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support support support support support support support support
CON5
support
Appendix
support
220,3W RELAY1 RBV-2506 221/400Vac 224/AC275V 2N60 471/400Vac 221/400Vac 470u/250V 200K/0.5W RELAY 5501 104/AC275V 474/AC275V 15mH/5A 471/400Vac 470u/250V 200K/0.5W D2U60S
15.1.1 Input Power Part
PV3.3 SUPPORT 10KJ0 SUPPORT U1DL-44A CON10
4.7KJ0 2N2222 HEATSINK HEATSINK
4.7KJ0
MC_CON
KRC101S
100KJ1 U1DL-44A DRAIN 100uF,25V 100uH, 2.0A 10J4 Trans_3out_with_FB U1DL-44A 10uF U1DL-44A 220uF,25V 500K,2W PM3A104K 100KJ1 UF4007
100KF,1W
220uF,10V
15.1 Detailed Schematics Inverter System
PV3.3 KA5H0280R
1KJ4 100uF,25V
100KF,1W Drain
2KJ4
PC1A 2.8KF0 H11A817B
H11A817B
PC1B 473,50V
104,50V
TL431A
103,2kV 100uH, 2.0A
100KF,1W
100uF,25V
100KF,1W
100uF,25V PV15 PV15 PV15
VDC_AD
KDS226
VDC_FB
200J0
0.7A 0.3A
1KJ0 104,50V
2.61KF0
2.49KF0
Title
INPUT POWER
Size Date: Document Number <Doc> Wednesday, June 2001 Sheet
Rev. September 2001
PV15 PV3.3 VCC(L) VCC(L) 220u US1J 220u US1J IN(UL) IN(VL) IN(WL) CFOD VS(W) VB(W) VCC(WH) IN(WH) VS(W) VB(W) VCC(WH) VS(V) VB(V) VCC(VH) IN(VH) VS(V) VB(V) VCC(VH) VS(U) VB(U) VCC(UH) IN(UH) CFOD PV3.3 PV3.3 Vs(U) VB(U) VCC(UH) FTPM1G15SH60 220u US1J PV15 PV15
100J0
4.7KJ0
15.1.2 Part
IDC_AD 3.9k 680n/630V
KDS226 TEMP_AD
CON5 10KF0 10KF0 10KF0 10KF0 10KF0 10KF0
KDS226
Title Size Date: Document Number <Doc> Wednesday, June 2001 Sheet
Rev. September 2001
support support support support support support support support support
CON5
15.1.3 Part
support
220,3W RELAY1 RBV-2506 221/400Vac 224/AC275V 2N60 471/400Vac 221/400Vac 470u/250V 200K/0.5W RELAY 5501 104/AC275V 474/AC275V 15mH/5A 471/400Vac 470u/250V 200K/0.5W D2U60S
PV3.3 SUPPORT 10KJ0 SUPPORT 4.7KJ0 HEATSINK HEATSINK KRC101S 2N2222 U1DL-44A
CON10
4.7KJ0
MC_CON
100KJ1 U1DL-44A DRAIN 10J4 Trans_3out_with_FB 10uF U1DL-44A U1DL-44A 500K,2W 100KJ1 220uF,25V 100KF,1W 100KF,1W PM3A104K UF4007
220uF,10V
PV3.3 100KF,1W Drain KA5H0280R VDC_FB
100uF,25V 100uH, 2.0A
1KJ4 100uF,25V
2KJ4
VDC_AD
KDS226
PC1A
H11A817B
PC1B 473,50V H11A817B
104,50V
2.8KF0
TL431A
103,2kV 100KF,1W
100uH, 2.0A 100uF,25V
100uF,25V PV15 PV15 PV15
200J0
0.7A 0.3A
1KJ0 104,50V
2.61KF0
2.49KF0
Title
INPUT POWER
Size Date: Document Number <Doc> Wednesday, June 2001 Sheet
Rev. September 2001
4.7KJ0
4.7KJ0
4.7KJ0
4.7KJ0
4.7KJ0
4.7KJ0
15.1.4 Keypad Part
CHAR_D0 CHAR_D1 CHAR_D2 CHAR_D3 CHAR_D4 CHAR_D5 74LS07 CHAR_D6 CHAR_D7 VFD_16T202DA1E 74LS07 4.7KJ0 4.7KJ0 4.7KJ0 4.7KJ0 4.7KJ0 VFD_DB6 VFD_DB7 VFD_RS VFD_R/W VFD_E VFD_RESET VFD_RS VFD_R/W VFD_E /RST E(/RD) VFD_DB0 VFD_DB1 VFD_DB2 VFD_DB3 VFD_DB4 VFD_DB5 VFD_DB6 VFD_DB7
CHAR_D0 CHAR_D1 CHAR_D2 CHAR_D3 CHAR_D4 CHAR_D5
VFD_DB0 VFD_DB1 VFD_DB2 VFD_DB3 VFD_DB4 VFD_DB5
CHAR_D6 CHAR_D7 VFD_RS_CPU VFD_R/W_CPU VFD_E_CPU
RUN_KEY STOP_KEY MODE_KEY A/M_KEY UP_KEY DOWN_KEY VOLUME 4.7KJ0 RUN_KEY STOP_KEY MODE_KEY A/M_KEY UP_KEY 4.7KJ0 4.7KJ0 4.7KJ0 4.7KJ0
RUN_KEY STOP_KEY MODE_KEY A/M_KEY UP_KEY DOWN_KEY VOLUME
DOWN_KEY
RUN_KEY
STOP_KEY
MODE
A/M_KEY
UP_KEY
STOP_KEY
Title
Keypad
Size Date: Document Number <Doc> Wednesday, June 2001 Sheet
PV3.3 PV3.3 PV3.3 PV3.3 PV3.3 PV3.3 PV3.3 4.7KJ0 VOLUME VOL_AD 472/CER
Rev. September 2001
15.2 Resistance Temperature Built-in Thermistor
TEMP.[°C] RESISTANCE MIN. 152.6 145.2 138.1 131.4 125.1 119.1 113.5 108.1 103.1 98.30 93.73 89.40 85.30 81.39 77.71 74.22 70.91 67.74 64.76 61.91 59.20 56.60 54.15 51.80 49.59 47.50 45.45 43.48 51.60 39.81 38.11 36.50 34.97 33.51 32.12 30.80 29.53 TYP. 163.3 155.2 147.5 140.3 133.4 127.0 120.9 115.1 109.6 104.4 99.50 94.85 90.45 86.25 82.30 78.55 75.00 71.60 68.40 65.35 62.45 59.7 57.10 54.60 52.25 50.00 47.86 45.83 43.89 42.05 40.29 38.61 37.02 35.50 34.05 32.66 31.34 MAX. 173.9 165.1 156.9 149.1 141.7 134.8 128.2 122.0 116.1 110. 105.3 100.3 95.60 91.11 86.89 82.88 79.09 75.46 72.04 68.79 65.70 62.80 60.05 57.40 54.91 52.50 50.27 48.17 46.18 44.28 42.46 40.72 39.06 37.48 35.97 34.52 33.15 TEMP.[°C] RESISTANCE MIN. 28.33 27.18 26.08 25.04 24.04 23.09 22.18 21.31 20.48 19.69 18.93 18.20 17.51 16.84 16.21 15.60 15.02 14.46 13.92 13.41 12.92 12.45 12.00 11.57 11.15 10.76 10.38 10.01 9.660 9.320 8.996 8.686 8.390 8.103 7.830 7.567 7.313 TYP. 30.08 28.88 27.73 26.64 25.59 24.59 23.64 22.72 21.85 21.01 20.21 19.45 18.72 18.02 17.35 16.70 16.09 15.50 14.93 14.39 13.87 13.38 12.90 12.44 12.00 11.58 11.18 10.79 10.42 10.06 9.710 9.380 9.065 8.760 8.470 8.19 7.920 MAX. 31.83 30.58 29.38 28.23 27.14 26.09 25.09 24.13 23.21 22.33 21.49 20.69 19.92 19.19 18.48 17.80 17.15 16.53 15.94 15.37 14.82 14.30 12.85 13.31 12.85 12.40 11.97 11.56 11.17 10.79 10.42 10.07 9.740 9.417 9.110 8.813 8.527
Rev. September 2001
Resistance Temperature Built-in Thermistor (Continued)
TEMP.[°C] RESISTANCE MIN. 7.069 6.835 6.605 6.390 6.179 5.978 5.787 5.600 5.423 5.246 5.083 4.921 4.767 4.618 4.475 4.336 4.203 4.074 3.951 3.830 3.715 3.603 3.496 3.392 3.292 3.194 3.101 3.011 2.923 TYP. 7.660 7.410 7.165 6.935 6.710 6.495 6.290 6.090 5.900 5.710 5.535 5.360 5.195 5.035 4.881 4.732 4.589 4.450 4.317 4.187 4.063 3.943 3.827 3.714 3.606 3.501 3.400 3.303 3.208 MAX. 8.251 7.985 7.725 7.480 7.241 7.012 6.793 6.580 6.377 6.174 5.987 5.800 5.623 5.452 5.287 5.128 4.974 4.826 4.683 4.544 4.410 4.282 4.157 4.036 3.920 3.808 3.699 3.594 3.493 TEMP.[°C] RESISTANCE MIN. 2.839 2.757 2.678 2.602 2.528 2.457 2.388 2.321 2.255 2.192 2.131 2.072 2.016 1.961 1.908 1.857 1.808 1.760 1.714 1.669 1.626 1.583 1.543 1.503 1.465 1.427 1.391 1.356 1.321 TYP. 3.117 3.029 2.948 2.861 2.781 2.703 2.629 2.556 2.486 2.418 2.352 2.288 2.226 2.167 2.109 2.053 1.999 1.947 1.896 1.847 1.800 1.753 1.709 1.666 1.624 1.583 1.543 1.505 1.467 MAX. 3.395 3.300 3.208 3.119 3.033 2.950 2.869 2.791 2.716 2.643 2.572 2.503 2.436 2.372 2.310 2.249 2.190 2.133 2.078 2.025 1.973 1.923 1.874 1.828 1.782 1.738 1.695 1.653 1.613
Rev. September 2001
15.3 Socket Boards
Double-side Socket Board Single-side Socket Board socket boards supplied help customers easily test SPM. Boards composed socket additional required components mounted PCB. connect your existing designed board that contains power control parts.
Double-side Board
Single-side Board
Applicable Heat Sink
Enable Supply Whenever Want
Rev. September 2001
Double-Side Board Pattern
123mm
85mm Side Pattern Silk
View Bottom Side Pattern Silk
Part List
Symbol CSP15 CSP05 CFOD CSPC15 CBPF CBSC CDCS Rating 470µF, 100µF, 33nF, 470pF, 1/10W 3.9k, 1/10W 1nF, 4.7k, 1/10W 100nF, 100, 1/10W 22k, 1/10W 1nF, 1.2nF, 100nF, 1/4W 600V 220µF, 220nF, 630V Characteristics Electrolytic Capacitor Electrolytic Capacitor Ceramic Capacitor Ceramic Capacitor Chip Resistor (10%) Chip Resistor (10%) Ceramic Capacitor Chip Resistor (10%) Ceramic Capacitor Chip Resistor (10%) Chip Resistor (10%) Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Fast Recovery Diode, (1N4937) Electrolytic Capacitor Film Capacitor Definition +15V Bias Voltage Source Capacitor Bias Voltage Source Capacitor Capacitor Selection Fault Duration Side Pull-Up Capacitor Current Sensing Resistor Low-Pass-Filter Current Sensing Low-Pass-Filter Current Sensing Pull-Up Resistor +15V Bypass Capacitor Series Resistor Signal Interface Series Resistor Temperature Monitoring Bypass Pull-Up Capacitor Fault-Out Signal High-Side Pull-Up Capacitor Bypass Capacitor Bootstrap Supply Bootstrap Resistor Bootstrap Diode Bootstrap Capacitor Snubber Capacitor Suppress SpikeVoltage
Rev. September 2001
Double-Side Board User's Guide
Signal Connection Terminals
Fault-Out signal Connection Low-Side Input Connection from High-Side Input Connection from Temperature Detecting Connection
Heat Sink Location
Bootstrap Components
Electrolytic Capacitor Bias Supply
DC-Link Film Capacitor
Bias Supply (15V Terminals
DC-Link Input Connection Motor Input Connection
Power Connection Terminals
Rev. September 2001
Single-Side Board Pattern
123mm View 91mm
Part List
Symbol CSP15 CSP05 CFOD CSPC15 CBPF CBSC CDCS JUMPER Rating 470µF, 100µF, 33nF, 470pF, 1/10W 3.9k, 1/10W 1nF, 4.7k, 1/4W 100nF, 100, 1/10W 22k, 1/10W 1nF, 1.2nF, 100nF, 1/4W 600V 220µF, 220nF, 630V 1/4W Characteristics Electrolytic Capacitor Electrolytic Capacitor Ceramic Capacitor Ceramic Capacitor Chip Resistor (10%) Chip Resistor (10%) Ceramic Capacitor Resistor (5%) Ceramic Capacitor Chip Resistor (10%) Chip Resistor (10%) Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Chip Resistor (10%) Fast Recovery Diode, (1N4937) Electrolytic Capacitor Film Capacitor Chip Resistor Definition +15V Bias Voltage Source Capacitor Bias Voltage Source Capacitor Capacitor Selection Fault Duration Side Pull-Up Capacitor Current Sensing Resistor Low-Pass-Filter Current Sensing Low-Pass-Filter Current Sensing Pull-Up Resistor +15V Bypass Capacitor Series Resistor Signal Interface Series Resistor Temperature Monitoring Bypass Pull-Up Capacitor Fault-Out Signal High-Side Pull-Up Capacitor Bypass Capacitor Bootstrap Supply Bootstrap Resistor Bootstrap Diode Bootstrap Capacitor Snubber Capacitor Suppress SpikeVoltage High-Side Single Connection
Rev. September 2001
Single-Side Board User's Guide
Signal Connection Terminals
Fault-Out signal Connection Low-Side Input Connection from High-Side Input Connection from Temperature Detecting Connection
Heat Sink Location
Bootstrap Components
Electrolytic Capacitor Bias Supply
DC-Link Film Capacitor
Bias Supply (15V Terminals
DC-Link Input Connection Motor Input Connection
Power Connection Terminals
Rev. September 2001
Operation Example Experimental Condition Supply Voltage DC-Link Supply Voltage (between Varied Input Voltage Series Resistor (Built Board) (For details, Fig. User's Guide) Applied Heat Sink Shown Cover Page (Natural Convection Condition) Load Induction Motor Washing Machine Used Device FPAL15SH60 Switching Frequency 15kHz
Experimental Results Detected Thermistor voltage Heat Sink Temperature
AC220V Input Condition
AC264V Input Condition
Heat sink Temperature
Heat sink Temperature
AC220V Input Condition
DC-Link Voltage
AC264V Input Condition
DC-Link Voltage
100V/Div
100V/Div
2A/Div Output Load Current 2A/Div Output Load Current
2A/Div
Time (500ms/Div)
Time (500ms/Div)
Rev. September 2001
Themistor olts.(V
Themistor Voltage
Heat Temp.(
Themistor Voltage
15.4. Test Boards
15.4.1 Interface Methods Interface Methods between Comparisons Method Direct Interface
Bootstrap Circuit
single-grounded power supply used. bootstrap circuit required. control program initial charge bootstrap capacitors required. required dead-time inverter-operation 3µs. overall power circuit design simplest. overall manufacturing cost lowest.
Rev. September 2001
Method Interface using Opto-couplers with Isolated Power Supplies
Opto-couplers
Power Supply
Power Supply
Bootstrap Circuit
isolated power supplies used. part operation other part operation. bootstrap circuit required. control program initial charge bootstrap capacitors required. Required dead-time inverter operation depends performance opto-couplers used. (for example: case using TLP521, recommended dead-time >10µs)
Rev. September 2001
Method Interface using Opto-couplers with Five Isolated Power Supplies
Opto-couplers
15V_4
15V_2
15V_3
Power Supply
Power Supply Power Supply
Power Supply
15V_1
Power Supply
High-side bias supplies Five isolated power supplies used. part operation others part operation. Basically, high-side part needs three isolated power supplies lowside part have independent power supply. Required dead-time inverter operation depends performance opto-couplers used. (for example: case using TLP521, recommended dead-time >10µs)
Rev. September 2001
Comparison Others Method Manufacturing Time Supply Voltage Stability Size (Related Components Only) Control DeadTime Propagation Delay-Time Fast Opto-coupler Slow Opto-coupler Excellent Excellent 100% Second Typically Second Typically Method Good Good 115% Second Second Method Good Good 130% Second Second
Rev. September 2001
15.4.2 Test Board TEST BOARD air-conditioners (Direct Interface with CPU)
Rev. September 2001
Gating Gating Gating Gating Gating Gating Fault line line
line line
1/8W 1/8W 1/8W 1/8W 1/8W 1/8W 1/8W
VB(U) (29) 220uF COM(L) VS(U) (30) Uout VB(V) (25) Vout VCC(VH) (24) IN(VH) (23) COM(H) (22) VS(V) (26) Wout C(FOD) C(SC) (10) (11) (12) (13) 100uF VS(W) (21) VB(W) (20) VCC(WH) (19) IN(WH) (18) line 33uF 220uF 33uF 1N4937 1/4W IN(UL) IN(VL) IN(WL) V(FO) COM(L) IN(UL) IN(VL) IN(WL) CFOD 3.9k 1/8W line 1/8W VCC(L) IN(UH) (27) 33uF 1N4937 1/4W VCC(UH) (28) line
line
line
1N4937 1/4W 4.7k 1/8W 4.7k 1/8W 4.7k 1/8W
Schematics External Interface Diagram
Note) Common-grounded power supplies +15V used operation. further details, datasheet application note.
4.7k 1/8W 4.7k 1/8W 4.7k 1/8W 4.7k 1/8W
(14)
(15)
(16)
(17)
0.1uF 630V
Rev. September 2001
Test Board
Signal Connection Terminals
Low-Side Input Connection from Fault-Out signal Connection High-Side Input Connection from Bootstrap Components
Bias Supply (15V Terminals
Electrolytic Capacitor Bias Supply
DC-Link Input Connection
DC-Link Film Capacitor
Motor Input Connection
Power Connection Terminals
Rev. September 2001
External Connection Signal Power Connection High-Side Input Signal from (Phase High-Side Input Signal from (Phase High-Side Input Signal from (Phase Low-Side Input Signal from (Phase Low-Side Input Signal from (Phase Low-Side Input Signal from (Phase Fault-Out Signal Bias Supply Terminal Bias Supply +15V Terminal Bias Supply Ground Terminal Positive Link Input Connection Negative Link Input Connection Motor Input Connection (Phase Motor Input Connection (Phase Motor Input Connection (Phase
Rev. September 2001
Photograph Assembled
71[mm]
77[mm]
Side View
Bottom Side View
Rev. September 2001
Part List
Part Rating 100, 1/8W 4.7k, 1/8W 4.7k, 1/8W 1/4W 4.7k, 1/8W 4.7k, 1/8W 4.7k, 1/8W 1/4W 1/4W 3.9k, 1/8W 1/8W 4.7k, 1/8W 100, 1/8W 100, 1/8W 100, 1/8W 100, 1/8W 4.7k, 1/8W 100, 1/8W 100, 1/8W 1.2nF 1.2nF 1.2nF 220µF, 100nF 33µF, 100nF 33µF, 470pF 470pF 470pF 100nF 33µF, 33nF 100nF 100nF 100nF 1nF, 0.1µF, 630V 100µF, 220µF, 600V 600V 600V Characteristics Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Electrolytic Capacitor Ceramic Capacitor Electrolytic Capacitor Ceramic Capacitor Electrolytic Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Electrolytic Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Film Capacitor Monolithic capacitor Ceramic Capacitor Electrolytic Capacitor Electrolytic Capacitor Ceramic Capacitor Fast Recovery Diode, (1N4937) Fast Recovery Diode, (1N4937) Fast Recovery Diode, (1N4937) Definition Series Resistor Signal Interface (UH) Pull-Up Resistor (VH) Pull-Up Resistor (WH) Bootstrap Resistor (Phase Pull-Up Resistor (UL) Pull-Up Resistor (VL) Pull-Up Resistor (WL) Bootstrap Resistor (Phase Bootstrap Resistor (Phase Low-Pass-Filter Current Sensing Current Sensing Resistor Pull-Up Resistor (Fault-Out) Series Resistor Signal Interface (UL) Series Resistor Signal Interface (VL) Series Resistor Signal Interface (WL) Series Resistor Signal Interface (Fault-Out) Pull-Up Resistor (UH) Series Resistor Signal Interface (VH) Series Resistor Signal Interface (WH) High-Side Pull-Up Capacitor (Phase High-Side Pull-Up Capacitor (Phase High-Side Pull-Up Capacitor (Phase +15V Bias Voltage Source Capacitor Bypass Capacitor Bootstrap Supply (Phase Bootstrap Capacitor (Phase Bypass Capacitor Bootstrap Supply (Phase Bootstrap Capacitor (Phase Low-Side Pull-Up Capacitor (Phase Low-Side Pull-Up Capacitor (Phase Low-Side Pull-Up Capacitor (Phase Bypass Capacitor Bootstrap Supply (Phase Bootstrap Capacitor (Phase Capacitor Selection Fault Duration +15V Bias Voltage Bypass Capacitor (WH) +15V Bias Voltage Bypass Capacitor (VH) +15V Bias Voltage Bypass Capacitor (UH) Low-Pass-Fault Current Sensing Snubber Capacitor Suppress Spike-Voltage Bias Voltage Source Capacitor Pull-Up Capacitor Fault-Out Signal Bias Voltage Source Capacitor +15V Bias Voltage Source Capacitor Bypass Capacitor Fault-Out Signal Bootstrap Diode (Phase Bootstrap Diode (Phase Bootstrap Diode (Phase datasheet
Rev. September 2001
15.4.3 Test Board TEST BOARD air-conditioners (Interface using Opto-couplers with Isolated Power Supplies)
Rev. September 2001
Gating Gating Gating 1/8W Gating 1/8W Gating 1/8W Gating 1/8W 1/8W
Prima
TLP521
Fault 1/8W
TLP521
100uF
TLP521
rima
Seconda
TLP521
Secondary
TLP521
Prima
Primar
TLP521
econda
ondary
TLP521
Seconda
Seconda
rima
B(U) (29) 220uF COM(L) Uout (UL) IN(VL) Vout (FOD) (SC) (10) (11) S(W) (21) Wout VB(V) (25) VCC(V (24) (VH) (23) COM(H) (22) VS(V) (26) B(W) (20) CC(W (19) (18) VS(U) (30) COM(L) IN(UL) (VL) IN(W CC(L) VCC(UH) (28) IN(UH) (27)
1N4937 1/4W 33uF 1N4937 1/4W 33uF 1N4937 1/4W
Seconda
Seconda
ondary
Schematics External Interface Diagram
Note) Dead time >10us required prevent inverter-leg from being shorted. Time depends characteristics opto-coupler used. this board, slow low-cost type opto-coupler been selected. isolated power supplies required. primary side operation. secondary side +15V operation. generated voltage regulator 7805.
1/8W 1/8W 1/8W
ondary Seconda
REG1 7805 (12)
3.9k 1/8W
Seconda Seconda
33uF
Seconda
(13) (14)V (15) (16) 0.1uF 630V (17)
220uF
ondary
ondary
Rev. September 2001
Test Board
Signal Connection Terminals
Low-Side Input Connection from Fault-Out signal Connection High-Side Input Connection from Bootstrap Components
Bias Supply Connection opto-coupler Primary Side Driving
Bias Supply (15V)Terminals
Electrolytic Capacitor Bias Supply
Opto-couplers
DC-Link Input Connection
DC-Link Film Capacitor
Motor Input Connection
Power Connection Terminals
Rev. September 2001
External Connection Signal Signal Interface Power Connection High-Side Input Signal from (Phase High-Side Input Signal from (Phase High-Side Input Signal from (Phase Low-Side Input Signal from (Phase Low-Side Input Signal from (Phase Low-Side Input Signal from (Phase Connection Fault-Out Signal Bias Supply (+5V) Terminal Opto-coupler Primary Side Driving Bias Supply Ground Terminal Opto-coupler Primary Side Driving Bias Supply +15V Terminal Bias Supply Ground Terminal Positive Link Input Connection Negative Link Input Connection Motor Input Connection (Phase Motor Input Connection (Phase Motor Input Connection (Phase
Rev. September 2001
Photograph Assembled
71[mm]
77[mm]
Side View
Bottom Side View
Rev. September 2001
Part List
Part REG1 150mA Rating 560, 1/8W 560, 1/8W 560, 1/8W 1/4W 560, 1/8W 560, 1/8W 560, 1/8W 1/4W 1/4W 3.9k, 1/8W 1/8W 270, 1/8W 1.2nF 1.2nF 1.2nF 220µF, 100nF 33µF, 100nF 33µF, 470pF 470pF 470pF 100nF 33µF, 33nF 100nF 100nF 100nF 0.1µF, 630V 100nF 100µF, 220µF, 600V 600V 600V Characteristics Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Electrolytic Capacitor Ceramic Capacitor Electrolytic Capacitor Ceramic Capacitor Electrolytic Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Electrolytic Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Film Capacitor Ceramic Capacitor Monolithic capacitor Ceramic Capacitor Electrolytic Capacitor Electrolytic Capacitor Fast Recovery Diode, (1N4937) Fast Recovery Diode, (1N4937) Fast Recovery Diode, (1N4937) Opto-coupler (TLP521) Opto-coupler (TLP521) Opto-coupler (TLP521) Opto-coupler (TLP521) Opto-coupler (TLP521) Opto-coupler (TLP521) Opto-coupler (TLP521) Voltage Regulator (KA78L05BP) Pull-Up Resistor (UH) Pull-Up Resistor (VH) Pull-Up Resistor (WH) Bootstrap Resistor (Phase Pull-Up Resistor (UL) Pull-Up Resistor (VL) Pull-Up Resistor (WL) Bootstrap Resistor (Phase Bootstrap Resistor (Phase Low-Pass-Filter Current Sensing Current Sensing Resistor Pull-Up Resistor (Fault-Out) High-Side Pull-Up Capacitor (Phase High-Side Pull-Up Capacitor (Phase High-Side Pull-Up Capacitor (Phase +15V Bias Voltage Source Capacitor Bypass Capacitor Bootstrap Supply (Phase Bootstrap Capacitor (Phase Bypass Capacitor Bootstrap Supply (Phase Bootstrap Capacitor (Phase Low-Side Pull-Up Capacitor (Phase Low-Side Pull-Up Capacitor (Phase Low-Side Pull-Up Capacitor (Phase Bypass Capacitor Bootstrap Supply (Phase Bootstrap Capacitor (Phase Capacitor Selection Fault Duration +15V Bias Voltage Bypass Capacitor (WH) +15V Bias Voltage Bypass Capacitor (VH) +15V Bias Voltage Bypass Capacitor (UH) Low-Pass-Fault Current Sensing Snubber Capacitor Suppress Spike-Voltage +15V Bias Voltage Bypass Capacitor Bias Voltage Source Capacitor Pull-Up Capacitor Fault-Out Signal Bias Voltage Source Capacitor (for Primary Side) +15V Bias Voltage Source Capacitor Bootstrap Diode (Phase Bootstrap Diode (Phase Bootstrap Diode (Phase Opto-coupler Signal Interface (UH) Opto-coupler Signal Interface (VH) Opto-coupler Signal Interface (WH) datasheet Opto-coupler Signal Interface (UL) Opto-coupler Signal Interface (VL) Opto-coupler Signal Interface (WL) Opto-coupler Signal Interface (Fault-Out) 3-Terminal Positive Voltage Regulator
Rev. September 2001
Definition
15.4.4 Test Board TEST BOARD air-conditioners (Interface using Opto-couplers with Five Isolated Power Supplies)
Rev. September 2001
1/8W Gating 1/8W Gating 1/8W Gatin 1/8W Gating 1/8W Gatin Gatin 1/8W
100uF 1/8W
Fault
Primary
Prim condary
Prim
TLP521 33uF
Seconda
Second
Prim
TLP521 TLP521
Seconda Phase Phase
Phase
TLP521 TLP521
Phase
TLP521
Second
TLP521
Phase
Schematics External Interface Diagram
Note) Dead time >10µs required prevent inverter-leg from being shorted. time depends characteristics opto-coupler used. this board, slow low-cost type opto-coupler been selected. Five isolated power supplies required. primary side operation. secondary side +15V operation. generated voltage regulator 7805. each U,V,W phase side +15V VB(U,V,W) VS(U,V,W) operation
Second
Prim Second
IN(U (FO) CFOD (10) (11) Wout Vout Uout COM(L) IN(U IN(V
(29) (28) H)(27) (30) B(V) (25) IN(VH (23) COM(H (22) VS(V (26) (20) (19) IN(W (18) (21) Phase
Second
Phase
Second
33uF Phase Phase 33uF Phase
1/8W 1/8W 1/8W
1/8W 1/8W 1/8W 1/8W
33uF
Seconda Second
REG1 7805 VOUT (12)
3.9k 1/8W
Second Second
1/8W
33uF Phase (13) (14)V (15) (16) 0.1uF 630V (17)
Second
Second
33uF
Second
Second
Rev. September 2001
Test Board
Signal Connection Terminals
Low-Side Input Connection from Fault-Out signal Connection High-Side Input Connection from Bias Supply (15V)Terminals Bias Supply High-Side Phase (15V)Terminals Electrolytic Capacitor Bias Supply Bias Supply High-Side Phase (15V)Terminals
Bias Supply Connection opto-coupler Primary Side Driving
Opto-couplers
Bias Supply High-Side Phase (15V)Terminals
DC-Link Input Connection
DC-Link Film Capacitor
Motor Input Connection
Power Connection Terminals
Rev. September 2001
External Connection Signal Interface (J1) Signal Interface Power Connection High-Side Input Signal from (Phase High-Side Input Signal from (Phase High-Side Input Signal from (Phase Low-Side Input Signal from (Phase Low-Side Input Signal from (Phase Low-Side Input Signal from (Phase Connection Fault-Out Signal Bias Supply (+5V) Terminal Opto-coupler Primary Side Driving Bias Supply Ground Terminal Opto-coupler Primary Side Driving Bias Supply +15V Terminal High_Side (Phase Bias Supply Ground Terminal High_Side (Phase Connection Bias Supply +15V Terminal High_Side (Phase Bias Supply Ground Terminal High_Side (Phase Connection Bias Supply +15V Terminal High_Side (Phase Bias Supply Ground Terminal High_Side (Phase Connection Bias Supply Ground Terminal Bias Supply +15V Terminal Positive Link Input Connection Negative Link Input Connection Motor Input Connection (Phase Motor Input Connection (Phase Motor Input Connection (Phase
Rev. September 2001
Photograph Assembled
71[mm]
77[mm]
Side View
Bottom Side View
Rev. September 2001
Part List
Part REG1 150mA Rating 560, 1/8W 560, 1/8W 560, 1/8W 560, 1/8W 560, 1/8W 560, 1/8W 3.9k, 1/8W 1/8W 270, 1/8W 1.2nF 1.2nF 1.2nF 33µF, 100nF 33µF, 100nF 33µF, 470pF 470pF 470pF 100nF 33µF, 33nF 100nF 100nF 100nF 0.1µF, 630V 100nF 100µF, 33µF, 33µF, 100nF 100nF Characteristics Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Electrolytic Capacitor Ceramic Capacitor Electrolytic Capacitor Ceramic Capacitor Electrolytic Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Electrolytic Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Film Capacitor Ceramic Capacitor Monolithic capacitor Ceramic Capacitor Electrolytic Capacitor Electrolytic Capacitor Electrolytic Capacitor Ceramic Capacitor Ceramic Capacitor Opto-coupler (TLP521) Opto-coupler (TLP521) Opto-coupler (TLP521) Opto-coupler (TLP521) Opto-coupler (TLP521) Opto-coupler (TLP521) Opto-coupler (TLP521) Voltage Regulator (KA78L05BP) Pull-Up Resistor (UH) Pull-Up Resistor (VH) Pull-Up Resistor (WH) Pull-Up Resistor (UL) Pull-Up Resistor (VL) Pull-Up Resistor (WL) Low-Pass-Filter Current Sensing Current Sensing Resistor Pull-Up Resistor (Fault-Out) High-Side Pull-Up Capacitor (Phase High-Side Pull-Up Capacitor (Phase High-Side Pull-Up Capacitor (Phase +15V Bias Voltage Source Capacitor Bypass Capacitor Bootstrap Supply (Phase Bootstrap Capacitor (Phase Bypass Capacitor Bootstrap Supply (Phase Bootstrap Capacitor (Phase Low-Side Pull-Up Capacitor (Phase Low-Side Pull-Up Capacitor (Phase Low-Side Pull-Up Capacitor (Phase Bypass Capacitor Bootstrap Supply (Phase Bootstrap Capacitor (Phase Capacitor Selection Fault Duration +15V Bias Voltage Bypass Capacitor (WH) +15V Bias Voltage Bypass Capacitor (VH) +15V Bias Voltage Bypass Capacitor (UH) Low-Pass-Fault Current Sensing Snubber Capacitor Suppress Spike-Voltage +15V Bias Voltage Bypass Capacitor Bias Voltage Source Capacitor Pull-Up Capacitor Fault-Out Signal Bias Voltage Source Capacitor (for Primary Side) +15V Bias Voltage Source Capacitor +15V Bias Voltage Source Capacitor +15V Bias Voltage Source Capacitor +15V Bias Voltage Source Capacitor Opto-coupler Signal Interface (UH) Opto-coupler Signal Interface (VH) Opto-coupler Signal Interface (WH) datasheet Opto-coupler Signal Interface (UL) Opto-coupler Signal Interface (VL) Opto-coupler Signal Interface (WL) Opto-coupler Signal Interface (Fault-Out) 3-Terminal Positive Voltage Regulator Definition
Rev. September 2001
15.4.5 Test Board TEST BOARD washing-machines (Direct Interface with CPU)
Rev. September 2001
Gating Gating Gating Gating Gating Gating Fault line line
line line
1/8W 1/8W 1/8W 1/8W 1/8W 1/8W 1/8W
VB(U) (29) COM(L) VS(U) (30) Uout VB(V) (25) Vout VCC(VH) (24) IN(VH) (23) COM(H) (22) VS(V) (26) Wout C(FOD) C(SC) (10) (11) (12) 1/8W (13) 100uF VS(W) (21) VB(W) (20) VCC(WH) (19) IN(WH) (18) line 220uF 220uF 220uF 1N4937 1/4W IN(UL) IN(VL) IN(WL) V(FO) CFOD 3.9k 1/8W line line 1/8W COM(L) IN(UL) IN(VL) IN(WL) VCC(L) IN(UH) (27) 220uF 1N4937 1/4W VCC(UH) (28) line
line line
1N4937 1/4W 4.7k 1/8W 4.7k 1/8W 4.7k 1/8W
Schematics External Interface Diagram
Note) Common-grounded power supplies +15V used operation. further details, datasheet application note.
4.7k 1/8W 4.7k 1/8W 4.7k 1/8W 4.7k 1/8W 220uF
(14)
(15)
(16)
(17)
0.1uF 630V
Rev. September 2001
Test Board
Signal Connection Terminals
Low-Side Input Connection from Fault-Out signal Connection High-Side Input Connection from Themistor-out signal Connection Bootstrap Components
Bias Supply (15V Terminals
Electrolytic Capacitor Bias Supply
DC-Link Input Connection
DC-Link Film Capacitor
Motor Input Connection
Power Connection Terminals
Rev. September 2001
External Connection Signal Power Connection High-Side Input Signal from (Phase High-Side Input Signal from (Phase High-Side Input Signal from (Phase Low-Side Input Signal from (Phase Low-Side Input Signal from (Phase Low-Side Input Signal from (Phase Fault-Out Signal Bias Supply Terminal Bias Supply +15V Terminal Bias Supply Ground Terminal Positive Link Input Connection Negative Link Input Connection Motor Input Connection (Phase Motor Input Connection (Phase Motor Input Connection (Phase
Rev. September 2001
Photograph Assembled
71[mm]
77[mm]
Side View
Bottom Side View
Rev. September 2001
Part List
Part Rating 100, 1/8W 4.7k, 1/8W 4.7k, 1/8W 1/4W 4.7k, 1/8W 4.7k, 1/8W 4.7k, 1/8W 1/4W 1/4W 3.9k, 1/8W 1/8W 4.7k, 1/8W 100, 1/8W 100, 1/8W 100, 1/8W 100, 1/8W 4.7k, 1/8W 100, 1/8W 100, 1/8W 22k, 1/8W 1.2nF 1.2nF 1.2nF 220µF, 100nF 220µF, 100nF 220µF, 470pF 470pF 470pF 100nF 220µF, 33nF 100nF 100nF 100nF 1nF, 0.1µF, 630V 100µF, 220µF, 100nF Characteristics Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Carbon Film Resistor (5%) Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Electrolytic Capacitor Ceramic Capacitor Electrolytic Capacitor Ceramic Capacitor Electrolytic Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Electrolytic Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Film Capacitor Monolithic capacitor Ceramic Capacitor Electrolytic Capacitor Electrolytic Capacitor Ceramic Capacitor Ceramic Capacitor Definition Series Resistor Signal Interface (UH) Pull-Up Resistor (VH) Pull-Up Resistor (WH) Bootstrap Resistor (Phase Pull-Up Resistor (UL) Pull-Up Resistor (VL) Pull-Up Resistor (WL) Bootstrap Resistor (Phase Bootstrap Resistor (Phase Low-Pass-Filter Current Sensing Current Sensing Resistor Pull-Up Resistor (Fault-Out) Series Resistor Signal Interface (UL) Series Resistor Signal Interface (VL) Series Resistor Signal Interface (WL) Series Resistor Signal Interface (Fault-Out) Pull-Up Resistor (UH) Series Resistor Signal Interface (VH) Series Resistor Signal Interface (WH) Voltage Devide Resistor Themistor High-Side Pull-Up Capacitor (Phase High-Side Pull-Up Capacitor (Phase High-Side Pull-Up Capacitor (Phase +15V Bias Voltage Source Capacitor Bypass Capacitor Bootstrap Supply (Phase Bootstrap Capacitor (Phase Bypass Capacitor Bootstrap Supply (Phase Bootstrap Capacitor (Phase Low-Side Pull-Up Capacitor (Phase Low-Side Pull-Up Capacitor (Phase Low-Side Pull-Up Capacitor (Phase Bypass Capacitor Bootstrap Supply (Phase Bootstrap Capacitor (Phase Capacitor Selection Fault Duration +15V Bias Voltage Bypass Capacitor (WH) +15V Bias Voltage Bypass Capacitor (VH) +15V Bias Voltage Bypass Capacitor (UH) Low-Pass-Fault Current Sensing Snubber Capacitor Suppress Spike-Voltage Bias Voltage Source Capacitor Pull-Up Capacitor Fault-Out Signal Bias Voltage Source Capacitor +15V Bias Voltage Source Capacitor Bypass Capacitor Fault-Out Signal +15V Bias Voltage Source Capacitor
Rev. September 2001
Part List
Part
(Continued)
Rating 600V 600V 600V Characteristics Fast Recovery Diode, (1N4937) Fast Recovery Diode, (1N4937) Fast Recovery Diode, (1N4937) Definition Bootstrap Diode (Phase Bootstrap Diode (Phase Bootstrap Diode (Phase datasheet
Rev. September 2001
TRADEMARKS
following registered unregistered trademarks Fairchild Semiconductor owns authorized intended exhaustive list such trademarks.
Quiet SeriesDISCLAIMER
FAST
QFETQSQT OptoelectronicsQuiet SeriesSILENT SWITCHER
SMART SuperSOTTM-6 SuperSOTTM-8
VCX
STAR*POWER used under license
FAIRCHILD SEMICONDUCTOR RESERVES RIGHT MAKE CHANGES WITHOUT FURTHER NOTICE PRODUCTS HEREIN IMPROVE RELIABILITY, FUNCTION DESIGN. FAIRCHILD DOES ASSUME LIABILITY ARISING APPLICATION PRODUCT CIRCUIT DESCRIBED HEREIN; NEITHER DOES CONVEY LICENSE UNDER PATENT RIGHTS, RIGHTS OTHERS.
LIFE SUPPORT POLICY FAIRCHILD'S PRODUCTS AUTHORIZED CRITICAL COMPONENTS LIFE SUPPORT DEVICES SYSTEMS WITHOUT EXPRESS WRITTEN APPROVAL FAIRCHILD SEMICONDUCTOR CORPORATION. used herein: Life support devices systems devices critical component component life systems which, intended surgical implant into support device system whose failure perform body, support sustain life, whose reasonably expected cause failure life failure perform when properly used accordance support device system, affect safety with instructions provided labeling, effectiveness. reasonably expected result significant injury user. PRODUCT STATUS DEFINITIONS Definition Terms Datasheet Identification Advance Information Product Status Formative Design Definition This datasheet contains design specifications product development. Specifications change manner without notice. This datasheet contains preliminary data, supplementary data will published later date. Fairchild Semiconductor reserves right make changes time without notice order improve design. This datasheet contains final specifications. Fairchild Semiconductor reserves right make changes time without notice order improve design.
Preliminary
First Production
Identification Needed
Full Production
Obsolete
Production
This datasheet contains specifications product that been discontinued Fairchild semiconductor. datasheet printed reference information only.
Rev.

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