurement triggered internal sensor trigger System configuration example measurement triggered command from
Chapter Part Names Functions
Controller (IV-C35M) Camera Camera Camera lens (IV-S20L16) Camera cable (IV-S30KC3/KC5) Remote keypad (IV-S30RK1)
Chapter Connection Installation Methods
Installation conditions Lighting equipment Optimum lens resolution Installing, connecting wiring IV-C35M controller Connecting equipment controller Installation Connecting power supply 6-11 Connecting input/output terminals (parallel I/F) 5-12 Connection communications with personal computer (general purpose serial I/F) 5-13 Connecting programmable controller using computer link function 5-15 Installing connecting IV-C30C5, IV-S30C3/S30C4 camera 5-16 Installing connecting IV-C30C5, IV-S30C3 color/high-speed monochrome cameras 5-16 Installing connecting IV-S30C4 micro, high-speed monochrome cameras 5-20
Chapter Setting Operating Outlines
Setting operating procedures Description operation screen Wizard start standard wizard Other operations "Set wizard" program Operation chart
Method displaying operation chart edit operation chart Menu tree 6-11 Relationship between wizard program, operation chart, menu tree 6-13 Editing operation screen 6-14 Option 6-15 Environment settings 6-16 6-10 Memory card 6-17 Installation memory card 6-17 Storage method 6-18
Chapter Setting Examples Using Wizard
Color evaluation Fault inspection 7-13 Positional deviation measurement 7-23
Chapter Specifications
Controller (IV-C35M) Camera specifications Camera (IV-SC30C5/S30C3/S30CC4) Camera lens (IV-S20L16) Camera cable (IV-S30KC3/KC5) Support tools monitors (IV-10MT/10MTV/10MTK) Monochrome monitor (IV-09MT: When using IV-S30C3/C4) lighting equipment (IV-60LD: When using IV-S30C3/C4)
Glossary Appendix
Appendix Commercially available peripheral devices Appendix Working samples
Alphabetical Index
Outline
Chapter Outline
IV-C35M compact color image sensor camera integrated color image processing function inspect measure images, that could inspected measured using monochrome camera. Thanks SHARP's unique partial image capture function high-speed gray search function, will reduce overall processing time. will only contribute high-speed, high-efficiency inspection measurement processes, also help keep your prices competitive.
Features
variety color filters color extraction function clearly distinguish subtle differences tone density. addition filtering three primary colors (red, green, blue), IV-C35M make accurate images objects using brightness other optional filters.
Original color image
Conventional monochrome processing
color saturation very similar between adjacent areas, images cannot evaluated.
Conventional gray image processing
density this image measured. However, color saturation cannot evaluated.
Color filter functions three primary colors (RGB) brightness optional filters. Select color components brightness area want evaluate, display just specified component brighter. Then convert gray scale binary image. color filter display specified color brightly after gray scale image processing. This effective evaluating subtle differences color, finding flaws dirt that have similar colors tones.
(red) filter
Displays areas more brightly.
(green) filter
Displays green areas more brightly.
(blue) filter
Displays blue areas more brightly.
Brightness filter
Displays areas that within specified brightness range (within specified upper lower limits) more brightly.
Custom filter
Specify optimum color filter parameters use, based original image conditions. optional filter effective filters used show areas brighter.
Outline
Specify color extract from original image. controller eliminates areas image except those that have specified color. Then, converts what left into binary image. This color extraction function only works with saturation, also with brightness. Therefore, achromatic objects that cannot processed using color filter still extracted. controller extract colors object type. specifying multiple object types, used evaluate even more colors.
Color extraction
example, extract just blue area letter image left.
measurement menu been improved further adding menu items.
addition conventional measurement menu items, items have been added color related functions including evaluating color objects, uneven color inspection, color positional measurement, fault inspection. select menu program items that match your application from measurement menu items. Color filer
Gray image Fault inspection Position deviation measurement Degree match inspection Lead inspection Point measurement Multiple position measurement Multiple degree match inspection Binary image Area measurement binary conversion Object identification binary conversion Count objects binary conversion BGA/CSP inspection Point measurement
Color extraction
Binary image Color evaluation Color unevenness inspection Color position measurement Area measurement binary conversion Object identification binary conversion Count objects binary conversion Items menu items.
When monochrome camera connected IV-C35M, color evaluation, color unevenness inspection, color position measurement features cannot used.
Easy operation menu
Setting wizard IV-C35M wizard asks make selections using questionnaire, thus allowing anyone measurement operations preferences, decrease chance mistaken settings.
STEP1 SELECT MEASUREMENT START INPUT 1PARALLEL+SERIAL+USB 2TRIG START NEXTDETAIL ENTER SHUTTER SPEED (1/301/10000) 1SHUTTER SPEED 1/00060 RETURNNEXT STEP2 SELECT IMAGE CAPTURING METHOD DURING OPERATION 1PARTIAL-IMG 2ALL IMAGE CAPTURED STEP10 STORE THIS SETTING SAMPLE WIZARD? 2YES RETURNEND
Outline
Tree menu tree structure menu lets find setting parameter need easily. Using short function, move directly desired menu.
Operation screen editing function
(TYPE00)
COLOR VX.XX
OBJECT TYPE COND TYPE00 TYPE COND IMAGE-ADJ MEA-CND(CAMERA1) MEAS0 POSI-CORRECT MEAS01(MEAS-BIN-AREA MEAS(NEW) MEA-CND(CAMERA2) FINAL NUM.CALC FINAL OUTPUT COND OBJ-TYPE OBJ-TYPE SYS. TYPE(NEW)
move, remove, enlarge, decrease size information displayed operation screen.
(TYPE00)
COLOR
MEAS XXXXms 2001-10-14 10:38 MEASUREMENT MEAS-BIN-AREA
MEAS XXXXms 2001-10-14 10:38 MEASUREMENT MEAS-BIN-AREA
VX.XX
A00=001884 A01= A02= A03= A04= A05= A06= A07=
A00=001884 A01= A02= A03= A04= A05= A06= A07=
READY
READY
MNU-CHG MAIN-COND CHG-MEA COND-CHG CHNG-REG SCREEN-CHG CHG-TYPE
MNU-CHG MAIN-COND CHG-MEA COND-CHG CHNG-REG SCREEN-CHG CHG-TYPE
Shorten cycle time connecting cameras
IV-C30C5 color cameras IV-S30C3/C4 high-speed monochrome cameras simultaneously connected IV-C35M controller. connecting cameras, your system reduce processing time positioning areas same time, then inspecting areas same time. triggering cameras same time, system capture images, display images above below each other, left right. Note: Combined color camera high-speed monochrome camera possible. High-speed processing possible using color camera high-speed monochrome camera partial image capture Sharp's unique partial image function offers high-speed image capture.
Capturing partial image
Decreased capturing time
Capturing whole image
When capturing lines from vertical lines.
Outline
trigger function does need external sensor After trigger window setup, IV-C35M does need external sensor scanning moving objects. trigger, select from color, binary image conversion, average density, gray search, edge detection techniques. gray search mode useful workpiece which cannot easily establish density range.
Scanning direction
trigger
Shutter speed freely shutter speed anywhere between 1/30 1/10000 second each object type. Practically, this means that light level adjusted without changing lighting equipment each object type. random shutter function used close shutter when trigger event detected, that precise still images moving objects scanned.
approval applied for, widely accepted international markets
reliability IV-S30 means that used units destined overseas markets.
Displays transfers images while measurements being made
While measurement, images history IV-C35M seen. Using communication, controller transfers images personal computer approximately seconds. This convenient investigate images feedback designing, contributes quality improvement. Automatically stores images flash memory card. controller equipped with interface compact flash memory card. When compact flash memory card inserted controller housing, images stored card. flash memory card store images. 512x480 pixels: When capacity flash memory card used. Read OK/NG results easily looking colored display measurement area evaluation result information. Since IV-C35M display measurement area color results evaluation display specified color, easily yourself result This function available even when monochrome camera connected.
Customize your specification
IV-S30LB1 image processing library IV-S30SP parameter setting support software both available. Using these tools, menu screen modified suit your specialized needs create your unique image processing system.
Outline
Color extraction
color extraction function extracts color certain area from original image, registers reference color. controller converts areas color that within upper lower limit ranges hue, saturation, brightness reference color binary images, well colors outside these ranges. Then, controller measures these binary images with conventional measurement procedures. Effects extracting color Original color image Extracting color
Available measurement programs that used with color extraction function area measurement binary conversion, object counting binary conversion, object identification binary conversion, color evaluation, color unevenness inspection, color position measurement.
Color filter
Color filter filter red, green, blue, brightness, optionally, captured image, display filtered color bright gray. Then, controller measures these gray images with conventional measurement Filter types (red) filter (green) filter (blue) filter Brightness filter Custom filter Displays areas more brightly. Displays green areas more brightly. Displays blue areas more brightly. Displays areas that within specified brightness range (within specified upper lower limits) more brightly. Specify optimum color filter parameters use, based original image conditions.
color filter function used with positional deviation measurement, degree match inspection, lead inspection, BGA/CSP inspection, area measurement binary conversion, object counting binary conversion, object identification binary conversion, point measurement, multiple position measurement, multiple degree match inspection, fault inspection.
Outline
Measurement program
IV-C35M integrates following measurement programs. Color extraction mode: Color evaluation, color shading (uneven color) inspection, color position measurement, area measurement binary conversion, object identification binary conversion, counting objects binary conversion. Color filter mode: Fault inspection, position deviation measurement, degree match inspection, lead inspection, BGA/CSP inspection, area measurement binary conversion, counting objects binary conversion, object identification binary conversion, point measurement, multiple position measurement, multiple degree match inspection. select operating condition parameters suit your application IV-C35M. description each screen area shown below.
Color extraction mode
Color evaluation
Purpose Application
Evaluate whether extracted color matches reference. Inspect arrangement colored pencils (Check colored pencils arranged proper order.)
Captured image Image after extracting color Measured result
Example
Measurement area Extracted color (red) When arrangement appropriate, measurement area will white after extracted each color after other. Color degree match (Binary area Measurement area size) Color extracted area changes white. Other colored pencils extracted after other.
[Inspection procedures] Capture image Color extraction (binary conversion) Measurement [Measurement results] Binary area Color degree match Average Average saturation
Outline
Color unevenness inspection (color shading inspection) Purpose Evaluate color unevenness based size certain extracted areas color that outside reference color range.
Application Evaluate ripeness tomatoes.
Captured image Image after extracting color Measured result
Example
Setting extracting color
Upper value
Evaluation condition Upper value
Measurement area
Number (number pixels)
Level value Level value
[Inspection procedures] Capture image evaluation conditions (upper lower limit values) Measurement [Measurement results] Number objects Total area Area each object Max./min. Max./min. saturation Number objects having faulty Number objects having faulty saturation
Outline
Color positional measurement
Purpose Measure position coordinates workpiece with same extracted color reference color. point search
Captured image Image after extracting color Measured result
Application Positioning workpieces parts. Positional deviation inspection.
Example
Extracted color Reference image
[Inspection procedures]
Even workpiece which color extracted moves position, controller measure positional coordinate this workpiece.
Binary conversion reference image Register Measurement [Measurement results] Coordinate reference image Positional deviation workpiece from reference image. Color degree match Edge detection Angular deviation
Color filter mode
Fault inspection Detect flaws dirt workpiece that color emphasized using color filter function.(Using gray search function after filtering color, controller detects cells having maximum density minimum density search area. measure maximum density difference with area (total difference), Purpose position that maximum density difference with adjacent cell (adjacent difference).
Detect flaws dirt workpiece that same color emphasized Application using color filter function. Inspection whole color monitor screen Cell
Example
search area [Inspection procedures] Captured image Specify search area Specify cell Measurement [Measurement results] Average Average saturation Binary area Color degree match
Outline
Positional deviation measurement
Purpose gray scale search function edge detection function* make possible measuring positional deviation well absolute position. also possible detect position sub-pixel units with great accuracy. rotation angle 360° detected. (When point gray search selected). [Determining location positioning (the fiducial mark) mark that identifies position substrate] point search: Detecting deviation position directions
Reference image: Center coordinates (X1,Y1) Inspection Image: Center coordinates (X2,Y2)
Application Used determine position machine parts substrates.
[Measurement result] Center coordinates: (X2,Y2) Amount deviation: X2-X1, Y2-Y1
Y2-Y1 Search area X2-X1
point search: Determining positional deviation directions well rotational deviation
Reference image Center coordinates (Xa1,Ya1) Xa2-Xa1 Inspection image Center coordinates (Xa2,Ya2)
Example
Yb2-Yb1 Reference image Center coordinates (Xb1,Yb1)
Anglar deviation: Ya2-Ya1
Search area (image
Xb2-Xb1
Search area (image
Inspection image Center coordinates (Xb2,Yb2)
[Measurement results] Center coordinates image (Xa2,Ya2) Amount deviation image Xa2-Xa1, Ya2-Ya1 Center coordinates image (Xb2,Yb2) Amount deviation image Xb2-Xb1, Yb2-Yb1 Deviation angle:
Gray scale search edge detection function Gray scale search: Compares workpiece image with 256-level gray-scale reference image find area that matches reference image. G-6. Edge detection: Finds boundary between light dark areas image. G-3. deviation angle determined 2-point search, used readjust rotation image measurements
Outline
Degree match inspection
Purpose
Compare good criterion image test image inspecting matching levels using gray scale search function. (Determine whether part acceptable checking similarities between criterion image workpiece (test) image.)
Detect positional deviation labels, detect contamination different parts, inspect Application mounting electronic parts boards, detect mis-prints, inspect missing electric parts such terminals, simple letter inspection. Detecting label deviations packages
Search area positioning Search area positioning
SERIAL 8F053G26 MODEL IV-C35M
Example
Criterion image measuring object
Criterion image measuring object
Good label
label
[Measurement results] Degree match compared with reference image Detected coordinates (X/Y) measurement image. Light level measured image (average light level/absolute value difference) Inspection procedure Conduct gray scale search criterion image position Correct position object being measured from coordinates criterion image obtained item above. matching level test image low, IV-C35M determine that label position
Point measurement Evaluate whether workpieces present multiple specified points. Gray processes converts binary image evaluates whether specified pixel area white black. Obtains average density specified pixel area, evaluates whether density within specified range.
Purpose
Application Existence inspection packing parts, inspect lighting conditions mobile phones, LEDs, fluorescent tubes, sorting products. Inspection lightings mobile phones
Example
Number points (max.) points average light levels points binary images Point size: pixels
Inspection procedures Image capture Binary conversion Average light level Black/white evaluation points Light level evaluation points
1-10
SERIAL 8F053G26 MODEL IV-C35M
Criterion image positioning
Criterion image positioning
Outline
Lead inspection (Gray processing using brightness filter) Based positional information obtained from gray scale search function, Purpose inspect condition leads connector pins. (No. lead pins that detected image: Max. 128.) Application Inspect leads connector pins. Inspect layout leads connector pins Lead measurement limit line Lead Example Reference line [Lead inspection] Number leads Distance between leads Lead width Lead length
Inspection procedure Determine measurement points from points leads reference line. Calculate distances between leads using measurement points. Calculate lead lengths from measurement points toward lead measurement limit line. BGA/CSP inspection (Gray processing using brightness filter) Purpose Application Measure center gravity, area each object, number objects, fillet diameter using color that emphasized color filter function. Inspecting BGA/CSP solder balls. Measurement balls Object Object Object
Example Object Object Object
[Measurement results] Number objects: Area each object: R127 Distance between centers gravity: (DX0, DY0) (DX127, DY127) Fillet diameters:
Inspection procedure Image capture Area each object Binary conversion Ball size Distance between balls Number balls Object identification (numbering) Measure centers gravity Fillet diameters
Distance between centers gravity pairs balls
1-11
Outline
Multiple position measurement IV-C35M detect workpieces whose images exceed specified matching level (gray search) threshold value (edge detection) compared with reference image. positional deviation measurement needs have number positions registered measurement. However, this measurement only requires register position reduces time. Position measurement workpieces having complicated density conditions, that could measured conventional binary conversion density processing. Gray search Reference image
Purpose
Application
Four workpieces detected
[Measured results] Number images detected Coordinates degree match detected each image Edge detection
Example [Measurement results] Number points detected Coordinates detected each points
This useful obtaining distance between coordinates position. calculated measuring distances angles.
1-12
Outline
Multiple degree match inspection Purpose Using gray search function, IV-C35M detect workpieces whose captured image exceeds required degree match with reference
Position measurement workpieces having complicated density conditions, that Application could measured conventional binary conversion density processing. Reference image
Example
Four workpieces detected
[Measurement results] Number images detected Degree match, density (average/absolute difference), detected coordinates
1-13
Outline
Common both color extraction color filter modes
Area measurement binary conversion Purpose Measure area color extracted area workpiece color emphasized using color filter, evaluate existence workpiece size.
Inspecting contamination different type caps (inspects measuring area certain color) Application Sorting parts (puts different color mark each type part finds certain color sort parts) Inspect contamination different caps [Measurement results] Workpiece area Example
Inspection procedures Capture image Color extraction (binary conversion) Specify evaluation conditions (upper lower limits Measurement (area value)
Object identification (labeling) binary conversion
When there several objects measuring position arbitrary, presence absence objects size objects determined. specified pixel area converted binary image. number objects, total size white area (the objects) area, center gravity, main axis Purpose angle, fillet diameter, center point, circumference each white area measured. Counting number food products parts, measuring sloped angle Application center gravity parts, measuring size food products. Measurement objects [Measurement result] Object identification (numbering), number objects present, total area. Area each object (No.1 center gravity, main axis angle, fillet diameter, circumference, center point each object. Measurement (area, gravity center, main axis angle, fillet diameter, circumference, center point)
No.1
No.2
No.3
Example
Objects
No.4 No.5 No.6
Inspection procedure Image capture Color extraction (binary conversion) Object identification (numbering)
1-14
Outline
Count objects binary conversion
Purpose Count number separate colored areas workpiece that were extracted color with color emphasized using color filter.
Application Inspecting lighting indication mobile phones, missing pills sheets. [Measurement result] Number workpieces/total area size Example Inspection procedure Capture image Color extraction (binary conversion) Pill Measurement area Measure (quantity, total area size)
Distance angle measurement This measurement setting screen accessed from measurement condition setting screen positional deviation measurement, degree match inspection, object identification binary conversion (gravity center measurement: Yes), multiple position measurement, multiple degree match inspection. Measure distance angle points using center detection function gray scale search edge detection function, well center gravity detection functions. This function measure following distances angles: distance between Purpose points, coordinate distance, coordinate distance, angle between three points, horizontal angle points, vertical angle points. following points lines set: center point, circle center point, gravity center, point where straight lines cross, line passing through points. Application Measurement mounted electronic parts Measuring packages
Criterion image
Search area (criterion image
Example
Search area (criterion image
Criterion image
Register criterion image matching edges package. Measurement procedures Find center points criterion images using 2-point gray scale search. Determine distance between center points.
1-15
Precautions
Chapter Precautions
attention points below when handling IV-C35M. Installation Each device IV-C35M system must installed environment specified this manual. (Operating ambient temperature: 45°C, operating ambient humidity: 85%RH (noncondensing.)) install devices following locations. Installation these locations cause electrical shock, fire, malfunction devices. Places exposed direct sunlight Places with exposed corrosive gases Places with excessive amounts dust, salt, metal powder air. Places exposed water Mounting Make sure tighten mounting terminal screws securely check everything before supplying power. loose screw cause faulty operation. Power source IV-C35M (power supply controller) power supply with other equipment. turn power while menu displayed while communicating with external equipment. Turning power erase data settings. Connection cameras Note that IV-C35M cannot connected with cameras that available market.
Measurement settings Make sure specify 4000 seconds) less measurement processing time each measurement item (MEASUREMENT CAMERA MEASUREMENT CAMERA MEASUREMENT example, various tasks require 7000 measurement processing time, assign 3500 MEASUREMENT 3500 MEASUREMENT that each assigned processing times less than 4000 measurement processing time exceeds 4000 IV-C35M assumes that abnormal operation occurred reset system. Data saving data using remote keypad temporarily stored memory (RAM) IVC35M. However, stored flash memory yet. Therefore, make sure save data settings before returning operation screen from condition settings menu pressing key. save data, data will disappear when turn power IV-C35M controller. recommend that save data settings reference images floppy diskette using IV-S30SP parameter setting support software IV-C35M. Storing devices object devices, device malfunction. Maintenance careful dirt stains surface camera lens. This cause measurement.
System Configuration
Chapter System Configuration
Basic system configuration
Input/output Parallel Programmable controller Limit switch Warning lamp, etc. Programmable controller Serial Parameter setting support software: IV-S30SP Personal computer
RS232C RS422
Compact flash card
Power supply VDC) Controller (IV-C35M)
Remote (IV-S30RK1) Monitor cable (Accessory IV-C35M)
Camera cable IV-S30KC3 IV-S30KC5 Conversion connector (Accessory IV-C35M) Camera cable IV-S30KC3 IV-S30KC5
Camera lens Color camera (IV-C30C5) (IV-S20L16 etc.)
Monitor
High-speed Camera lens monochrome (IV-S20L16 etc.) camera (IV-S30C3)
IV-10MT etc. With either NTSC compatible video input terminals
Camera cable IV-S30KC3 IV-S30KC5
High-speed micro monochrome camera (IV-S30C4)
lens (purchase)
maximum cameras connected IV-C35M. Mixed IV-C30C5 color camera IV-S30C3/C4 high-speed monochrome camera available. Note: IV-C35M cannot connected with cameras that available market. IV-C35M Camera mode Camera connector CAMERA1 CAMERA2 CAMERA1 CAMERA2 camera IV-C30C5 IV-C30C5 IV-S30C5, IV-S30C4 IV-S30C3, IV-S30C4
Color mode Monochrome mode
System Configuration
Product lines
Item name Color High-speed MonochroMicro, highme speed Model name Specification details IV-C30C5 Camera main housing (without lens camera cable) IV-S30C3 Camera main housing (without lens camera cable) IV-S30C4 IV-S30KC3 IV-S30KC5 IV-S20L16 IV-S30RK1 IV-10MT IV-10MTV IV-10MTK Monochrome monitor IV-09MT lighting equipment IV-60LD Parameter setting support software IV-S30SP Image processing library IV-S30LB1 Camera main housing (without lens camera cable) Cable camera, Cable camera, mount lens with focal length Keys remote entry Bare chassis type Model with mounting frame Model with built-in remote keypad mounting frame Monochrome inch monitor Integrated light source controller housing Runs Windows95/98/Me/NT4.0/2000 Runs Windows95/98/Me/NT4.0/2000
Camera
Camera cable Camera lens Remote keypad
monitors
details about IV-S30SP, IV-S30LB1, IV-09MT, IV-10MT, IV-60LD, individual instruction manuals.
System Configuration
System configuration examples
This section outlines system configurations measurement using external trigger, follows: Measurement using photo sensor. Measurement using trigger. Measurement triggered command from personal computer. "Chapter Setting Input/Output Conditions" IV-C35M User's Manual (Function Operation).
System configuration example measurement triggered external trigger, such photo sensor
When IV-C35M used stand-alone mode Purpose/application Measurement started external trigger photo sensor proximity sensor), measurement result output externally (warning lamp). object type number selected external switch. Camera (image)
Camera (image)
Monitor
Remote keypad
Controller Power supply VDC) Warning lamp etc. External output
OUTPUT INPUT
READY
When programmable controller connected Purpose/application Measurement started external trigger photo sensor proximity sensor), measurement data output programmable controller. object type number selected programmable controller.
Camera (image) Camera (image)
Remote keypad Data (computer link)
VIDEO CAMERA1 CAMERA2 RS232C/RS422 REMOTE
Controller
INPUT
Programmable controller
Power supply VDC) Object type selection (parallel I/F)
VIDEO
CAMERA1
CAMERA2
OUTPUT
RS232C/RS422
READY
POWER
REMOTE
IV-S3M
POWER
IV-S3M
External trigger photo sensor proximity sensor, etc.) Object type selection switch
Monitor
External trigger photo sensor proximity sensor, etc.)
System Configuration
When personal computer connected Purpose/application Measurement started trigger (sampling start input: personal computer), measurement data output personal computer. object type number selected personal computer.
Camera (image) Camera (image)
Monitor
Personal computer Measurement data Object type change signal Controller
INPUT
Power supply VDC)
System configuration example measurement triggered internal sensor trigger
internal trigger used with camera with camera When IV-C35M used stand-alone mode Purpose/application Measurement started trigger, measurement result output externally (warning lamp etc.). this case, sampling operation automatically started.
Camera (image trigger) Camera (image)
Remote keypad
Controller Power supply VDC) Warning lamp etc. External output
OUTPUT INPUT
READY
VIDEO
VIDEO
CAMERA1
CAMERA1
CAMERA2
CAMERA2
OUTPUT
RS232C/RS422
RS232C/RS422
READY
REMOTE
REMOTE
POWER
POWER
IV-S3M
IV-S3M
External trigger photo sensor proximity sensor etc.)
Monitor
System Configuration
When programmable controller connected Purpose/application Measurement started trigger (sampling start input: photo sensor etc.), measurement data output programmable controller. object type number selected programmable controller. Camera (image trigger) Camera (image)
Monitor
Remote keypad
Data (computer link)
VIDEO CAMERA1
Controller
INPUT
READY
Programmable controller
Object type selection (parallel I/F)
When personal computer connected Purpose/application Measurement started trigger (sampling start input: personal computer), measurement data output personal computer. object type number selected personal computer.
Camera (image trigger) Camera (image) Personal computer start sampling input Object type selection, data
VIDEO CAMERA1 CAMERA2 RS232C/RS422 REMOTE
Controller
INPUT
READY
IV-S3M
Power supply VDC)
OUTPUT
IV-S3M
Power supply VDC)
CAMERA2
OUTPUT
RS232C/RS422
REMOTE
POWER
Start sampling input photo sensor proximity sensor etc.)
Monitor
POWER
System Configuration
System configuration example measurement triggered command from personal computer
Purpose/application Measurement started trigger from personal computer, measurement data output personal computer. object type number selected personal computer. Camera (image) Camera (image)
Personal computer Measurement date Monitor Measurement trigger object type number Remote keypad
Controller Power supply VDC)
OUTPUT INPUT
READY
VIDEO
CAMERA1
CAMERA2
RS232C/RS422
REMOTE
POWER
IV-S3M
Part Names Functions
Chapter Part Names Functions
This section describes names functions controller, camera (camera body, camera converter, camera lens camera cable), remote keypad which comprise IV-C35M system. section Chapter "Connection Installation Methods" details about housing brackets camera angle bracket.
Controller (IV-C35M)
Power terminal block terminal block
Frame ground terminal
mark (Software version
INPUT
IV-C35M (front)
READY
IV-C35M
POWER
OUTPUT
Power lamp (POWER)
VIDEO
COMPACTFLASH CAMERA1 CAMERA2
RS232C/RS422
REMOTE
IV-C35M (side) qMemory card connector (with connect cover) Monitor connector (VIDEO) Camera connector (CAMERA1) Camera connector (CAMERA2)
Name terminal block INPUT: OUTPUT: READY, Power terminal block (24V, Power lamp (POWER)
Communication connector (USB) Remote connector (REMOTE) Communication connector (RS232C/RS422)
Function
This block input terminals output terminals. External devices connected these terminals input output (parallel I/F). Commercially available constant-voltage power supply 10%, more) connected here. When power applied controller, green lamp will light.
monitor connected here. Monitor connector (VIDEO) monitor connector female connector Camera connector camera cable connector connected here. (CAMERA1) camera connected CAMERA position camera camera connected CAMERA position camera Camera connector (CAMERA2) This connector used connect personal computer communiCommunication connector cations (general purpose serial I/F) connect programmable (RS232C/RS422: 9-pin Dsub female, rock screw M2.6) controller computer link. Remote connector remote keypad connector used make selections from (REMOTE) menus screen parameters). connected here. Frame ground terminal Communication connector (USB) sure ground housing frame ground terminal together with frame ground constant-voltage power supply accordance with class grounding procedures. This connector used connect cable port personal computer. port only functions with Windows 98/Me. Connect memory card (compact flash) that will used save setting parameters, images,
Memory card connector (COMPACTFLASH)
Part Names Functions
Camera
Camera
Color camera (IV-C30C5)
Lock screw (for securing lens holder) Cable connector section Lens holder Front view (view
Name
Function holder used make fine adjustment distance (back plane focus) between section camera lens using focus fixed lens. (The distance been adjusted before shipment. Usually, does need adjusted.) adjust loosen upper lock screw, turn lens holder counter-clockwise. maximum allowable distance Connect this connector camera cable (IV-S30KC3/KC5).
Lens holder
Cable connector
connect color camera (IV-C30C5) IV-C35M controller, camera cable (IVS30KC3/KC5) shown above. High-speed monochrome camera (IV-S30C3)
Lock screw (for securing lens holder) Cable connector section Lens holder Front view (view
Name
Function holder used make fine adjustment distance (back plane focus) between section camera lens using focus fixed lens. (The distance been adjusted before shipment. Usually, does need adjusted.) adjust loosen upper lock screw, turn lens holder counter-clockwise. maximum allowable distance Connect this connector camera cable (IV-S30KC3/KC5).
Lens holder
Cable connector
connect high-speed monochrome camera (IV-S30C3) IV-C35M controller, camera cable (IV-S30KC3/KC5) shown above.
Part Names Functions
Micro, high-speed monochrome camera (IV-S30C4)
Camera body Head cable Camera head section
Cable length: Cable connector Camera head installation section Lens mount section 15.5
Name Camera head Camera body
Function Install (commercially available) lens maximum external diameter camera head lens mount 15.5 Connect camera connector camera cable (IV-S30KC3/KC5)
connect micro, high-speed monochrome camera (IV-S30C4) IV-C35M controller, camera cable (IV-S30KC3/KC5) shown above.
Part Names Functions
Camera lens (IV-S20L16)
Focus Lock knob (for fixing iris) Lock knob (for fixing focus)
Installation specification filter: M25.5, P=0.75,
LENS 1:1.6 16mm
focus
0.05m
(Movable range focus adjustment) Name Function focus image -The focall enght (distance from object) infinity (from front lens). adjust image brightness. -The iris perture from 1.6mm closed.
Focus Iris
Camera cable (IV-S30KC3/KC5)
Camera connector (Threaded type) Controller connector (Quick-connect type)
Cable length IV-S30KC3: IV-S30KC5:
Name Camera connector Controller connector
Iris
Function Connect connector camera cable camera (IV-C30C5,IVS30C3/S30C4). Connect camera connector camera connector IV-C35M controller.
Part Names Functions
Remote keypad (IV-S30RK1)
Connector Connected controller
Cable length
Direction keys (up, down, left right)
change
TRG/BRT change Dimensions (mm) 22.5
name
Function Selecting item menu screen
Description Select item with down, left right keys. each coordinate. Select digit item with left right keys, then specify value with down keys. Specify value with down, right left keys.
Direction keys* (up, down, left right)
Setting window
Setting value enter nested menus
Determine highlighted item Determine setting value Returning setting original state before REG-COND screen, changed Press left arrow change between Returning previous display items just item time. menu When screen changed from "Through" "Freeze," select display IV-S30 will capture image. object images: Change brightness image displayed choose between screen. (Freeze) setting screen, (Through) between Press left arrow change "BRT" (bright) between Through Freeze. "DRK" (dark). Press right arrow change between Bright Dark. Start measurement input Press this operation screen, measurement triggered.
TRG/BRT
Move cursor function menu upper area. Displays popup menu.
direction keys have auto-repeat function.
Connection Installation Methods
Chapter Connection Installation Methods
Installation conditions
Lighting equipment
Lighting workpieces important factor image processing. lighting conditions affect measurement results. Select proper lighting equipment. Make sure there uniform illumination whole measurement field where object images will taken. flicker-free lighting equipment, such high frequency fluorescent lamps halogen lamps. Consult about right lighting equipment your application. Backlighting Light should uniformly illuminate field behind object, that IV-C35M measure object with it's shadow. Since shadow picture will converted binary values, reliable measurements executed. Example: IV-C30C5
Light
Sheet film
Transillumination equipment Color letter inspection film Reflective lighting light shone front object with angle will reflected, IV-C35M will pick reflected light. much light reflected, such from metallic surface similar materials, proper image obtained. Example:
Label Light beam IV-C30C5 similar camera
Light beam Label detection
Connection Installation Methods
Optimum lens resolution
optimum lens your system selected, based camera installation distance field view (workpiece size). When IV-C30C5, IV-S30C3 camera used
Vertical direction Rounded surface camera body View (mm) Horizontal direction
(Horiz directio
Workpiece
IV-C30C5
Workpiece
Camera installation distance (mm)
Vertical direction
Lens
Lens holder
Lens
Close-up shot ring
Camera head Vertical Lens direction (commercially available) View (mm)
dented side vertical (upper) direction. Dented part Horizontal direction
Workpiece
Workpiece
Camera installation distance (mm)
vertical direction
(Horiz directontal ion)
Lens rear
Lens (commercially available)
IV-S30C4
Connection Installation Methods
There relationships shown page page 5-6, among camera installation distance, field view vertical/horizontal direction), lens focal length aperture setting, focal length, resolution. [Example] When IV-C30C5 camera used, camera installation distance field view horizontal direction) optimum lens selected described following procedure. required information taken from table page 5-4.
Camera installation distance (mm) Lens focal length f=16mm View (mm) Vertical Focal Resolength lution
Hori- (mm) zontal
(mm)
96.3 107.4 129.6 102.8 114.6 138.3 16.6 200.7 16.5 223.9 16.4 270.1
Selecting lens focal length Follow line camera installation distance view horizontal direction) that closest which 114.6 114.6 field view shown column lens focal length Therefore, lens with focal length considered optimum. Considering focal length actual focal length, 16.5 longer than lens focal length, However, camera installation distance within focal range (distance from object) actual lens mm), focus range IV-S20L16 camera lens built into controller from infinity. Therefore, camera installation distance within focal range, IV-S20L16 lens used. When another lens (with focal range used, focal range exceeds install commercially available mount close-up shot ring. ring that thick (16.5 mm). Resolution When displayed image fills whole monitor screen, view horizontal direction) 114.6 wide, resolution 223.9 114.6 223.9 (pixel count) "G-9" definition resolution.
Notes values shown tables page only reference data installation. These values vary, according characteristics lenses using. When using lens, check data using actual equipment. When IV-C30C5, IV-S30C3 camera used. want camera lens other than IV-S20L16, lens with type lens base. (The IV-S20L16 type lens base.) lens with short focal length will distort edges field view. When IV-S30C4 camera used commercially available lens. When wide-angle lens used, distortion edges will larger.
Connection Installation Methods
Relation among camera installation distance, field view, focal length
When IV-C30C5, IV-S30C3 camera used
Camera installation distance (mm) Lens focal length f=8mm Focal length Resolution View (mm) Vertical 14.2 16.4 20.9 25.3 29.7 34.2 43.1 51.9 60.8 69.7 78.6 Lens focal length f=16mm Focal length Resolution View (mm) Lens focal length f=25mm Focal length View (mm) Resolution
HoriHoriHoriVertical Vertical zontal (mm) (mm) zontal (mm) (mm) zontal (mm) (mm) 15.2 10.0 17.5 22.3 27.0 31.7 36.5 45.9 55.4 64.9 74.4 83.8 29.6 34.2 43.5 52.7 62.0 71.2 89.7 108.2 126.7 145.2 163.7 210.0 256.2 302.5 348.7 395.0 441.2 533.8 626.3 718.8 811.3 903.8 996.3 12.0 14.2 16.4 18.6 23.1 27.5 32.0 36.4 40.8 51.9 63.0 74.1 85.2 20.4 25.0 29.6 34.2 38.9 48.1 57.4 66.6 75.9 85.1 108.2 131.4 154.5 177.6 200.7 223.9 270.1 316.4 10.7 13.5 16.3 19.2 22.0 24.9 32.0 39.1 46.2 53.3 60.4 67.5 81.7 10.4 13.3 16.3 19.2 22.2 28.1 34.0 40.0 45.9 51.8 66.6 81.4 96.2 111.0 125.8 140.6 170.2 199.8 229.4 259.0 288.6 318.2 347.8 377.4 407.0 436.6 466.2 495.8 525.4 555.0 584.6 732.6 880.6 10.4 21.8 12.8 20.7 15.2 20.0 17.5 19.5 19.9 19.0 24.6 18.5 29.4 18.1 34.1 17.8 38.8 17.6 43.6 17.4 55.4 17.1 67.3 16.9 79.1 16.8 90.9 16.7 42.9 38.9 36.4 34.6 11.4 33.3 14.4 31.6 17.4 30.4 20.5 29.6 23.5 29.0 26.5 28.6 34.1 27.8 41.7 27.3 49.3 26.9 56.8 26.7 64.4 26.5 72.0 26.3 87.1 26.1
1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000
100.8 107.5 123.0 131.2 145.2 154.9 167.4 178.6 189.6 202.2 211.8 225.9 256.2 273.3 300.6 320.6 345.0 368.0 389.4 415.4 433.8 462.7 478.2 510.1
96.3 102.8 16.6 107.4 114.6 16.5 129.6 138.3 16.4 151.8 162.0 16.4 174.0 185.7 16.3 196.2 209.3 16.3 218.4 233.0 16.3 240.6 256.7 16.2 262.8 280.4 16.2 285.0 304.1 16.2 307.2 327.7 16.2 329.4 351.4 16.2 351.6 375.1 16.2 373.8 398.8 16.2 396.0 422.5 16.1 418.2 446.2 16.1 440.4 469.8 16.1
95.9 102.3 25.9
362.6 110.1 117.5 25.8 408.9 124.3 132.6 25.7 455.1 138.5 147.8 25.6 501.4 152.7 162.9 25.6 547.6 166.9 178.1 25.5 593.9 181.2 193.2 25.5 640.1 195.4 208.4 25.5 686.4 209.6 223.6 25.4 732.6 223.8 238.7 25.4 778.9 238.0 253.9 25.4 825.1 252.2 269.0 25.4 871.4 266.4 284.2 25.3 917.6 280.6 299.3 25.3
522.6 557.5 1088.8 567.0 604.8 1181.3 611.4 652.2 1273.8 655.8 699.5 1366.3 700.2 746.9 1458.8 744.6 794.3 1551.3 789.0 841.6 1643.8 833.4 889.0 1736.3 877.8 936.4 1828.8
2500 1099.8 1173.2 2291.3 3000 1321.8 1410.0 2753.9 3500 1543.8 1646.8 3216.4 4000 1765.8 1883.6 3678.9 4500 1987.8 2120.4 4141.4
551.4 588.2 16.1 1148.9 351.6 375.1 25.3 662.4 706.6 16.1 1380.2 422.7 450.9 25.2
773.4 825.1 16.1 1611.4 493.7 526.7 25.2 1028.7 884.4 943.5 16.1 1842.7 564.8 602.5 25.2 1176.7 995.4 1061.9 16.1 2074.0 635.8 678.2 25.1 1324.7
5000 2209.8 2357.2 4604.0 1106.4 1180.3 16.1 2305.2 706.8 754.0 25.1 1472.7 5500 2431.8 2594.0 5066.5 1217.4 1298.7 16.0 2536.5 777.9 829.8 25.1 1620.7 6000 2653.8 2830.9 5529.0 1328.4 1417.1 16.0 2767.7 848.9 905.6 25.1 1768.7 6500 2875.8 3067.7 5991.5 1439.4 1535.5 16.0 2999.0 920.0 981.4 25.1 1916.7 7000 3097.8 3304.5 6454.1 1550.4 1653.9 16.0 3230.3 991.0 1057.1 25.1 2064.7 7500 3319.8 3541.3 6916.6 1661.4 1772.3 16.0 3461.5 1062.0 1132.9 25.1 2212.7
Connection Installation Methods
Camera installation distance (mm)
Lens focal length f=35mm Lens focal length f=50mm Lens focal length f=75mm View (mm) Focal length
Resolution
Resolution
View (mm)
Focal length
View (mm)
Focal length
HoriHori- (mm) Vertical zontal (mm) (mm) Vertical zontal 10.7 12.7 14.7 16.7 21.8 26.9 32.0 37.0 42.1 47.2 57.3 67.5 77.6 87.8 11.4 13.5 15.7 17.9 23.3 28.7 34.1 39.5 44.9 50.3 61.2 72.0 82.8 93.6 62.2 57.3 53.8 49.4 46.7 44.8 43.4 42.4 40.7 39.6 38.9 38.4 38.0 37.6 11.6 13.7 18.0 22.2 26.4 30.7 34.9 45.5 56.0 66.6 77.2 87.7 98.3 12.6 16.1 19.7 23.2 26.8 30.3 37.4 44.5 51.6 58.8 65.9 73.0 80.1 87.2 103.2 13.4 17.2 21.0 24.8 28.6 32.4 39.9 47.5 55.1 62.7 70.2 77.8 85.4 93.0 87.3 78.7 73.4 69.7 64.1 61.0 59.0 57.6 56.6 55.9 54.7 54.0
Hori- (mm) (mm) Vertical zontal
(mm)
1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500
12.9 15.8 18.8 26.2 33.6 41.0 48.4 55.8 63.2 78.0 92.8
Resolution
11.1 13.5 15.9 18.2 23.0 27.7 32.4 37.2 41.9 46.6 51.4 56.1 60.9 65.6 70.3 75.1 79.8 84.5 89.3 105.4 18.3 11.9 14.4 16.9 19.5 24.5 29.6 34.6 39.7 44.7 49.8 54.8 59.9 64.9 70.0 75.0 80.1 85.1 90.2 95.2 120.5 145.8 171.0 196.3 221.5 246.8 272.1 297.3 322.6 347.8 373.1 98.9 23.2 94.7 28.1 91.8 33.1 89.6 38.0 86.6 47.9 84.6 57.7 83.2 67.6 82.2 77.5 81.4 87.3 80.7 97.2 80.2 107.1 79.7 116.9 79.4 126.8 79.1 136.7 78.8 146.5 78.5 156.4 78.3 166.3 78.2 176.1 78.0 186.0 77.4 235.3 76.9 284.7 76.7 334.0 76.4 383.3 76.3 432.7 76.2 482.0 76.0 531.3 76.0 580.7 75.9 630.0 75.8 679.4 75.8 728.7
37.2 119.5 36.8 140.6 36.6 161.8 36.4 182.9 36.3 204.0 36.2 225.2 36.1 246.3 36.0 267.5 35.9 288.6 35.8 309.8 35.8 330.9 35.7 352.0 35.7 373.2 35.7 394.3 35.6 415.5 35.5 521.2 35.4 626.9 35.4 732.6 35.3 838.4 35.3 944.1 35.2 1049.8 35.2 1155.5 35.2 1261.2 35.2 1367.0 35.2 1472.7 35.2 1578.4
53.4 107.6 53.0 122.4 52.7 137.2 52.4 152.0 52.2 166.8 52.0 181.6 51.9 196.4 51.8 211.2 51.6 226.0 51.5 240.8 51.4 255.6 51.4 270.4 51.3 285.2
97.9 104.5 108.1 115.3 118.2 126.1 128.4 136.9 138.5 147.8 148.7 158.6 158.8 169.4 169.0 180.2 179.1 191.1 189.3 201.9 199.4 212.7 250.2 266.9 300.9 321.0 351.6 375.1 402.4 429.2 453.1 483.4 503.9 537.5 554.6 591.6 605.4 645.8 656.1 699.9 706.8 754.0 757.6 808.1
94.3 100.6 101.4 108.1 108.5 115.7 115.6 123.3 122.7 130.9 129.8 138.5 136.9 146.0 172.4 183.9 207.9 221.8 243.5 259.7 279.0 297.6 314.5 335.5 350.0 373.4 385.5 411.3 421.1 449.1 456.6 487.0 492.1 524.9 527.6 562.8
51.0 359.2 113.0 50.9 433.2 136.6 50.7 507.2 160.3 50.6 581.2 184.0 50.6 655.2 207.7 50.5 729.2 231.4 50.5 803.2 255.0 50.4 877.2 278.7 50.4 951.2 302.4 50.4 1025.3 326.1 50.3 1099.3 349.8
Connection Installation Methods
When IV-S30C4 camera used
Lens focal length f=7.2mm Vertical direction Vertical direction 7.50 Lens focal length f=15mm Vertical Vertical direction 15.00 direction Lens focal length f=24 Vertical Vertical direction 24.00 direction
Camera installation distance (mm)
Focal length
Focal length
Focal length
Resolution
Resolution
Workpiece size
Workpiece size
Workpiece size
Workpiece size
Workpiece size
(Hmm) 18.7 21.1 25.8 30.5 35.3 40.0 49.5 59.0 68.4 77.9 87.4 111.1 134.7 158.4 182.1 205.8 229.5 276.8 324.2 371.5 418.9 466.3 513.6 561.0 608.3 655.7 703.1 750.4 797.8 845.1 892.5 939.9
(Hmm) 20.0 22.5 27.5 32.6 37.6 42.7 52.8 62.9 73.0 83.1 93.2 118.5 143.7 169.0 194.2 219.5 244.8 295.3 345.8 396.3 446.8 497.4 547.9 598.4 648.9 699.4 750.0 800.5 851.0 901.5 952.0 1002.6 1255.2 1507.8 1760.4 2013.0 2265.6 2518.2 2770.8 3023.4 3276.0 3528.6 3781.2
(mm)
(mm) 39.0 43.9 53.8 63.6 73.5 83.4 103.1 122.8 142.6 162.3 182.0 231.4 280.7 330.1 379.4 428.7 478.1 576.7 675.4 774.1 872.8 971.4
(Hmm) 11.1 13.5 15.9 18.2 23.0 27.7 32.4 37.2 41.9 53.8 65.6 77.4 89.3 101.1 113.0 136.6 160.3 184.0 207.7 231.4 255.0 278.7 302.4 326.1 349.8 373.4 397.1 420.8 444.5 468.2 586.6 705.0 823.4 941.8 1060.2 1178.6 1297.0 1415.4 1533.8 1652.2 1770.6
(Hmm) 11.9 14.4 16.9 19.5 24.5 29.6 34.6 39.7 44.7 57.3 70.0 82.6 95.2 107.9 120.5 145.8 171.0 196.3 221.5 246.8 272.1 297.3 322.6 347.8 373.1 398.4 423.6 448.9 474.1 499.4 625.7 752.0 878.3 1004.6 1130.9 1257.2 1383.5 1509.8 1636.1 1762.4 1888.7
(mm) 18.2 17.6 17.1 16.8 16.6 16.2 16.0 15.9 15.8 15.7 15.5 15.4 15.4 15.3 15.3 15.3 15.2 15.2 15.2 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0
Workpiece size
(mm) 18.3 23.2 28.1 33.1 38.0 47.9 57.7 67.6 77.5 87.3 112.0 136.7 161.3 186.0 210.7 235.3 284.7 334.0 383.3 432.7 482.0 531.3 580.7 630.0 679.4 728.7 778.0 827.4 876.7 926.0 975.4 1222.1 1468.7 1715.4 1962.1 2208.8 2455.4 2702.1 2948.8 3195.5 3442.2 3688.8
(Hmm) 10.1 13.0 16.0 18.9 21.9 24.9 32.3 39.7 47.1 54.5 61.9 69.3 84.1 98.9 113.7 128.5 143.3 158.1 172.9 187.7 202.5 217.3 232.1 246.9 261.7 276.5 291.3 365.3 439.3 513.3 587.3 661.3 735.3 809.3 883.3 957.3 1031.3 1105.3
(Hmm) 10.7 13.9 17.1 20.2 23.4 26.5 34.4 42.3 50.2 58.1 66.0 73.9 89.7 105.5 121.2 137.0 152.8 168.6 184.4 200.2 216.0 231.8 247.5 263.3 279.1 294.9 310.7 389.6 468.6 547.5 626.4 705.4 784.3 863.3 942.2 1021.1 1100.1 1179.0
(mm) 30.9 29.1 28.0 27.3 26.8 26.2 25.8 25.5 25.3 25.1 24.9 24.7 24.6 24.5 24.5 24.4 24.3 24.3 24.3 24.2 24.2 24.2 24.2 24.2 24.1 24.1 24.1 24.1 24.1 24.1 24.1 24.1 24.1 24.1 24.0 24.0 24.0 24.0 24.0 24.0 24.0 24.0
(mm) 11.7 14.8 17.9 21.0 27.1 33.3 39.5 45.6 51.8 67.2 82.6 98.1 113.5 128.9 144.3 175.1 206.0 236.8 267.6 298.5 329.3 360.2 391.0 421.8 452.7 483.5 514.3 545.2 576.0 606.8 761.0 915.2 1069.4 1223.5 1377.7 1531.9 1686.1 1840.2 1994.4 2148.6 2302.8
1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000
1070.1 1168.8 1267.4 1366.1 1464.8 1563.5 1662.1 1760.8 1859.5 1958.1 2451.5 2944.9 3438.2 3931.6 4424.9 4918.3 5411.7 5905.0 6398.4 6891.7 7385.1
2500 1176.7 3000 1413.5 3500 1650.3 4000 1887.1 4500 2123.9 5000 2360.7 5500 2597.5 6000 2834.3 6500 3071.1 7000 3307.9 7500 3544.7
Resolution
Connection Installation Methods
Table magnifications viewing size (Vertical size Horizontal size Diagonal size) Magnification 1/3" viewing field monitor magnification
10.6 11.8 17.8 29.6 44.4 47.4 59.3 118.6 237.2 266.8 355.8 474.4 711.6
Connection Installation Methods
Installing, connecting wiring IV-C35M controller
Connecting equipment controller
Connect cameras cameras), remote keypad, monitor controller (IV-C35M).
Camera connector (CAMERA2) Camera connector (CAMERA1) Monitor connector (VIDEO) IV-C35M Remote connector (REMOTE) Controller (side view) Remote keypad Camera Camera
Monitor
Connect camera cable (IV-S30KC3/KC5) connector connector main interface cable supplied with IV-C35M camera (CAMERA1) camera (CAMERA2) connectors controller. Note: Only connect disconnect camera connectors while power OFF. Push convex side connector into concave side mating connector. When connector clicks. disconnect connector, hold plug connector, pull straight out. camera connected camera connector (CAMERA1) treated camera this system, camera connected camera connector (CAMERA2) treated camera Note: must have camera connected camera connector. Plug remote keypad (IV-S30RK1) connector into remote keypad connector (REMOTE) controller. Connect monitor monitor connector (VIDEO: jack) controller using monitor cable (supplied with controller) conversion connector (supplied with controller). monitor jack, conversion connector required. monitor with either NTSC compatible video input terminal. Connect cable monitor connector straight treat carefully.
connector Monitor Conversion connector jack Monitor Monitor cable (Cable length
Controller Monitor connector (VIDEO)
need monitor cable longer than purchase video store. details about connecting installing cameras, page 5-16 after this manual.
Connection Installation Methods
Leave enough space around controller (IV-C35M) order connect camera cables, remote cable, monitor cable D-sub connector controller, following space (min.) required.
148mm 130mm
INPUT
100mm
READY
IV-C35M
POWER
OUTPUT
bend camera cables repeatedly. Make sure installation location allows enough space input/output wires going terminal block power terminal block controller. Monitor cable D-sub connector accessories IV-C35M controller.
VIDEO
COMPACTFLASH CAMERA1 CAMERA2
RS232C/RS422
REMOTE
100mm (minimum) D-sub connector*
Card cover Camera cable Monitor cable*
When using memory card, install card cover (accessory) IV-C35M housing. page 6-17.
Installation
install IV-C35M controller, secure bottom housing mounting surface with main housing brackets (supplied with controller.)
Main housing bracket Mounting surface
Mounting procedure Install main housing angle bracket bottom IV-C35M housing, secure using screws Accessory).
Bottom view
Screw installation position places)
Main housing bracket pcs.)
Connection Installation Methods
Using installation holes (4.5 width positions) main housing angle bracket, install IV-C35M main housing panel. (Unit:
10.5
INPUT
READY
Mounting position places)
IV-C35M
POWER
OUTPUT
10.5
Main housing bracket
VIDEO COMPACTFLASH CAMERA1 CAMERA2 RS232C/RS422 REMOTE
external dimensions main housing brackets controller shown following page.
External dimension IV-C35M (Unit:
4-M3 tapped holes (for securing angle bracket)
IV-C35M
POWER
READY
RS232C/RS422
REMOTE
OUTPUT
INPUT
External dimension main housing angle bracket
VIDEO
COMPACTFLASH CAMERA1 CAMERA2
(Unit:
secure IV-C35M)
hole secure base)
5-10
12.5
Connection Installation Methods
Connecting power supply
Connect commercially available constant-voltage power supply power terminals (POWER: controller (IV-C35M). ±10%, 1200 more constant-voltage power supply. individual power supply supply power controller. power supply used power other equipment, measurement errors occur. Check polarity power supply terminals, power supplied with polarity inverted, controller damaged. Only connect disconnect camera cable other equipment while power OFF.
Constant-voltage power supply
Frame ground terminal
Fuse (1A)
Power supply terminal (POWER: 24V)
INPUT
READY
Frame ground terminal Power supply terminal (POWER
OUTPUT
This distance must short possible. (Recommended distance: less than
Note improve noise resistance constant-voltage power supply connected controller (IV-C35M), observe following precautions. Ground terminal constant-voltage power supply according class grounding. power line between controller constant-voltage power supply must short possible. (Recommended distance: less than power supply line near noise generating sources, such electric motor lines. twisted-pair wire power supply line.
5-11
Connection Installation Methods
Connecting input/output terminals (parallel I/F)
input terminals output terminals available input/output terminal block controller (IV-C35M). input terminal block INPUT terminals output terminal block OUTPUT terminals READY Input/output terminal block controller
Input terminals (INPUT)
READY
Output terminals (OUTPUT)
Interrupt processing input terminal) Input terminals) Terminal Common input terminal) block Output terminals)
External trigger (X0) Object type change terminals External input terminals common READY: terminal Logical output user terminals VDC: terminal, terminal
Common output terminal) common Power supply terminals)
port input/output terminals isolated photocouplers, prevent malfunctions noise. them within rated range. specifications input/output ports listed below. Item Rated input voltage Input voltage range Input Input voltage level Input current level Input impedance Response time Rated output voltage Load voltage range Output Output type Drop voltage Isolation method Response time 12/24 10.8 26.4 10.5 less OFF: more less OFF: more less (OFF OFF) 12/24 10.8 26.4 open drain 1.2V less (100mA) Photo isolation less (OFF OFF) Rating
Rated max. output current
5-12
Connection Installation Methods
Wiring controller (IV-C35M) Input Output
Power supply
Load
Power supply
Fuse (1A)
READY
Protective element (Power supply limit:
IV-C35M
Connection communications with personal computer (general purpose serial I/F)
Connect personal computer communication connector (RS232C/RS422) controller (IVC35M). 9-pin D-sub, male connector included with controller.
Personal computer
IV-C35M
RS-232C/RS-422 Communication connector (RS232C/RS422 9-pin D-sub female, rock screw M2.6)
controller arrangement communication connector (for RS-232C)
Communication standard RS-232C
Signal name
Details Received data (Personal computer Controller) Transmitted data (Controller Personal computer) Signal ground Transmitted data (IV-C35M Personal computer) Received data (Personal computer IV-C35M) Frame ground
Direction Input Output
(9-pin D-sub, female) RS-422C
Output Input
Connector case
5-13
Connection Installation Methods
When communicating through RS-232C port controller arrangement communication connector (for RS-232C)
Personal computer DOS/V, IBM-PC Signal name Connector Connector case case *(RS-232C)
PC98 series 9-pin D-sub 25-pin D-sub
Communication connector IV-C35M (RS232C/RS422: 9-pin D-sub) Signal Function name Connector Frame ground case Received data Transmitted data Signal ground
Memory protection Memory protection
Note: When terminal opened, flash memory protection will want flash memory serial, recommend short circuit terminal maximum length communication cable depends communication speed.
Communication speed (kbps) Cable length Conduct communication test before using devices 9.6, 19.2 less measurements. 38.4, 57.6, 115.2
When communicating through RS-422 4-line system 2-line system RS422 shall serial communication "I/O condition settings." "Chapter Setting Input/Output Conditions" IV-C35M User's Manual, Function Operation. 4-wire system Personal computer RS-232C/422 converter Z-101HE Signal name SHIELD RD(+) RD(-) TD(+) TD(-) Shielded twisted-pair cable IV-C35M (9-pin D-sub) Signal name
Connector case
Function Connector frame ground Transmitted data (IV-C35M Personal computer) Received data (Personal computer -IV-C35M)
less (RS-232C)
Memory protection Memory protection
less (RS-422)
Note: When terminal opened, flash memory protection will want flash memory serial, recommend short circuit terminal 5-14
Connection Installation Methods
2-wire system Personal computer RS-232C/422 converter Z-101HE Signal name SHIELD RD(+) RD(-) Shielded twisted-pair cable IV-C35M (9-pin D-sub) Signal name
Connector case
Function
Connector frame ground Transmitted data (IV-C35M Personal computer) Received data (Personal computer -IV-C35M) Memory protection Memory protection
less (RS-232C)
less (RS-422)
Note: When terminal opened, flash memory protection will want flash memory serial, recommend short circuit terminal
Connecting programmable controller using computer link function
Connect programmable controller communication connector (RS232C/RS422) input/ output terminals controller (IV-C35M).
Input/output terminals
Programmable controller
INPUT
Communication port
IV-C35M (plan view)
IV-C35M
POWER
READY
OUTPUT
Connect computer link connector (RS-232C/RS-422) programmable controller communication connector (RS232C/RS422: 9-pin D-sub, female) controller. "Chapter Computer Link" IV-C35M User's Manual (Function Operation). case RS-232C, maximum communication cable length depends communication speed. page 5-14. Connect input/output terminals programmable controller input/output terminals controller. page 5-12.
VIDEO
COMPACTFLASH CAMERA1 CAMERA2
RS232C/RS422
REMOTE
IV-C35M (side view) RS-232C/RS-422 Communication connector (RS232C/RS422)
5-15
Connection Installation Methods
Installing connecting IV-C30C5, IV-S30C3/S30C4 camera
Installing connecting IV-C30C5, IV-S30C3 color high-speed monochrome cameras
Connections IV-C30C5 color cameras IV-S30C3 high-speed monochrome cameras connected following controllers using camera cables. Camera connector: CAMERA2 Camera connector: CAMERA IV-C35M (side view)
Camera
Camera Camera (IV-C30C5, IV-S30C3) cable Camera
Connector
Plug
Connect IV-S30KC3/S30KC5 camera cable(s) CAMERA CAMERA connectors controller. connect them, match keyed portion connectors press When they firmly connected, will hear click. unplug connector, hold plug housing pull straight out. camera plugged into CAMERA connector will system camera camera plugged into CAMERA connector will system camera IV-C35M system. Note Make sure turn power before connecting disconnecting cameras. Note there only camera, make sure connect system camera Plug other camera cable into IV-C30C5, IV-S30C3 tighten securing ring plug housing. Screw IV-S20L16 camera lens similar) into lens holder IV-C30C5, IV-S30C3 until secure. Camera lens (IV-S20L16 similar) Lens holder IV-C30C5, IV-S30C3
Remarks cannot different types cameras same time with same controller (color high-speed monochrome camera cannot mixed). When IV-C30C5 IV-S30C3 connected controller, other cameras that connected controller follows:
Camera Color camera (IV-C30C5) High-speed monochrome camera (IV-S30C3)
Compatible second cameras
IV-S30C4 (Micro, high-speed monochrome camera)
connect IV-C30C5 color camera other controller such IV-S33MX etc.
5-16
Connection Installation Methods
Installing camera body Attach camera (IV-C30C5, IV-S30C3) mounting surface with camera angle bracket (supplied with camera).
Installation example Camera front view IV-C30C5, IV-S30C3 Camera side view Camera lens (IV-S20L16 similar)
Camera angle bracket Mounting surface
Installation example IV-C30C5, IV-S30C3 Camera angle bracket Mounting surface
Installation example IV-C30C5, IV-S30C3
Camera angle bracket Mounting surface
Installation procedure Attach camera angle bracket tapped hole camera body mounting pitch: three holes). screws supplied with camera attaching angle. Attach camera controller angle mounting surface with slotted holes wide mounting pitch) 1/4-20 threaded hole. external dimensions camera angle bracket IV-C30C5, IV-S30C3 camera body shown following page.
5-17
Connection Installation Methods
External dimensions when IV-S20L16 camera lens IV-S30KC3/KC5 camera cable connected IV-C30C5/IV-S30C3 camera.
28.534
(Unit:
tapped holes tapped holes
tapped holes
IV-S30KC33000 IV-S30KC55000
Attach camera angle bracket tapped holes mounting pitch places).
External dimensions camera angle bracket slotted holes wide (for securing camera body) (Unit:
slotted holes wide (for attachment mounting surface) 22.5 1/4-20 threaded hole (for attachment mounting surface)
5-18
14.7
Connection Installation Methods
Note When camera cable (IV-S30KC3/KC5) bent, bending radius should larger than camera cable will bent repeatedly during operation, design cable layout that bending radius more components that flexed million times. Camera cable
Bending radius: Min.
5-19
Connection Installation Methods
Installing connecting IV-S30C4 micro, high-speed monochrome cameras
Connections IV-S30C4 micro, high-speed cameras connected following controllers using camera cables.
IV-C35M
Camera connector: CAMERA Camera connector: CAMERA
(side)
Camera
IV-S30C4 Camera
Camera cable
Connector
Plug
Connect IV-S30KC3/S30KC5 camera cable(s) CAMERA CAMERA connectors controller. connect them, match keyed portion connectors press When they firmly connected, will hear click. unplug connector, hold plug housing pull straight out. camera plugged into CAMERA connector will system camera camera plugged into CAMERA connector will system camera IV-C35M system. Note Make sure turn power before connecting disconnecting cameras. Note there only camera, make sure connect system camera Remarks cannot different types cameras same time with same controller (color high-speed monochrome camera mixed). When IV-S30C4 connected controller, other cameras that connected controller follows: Camera Micro, high-speed monochrome camera (IV-S30C4) Compatible second cameras IV-S30C3 (high-speed monochrome camera)
5-20
Connection Installation Methods
Plug camera connector camera cable (camera conversion cable) into cable connector IV-S30C4 camera screw down secure connection. Screw commercially available lens into camera head IV-S30C4.
Lens (commercially available)
Camera head
STEP Screw lens until camera image focused.
STEP Secure lens using lens locking ring camera head
Lens locking ring
External dimensions IV-S30C4 camera head
M15.5
(Unit:
7.4±0.1 22±0.1 35.6
5-21
Connection Installation Methods
Installation camera head camera head through bracket (supplied with IV-S30C4) from cable side slide camera head into position.
Camera head bracket (accessory) Installed position camera head
Camera head Lens (commercially available)
Secure camera head bracket using M3x6 screws that come with IV-S30C4.
Screws accessory) Mounting hole (f3.4: securing camera assembly place)
Secure camera head assembly place using mounting hole camera head bracket. Front view Side view
Installation surface Installation surface Note: camera head bracket supplied with camera simple installations vibration-damping. meet specific needs, user have make specialized bracket. External dimensions camera head bracket
20.8 27.9
(Unit:
hole
31.4
to10 (Shape before installation)
5-22
Connection Installation Methods
Installation camera body Attach camera mounting bracket (comes with IV-S30C4) three tapped holes (spacing: camera body using M3x6 installation screws that come with IVS30C4. Secure camera mounting bracket installation surface using long, difference screw 1/4-20 screw hole. [Installation example]
Front view Camera body Camera mounting bracket (accessory) Installation surface
Side view Camera body
Camera mounting bracket
External dimensions IV-S30C4 camera body
(Unit:
28.5
28.5
tapped holes
tapped holes
28.5
Attach camera angle bracket tapped holes mounting pitch places).
tapped holes
5-23
Connection Installation Methods
External dimensions camera angle bracket slotted holes wide (for securing camera body) (Unit:
slotted holes wide (for attachment mounting surface) 22.5 1/4-20 threaded hole (for attachment mounting surface)
Note When camera head cable bent, bending radius should larger than camera cable will bent repeatedly during operation, design cable layout that bending radius more components that flexed million times.
Head cable
Bending radius: Min.
5-24
Setting Operating Outlines
Chapter Setting Operating Outlines
Setting operating procedures
This paragraph describes rough operation sequence IV-C35M.
System design (Ref. chapter) Plan your hardware environment suit your IV-C35M. Measurement programs Measurement program (positional deviation measurement, degree match inspection, etc.) Basic system configuration Number cameras, externally connected devices, system components Basic system configuration Selection color monochrome cameras System configuration examples Input/output (start measurement input, result output, object type change, etc.) Installation conditions Lighting equipment, illumination, shutter speed, lens, etc. Installation/assembly Install hardware will using. Connection cameras monitor controller Installation controller camera body Connection power supply, input/output terminals external devices Turning power supply (controller monitor) Supply power each device. Environment settings IV-C35M parameters according actual hardware environment. Setting Input Output conditions User's Manual (Function Operation) Chapter Communication User's Manual (Function Operation) Chapter Computer link User's Manual (Function Operation) Chapter Gain offset adjustment User's Manual (Function Operation) page 2-15 Enter measuring programs Chapter Setting Examples Using Wizard Operation chart Menu Tree
Installation, connection wiring methods
Entered using wizard
Entered using menu tree
Editing Operation screen
Editing operation screen
Other settings Initialization Operation Self Diagnosis Option
Test/inspection User's Manual (Function Operation) Chapter Maintenance
Setting Operating Outlines
Description operation screen
When IV-C35M started, operation screen shown below will appear. Each area operation screen described below.
Object type number Color mode Freeze/through screen Camera currently selected COLOR V*.** Image brightness: bright/dark
TYPE00 Measuring time MEAS 0000ms 2001-12-07 10:38 MEASURE CAM1
Software version Measurement setting details
(10) READY output relay
(11) Menu display X07Y07READY MNU-CHG MAIN-COND CHG-MEA COND-CHG CHNG-REG SCREEN-CHG CHG-TYPE
Displays number currently selected object. (Object numbers range from 31.) Indicates whether current captured image color mode monochrome mode.
Screen display COLOR indication
Description Appears when "color" selected camera selection Appears when "monochrome" selected camera selection
Select whether display captured images screen freeze images through images.
Display method Through image Freeze image
Description Displays stream images captured camera. Used adjusting camera focus image properties. Displays single image captured start making measurements. Used each measurement conditions operating conditions.
switch image between "Through" "Freeze" modes, press remote keypad, then press down arrow keys. Indicates which camera currently selected Camera (the camera connected "CAMERA1" connector) Camera (the camera connected "CAMERA2" connector)
Setting Operating Outlines
brightness captured image levels. Screen display Description
Display captured image without changing brightness.
DRK* Display captured image actual brightness This effective when characters screen difficult read screen dark.
select brightness level screen, except operation screen, move cursor (freeze) (through) position upper part screen pressing key. Then, press left right arrow move cursor "BRT" (bright) "DRK" (dark) indicator. Press down arrow switch between bright dark. Displays software version. Displays measurement time currently assigned.
Actual measurement time
(Only when changing object type) Time change object type exposure time (Shutter operation time) image capture time Image processing time Result output time
TRG/BRT
Serial communication time included. controller follows reduce measurement time. Increase shutter speed. Select "partial" image capture feature CCD. Select "NO" measurement results display (message display, pattern display, binary image display).
Display setting details each measurement.
MEASURE Measurement numbers from CAM1 Camera camera Measurement program name
Displays status input relays Displays status output relays (10) Displays status ready output:
(11) menu bottom rows. When this menu selected, second will appear.
MNU-CHG MAIN-COND CHG-MEA COND-CHG CHNG-REG SCREEN-CHG CHG-TYPE
MNU-CHG NEXT-NG CHG-C1 CHG-C2 MANL-MEAS SHORTCUT
details each item this menu shown next page.
Setting Operating Outlines
Details each item menu
Item menu Description Display detail screen
SYS-CND OBJECT TYPE COND WIZARD EDIT MAIN MENU OPTION ENVIRONMENT SETTING MEMORY CARD
MAIN-COND (main conditions)
Displays MAIN screen.
Press down arrow keys change display evaluation results each measurement number. CHG-MEA (Measurement camera measurement camera (Change measurement) Measurement Measurement Measurement Measurement Displays condition change selection list. Change conditions that displayed pressing down arrow keys. COND-CHG details about measurement conditions, "Chapter (Change Instruction Hardware" Function Operation. measurement details about distance angle conditions, page conditions) 18-2 Function Operation. details about numeric value calculation conditions, page 19-6 Function Operation. CHNG-REG Change display stored details between [A00] (change registration) [A07] [A08] [A15] using down arrow keys Displays screen change selection list. Select screen using down arrow keys. Note: OPS-MAIN, JDG-COND-CHG, PC-MNTR appear popup menu unless "YES" selected each corresponding item "TYPE COND" SCREEN-CHG menu. Only currently available screens listed. (change screen) When image stored, "NG-IMG-DISP" selected, press monitor will change image display screen.* page 1-22 IV-C35M User's Manual, Function Operation. CHG-TYPE (change object type) Displays object type selection list. Select object type pressing down keys. This enabled when Manual Object Type Change "YES."
MEASURE0 CAM1
This part changes.
MEA-CND DST&ANG COND. NUMERIC CALC COND-CHGCHNG-REG
OPS-MAIN JDG-COND-CHG PC-MNTR SCREEN-CHGCHG-TYPE
(TYPE00) MEAS0000ms MEASURE0 CAM1 This part changes.
NEXT-NG List screens that selected. (change image) Select screen using down keys. Moves image from Camera down screen CHG-C1 using down arrow keys. (change Camera Note: This enabled when "CAM1&2" "CAM1&NG IMG" image position) selected 1MONITOR OUTPUT TYPE COND menu (operating conditions). Moves image from Camera down screen CHG-C2 using down arrow keys. (change Camera Note: This enabled when "CAM1&2" "CAM1&NG IMG" image position) selected 1MONITOR OUTPUT TYPE COND (operation conditions). Manually move crosshair cursors, measure MANL-MEAS distance between these points, well coordinate 1CURSOR1-COORD MOVE(224.208) 2CURSOR2-COORD MOVE(287.271) MANL-MEAS distance axes. DIST-BETW-2PT 089.0 (Manual measurement) Note: Unless "MANL-MEAS" selected DIST-BETW-X 063.0 "qEXTENSION FUNC" line TYPE COND DIST-BETW-Y 063.0 (operation conditions), this screen cannot displayed.
1SHORTCUT1 2SHORTCUT2 3SHORTCUT3 PLACE
SHORTCUT
Displays short screen.
Setting Operating Outlines
Wizard
"Wizard" program that helps users make settings measurement operations easily without making mistakes. controller asks series questions each step simply answer these complete settings. wizard convenient making settings when beginners inexperienced operators operating machine. However, operators familiar with operation save time using other setting methods.
STEP1 SELECT MEASUREMENT START INPUT 1PARALLEL+SERIAL+USB 2TRIG START NEXTDETAIL ENTER SHUTTER SPEED (1/301/10000) 1SHUTTER SPEED 1/00060 RETURNNEXT STEP2 SELECT IMAGE CAPTURING METHOD DURING OPERATION 1PARTIAL-IMG 2ALL IMAGE CAPTURED STEP7 STORE THIS SETTING SAMPLE WIZARD? 2YES RETURNEND
start standard wizard Basic operation
Move cursor "MAIN-COND" item lower menu using left right arrow keys, press key.
TYPE00 COLOR V*.**
MEAS 0000ms 2001-10-14 10:38 MEASURE CAM1 Choose this X07Y07READY MNU-CHG MAIN-COND CHG-MEA COND-CHG CHNG-REG SCREEN-CHG CHG-TYPE
"MAIN MENU" will appear. Move cursor "SET WIZARD" item using down keys press key.
MAIN MENU IVC35M SYS-CND OBJECT TYPE COND WIZARD EDIT MAIN MENU OPTION ENVIRONMENT SETTING MEMORY CARD
Move cursor STANDARD WIZARD" press key. WIZARD program will start.
Function menu WIZARD [SAMPLE] 1CHG-TYPE 2STANDARD WIZARD 3OPERATION CHART Setting area
Screen change menu COLOR
SCREENSAVEDEL
TYPE00 Start Operation chart display area
Answer questions each step, from STEP final step (the step which displays "End" item")
STEP9 STORE TITLE THIS SETTING? 2YES RETURN NEXT DETAIL Enter detail setting screen currently selected item. Goes next screen. Return previous screen.
Setting Operating Outlines
After storing sample final step, sample name will line shown figure right. appear
WIZARD [SAMPLE] 1CHG-TYPE 2STANDARD WIZARD 3OPERATION CHART 4AREA SCREENSAVEDEL
Other operations "Set wizard" program
Up/down/left/right keys When "Set Wizard" program screen appears, cursor CHG-TYPE" item. Press down keys cursor will move STANDARD WIZARD" OPERATION CHART." (For details about operation chart, page 6-4.) this operation left right keys used.
TRG/BRT
Move cursor STANDARD WIZARD" line. Then press key. cursor will jump (freeze) upper menu area. Press down change between (freeze) (through) display images.
WIZARD [SAMPLE] 1CHG-TYPE
SCREENSAVEDEL
COLOR
2STANDARD WIZARD 3OPERATION CHART
TYPE00 Start
Static image (Capture image with camera display monitor. (through): Dynamic images (display sequence images coming from camera real time basis. object moves, display object will also move.)
(freeze):
TRG/BRT
When cursor "T") press left right key, cursor will move "BRT" (bright) "DRK" (dark)) position. press down change screen between bright dark. "BRT": Bright screen "DRK": Dark screen
WIZARD [SAMPLE] 1CHG-TYPE
SCREENSAVEDEL
COLOR
2STANDARD WIZARD 3OPERATION CHART
TYPE00 Start
Press again cursor will jump back STANDARD WIZARD."
TRG/BRT
TRG/BRT Move cursor STANDARD WIZARD" line using down arrow keys. Then press TRG/BRT key. cursor will jump "SCREEN" upper menu area. Press left right arrow keys move cursor between "SAVE" "DEL (delete)" items. Press TRG/BRT again bring cursor back STANDARD WIZARD" item.
TRG/BRT
Setting Operating Outlines
Press return previous screen.
TRG/BRT
SCREEN Move cursor "SCREEN" press key. menu will appear. Select desired item using down arrow keys press key. "OPS-MENU": Return operation screen. "RETURN": Return MAIN MENU.
WIZARD [SAMPLE] 1CHG-TYPE
SCREENSAVEDEL OPS-MENU TYPE00 Start
COLOR
2STANDARD WIZARD RETURN 3OPERATION CHART
SAVE Move cursor "SAVE" press key. Save Settings screen will appear. Press select "YES," current setting data will stored flash memory. press select "NO," controller will close screen without saving current setting data.
WIZARD
SCREENSAVEDEL
COLOR
[SAMPLE] 1CHG-TYPE 2STANDARD WIZARD 3OPERATION CHART
TYPE00 Start
DATA SAVE? (YES=[SET]/NO=[ESC])
Deletes sample selected. CHG-TYPE Move cursor CHG-TYPE" press down arrow key. object number shown right side monitor will change. number determine object type number using standard wizard. (Or, number select object number operation chart display. page 6-9).
WIZARD [SAMPLE] 1CHG-TYPE
SCREENSAVEDEL
COLOR Change using down arrow keys. TYPE Start
2STANDARD WIZARD 3OPERATION CHART
details about setting measurement conditions using Wizard, "Chapter Setting Examples Using Wizard."
Setting Operating Outlines
Operation chart
each setting made using wizard, operation chart keeps track settings displays them operation chart. settings have made far, jump back specific step operation chart. This section describes operation chart. operation chart shows measurement decisions that were made saved chart. easily major flow measurement process determine execution timing processes other than image processing (such numeric ladder processing). Also, change settings each step.
TYPE00 Start STEP1PARALLEL+SERIAL+USB STEP2CAPTURE IMG/PARTIAL-IMG STEP3COLOR IMAGE CORRECT STEP4MEAS1/CAM1 STEP5MEAS1/F/BIN-AREA STEP6MEAS1/WINDOW/MASK,1 STEP7MEAS1/MEAS STEP8MEAS1/EVALUATION STEP9MEAS1/CALC STEP10MEAS1/OUT STEP11FINAL NUMERIC CALC STEP12FINAL OUTPUT COND STEP13SERIAL OUTPUT/ANY STEP14OPS MENU COND STEP15CALIBRATION/YES STEP16MOVE WINDOW/YES STEP17TITLE/YES
Method displaying operation chart
Move cursor "MAIN-COND" bottom operation screen press key.
TYPE00
COLOR V*.**
MEAS 0000ms 2001-10-14 10:38 MEASURE CAM1 Choose this X07Y07READY MNU-CHG MAIN-COND CHG-MEA COND-CHG CHNG-REG SCREEN-CHG CHG-TYPE
"MAIN MENU" will appear. Move cursor "SET WIZARD" using down arrow keys, press key.
MAIN MENU IVC35M SYS-CND OBJECT TYPE COND WIZARD EDIT MAIN MENU OPTION ENVIRONMENT SETTING MEMORY CARD
COLOR
"SET WIZARD" screen will appear.
WIZARD [SAMPLE] 1CHG-TYPE
SCREENSAVEDEL
COLOR
2STANDARD WIZARD 3OPERATION CHART
TYPE00 Start
Setting Operating Outlines
Change object type number operation chart desired object type number. Select CHG-TYPE" press key. Then press down arrow keys change object type number. After selecting number, press key.
WIZARD [SAMPLE] 1CHG-TYPE 2STANDARD WIZARD 3OPERATION CHART SCREENSAVEDEL COLOR Change using down arrow keys. TYPE Start
Move cursor OPERATION CHART" using down arrow keys press key. operation chart selected object type will displayed right side screen. Reference: sample operation chart, move cursor sample number desired press key. (Ex.: Note: measurement conditions set, screen will display operation chart when select OPERATION CHART."
WIZARD
EXIT TYPE00
COLOR
[SAMPLE] 1CHG-TYPE 2STANDARD WIZARD 3OPERATION CHART 4AREA Sample
Start STEP1PARALLEL+SERIAL+USB STEP2CAPTURE IMG/PARTIAL-IMG STEP3COLOR IMAGE CORRECT STEP4MEAS1/CAM1 STEP5MEAS1/F/BIN-AREA STEP6MEAS1/WINDOW/MASK,1 STEP7MEAS1/MEAS STEP8MEAS1/EVALUATION STEP9MEAS1/CALC STEP10MEAS1/OUT STEP11FINAL NUMERIC CALC STEP12FINAL OUTPUT COND STEP13SERIAL OUTPUT/ANY STEP14OPS MENU COND STEP15CALIBRATION/YES STEP16MOVE WINDOW/YES STEP17TITLE/YES
edit operation chart
While looking open operation chart, select item want edit using down arrow keys. Press TRG/BRT key, move WIZARD SCREEN EDIT SAVE COLOR cursor "EDIT" upper function menu. [SAMPLE] TYPE00 Then, press key. 1CHG-TYPE
2STANDARD WIZARD 3OPERATION CHART Start STEP1PARALLEL+SERIAL+USB STEP2CAPTURE IMG/PARTIAL-IMG STEP3COLOR IMAGE CORRECT STEP4MEAS1/CAM1 STEP5MEAS1/F/BIN-AREA STEP6MEAS1/WINDOW/MASK,1 STEP7MEAS1/MEAS STEP8MEAS1/EVALUATION STEP9MEAS1/CALC STEP10MEAS1/OUT STEP11FINAL NUMERIC CALC STEP12FINAL OUTPUT COND STEP13SERIAL OUTPUT/ANY STEP14OPS MENU COND STEP15CALIBRATION/YES STEP16MOVE WINDOW/YES STEP17TITLE/YES
TRG/BRT
Setting Operating Outlines
menu will appear chose "CHANGE," "ADD," "DELET" from while cursor OPERATION CHART," move cursor desired step number press key. then edit that step. (You cannot delete step using this access method.)
WIZARD [SAMPLE] 1CHG-TYPE 2STANDARD WIZARD 3OPERATION CHART CHANGE DELET TYPE00 Start STEP1PARALLEL+SERIAL+USB STEP2CAPTURE IMG/PARTIAL-IMG STEP3COLOR IMAGE CORRECT STEP4MEAS1/CAM1 STEP5MEAS1/F/BIN-AREA STEP6MEAS1/WINDOW/MASK,1 STEP7MEAS1/MEAS STEP8MEAS1/EVALUATION STEP9MEAS1/CALC STEP10MEAS1/OUT STEP11FINAL NUMERIC CALC STEP12FINAL OUTPUT COND STEP13SERIAL OUTPUT/ANY STEP14OPS MENU COND STEP15CALIBRATION/YES STEP16MOVE WINDOW/YES STEP17TITLE/YES SCREEN EDIT SAVE
quit editing, press TRG/BRT move cursor "EXIT" upper function menu. Then, press key. (Or, press twice.)
WIZARD [SAMPLE] STEP4
EXIT TYPE00
COLOR
SELECT CAMERA SPECIFY MEASUREMENT CONDITIONS REGISTRATION 2CAM1 3CAM2 RETURNNEXT
Start STEP1PARALLEL+SERIAL+USB STEP2CAPTURE IMG/PARTIAL-IMG STEP3COLOR IMAGE CORRECT STEP4MEAS1/CAM1 STEP5MEAS1/F/BIN-AREA STEP6MEAS1/WINDOW/MASK,1 STEP7MEAS1/MEAS STEP8MEAS1/EVALUATION STEP9MEAS1/CALC STEP10MEAS1/OUT STEP11FINAL NUMERIC CALC STEP12FINAL OUTPUT COND STEP13SERIAL OUTPUT/ANY STEP14OPS MENU COND STEP15CALIBRATION/YES STEP16MOVE WINDOW/YES STEP17TITLE/YES
screen will "SAVE OK?." Move cursor "OPERATION CHART" "NEW SAMPLE" using down arrow keys, press key. changes will written into current operation chart. Save sample (The original operation chart will changed.) Note: change sample, select "NOW SAMPLE" "NEW SAMPLE."
WIZARD [SAMPLE]
EXIT
SAVE OPERATION CHART SAMPLE YES=SET, NO=ESC
6-10
Setting Operating Outlines
Menu tree
This section describes each settings using menu tree.
OBJECT TYPE COND TYPE00 TYPE01 TYPE COND IMAGE-ADJ MEA-CND(CAMERA1) MEAS0 POSI-CORRECT MEAS01 (MEAS-BIN-AREA MEAS(NEW) MEA-CND(CAMERA2) FINAL NUM. CALC FINAL OUTPUT COND OBJ-TYPE OBJ-TYPE SYS. TYPE(NEW)
Move cursor "MAIN-COND" bottom Operation screen press key.
TYPE00
COLOR V*.**
MEAS 0000ms 2001-10-14 10:38 MEASURE CAM1 Choose this X07Y07READY MNU-CHG MAIN-COND CHG-MEA COND-CHG CHNG-REG SCREEN-CHG CHG-TYPE
"MAIN MENU" will appear. Move cursor "OBJECT TYPE COND" using down arrow keys, press key.
MAIN MENU IVC35M SYS-CND OBJECT TYPE COND WIZARD EDIT MAIN MENU OPTION ENVIRONMENT SETTING MEMORY CARD
menu tree displayed each setting registered object type. create object type, move cursor "TYPE(NEW)" press key. lowest, assigned number will selected. (Default value TYPE00.)
SELECT OBJECT TYPE COND OBJECT TYPE COND TYPE00(MEASURE1) TYPE01 TYPE02 TYPE(NEW)
Move cursor object type number want change using down keys. Press right arrow menu will displayed. plus sign means that there other sub-menus below marked menu. minus sign means that menus already displayed. pressing left arrow sign, menu display will closed.
SELECT OBJECT TYPE COND OBJECT TYPE COND TYPE00(MEASURE1) TYPE COND IMAGE-ADJ MEA-CND(CAMERA1) MEA-CND(CAMERA2) FINAL NUM. CALC FINAL OUTPUT COND OBJ-TYPE OBJ-TYPE SYS. TYPE01 TYPE02 TYPE(NEW)
6-11
Setting Operating Outlines
Move cursor item menu that want using down arrow keys. Press begin setting this item. Ex.: select binary area measurement using camera move cursor "MEA-CND (CAMERA1)" press key. Next, select "MEAS(NEW)" menu then press key.
SELECT OBJECT TYPE COND OBJECT TYPE COND TYPE00 TYPE COND IMAGE-ADJ MEA-CND(CAMERA1) MEAS0 POSI-CORRECT MEAS(NEW) MEA-CND(CAMERA2) FINAL NUM. CALC FINAL OUTPUT COND OBJ-TYPE OBJ-TYPE SYS. TYPE01 TYPE02 TYPE(NEW) COLORFC1 1COLOR MODE 2COLOR FILTER 3MEAS SELECTION
SET=NEW REGISTRATION SUB-MENU ESC=BACK SEL=CHNG TRG=POPUP
When "COLOR FILTER" selected COLOR MODE" Select either "COLOR FILTER" "EXTRACT COLOR" from COLOR MODE" line. MEAS SELECTION" line, press key, then from pop-up menu, select "MEAS-BIN-AREA" press key. detail about color filter, page 3-5.
MEASUREMENT1 SCREEN COND SAVE 1COLOR MODE COLOR FILTER 2COLOR FILTER NEXT SUB-MENU) 3MEAS SELECTION MEAS-BIN-AREA COLOR FILTER EXTRACT COLOR POSI-DEVATION CHK-DEG-MATCH INSPECT-LEAD INSPECT-BAG/CSP MEAS-BIN-AREA CNT-BIN-OBJ LABEL-BIN-OBJ POINT-MEAS MULTI-POSI MULTI MATCHES INSPECT
When "EXTRACT COLOR" selected COLOR MODE" details about extract color, page 310.
MEASUREMENT1 SCREEN COND SAVE 1COLOR MODE EXTRACT COLOR 2COLOR EXTRACT NEXT SUB-MENU) MEAS-BIN-AREA 3MEAS SELECTION COLOR COLOR FILTER EXTRACT COLOR
MEAS-BIN-AREA CNT-BIN-OBJ LABEL-BIN-OBJ COLOR EVALUATION INSPECT COLOR SHADING MEAS-CAM-POSI
After making your selection, press return cursor menu tree. Item "MEAS01 (MEAS-BIN-AREA P*)" will given sign menu tree. When "COLOR FILTER" selected COLOR MODE," will added this line. Move cursor "MEAS01 (MEAS-BIN-AREA press right arrow key. menu will appear your each item used binary area measurement.
SELECT OBJECT TYPE COND OBJECT TYPE COND TYPE00 TYPE COND IMAGE-ADJ MEA-CND(CAMERA1) MEAS0 POSI-CORRECT MEAS01 (MEAS-BIN-AREA MEAS(NEW) MEA-CND(CAMERA2) FINAL NUM. CALC FINAL OUTPUT COND OBJ-TYPE OBJ-TYPE SYS. TYPE(NEW)
COLOR 1COLOR MODE 2COLOR EXTRACT 3MEAS SELECTION
6-12
Setting Operating Outlines
Relationship between wizard program, operation chart, menu tree
change operation chart using wizard, menu tree will also change. change setting menu tree, operation chart wizard will also changed. Ex.: Change measurement type from "positional deviation measurement" "area measurement binary conversion."
wizard operation chart
WIZARD EXIT
Menu tree
SELECT OBJECT TYPE COND COLOR OBJECT TYPE COND TYPE00 1COLOR MODE TYPE COND 2COLOR FILTER IMAGE-ADJ 3MEAS SELECTION MEA-CND(CAMERA1) MEAS0 POSI-CORRECT MEAS01 (POSI-DEVIATION PRE-PROC MEAS EVALUATION COND DISTANCE&ANGLE COND NUM-CALC OUT-COND MEAS(NEW) MEA-CND(CAMERA2) FINAL NUM. CALC FINAL OUTPUT COND OBJ-TYPE SET=TO NEXT SUB-MENU ESC=BACK SEL=CHNG TRG=POPUP
Positional deviation measurement
[SAMPLE] STEP5 SELECT COLOR IMAGE PROCESSING MODE 1COLOR FILTER 2EXTRACT COLOR COLOR FILTER DETAIL SELECT MEASUREMENT TYPE 1MEAS POSI-DEVATION POSI-DEVATION CHK-DEG-MATCH INSPECT-LEAD INSPECT-BAG/CSP MEAS-BIN-AREA CNT-BIN-OBJ LABEL-BIN-OBJ POINT-MEAS MULTI-POSI MULTI MATCHES INSPECT TYPE00 Start STEP1PARALLEL+SERIAL+USB STEP2CAPTURE IMG/PARTIAL-IMG STEP3COLOR IMAGE CORRECT STEP4MEAS1/CAM1 STEP5MEAS1/F/POSI DEVIAT STEP6MEAS1/MEAS STEP7MEAS1/DTECT PRECISION STEP8MEAS1/EVALUATION STEP9MEAS1/CALC STEP10MEAS1/OUT STEP11FINAL NUMERIC CALC STEP12FINAL OUTPUT COND STEP13SERIAL OUTPUT/ANY STEP14OPS MENU COND STEP15CALIBRATION/YES STEP16MOVE WINDOW/YES STEP17TITLE/YES
RETURNNEXT
Area measurement binary conversion
WIZARD [SAMPLE]
EXIT
SELECT OBJECT TYPE COND OBJECT TYPE COND TYPE00 TYPE COND IMAGE-ADJ MEA-CND(CAMERA1) MEAS0 POSI-CORRECT MEAS01 (MEAS-BIN-AREA PRE-PROC MEAS EVALUATION COND NUM-CALC OUT-COND MEAS(NEW) MEA-CND(CAMERA2) FINAL NUM. CALC FINAL OUTPUT COND OBJ-TYPE
COLOR
STEP5 SELECT COLOR IMAGE PROCESSING MODE 1COLOR FILTER 2EXTRACT COLOR COLOR FILTER
DETAIL SELECT MEASUREMENT TYPE 1MEAS MEAS-BIN-AREA POSI-DEVATION CHK-DEG-MATCH INSPECT-LEAD INSPECT-BAG/CSP MEAS-BIN-AREA CNT-BIN-OBJ LABEL-BIN-OBJ POINT-MEAS MULTI-POSI MULTI MATCHES INSPECT
RETURNNEXT
TYPE00 Start STEP1PARALLEL+SERIAL+USB STEP2CAPTURE IMG/PARTIAL-IMG STEP3COLOR IMAGE CORRECT STEP4MEAS1/CAM1 STEP5MEAS1/F/BIN-AREA STEP6MEAS1/WINDOW/MASK,1 STEP7MEAS1/MEAS STEP8MEAS1/EVALUATION STEP9MEAS1/CALC STEP10MEAS1/OUT STEP11FINAL NUMERIC CALC STEP12FINAL OUTPUT COND STEP13SERIAL OUTPUT/ANY STEP14OPS MENU COND STEP15CALIBRATION/YES STEP16MOVE WINDOW/YES STEP17TITLE/YES
1COLOR MODE 2COLOR FILTER 3MEAS SELECTION
SET=TO NEXT SUB-MENU ESC=BACK SEL=CHNG TRG=POPUP
change positional deviation measurement area measurement binary conversion using wizard program, corresponding item menu tree will also change.
6-13
Setting Operating Outlines
Editing operation screen
this controller, operation screen display changed. move, enlarge, reduce, hide block text. Move cursor "MAIN-COND" operation screen press key. Move cursor "EDIT MAIN MENU" press key.
MAIN MENU IVC35M SYS-CND OBJECT TYPE COND WIZARD EDIT MAIN MENU OPTION ENVIRONMENT SETTING MEMORY CARD COLOR
SET=TO NEXT SUB-MENU ESC=BACK SEL=CHNG TRG=POPUP
operation screen will appear. Select block text want edit using down, left, right arrow keys, press key. menu will appear select from move, enlarge, reduce, hide. this example, block text "OK" selected.)
OPS-MAIN TYPE00SAMPLE00
SCREEN OBJECT SAVE RESET
COLOR
LOCK FULL V*.* C1=002.2 C2=100.0 NG-IMG 00(00)
MEASXXXXms2001-10-14 10:38 MEAS1MEAS-BIN-AREA
MEAS PROGRAM MEAS RESULT
X07Y07READY
MOVE Select "MOVE" using key. highlighted block text moved using down, left, right arrow keys. When text desired position, press again. MAGNIFCATION/REDUCTION Move cursor "ENLARGE, REDUCE" line press key. highlighted block text enlarged reduced. NON-DISP Move cursor "NON-DISP" line press key. highlighted block text will deleted.
OPS-MAIN TYPE00SAMPLE00
SCREEN OBJECT SAVE RESET
COLOR LOCK FULL V*.*
MOVE XXXXms2001-10-14 10:38 MAGNIFCATION MEAS REDUCTION NON-DISP MEAS PROGRAM MEAS RESULT
C1=002.2 C2=100.0 NG-IMG 00(00)
X07Y07READY
6-14
Setting Operating Outlines
Option
With IV-C35M, initialize measurement settings, self-diagnosis from option menu. Setting method Display "OPTION" from "MAIN MENU."
MAIN MENU IVC35M SYS-CND OBJECT TYPE COND WIZARD EDIT MAIN MENU OPTION ENVIRONMENT SETTING MEMORY CARD COLOR
Select operation want, such INITIALIZATION" SELF-DIAGNOSIS."
OPTION
SCREEN SAVE ALL-INIT EXEC INIT-RAM
COLOR NG-IMG-INIT
1INITIALIZATION 2SELF DIAGNOSIS
INITIALIZATION Select "ALL-INT" "INT-RAM" following message will appear. MEM. INIT.? (YES=[SET], NO=[ESC]) Press start initialization. shown below will appear display progress initialization.
INITIALIZATION REFERENCE SYSTEM OBJECT TYPE COND
After initialization complete, word "INITIALIZING" will change "COMPLETE INIT." Press return "MAIN MENU." SELF DIAGNOSIS Select SELF DIAGNOSIS" press twice. controller will execute selfdiagnosis display results diagnosis, shown right. diagnosis results normal, "OK" will displayed. results abnormal, "NO" will displayed. When diagnosis complete, "DIAGNOSING" display will change "COMPLETE DIAGNOSIS." Press return "MAIN MENU."
VRAM SDRAM TIME TYPE COND REFFERENCE BOOT-PROG SYSTEM-PROG
OPTION
SCREEN SAVE ALL-INIT EXEC INIT-RAM
COLOR NG-IMG-INIT
1INITIALIZATION 2SELF DIAGNOSIS
DIAGNOSING
SET=EXEC ESC=BACK SEL=CHNG TRG=FUNC
6-15
Setting Operating Outlines
Environment settings
IV-C35M change display color each items displayed screens. enter environment setting screen change color each item, enter "ENVIRONMENT SETTING" screen. enter "ENVIRONMENT SETTING" screen, "MAIN screen," select "ENVIRONMENT SETTING" press key.
MAIN MENU IVC35M SYS-CND OBJECT TYPE COND WIZARD EDIT MAIN MENU OPTION ENVIRONMENT SETTING MEMORY CARD COLOR
Setting method Select item change display color from press key, select color number using down arrow keys. frame right changes color. Color numbers allocated follows.
Color
ENVIRONMENT SETTING [DISPLAY TYPE] 1OBJ TYPE &TITLE 2FIN EVAL RESULT (OK) 3FIN EVAL RESULT (NG) 4MEAS EVAL RESULT (OK) 5MEAS EVAL RESULT (NG) 6ERROR MESSAGE 7DISP MENU (NORMAL) 8DISP MENU (SELECTED) 9BIN IMAGE (NORMAL) 0BIN IMAGE (SELECTED) qPATTERN DISPLAY
SCREEN COND SAVE [COLOR NUMBER] 7(07) 4(07) 1(07) 7(07) 7(07) 7(07) 7(07) 7(07) 3(07) 6(07) 2(07)
COLOR
Display Black Green Yellow Blue Magenta Cyan White color
Available colors each item follows.
SET=VALUE INPUT ESC=BACK SEL=CHNG TRG=FUNC
Display items 1OBJ TYPE NO.&TITLE 2FIN EVAL RESULT(OK) 3FIN EVAL RESULT(NG) 4MEAS EVAL RESULT(OK) 5MEAS EVAL RESULT(NG) 6ERROR MESSAGE 7DISP MENU(NORMAL) 8DISP MENU(SELECTED) 9BIN IMAGE(NORMAL) 0BIN IMAGE(SELECTED) qPATTERN DISPLAY
Available colors (black), (white) (black), (red), (blue), (white) (black), (red), (blue), (white) (black), (white) (black), (white) (black), (white) (black), (white) (black), (white) (all colors) (all colors) (all colors)
6-16
Setting Operating Outlines
6-10 Memory card
IV-C35M store measurement parameters etc. into memory card.
Installation memory card
When want store images data using memory card (compact flash), install memory card following procedures below. Remove installation screws connector cover, then remove connector cover.
Connector cover IV-C35M
Installation screws
Connect memory card memory card connection connector IV-C35M, install card cover, secure installation screws that were used connector cover. Memory card connection connector
Memory card (Compact flash)
Installation screws
Card cover
6-17
Setting Operating Outlines
Storage method
save data into memory card, display "MEMORY CARD" screen selecting "MEMORY CARD" "MAIN MENU" screen.
MAIN MENU IVC35M SYS-CND OBJECT TYPE COND WIZARD EDIT MAIN MENU OPTION ENVIRONMENT SETTING MEMORY CARD
COLOR
TRANSMISSION METHOD Select whether transfer data from memory card save data memory card. Select from "READ," "NEW SAVE," "SAVE AS," "DELETE."
MEMORY CARD
SCREEN SAVE
COLOR
1TRANSMISSION METHOD READ NEXT SUB-MENU) 2SELECT FILE FILE TYPE FILE NAME (SET KEY) 3EXEC
When "NEW SAVE" selected When "NEW SAVE" selected TRANSMISSION METHOD," screen shown right will appear.
MEMORY CARD
SCREEN SAVE SAVE NEXT SUB-MENU) PARAM (SET KEY)
COLOR
1TRANSMISSION METHOD 2INPUT FILE NAME 3FILE TYPE FILE NAME 4EXEC
READ SAVE SAVE DELET
INPUT FILE NAME Select INPUT FILE NAME NEXT SUBMENU)" using down arrow keys, press key; "INPUT FILE NAME" screen will appear. Enter "FILE NAME" "COMMENT" this screen.
INPUT FILE NAME [FILE NAME] [COMMENT]
SCREEN SAVE
COLOR
DELEND
Note: move cursor from "FILE NAME" block "COMMENT" box, select down arrow screen press key. FILE TYPE Select file type save.
MEMORY CARD SCREEN SAVE SAVE NEXT SUB-MENU) PARAM (SET KEY) COLOR
1TRANSMISSION METHOD 2INPUT FILE NAME 3FILE TYPE FILE NAME 4EXEC
PARAM NG-IMG
SET=SELECT MENU ESC=BACK SEL=CHNG TRG=FUNC
6-18
Setting Operating Outlines
EXEC After completing entry, select EXEC" press key. screen shown below will appear controller will start saving data memory card.
SAVING.
When this screen disappears, saving complete. When "READ" "SAVE selected SELECT FILE NEXT SUB-MENU) Select SELECT FILE NEXT SUB-MEN)" using down arrow keys, press menu.
MEMORY CARD SCREEN SAVE READ NEXT SUB-MENU) PARAM (SET KEY) COLOR 1TRANSMISSION METHOD 2SELECT FILE FILE TYPE FILE NAME 3EXEC
"FILE LIST" screen, file names currently stored memory card displayed. Select file read overwrite, press key.
FILE LIST
SCREEN SAVE
COLOR
PAGE 1PAGE CHNG
RENEWAL DATE MODEL COMMENT 0115 Sample1
FILE NAME SMPL1
TYPE SIZE PARAM
selected file name will displayed under "FLE TYPE" line.
MEMORY CARD
SCREEN SAVE READ NEXT SUB-MENU) PARAM (SET KEY)
COLOR
1TRANSMISSION METHOD 2SELECT FILE FILE TYPE FILE NAME 3EXEC
EXEC Select EXEC" press key. screen shown below will appear.
MEMORY CARD
SCREEN SAVE READ NEXT SUB-MENU) PARAM (SET KEY)
COLOR
UNDER ACCESS.
1TRANSMISSION METHOD 2SELECT FILE FILE TYPE FILE NAME 3EXEC
Note: When "SAVE selected, "UNDER ACCESS." will appear screen.
6-19
Setting Examples Using Wizard
Chapter Setting Examples Using Wizard
Color evaluation
This function selects specified color from objects with multiple colors, converts this area binary. Then, controller measures area, color degree match, average hue, average saturation. remote keypad this operation. page detail operation each remote keypad.
MAIN MENU IVC35M SYS-CND OBJECT TYPE COND WIZARD EDIT MAIN MENU OPTION ENVIRONMENT SETTING MEMORY CARD COLOR
SET=TO NEXT SUB-MENU ESC=BACK SEL=CHNG TRG=POPUP
Move cursor "MAIN COND" using left right arrow keys press key.
TRG/BRT
TYPE00
COLOR V*.**
MEAS 0000ms 2001-12-07 09:41 MEASURE CAM1 Choose this X07Y07READY MNU-CHG MAIN-COND CHG-MEA COND-CHG CHNG-REG SCREEN-CHG CHG-TYPE
"MAIN MENU" will appear. Move cursor "SET WIZARD" item using down arrow keys, press key.
TRG/BRT
MAIN MENU IVC35M SYS-CND OBJECT TYPE COND WIZARD EDIT MAIN MENU OPTION ENVIRONMENT SETTING MEMORY CARD
COLOR
"SET WIZARD" screen will appear.
WIZARD [SAMPLE] 1CHG-TYPE
SCREENSAVEDEL
COLOR
2STANDARD WIZARD 3OPERATION CHART
TYPE00 Start
Enter object type number. WIZARD COLOR SCREENSAVEDEL Move cursor CHG-TYPE," using [SAMPLE] Change using down arrow keys, press key. CHGdown arrow keys. 1CHG-TYPE TYPE" will highlighted. Next, press 2STANDARD WIZARD TYPE Start down arrow keys "TYPE00" display 3OPERATION CHART right will change. Each time press key, type number will increase one, from then back Each time press down key, type number will decrease one, first from then from down Holding down either these keys advances number rapidly. Finally, press confirm selected number.
Setting Examples Using Wizard
Move cursor STANDARD WIZARD" press key. wizard will start.
this example, settings screens from STEP1 STEP (CORRECT POSITION) changed. Select "NEXT" each these screens next screen.
next step while leaving current step Wizard unchanged. Press down arrow several times move cursor "NEXT" item. Press key.
STEP1 SELECT MEASUREMENT START INPUT 1PARALLEL+SERIAL+USB 2TRIG START
NEXTDETAIL
STEP1 SELECT MEASUREMENT START INPUT 1PARALLEL+SERIAL+USB 2TRIG START NEXTDETAIL This screen used select signal that system will start making measurement. default "1PARARELL+SERIAL+USB." details, page 21-1 Function Operation. trigger details, page G-2.
STEP2 SELECT IMAGE CAPTURING METHOD DURING OPERATION 1PARTIAL-IMG 2ALL IMAGE CAPTURED ENTER SHUTTER SPEED 1/301/10000 1SHUTTER SPEED 1/00060
STEP3 CORRECT POSITION? 2CAM1 3CAM2
RETURNNEXT Select method capture image. default "1PARTIAL-IMG."
RETURNNEXT Specify whether correct captured image. details, page 3-42 Function Operation.
Select camera order specify measurement conditions Move cursor CAM1" CAM2" using down arrow keys, press key. Note: select REGISTRATION", cannot measurement conditions.
WIZARD STEP3
EXIT
COLOR
SELECT CAMERA SPECIFY MEASUREMENT CONDITIONS REGISTRATION 2CAM1 3CAM2
TYPE00 Start STEP1PARALLELSERIALUSB STEP2CAPTURE IMG/PARTIAL-IMG STEP3MEAS1/CAM1
RETURNNEXT
Setting Examples Using Wizard
Select color image processing mode Move cursor EXTRACT COLOR" press key. Next move cursor "COLOR EXTRACT SET" using down arrow keys press key. Select "DETAIL" enter "SET EXTRACT COLOR" screen.
WIZARD [SAMPLE] STEP4 SELECT COLOR IMAGE PROCESSING MODE 1COLOR FILTER 2EXTRACT COLOR COLOR EXTRACT DETAIL SELECT MEASUREMENT TYPE 1MEAS RETURN NEXT TYPE00 Start STEP1PARALLELSERIALUSB STEP2CAPTURE IMG/PARTIAL-IMG STEP3MEAS1/CAM1 EXIT COLOR
EXTRACT COLOR Enter register number extracted color that used measurement (enter this example). Eight colors from registered
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