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General part Sensor hybrid modules File under Discrete Semiconduc


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General part Sensor hybrid modules
File under Discrete Semiconductors, SC17 November 1994
Philips Semiconductors
Philips Semiconductors
Sensor hybrid modules
SENSORS CONTACTLESS ANGULAR POSITION MEASUREMENT
General part
Fig.1 KM110BH/21 sensor module.
General Philips Semiconductors designed wide range modules meet strong demand contactless angular measurement systems. automotive field alone there many potential applications, such electronic control accelerator pedal, chassis position, steering angle throttle position. Magnetoresistive sensors particular suitable angular position measurement applications, since they operated such way, that their output signal virtually independent Magnet tolerances magnet temperature coefficient Positioning tolerances sensor-magnet distance. Moreover, modules pre-calibrated offset, sensitivity zero point contain integrated temperature compensation. consequence, assembly (encapsulated) sensor easy calibration after assembly becomes superfluous, thus saving considerable costs. More technical details explained next Section "Angular measurement with magnetoresistive sensors".
There module series available. KM110BH/2 family comprises range modules hybrid thick-film technology. circuits magnetic parameters these modules have been chosen that they used: Directly, wide range applications (without further trimming adjustments) basis customized modules. family comprises range encapsulated angular position sensors, which based KM110BH/2 hybrid sensors encapsulation which been developed cooperation with Electronics Werne, Germany. Angular measurement with magnetoresistive sensors With magnetoresistive sensor, different techniques available angle measurement. first, used most magnetic field sensor angle measurement equipment, entails measuring field-strength rotating magnet function angle. With this technique, field used within normal sensitivity range sensor, angles ±90° measured.
November 1994
Philips Semiconductors
Sensor hybrid modules
However, since magnet's properties influence sensor output, measurement equipment must calibrated after assembly. Only with very well-defined magnetic system would pre-calibrated circuit possible. Defining such system both expensive difficult, tolerances caused thermal sensitivity magnet. second technique, used KM110BH/2 modules, requires strong magnetic fields kA/m). sensor operates `saturation mode', detecting only field-direction. limiting event infinite field strength, field strength drift with temperature have influence sensor. Therefore, using this technique reduces measurementsystem tolerances allows pre-trimming sensors; only requirement that field directions during trimming correspond with field directions after assembly. typical angle measurement range from +45°, sensor output signal sinusoidal. Because this, linear signal obtained central part output characteristic. practice, necessary very strong possibly expensive magnets sensor operate saturation mode. Even with readily available magnets field strengths), influence tolerances temperature drift minimal.
General part
field strengths decrease, peak output signal remains more less constant angle range increases from ±45° maximum ±90° (approximately) very magnetic fields. KM110BH/21 module series Figure shows construction KM110BH/21 module. based KMZ10B sensor. There types range: KM110BH/2130 KM110BH/2190. They trimmed differently, both based same circuit (see Fig.3). KM110BH/2130 trimmed higher amplification measures angles between +15°, generating linear output signal (non-linearity only 1%). KM110BH/2190 measures angle range from approximately +45°, with sinusoidal output. Both modules have analog voltage output signal. Figure shows output signals `VO' modules function measured angle Further data KM110BH/21 module series found Table Although both modules readily available, recommended modules KM110BH/23 and/or KM110BH/24 families design-ins (see Table
handbook, full pagewidth
19.05
0.25 0.05
0.25 0.05 2.54 2.54 standoff mounting
MBC703
16.933
0.08 0.76 0.08
Dimensions
Fig.2 Construction KM110BH/21.
November 1994
Philips Semiconductors
Sensor hybrid modules
General part
handbook, full pagewidth
sensor
angle range
temperature compensation
current limiter
MBC704
Fig.3 Block diagram module circuit.
handbook, full pagewidth
output signal
MBC705
external magnet KM110BH/2130, measurement range KM110BH/2190, measurement range
(deg)
Dimensions
Fig.4 Output characteristics KM110BH/2130 KM110BH/2190 modules.
November 1994
Philips Semiconductors
Sensor hybrid modules
Table Type range contactless position sensor modules KM110BH/ PARAMETER Angle range Output voltage(3) Output current Output characteristic Supply voltage Resolution Temperature range Production Notes design-ins KM110BH/2430 should used. design-ins KM110BH/2470 KM110BH/2390 should used. output voltage ratiometric. KM110BH/2270 module KM110BH/2270 trimmed angle ranging from +35°. outline shown Fig.5, block diagram circuit Fig.6. module based KMZ11B1 sensor. contains input voltage stabilization. contrast other modules KM110BH/2 range KM110BH/2270 analog current output signal mA). Using simple resistor this converted into voltage signal. output characteristic KM110BH/2270 shown Fig.7. module contains protection circuitry make friendly. Both resolution reproducibility extremely high (better than 0.001° 0°). Hysteresis, with typical value 0.02° very low. When designing encapsulation KM110BH/2270, necessary have pins hybrid bent S-shape order avoid force solder joints. this event KM110BH/2270G should ordered. Further data supplied Table KM110BH/2390 module KM110BH/2390 module been designed linearly measuring angles over ranges 106° (from +53°). based modified version KMZ11B1, especially designed linear measurement wide angle ranges. outline shown Fig.8. block diagram circuit same KM110BH/21 module (see Fig.3). November 1994 linear 0.001 +125 running 2130(1) sinusoidal 19.1 16.9 0.001 +125 running 2190(2) sinusoidal 23.6 20.3 0.001 running
General part
UNIT 2270 linear 23.6 20.3 0.001 12/95 2390 linear 23.6 20.3 0.001 8/94 2430 sinusoidal 23.6 20.3 0.001 8/94 2470
Substrate dimensions 19.1 16.9
+125 +125 +125 +125
module analog voltage output signal (0.5 angles from +45°). output characteristic shown Fig.9. summary module data found Table KM110BH/24 module outline KM110BH/24 module shown Fig.10. module based KMZ11B1. block diagram circuit shown Fig.3. KM110BH/24 available versions. KM110BH/2430 trimmed have angle range (-15 +15°, non-linearity linear voltage output. KM110BH/2470 angle range (-35 +35°) sinusoidal voltage output. output characteristics shown Figs modules contain protection circuitry make them friendly. Magnets From technical viewpoint, most suitable magnet large strong one; tolerances then negligible. However, cost space must also considered. optimum size, therefore, largely depends individual requirements. Table three different commercially available SmCo magnets given, suitable angle measurement applications.
Philips Semiconductors
Sensor hybrid modules
each magnet dimensions, recommended measuring distance `d', tolerance `d', eccentricity temperature range given. magnets described have tolerances magnetization direction affecting angle measurement. Deviations possible. This should taken into account mechanical calibration possible. symmetry axis module rotation axis magnet should identical. Table Magnets angle sensor hybrids DIMENSIONS(1) (mm) 11.2 Notes magnetization always parallel latter dimensions given. Distance between magnet sensor front shown Fig.4. d(2) (mm) TOLERANCE d(3) (mm) ±0.30 ±0.15 ±0.30
General part
axis shifted, measuring system neglects this tolerance because parallel field lines magnet. Measurements with magnets 11.2 faced sensor allow eccentric tolerances event accepted tolerance 0.25 accepted tolerance 0.5% (offset, angle range). smaller magnets, this axis tolerance should reduced proportionally.
MATERIAL Sm2Co17
ECCENTRICITY(4) (mm) ±0.25 ±0.15 ±0.20
Tamb (°C) +125
Maximum deviation distance which change sensor output signal smaller than 0.5% full scale sensor signal. Maximum deviation magnet rotational axis sensor rotational axis which change sensor output signal smaller than 0.5% full scale sensor signal.
November 1994
Philips Semiconductors
Sensor hybrid modules
General part
20.3
0.20 0.05 10.15 0.25
0.05
23.6
0.20 0.05
11.8 0.25
7.61
0.10 0.05 2.54 2.54
0.55
MBD072
0.25 0.05
2.25
Dimensions Area (shaded) free devices. Dimension before bath soldering; maximum dimension after bath soldering: Pitch tolerance:
Fig.5 Outline KM110BH/2270.
November 1994
Philips Semiconductors
Sensor hybrid modules
General part
handbook, full pagewidth
sensor
angle range
temperature compensation
current interface
VOLTAGE CONTROL
MBD061
Fig.6 Block diagram KM110BH/2270.
handbook, halfpage
MBD062
(mA)
(deg)
Fig.7 Output current `IO' function angular displacement KM110BH/2270.
November 1994
Philips Semiconductors
Sensor hybrid modules
General part
handbook, full pagewidth
20.3
0.20 0.05 10.15 0.25
0.05
23.6 0.20 0.05
11.8 0.25
0.10 0.05
0.55 5.71 0.25 0.05
MBD893
4.44
5.71
Dimensions Area (shaded) free devices.
Fig.8 Outline KM110BH/2390.
November 1994
Philips Semiconductors
Sensor hybrid modules
General part
handbook, halfpage
MBD889
(deg)
Fig.9 Output voltage `VO' function angular displacement KM110BH/2390.
November 1994
Philips Semiconductors
Sensor hybrid modules
General part
handbook, full pagewidth
20.3
0.20 0.05 10.15 0.25 0.05
23.6 0.20 0.05
11.8 0.25
0.10 0.05 0.55
0.25 0.05
MBD895
7.61
2.54
2.54
Dimensions Area (shaded) free devices. Dimension before bath soldering; maximum dimension after bath soldering: Pitch tolerance:
Fig.10 Outline KM110BH/2430 KM110BH/2470.
November 1994
Philips Semiconductors
Sensor hybrid modules
General part
handbook, halfpage
MBD889
handbook, halfpage
MBD890
(deg)
(deg)
Fig.11 Output voltage `VO' function angular displacement KM110BH/2430.
Fig.12 Output voltage `VO' function angular displacement KM110BH/2470.
November 1994
Philips Semiconductors
Sensor hybrid modules
General part
KMA10 KMA20 ENCAPSULATED SENSORS ANGULAR POSITION MEASUREMENT
Fig.13 KMA10 KMA20 sensors.
KMA10 KMA20 ready-to-use contactless angle sensors, designed operate extreme environments. sensors based KMZ11B1 magnetoresistive sensor element. They contain integrated signal conditioning electronics available hermetically-sealed, rugged encapsulation. Applications both automotive industrial, such chassis position measurement angular position measurement accelerator pedals, control levers, operating handles, shafts, etc. KMA10 KMA20 sensors, jointly developed Philips Semiconductors Electronics, offer: Angle measuring ranges Contactless operation wear-free microlinearity problems (output noise-free even small angle changes) Easy/mechanically-adjustable mounting ready-for-use Analog current (KMA10) voltage (KMA20) output signal Operation Protection against aggressive environments rugged mechanical design EMC-friendly operation. November 1994
encapsulation Figure shows encapsulation sensors. rugged design encapsulation, Superseal connector protection shaft ensure reliable operation under harsh environmental conditions. Thus, sensors resistant, example, aggressive media pressurized water (DIN protection class IP65). Moreover they operate temperatures construction enables easy mounting connection external shaft spindle. sensors supplied with 3-pin `AMP Superseal series' socket. recommended matching plug, following components required: plug connector, part 282087-1 receptacle contact (strip form, wire size range mm2), part 282110-1 single wire seal (yellow, insulation diameter mm), part 281934-2.
Philips Semiconductors
Sensor hybrid modules
KMA10/70
General part
superseal connector
KMA10 sensor available version, KMA10/70. based KM110BH/2270 hybrid therefore measuring range, sinusoidal current output (see Fig.7) operates temperatures maximum absolute angle error (over temperature) shown Fig.15. Remark: angle error should mixed with resolution reproducibility sensor! KMA20 family
protection cover bearings
KMA20 sensors available three versions. KMA20/30 based KM110BH/2430 measuring range 30°. KMA20/70 based KM110BH/2470 measuring range 70°. Both sensors have voltage output. However, output signal KMA20/30 linear (see Fig.11) KMA20/70 sinusoidal. maximum absolute angle error (over temperature) shown Fig.16. last member KMA20 family KMA20/90, which based KM110BH/2390. linear voltage output signal over angle measuring range maximum 106° minimum absolute angle error summary data KMA10 KMA20 sensors given Table
shaft
MBD068
Fig.14 Encapsulation sensors.
Table
Type range encapsulated angle sensors KMA10/70 sinusoidal 0.001 +100 running linear 0.001 +125 8/94 KMA20/30 sinusoidal 0.001 +125 8/94 KMA20/70 linear 0.001 +125 12/95 cycles KMA20/90 UNIT
PARAMETER Angle range Output voltage(1) Output current range Output characteristic Supply voltage Resolution Operating life Temperature range Production Note
output voltage ratiometric.
November 1994
Philips Semiconductors
Sensor hybrid modules
General part
handbook, halfpage
MBD063
handbook, halfpage
MBD886
(deg)
(deg)
KMA20/30
KMA20/70
(deg)
(deg)
Temperatures between
Temperatures between
Fig.15 Maximum absolute angle error KMA10/70.
Fig.16 Maximum absolute angle error KMA20/30 KMA20/70.
November 1994

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