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Motorola Embedded Motion Control User's Manual More Informat
Top Searches for this datasheetMEMC3PSRLVPSUM/D Motorola Embedded Motion Control User's Manual More Information This Product, www.freescale.com 3-Phase Switched Reluctance Low-Voltage Power Stage Important Notice Users While every effort been made ensure accuracy information this document, Motorola assumes liability party loss damage caused errors omissions statements kind this document, updates, supplements, special editions, whether such errors omissions statements resulting from negligence, accident, other cause. Motorola further assumes liability arising application information, product, system described herein: liability incidental consequential damages arising from this document. Motorola disclaims warranties regarding information contained herein, whether expressed, implied, statutory, including implied warranties merchantability fitness particular purpose. Motorola makes representation that interconnection products manner described herein will infringe existing future patent rights, descriptions contained herein imply granting license make, sell equipment constructed accordance with this description. Trademarks This document includes these trademarks: Motorola Motorola logo registered trademarks Motorola, Inc. Motorola, Inc., Equal Opportunity Affirmative Action Employer. Motorola, Inc., 2000; Rights Reserved User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage MOTOROLA More Information This Product, www.freescale.com User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage List Sections Section Introduction Setup Section Operational Description Section Descriptions Section Schematics Parts List Section Design Considerations 3-Phase Switched Reluctance Low-Voltage Power Stage MOTOROLA List Sections More Information This Product, www.freescale.com User's Manual List Sections User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage List Sections More Information This Product, www.freescale.com MOTOROLA User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage Table Contents Section Introduction Setup Contents Introduction. About this Manual Warnings. Setup Guide. Section Operational Description Contents Description Electrical Characteristics Modification Volts Section Descriptions Contents Introduction. Signal Descriptions 3.3.1 40-Pin Ribbon Connector 3.3.2 Power Connectors 3.3.3 Motor Connectors J24-J29 3.3.4 External Brake Connectors 3.3.5 Bias Power Connectors JP13 3-Phase Switched Reluctance Low-Voltage Power Stage MOTOROLA Table Contents More Information This Product, www.freescale.com User's Manual Table Contents Section Schematics Parts List Contents Mechanical Characteristics Schematics Parts Lists Section Design Considerations Contents Overview. Phase Outputs Voltage Current Feedback Cycle-by-Cycle Current Limiting. Temperature Sensing Phase Current Sensing Brake. User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage Table Contents More Information This Product, www.freescale.com MOTOROLA User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage List Figures Figure Title Page Systems' Configurations. Model Setup Block Diagram 40-Pin Ribbon Connector J14. 3-Phase Low-Voltage Power Stage Overview Gate Drive. 3-Phase Output Current Temperature Feedback Voltage Sense Brake Gage Drive. Identification Block Power Supply Phase Output Feedback Cycle-by-Cycle Current Limiting. Temperature Sensing Phase Current Sensing Brake. 3-Phase Switched Reluctance Low-Voltage Power Stage MOTOROLA List Figures More Information This Product, www.freescale.com User's Manual List Figures User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage List Figures More Information This Product, www.freescale.com MOTOROLA User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage List Tables Table Title Page Electrical Characteristics Resistor Value. JP801 Settings. Connector Signal Descriptions. Power Substrate Parts List Printed Circuit Board Parts List 3-Phase Switched Reluctance Low-Voltage Power Stage MOTOROLA List Tables More Information This Product, www.freescale.com User's Manual List Tables User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage List Tables More Information This Product, www.freescale.com MOTOROLA User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage Section Introduction Setup Contents Introduction. About this Manual Warnings. Setup Guide. Introduction Motorola's 3-phase, switched reluctance low-voltage power stage power stage) integral part Motorola's embedded motion control series development tools. operates from nominal 12-volt motor supply, delivers amps motor current from that deliver peak currents amps. power stage supplied number ECLOVSR. combination with Embedded Motion Control series control boards, provides ready made software development platform fractional horsepower Switched Reluctance motors. Feedback signals provided that allow control with wide variety algorithms. illustration systems architecture shown Figure 1-1. model appears Figure 1-2. 3-Phase Switched Reluctance Low-Voltage Power Stage MOTOROLA Introduction Setup More Information This Product, www.freescale.com User's Manual Introduction Setup power stage's features are: dc-bus brake MOSFET brake current limiting resistors 3-phase bridge inverter (6-MOSFETs) Individual phase current sensing shunts with Kelvin connections Power stage temperature sensing diodes MOSFET gate drivers Current temperature signal conditioning Board identification processor (MC68HC705JJ7) Low-voltage on-board power supplies Cooling fans EMULATOR CONTROL BOARD BOARD WORKSTATION WORKSTATION POWER STAGE POWER STAGE MOTOR MOTOR MICROCONTROLLER 56800 Figure 1-1. Systems' Configurations User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage Introduction Setup More Information This Product, www.freescale.com MOTOROLA Introduction Setup About this Manual Figure 1-2. Model About this Manual items found following locations this manual: Setup instructions found Setup Guide. Schematics found Section Schematics Parts List. assignments 40-pin connector shown Figure pin-by-pin description input output signals contained Signal Descriptions. those interested reference design aspects board's circuitry, description provided Section Design Considerations. 3-Phase Switched Reluctance Low-Voltage Power Stage MOTOROLA Introduction Setup More Information This Product, www.freescale.com User's Manual Introduction Setup Warnings Power Stage includes power components that reach temperatures enough cause burns. motor that operates also reach high temperatures. user should aware that: facilitate safe operation, input power should come from laboratory power supply that current limited more than Amps. Before moving scope probes, making connections, etc., generally advisable power down motor supply. Operation setups that have grounded tables and/or chairs should avoided. Wearing safety glasses, avoiding ties jewelry, using shields also advisable. Setup Guide Setup connections very straightforward. power stage connects embedded motion control series control board 40-pin ribbon cable. motor's power leads plug into output connectors, J29, position sensors plug into control board's Hall sensor/encoder input connector. Figure depicts completed setup. Mount four standoffs Power Stage locations indicated Figure 1-3. Standoffs, screws, washers included kit. NOTE: This step step optional when making connections with control boards such DSP56F805EVM. boards placed flat bench, next motor board. Plug 40-pin ribbon cable that supplied with into input connector J14, located right hand side board. other this cable connects control board's 40-pin output connector. Mount control board standoffs with screws washers from ECLOVSR kit. This step optional with control boards. User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage Introduction Setup More Information This Product, www.freescale.com MOTOROLA Introduction Setup Setup Guide Plug free cable connected input connector into control board's 40-pin output connector. Connect 12-Vdc power supply fast-on connectors J21. Connector located back-left corner board, connector front-left corner board. positive lead goes J20, labeled +12V. return connected J21, labeled Voltage range power supply Vdc. power supply's current limit should less than amps. as-shipped configuration, jumper JP100 INT. bias supply connector power jack needed. power supply connected that required. Connect phase motor leads output connectors J25, labeled phase phase These fast-on connectors located along back edge board. There connections accommodate independent phase coil configuration that used switched reluctance motors. Connect phase motor leads output connectors J27, labeled phase phase These fast-on connectors located along back edge board. There connections accommodate independent phase coil configuration that used switched reluctance motors. Connect phase motor leads output connectors J29, labeled phase phase These fast-on connectors located along back edge board. There connections accommodate independent phase coil configuration that used switched reluctance motors. Apply power. green power-on lights when power present. 3-Phase Switched Reluctance Low-Voltage Power Stage MOTOROLA Introduction Setup More Information This Product, www.freescale.com User's Manual Introduction Setup STANDOFFS MOTOR 56800 EVALUATION MODULE MOTOR SUPPLY POWER STAGE HC08 CONTROL BOARD 40-PIN RIBBON CABLE STANDOFFS Figure 1-3. Setup User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage Introduction Setup More Information This Product, www.freescale.com MOTOROLA User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage Section Operational Description Contents Description Electrical Characteristics Modification Volts Description Motorola's embedded motion control series low-voltage (LV) switched reluctance (SR) power stage operates from nominal 12-volt motor supply, delivers amps motor current from that deliver peak currents amps. combination with Motorola's embedded motion control series control boards, provides software development platform that allows algorithms written tested, without need design build power stage. supports wide variety algorithms controlling switched reluctance motors. Input connections made 40-pin ribbon cable connector J14. assignments input connector shown Figure 3-1. 40-Pin Ribbon Connector J14. Power connections motor made with fast-on connectors J24-J29. They located along back edge board, labeled Phase Phase Phase etc. Power requirements with 12-volt power supply that 16-volt tolerance. Fast-on connectors used power supply. labeled +12V located back left corner board. labeled located front left corner board. Current measuring circuitry amps full scale. Both phase currents measured. cycle-bycycle overcurrent trip point amps. 3-Phase Switched Reluctance Low-Voltage Power Stage MOTOROLA Operational Description More Information This Product, www.freescale.com User's Manual Operational Description power stage both printed circuit board power substrate. printed circuit board contains MOSFET gate drive circuits, analog signal conditioning, low-voltage power supplies, some large passive power components. This board also 68HC705JJ7 microcontroller used board configuration identification. power electronics that need dissipate heat mounted power substrate. This substrate includes power MOSFETs, brake resistors, current-sensing resistors, capacitors, temperature sensing diodes. Figure shows block diagram. POWER INPUT BIAS POWER BRAKE SIGNALS TO/FROM CONTROL BOARD MOSFET POWER MODULE GATE DRIVERS PHASE CURRENT PHASE VOLTAGE CURRENT MONITOR BOARD BLOCK MOTOR Figure 2-1. Block Diagram User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage Operational Description More Information This Product, www.freescale.com MOTOROLA Operational Description Electrical Characteristics Electrical Characteristics electrical characteristics Table apply operation 25°C with 12-Vdc supply voltage. Table 2-1. Electrical Characteristics Characteristic Motor Supply Voltage Quiescent current Symbol VOut ISense VBus IRMS PBK(Pk) Pdiss Units mV/A mV/V logic input voltage logic input voltage Analog output range current sense voltage voltage sense voltage Peak output current (300 Continuous output current Brake resistor dissipation (continuous) Brake resistor dissipation Total power dissipation Modification Volts power stage modified operation with 42-volt nominal motor supply. change input voltage range: Remove power wait until power-on off. Make resistor value change shown Table 2-2. With values shown volts, voltage-feedback signals scaled volt. Table 2-2. Resistor Value Resistor R203 Volts Volts 3-Phase Switched Reluctance Low-Voltage Power Stage MOTOROLA Operational Description More Information This Product, www.freescale.com User's Manual Operational Description Configure identification coding jumper JP801 with settings that indicated Table 2-3. This procedure allows software interpret analog values correctly. Table 2-3. JP801 Settings Position Volts Open Open Open Open Volts Open Open Open Short jumper JP100 EXT. position. JP100 located left side board adjacent capacitors. EXT. setting allows bias circuitry powered from 12-volt source that separate from motor supply. Connect 12-Vdc power supply either connector J13, labeled EXT. power jack J13. Either one, both used. Polarity does matter, since these inputs connected full-wave bridge. Connectors JP13 located front left-hand corner board. 12-volt power supply should have current limit between amp. input voltage range volts volts. Once these modifications have been made, input voltage range motor supply Vdc. User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage Operational Description More Information This Product, www.freescale.com MOTOROLA User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage Section Descriptions Contents Introduction. Signal Descriptions 3.3.1 40-Pin Ribbon Connector 3.3.2 Power Connectors 3.3.3 Motor Connectors J24-J29 3.3.4 External Brake Connectors 3.3.5 Bias Power Connectors JP13 Introduction There connectors board making input output connections. They listed follows. 40-pin input feedback connector Motor supply fast-on connector Motor supply fast-on connector Phase fast-on connector Phase fast-on connector Phase fast-on connector Phase fast-on connector Phase fast-on connector Phase fast-on connector Brake fast-on connector Brake fast-on connector Bias supply power jack JP13 Bias supply connector User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage MOTOROLA Descriptions More Information This Product, www.freescale.com Descriptions assignments input connector shown Figure 3-1. Signal descriptions each these connectors identified Table 3-1. Signal Descriptions Control feedback signals grouped together 40-pin ribbon connector J14. Motor outputs each have separate fast-on connectors that designated -J29. Power supplied through fast-on connectors J21. signals associated with each these connectors, optional connectors J13, JP13, J22, discussed follows. 3.3.1 40-Pin Ribbon Connector 40-pin ribbon cable connector located right side board. assignments shown Figure 3-1. this figure, schematic representation appears left, physical layout connector appears right. physical view assumes that board oriented such that title read from left right. Signal descriptions listed Table 3-1. User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage Descriptions More Information This Product, www.freescale.com MOTOROLA Descriptions Signal Descriptions PWM_AT PWM_AB PWM_BT PWM_BB PWM_CT PWM_CB GND_PS +5V_D GNDA +12_A V_sense_DCB I_sense_A I_sense_C Brake_control Shielding Shielding Shielding Shielding Shielding +5V_D +3.3V_A GNDA -12V_A I_sense_DCB I_sense_B Temp_sense Shielding Serial_Con Shielding Serial_Con Brake_control Shielding Temp_sense I_sense_C I_sense_B I_sense_A I_sense_DCB V_sense_DCB -12V_A +12V_A GNDA GNDA +3.3V_A +5V_A +5V_A PWM_CB Shielding PWM_CT Shielding PWM_BB Shielding PWM_BT Shielding PWM_AB Shielding PWM_AT Shielding PHYSICAL VIEW SCHEMATIC VIEW Figure 3-1. 40-Pin Ribbon Connector 3-Phase Switched Reluctance Low-Voltage Power Stage MOTOROLA Descriptions More Information This Product, www.freescale.com User's Manual Descriptions Table 3-1. Connector Signal Descriptions Signal Name PWM_AT Shielding PWM_AB Shielding PWM_BT Shielding PWM_BB Shielding PWM_CT Shielding PWM_CB digital digital +3.3V analog GNDA GNDA +12V_A -12V_A V_sense_DCB I_sense_DCB Description PWM_AT gate drive signal half-bridge phase logic high turns phase switch connected shield wire ribbon cable ground board. PWM_AB gate drive signal bottom half-bridge phase logic high turns phase bottom switch connected shield wire ribbon cable ground board. PWM_BT gate drive signal half-bridge phase logic high turns phase switch connected shield wire ribbon cable ground board. PWM_BB gate drive signal bottom half-bridge phase logic high turns phase bottom switch connected shield wire ribbon cable ground board. PWM_CT gate drive signal half-bridge phase logic high turns phase switch connected shield wire ribbon cable ground board. PWM_CB gate drive signal bottom half-bridge phase logic high turns phase bottom switch Digital power ground Digital power ground, redundant connection Digital +5-volt power supply Digital +5-volt power supply, redundant connection Analog +3.3-volt power supply Analog power supply ground Analog power supply ground, redundant connection Analog +12-volt power supply Analog -12-volt power supply V_sense_DCB analog sense signal that measures voltage. scaled volt voltage. I_sense_DCB analog sense signal that measures current. scaled current. User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage Descriptions More Information This Product, www.freescale.com MOTOROLA Descriptions Signal Descriptions Table 3-1. Connector Signal Descriptions (Continued) Signal Name I_sense_A I_sense_B I_sense_C Temp_sense Description I_sense_A analog sense signal that measures current phase scaled current. I_sense_B analog sense signal that measures current phase scaled current. I_sense_C analog sense signal that measures current phase scaled current. Temp_sense analog sense signal that measures power module temperature. connection Shielding Brake_control Serial_Con connected shield wire ribbon cable analog ground board. Brake_control gate drive signal brake MOSFET. Serial_Con identification signal that lets controller know which power stage present. connection connection connection connection connection connection Shielding connected shield wire ribbon cable analog ground board. connection connection connection 3-Phase Switched Reluctance Low-Voltage Power Stage MOTOROLA Descriptions More Information This Product, www.freescale.com User's Manual Descriptions 3.3.2 Power Connectors Motor power supplied through fast-on connectors J21. labeled +12V, located back left-hand corner board. labeled located front left-hand corner board. These connectors will accept power supply voltage from volts volts power stage shipped. When power stage been reconfigured 42-volt nominal operation, this power supply input will accept inputs from volts volts. power supply should current limited less than amps. 3.3.3 Motor Connectors J24-J29 Power connections motor made with fast-on connectors J24-J29, located back edge board. These connections identified follows. J24: Phase Connector J24, labeled Phase supplies power either phase motor leads. This 30-amp fast-on connection. J25: Phase Connector J25, labeled Phase supplies power either phase motor leads. This 30-amp fast-on connection. J26: Phase Connector J26, labeled Phase supplies power either phase motor leads. This 30-amp fast-on connection. Phase Connector J27, labeled Phase supplies power either phase motor leads. This 30-amp fast-on connection. J28: Phase Connector J28, labeled Phase supplies power either phase motor leads. This 30-amp fast-on connection. Phase Connector J29, labeled Phase supplies power either phase motor leads. This 30-amp fast-on connection. User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage Descriptions More Information This Product, www.freescale.com MOTOROLA Descriptions Signal Descriptions 3.3.4 External Brake Connectors optional external brake resistor connected external brake fast-on connectors J23, labeled BRAKE Ext. BRAKE Ext. These connectors located back left-hand corner board. external resistor allows power dissipation increased beyond watts that brake resistors R1-R4 provide. Note that operation brake percent duty cycle more than seconds volts will overdissipate R1-R4. voltages higher than volts, maximum duty cycle restricted less than percent. total power dissipation limit these four resistors combined watts continuous watts seconds. 3.3.5 Bias Power Connectors JP13 connectors, labeled JP13, provided optional 12-volt bias supply. This input only used when power stage been reconfigured operation with 42-volt nominal motor supply. JP13 located front left-hand corner board. Connector 2.1-mm power jack 12-volt plug-in type power supply connections. Connector JP13 screw terminal inputs labeled accepting wire inputs. Power supplied other, both. Polarity does matter, since these inputs connected full wave bridge. power supply should current-limited least less than amp. 3-Phase Switched Reluctance Low-Voltage Power Stage MOTOROLA Descriptions More Information This Product, www.freescale.com User's Manual Descriptions User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage Descriptions More Information This Product, www.freescale.com MOTOROLA User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage Section Schematics Parts List Contents Mechanical Characteristics Schematics Parts Lists Mechanical Characteristics Mechanically, power stage consists FR-4 circuit board, 3.2-mm aluminum power substrate, fans, bracket, heat sink, inter-board connectors, standoffs. Construction depicted Figure 1-2. Model. aluminum circuit board, fans, heat sink provide thermal capability D2PAK MOSFETs drive fractional horsepower motors continuous currents amps. FR-4 board contains most circuit complexity. boards plug together vertical connectors effect, form discrete power module. Four holes board spaced allow mounting standoffs such that control board placed power stage. This configuration allows mounting control power functions compact mechanical assembly. 3-Phase Switched Reluctance Low-Voltage Power Stage MOTOROLA Schematics Parts List More Information This Product, www.freescale.com User's Manual Schematics Parts List Schematics schematics Power Stage appears Figure through Figure 4-7. overview appears Figure 4-1. Output transistor gate drive shown Figure 4-2. 3-phase output stage appears Figure 4-3. Current temperature feedback circuits shown Figure 4-4. Brake gate drive appears Figure 4-5. identification block shown Figure 4-6. on-board power supply shown Figure 4-7. Unless otherwise specified, resistors watt, have tolerance, have values shown ohms. Interrupted lines coded with same letters electrically connected. Parts lists printed circuit board power substrate appear Table Table 4-2. User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage Schematics Parts List More Information This Product, www.freescale.com MOTOROLA +5V_D +12V_D +12V_D SMPS Identification JP13 GNDA Power_neg_12V Power_pos_12V Power Jack +5V_D -FAN +FAN +5V_D +5V_D Brake_control DC_BUS_BRAKE +12V_A -12V_A GNDA +12V_D +12V_D +3.3V_A Brake_control Power_pos DCB_Cap_pos Brake_Gate CON/F DCB_Cap_Pos DCB_Cap_Neg DCB_Cap_Pos DCB_Cap_Neg Serial_con FAN2 Brake_gate DCB_Cap_neg Power_neg Power_pos_12V Power_neg_12V 100nF V_sense_DCB Identification FAN1 V_sense_DCB Gate_AT Phase_AT Gate_BT Phase_BT Phase_AB Phase_BB Gate_CT Phase_CT Source_Brake Brake_Gate Gate_AB Source_AB I_Sense_DCB1 I_Sense_DCB2 I_Sense_A2 I_Sense_A1 CON/F CON/F CON/F Phase_CB DCB_Cap_Neg Brake_Res I_sense_C2 I_sense_C1 Gate_BT Phase_BT I_sense_DCB2 I_sense_DCB1 I_sense_A2 I_sense_A1 I_sense_B2 I_sense_B1 Gate_AB Source_AB Gate_BB Source_BB Gate_CB Source_CB Gate_CT Phase_CT Gate_AT Phase_AT Gate_AB Source_AB Gate_BB Source_BB Gate_BT Source_BT I_sense_A2 I_sense_A1 I_sense_B2 I_sense_B1 I_sense_DCB2 I_sense_DCB1 I_sense_C2 I_sense_C1 Shut_Down +12V_D +12V_D Gate_CB Source_CB Gate_CT Source_CT Gate_AT Source_AT GNDA Temp_sense_1 Temp_sense_2 Temp_sense1 Temp_sense2 GNDA Shut_Down_Open Temp_sense I_sense_C I_sense_B I_sense_A I_sense_DCB Temp_sense I_sense_C I_sense_B I_sense_A I_sense_DCB +12V_D +5V_D +3.3V_A Schematics Parts List More Information This Product, www.freescale.com CON/I CON/B I_sense_B1 I_sense_B2 Source_BB Temp_sense1 Gate_BB Temp_sense2 CON/G CON/E I_sense_C1 I_sense_C2 Source_CB Gate_CB CON/F CON/F CON/F DCB_Cap_Pos PWM_CB PWM_CT PWM_BB PWM_BT PWM_AB PWM_AT HV_Drivers +12V_D +5V_D PWM_CB PWM_CT PWM_BB PWM_BT PWM_AB PWM_AT +3.3V_A GNDA I_T_Processing Schematics Parts List Schematics Figure 4-1. 3-Phase Low-Voltage Power Stage Overview MOTOROLA +3.3V_A +12V_A -12V_A -FAN +FAN Sheilding GNDA Brake_control Temp_sense I_sense_C I_sense_B I_sense_A I_sense_DCB V_sense_DCB -12V_A +12V_A +3.3V_A +5V_D GNDA Serial_Con Brake_control Sheilding Temp_sense I_sense_C I_sense_B I_sense_A I_sense_DCB V_sense_DCB PWM_CB PWM_CT PWM_BB PWM_BT PWM_AB PWM_AT PWM_CB Sheilding PWM_CT Sheilding PWM_BB Sheilding PWM_BT Sheilding PWM_AB Sheilding PWM_AT +FAN -FAN 100nF 3-Phase Switched Reluctance Low-Voltage Power Stage DCB_Cap_Pos CON/F SG260 User's Manual Schematics Parts List D402 U404A DM74ALS1034M +5V_D C414 10uF/16V U401 C413 100nF C415 470nF/50V +12V_D D401 MURS160T3 R409 D403 MMSZ5251BT1 Gate_AT MBRS130LT3 Source_AT C417 33uF/25V D404 MBRS130LT3 Gate_AB R407 R408 Shut_Down U404C DM74ALS1034M +5V_D C411 10uF/16V C410 100nF U402 C418 470nF/50V D408 MURS160T3 +12V_D R411 +5V_D C412 8.2pF D406 MBRS130LT3 Gate_BT D407 MMSZ5251BT1 R410 D405 MMSZ5251BT1 Source_AB +5V_D IR2112S C402 U404B DM74ALS1034M C416 470nF/50V R402 Source_BT D409 C420 33uF/25V MBRS130LT3 Gate_BB C425 8.2pF +5V_D D411 U404E DM74ALS1034M +5V_D C409 10uF/16V U403 C408 100nF C421 470nF/50V D413 MURS160T3 +12V_D R413 MBRS130LT3 Gate_CT D412 MMSZ5251BT1 R404 R412 D410 MMSZ5251BT1 Source_BB C404 U404D DM74ALS1034M IR2112S C419 470nF/50V Source_CT D414 C423 33uF/25V C406 U404F DM74ALS1034M C424 8.2pF R406 +5V_D IR2112S C422 470nF/50V MBRS130LT3 Gate_CB R414 D415 MMSZ5251BT1 Source_CB +5V_D C407 10nF User's Manual PWM_AT PWM_AB C401 R401 PWM_BT PWM_BB C403 R403 PWM_CT Schematics Parts List More Information This Product, www.freescale.com PWM_CB C405 R405 +12V_D +12V_D +5V_D 3-Phase Switched Reluctance Low-Voltage Power Stage MOTOROLA Figure 4-2. Gate Drive Gate_AT Gate_BT Phase_AT Phase_AB Phase_BB Phase_CB DCB_Cap_Pos DCB_Cap_Neg Phase_CT Brake_Res SM/CON/MCRD_SR_500_I SM/CON/MCRD_SR_500_F SM/CON/MCRD_SR_500_F SM/CON/MCRD_SR_500_G Temp_sense2 Gate_BB Temp_sense1 Source_BB I_sense_B2 I_sense_B1 Gate_CB Source_CB I_sense_C2 I_sense_C1 Schematics Parts List More Information This Product, www.freescale.com Gate_Brake Source_Brake I_sense_A2 I_sense_B2 0.001 I_sense_C2 0.001 0.001 I_Sense_DCB1 Phase_BT Gate_CT I_Sense_DCB2 SM/CON/MCRD_SR_500_F SM/CON/MCRD_SR_500_F SM/CON/MCRD_SR_500_F SM/CON/MCRD_SR_500_F Temp_sense1 BAV99LT1 BAV99LT1 Temp_sense2 SM/CON/MCRD_SR_500_E SM/CON/MCRD_SR_500_F SM/CON/MCRD_SR_500_F SM/CON/MCRD_SR_500_B Schematics Parts List Schematics User's Manual Figure 4-3. 3-Phase Output Source_Brake Gate_Brake Gate_AB Source_AB I_Sense_DCB1 I_Sense_DCB2 I_sense_A2 I_sense_A1 MOTOROLA 0.33 Gate_AT Gate_CT Phase_CT Phase_CB MBRB4030 MTB75N06HD MBRB4030 MTB75N06HD 0.33 Phase_AT Phase_AB MBRB4030 MTB75N06HD Phase_BT Phase_BB 0.33 Gate_BT 0.33 MBRB4030 MTB75N06HD MBRB4030 MTB75N06HD MBRB4030 MTB75N06HD MBRB4030 Brake_Res MTB75N06HD Gate_AB Source_AB I_sense_A1 Gate_BB Source_BB I_sense_B1 Gate_CB Source_CB I_sense_C1 0.001 DCB_Cap_Pos 4700uF 4700uF 3-Phase Switched Reluctance Low-Voltage Power Stage DCB_Cap_Neg Temp_sense_1 I_sense_A (1.65V 1.65V Imax) I_sense_A1 I_sense_A2 R304 10k-1% U302B MC33502D R305 75k-1% 1.65V Schematics Parts List R307 75k-1% R308 1.2k GNDA I_sense_DCB I_sense_B (1.65V 1.65V Imax) GNDA C303 680pF +3.3V_A R310 R309 1.2k R312 R311 10k-1% R314 75k-1% +3.3V_A I_sense_B1 R313 10k-1% U301A MC33502D GNDA R315 75k-1% C304 100nF 1.65V GNDA I_sense_B2 R316 10k-1% R318 75k-1% I_sense_DCB1 I_sense_DCB2 R317 10k-1% I_sense_C (1.65V 1.65V Imax) U301B MC33502D R322 75k-1% 1.65V R320 10k-1% I_sense_C1 I_sense_C2 GNDA GNDA Schematics Parts List More Information This Product, www.freescale.com Overcurrent Shut Down R324 100k-1% R325 33k-1% R321 10k-1% R323 +3.3V_A C307 100nF C306 10uF/16V LM285M U304 3-Phase Switched Reluctance Low-Voltage Power Stage R319 75k-1% GNDA MOTOROLA Figure 4-4. Current Temperature Feedback +12V_D +3.3V_A +12V_D C302 10nF R302 2.21k-1% Temp_sense C301 100nF U303A LM393D GNDA Temp_sense_2 R303 75k-1% +12V_D +3.3V_A +3.3V_A User's Manual Phase Current Sensing Temperature Sensing R306 680k +12V_D U303B LM393D Shut_Down_Open GNDA GNDA R301 10k-1% Current Sensing GNDA U302A MC33502D +3.3V_A C305 100nF I_sense_DCB I_sense_DCB (1.65V 1.65V Imax) C201 100nF R200 3.3k 3-Phase Switched Reluctance Low-Voltage Power Stage +12V_D C200 10uF/16V U200 OutA R201 MC33152D C202 D200 MMSZ5251BT1 OutB R202 Brake_gate R203 DCB_Cap_pos 3.4k-1% 4.75k-1% R206 4.53k-1% V_sense_DCB R204 R205 R207 3.32k-1% DCB_Cap_neg MOTOROLA Brake_control Schematics Parts List More Information This Product, www.freescale.com +12V_D +12V_D Schematics Parts List Schematics Figure 4-5. Voltage Sense Brake Gage Drive User's Manual Schematics Parts List +5V_D +5V_D +5V_D C801 10uF/16V MC68HC705JJ7DW_MOD JP801 X801 4MHz Coding +5V_D Coding RESET OSC2 OSC1 PB4/TCMP PB3/TCAP PB2/AN2 PB1/AN1 U801 SM/JUMPER4x2 R801 +5V_D R802 R803 R804 R805 C802 10nF Coding +5V_D User's Manual DEFAULT SETTINGS: PTB0 PTB1 PTB2 PTB3 PTB4 PTB5 PTA6 PTA7 Identification Schematics Parts List More Information This Product, www.freescale.com +5V_D 3-Phase Switched Reluctance Low-Voltage Power Stage Figure 4-6. Identification Block MOTOROLA Power_pos_12V C103 470uF/10V R101 1.2k D105 MBRM140T3 C102 330uF/50V Power_pos_12V Power_neg_12V Power_neg_12V C109 3.3uF/35V MOTOROLA JP100 +FAN +Vout 12V/125mA Power_Pos +12V C105 100nF C104 33uF/25V U100 +12V_D Power Jack INT. EXT. 9V-18V C101 47uF/50V -Vin -Vin -12V/125mA D101 MBRM140T3 D102 MBRM140T3 +Vin +Vin -Vout JP13 -FAN L102 D103 MBRM140T3 D104 MBRM140T3 TRACO/TEG1222 +12V_A C112 100nF C111 33uF/25V DCB_Cap_Pos DCB_Cap_Neg Power_Neg C115 100nF GC100 Ground_Connection C116 100nF L103 C114 C113 33uF/25V 100nF -12V_A GNDA SG260 U101 +12V 330uH R100 4.7k L100 LM2575D2T-ADJ 3-Phase Switched Reluctance Low-Voltage Power Stage +5V_D R102 1.5k C106 100nF D107 Green D108 MBR0530T1 L101 U103 MC78PC33NTR Vout C110 3.3uF/35V +3.3V_A GNDA Power_Pos Power_Pos Power_Neg Power_Neg +3.3V_A +3.3V_A +5V_D +5V_D +12V_D +12V_D Schematics Parts List More Information This Product, www.freescale.com +12V_A +12V_A -12V_A -12V_A GNDA GNDA +FAN +FAN -FAN -FAN Schematics Parts List Schematics Figure 4-7. Power Supply User's Manual Schematics Parts List Parts Lists power stage's parts content described Table power substrate Table printed circuit board. Table 4-1. Power Substrate Parts List Reference Description 40A/30V Fast Diode Dual Diode Temp Sensing SM/CON/MCRD_SR_500_F SM/CON/MCRD_SR_500_G SM/CON/MCRD_SR_500_I SM/CON/MCRD_SR_500_B SM/CON/MCRD_SR_500_E 75A/60V MOSFET 0.33_, 0.001_, Sense Resistor Substrate Manufacturer Semi Semi Fischer Elektronik Fischer Elektronik Fischer Elektronik Fischer Elektronik Fischer Elektronik Semiconductor Caddock Electronics Heusler CUBEcz Part MBRB4030 BAV99LT1 MTB75N06HD MP725-0.33-5.0% BVS-M-R001-1.0 46615772 Table 4-2. Printed Circuit Board Parts List (Sheet Reference Description Part Manufacturer C105, C106, C112, C114, C115, C116, C201, C301, C304, C305, C307, C408, C410, C413 C101 C102 C103 C104, C111, C113, C417, C420, C423 100nF Ceramic available available 47µF/50V Electrolytic 220µF/50VAl Electrolytic 470µF/10V Electrolytic 33µF/25V Electrolytic ECEV1HA470P ECA1HM221 ECEV1AA471P ECEV1EA330SP Panasonic Panasonic Panasonic Panasonic User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage Schematics Parts List More Information This Product, www.freescale.com MOTOROLA Schematics Parts List Parts Lists Table 4-2. Printed Circuit Board Parts List (Sheet Reference C200, C306, C409, C411, C414, C801, C109, C110 C202, C401, C402, C403, C404, C405, C406 C302, C407, C802 C303 C412, C424, C425 C415, C416, C418, C419, C421, C422 D101, D102, D103, D104, D105 D107 D108 D200, D403, D405, D407, D410, D412, D415 D401, D408, D413 D402, D404, D406, D409, D411, D414 JP13 JP100 J20, J21, J22, J23, J24, J25, J26, J27, J28, L100 L101, L102, L103 R101 R308, R309 Description 10µF/16V Electrolytic 1nF, Ceramic, Size 0805 10nF, Ceramic, Size 0805 680pF,Ceramic, Size 0805 Part ECEV1CS100SR available available available Manufacturer Panasonic available available available available available Semi Kingbright Semi Semi Semi Semi WAGO Fischer Elektronik Fischer Elektronik Fischer Elektronik Fischer Elektronik Fischer Elektronik Fischer Elektronik Stack Fischer Elektronik Pulse Engineering 8.2pF, Ceramic, Size 0805 available 470nF/50V, Ceramic, Size 1206 1A/40V Schottky Green 0.5A/30V Schottky Zener 1A/600V Ultrafast 1A/30V Schottky Position Terminal Block Jumper available MBRM140T3 L-934GT MBR0530T1 MMSZ5251BT1 MURS160T3 MBRS130LT3 237-132 CAB4G Position Female Header Position Female Header Position Female Header Position Female Header Position Female Header 2.1mm Power Jack Connector Faston Tab, 6.3mm (0.25in) 330uH Ferrite Bead Current Limiter 1.47k-1%, size 0805 1.2k-5%, size 0805 SG260 available available PJ-002A ASLG40G 140814-2 53146 Rhopoint available available 3-Phase Switched Reluctance Low-Voltage Power Stage MOTOROLA Schematics Parts List More Information This Product, www.freescale.com User's Manual Schematics Parts List Table 4-2. Printed Circuit Board Parts List (Sheet R102 Reference Description 1.5k-5%, size 0805 Part available Manufacturer available R200, R201, R312, R401, R402, R403, R404, R405, R406, R407, R801, R802, R803, R804, R805 R408, R202 R203 R204 R100, R205 R206 R207 R301, R304, R311, R313, R316, R317, R320, R321 R302 R303, R305, R307, R314, R315, R318, R319, R322, R324 R306 R310 R323 R325 R409, R410, R411, R412, R413, R414 U100 U101 U103 U200 U301, U302 U303 U304 U401, U402, U403 U404 U801 X801 10k-5%, size 0805 available available 100-5%, size 0805 size 0805 3.4k-1%, size 0805 4.75k-1%, size 0805 4.53k-1%, size 0805 3.32k-1%, size 0805 3.01k-1%, Size 0805 2.21k-1%, Size 0805 100k-1%r, Size 0805 680k-5%, Size 0805 470_-5%, Size 0805 390_-5%, Size 0805 33k-1%, Size 0805 120_-5%, Size 0805 DC-DC Converter Voltage Regulator Voltage Rregulator Gate Driver DualComparator Voltage Reference Gate Driver Driver Programmed 4MHz Resonator available available available available available available available available available available available available available available TEG1222 LM2575D2T-ADJ MC78PC33NTR MC33152D MC33502D LM393D LM285M IR2112S DM74ALS1034M available available available available available available available available available available available available available available Traco Power Semi Semi Semi Semi Semi National Semi International Rectifier FairChild MC68HC705JJ7CDW Motorola CSTCC4.00MG muRata User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage Schematics Parts List More Information This Product, www.freescale.com MOTOROLA User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage Section Design Considerations Contents Overview. Phase Outputs Voltage Current Feedback Cycle-by-Cycle Current Limiting. Temperature Sensing Phase Current Sensing Brake. Overview From systems point view, power stage fits into architecture that designed software development. addition hardware that needed motor, variety feedback signals that facilitate control algorithm development provided. Circuit descriptions power stage appear these subsections. Phase Outputs output stage configured dual output phase, 3-phase, bridge with MOSFET output transistors. simplified considerably integrated gate drivers that have cycle cycle current limit feature. schematic that shows phase illustrated Figure 5-1. 3-Phase Switched Reluctance Low-Voltage Power Stage MOTOROLA Design Considerations More Information This Product, www.freescale.com User's Manual Design Considerations DCB_Cap_Pos D402 +5V_D C414 10uF/16V U401 +12V_D C413 100nF C415 470nF/50V D401 MURS160T3 R409 D403 MMSZ5251BT1 Phase_AT Phase_AB MTB75N06HD MBRS130LT3 MTB75N06HD MBRB4030 U404A DM74ALS1034M D404 MBRS130LT3 IR2112S C417 33uF/25V U404B DM74ALS1034M C416 470nF/50V R410 D405 MMSZ5251BT1 C402 MBRB4030 R402 +5V_D I_sense_A1 0.001 I_sense_A2 R408 +5V_D C412 8.2pF DCB_Cap_Neg R407 User's Manual PWM_AT PWM_AB C401 R401 Design Considerations More Information This Product, www.freescale.com Shut_Down Figure 5-1. Phase Output 3-Phase Switched Reluctance Low-Voltage Power Stage MOTOROLA Design Considerations Voltage Current Feedback input, pull down resistors, R401 R402, logic absence signal. Open input pull down important, since desirable keep power transistors case either broken connection absence power control board. drive signal buffered U404A U404B. This part minimum logic input voltage volts maximum logic input voltage of.8 volts, which allows inputs from either 3.3-volt 5-volt logic. Gate drive supplied International Rectifier IR2112. Under-voltage lockout cycle-by-cycle current limiting also provided IR2112. Under-voltage lockout nominally volts. Current limiting discussed further Cycle-by-Cycle Current Limiting. Voltage Current Feedback Feedback signals proportional voltage current provided circuitry shown Figure 5-2. voltage scaled down voltage divider consisting R203-R207. values chosen such that 16-volt maximum voltage corresponds volts output V_sense_DCB. current sampled resistor Figure 4-3. 3-Phase Output amplified circuit Figure 5-2. This circuit provides voltage output suitable sampling with inputs. MC33502 used differential amplifier. With R316 R317 R315 R319, gain given R315/R316 output voltage shifted 1.65 accommodate both positive negative current swings. voltage drop across sense resistor corresponds measured current range amps. addition providing input, this signal also used cycle-by-cycle current limiting. discussion cycle-by-cycle current limiting follows Cycle-by-Cycle Current Limiting. 3-Phase Switched Reluctance Low-Voltage Power Stage MOTOROLA Design Considerations More Information This Product, www.freescale.com User's Manual Design Considerations Voltage Sensing R203 DCB_Cap_pos 3.4k-1% 4.75k-1% R206 4.53k-1% V_sense_DCB R204 R205 R207 3.32k-1% DCB_Cap_neg R315 75k-1% Current Sensing R316 10k-1% I_sense_DCB1 I_sense_DCB2 R317 10k-1% R319 75k-1% GNDA U302A MC33502D +3.3V_A I_sense_DCB R323 +3.3V_A 1.65V GNDA R324 100k-1% R325 33k-1% C307 100nF C306 10uF/16V U304 LM285M GNDA GNDA GNDA GNDA Figure 5-2. Feedback User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage Design Considerations More Information This Product, www.freescale.com MOTOROLA I_sense_DCB (1.65V 1.65V Imax) C305 100nF Design Considerations Cycle-by-Cycle Current Limiting Cycle-by-Cycle Current Limiting Cycle-by-cycle current limiting provided circuitry illustrated Figure 5-3. current feedback signal I_sense_DCB filtered with R308 C303 remove spikes, then compared 3.15-volt reference U303B. open-collector output U303B pulled R407. Additional filtering provided C412, C424, C425. resulting signal into IR2112 gate driver's shutdown input three phases. Therefore, when current exceeds amps, output transistors switched off. IR2112's shutdown input buffered latches both bottom gate drives. Once shutdown signal received, latches hold gate drive each output transistor, until that transistor's gate drive signal switched low, then turned again. Hence, current limiting occurs cycle-by-cycle basis. 3-Phase Switched Reluctance Low-Voltage Power Stage MOTOROLA Design Considerations More Information This Product, www.freescale.com User's Manual Design Considerations U401 IR2112S Bottom Bottom C412 8.2pF +5V_D U402 IR2112S R306 680k +12V_D R407 R308 1.2k I_sense_DCB C303 680pF GNDA R310 +3.3V_A R312 Bottom R309 1.2k U303B LM393D U403 IR2112S R408 C425 8.2pF +5V_D +5V_D Bottom Bottom Bottom C424 8.2pF GNDA +5V_D Figure 5-3. Cycle-by-Cycle Current Limiting User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage Design Considerations More Information This Product, www.freescale.com MOTOROLA Design Considerations Temperature Sensing Temperature Sensing Cycle-by-cycle current limiting keeps average current within safe limits. Current limiting itself, however, does necessarily ensure that power stage operating within safe thermal limits. thermal protection, circuit Figure used. consists four diodes connected series, bias resistor, noise suppression capacitor. four diodes have combined temperature coefficient -8.8 mV/°C. resulting signal, Temp_sense, back input where software used safe operating limits. unit-to-unit variations diode forward voltage, highly desirable calibrate this signal. value Temp_sense read known temperature then stored non-volatile memory. measured value, rather than nominal value, then used reference point further readings. +3.3V_A R302 BAV99LT1 BAV99LT1 Temp_sense CONNECTOR C302 GNDA Figure 5-4. Temperature Sensing 3-Phase Switched Reluctance Low-Voltage Power Stage MOTOROLA Design Considerations More Information This Product, www.freescale.com User's Manual Design Considerations Phase Current Sensing Sampling resistors provide phase current information three phases. These resistors sample current lower phase legs which switched reluctance output directly measures phase current. circuitry phase shown Figure 5-5. Referencing sampling resistors negative motor rail makes measurement circuitry straightforward inexpensive. Current sampled resistor amplified differential amplifier U302B. This circuit provides voltage output suitable sampling with inputs. MC33502 again used differential amplifier. gain given R303/R301 output voltage shifted 1.65 accommodate both positive negative current swings. ±50-mV voltage drop across shunt resistor corresponds measured current range amps. User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage Design Considerations More Information This Product, www.freescale.com MOTOROLA Design Considerations Phase Current Sensing DCB_Cap_Pos MTB75N06HD MBRB4030 Gate_AT Phase_AT MBRB4030 MTB75N06HD Phase_AB Gate_AB Source_AB R301 10k-1% R303 75k-1% R304 10k-1% I_Sense_DCB2 R305 75k-1% R323 +3.3V_A 1.65V C307 100nF C306 10uF/16V U304 LM285M R324 100k-1% R325 33k-1% GNDA GNDA GNDA GNDA Figure 5-5. Phase Current Sensing 3-Phase Switched Reluctance Low-Voltage Power Stage MOTOROLA Design Considerations More Information This Product, www.freescale.com 0.001 I_sense_A (1.65V 1.65V Imax) U302B MC33502D User's Manual Design Considerations Brake brake circuit included dissipate re-generative motor energy during periods active deceleration rapid reversal. Under these conditions, motor back adds voltage. Without means dissipate excess energy, overvoltage condition could easily occur. circuit shown Figure connects R1-R4 across dissipate energy. turned software when voltage sensing circuit Figure indicates that voltage could exceed safe levels. On-board power resistors R1-R4 will safely dissipate watts continuously watts seconds. Additional power dissipation capability added externally brake connectors J23. NOTE: Operation brake 100% duty cycle more than seconds volts will over dissipate R1-R4. voltages higher than volts, maximum duty cycle restricted less than 100%. User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage Design Considerations More Information This Product, www.freescale.com MOTOROLA Design Considerations Brake DCB_Cap_Pos 0.33 Brake1 EXT. Brake EXT. 0.33 MBRB4030 0.33 0.33 +12V_D C200 10uF/16V C201 100nF R201 Brake_control U200 OutA MTB75N06HD R202 MC33152D OutB R200 3.3k C202 D200 MMSZ5251BT1 DCB_Cap_Neg Figure 5-6. Brake 3-Phase Switched Reluctance Low-Voltage Power Stage MOTOROLA Design Considerations More Information This Product, www.freescale.com User's Manual Design Considerations User's Manual 3-Phase Switched Reluctance Low-Voltage Power Stage Design Considerations More Information This Product, www.freescale.com MOTOROLA More Information This Product, www.freescale.com Motorola reserves right make changes without further notice products herein. Motorola makes warranty, representation guarantee regarding suitability products particular purpose, does Motorola assume liability arising application product circuit, specifically disclaims liability, including without limitation consequential incidental damages. "Typical" parameters which provided Motorola data sheets and/or specifications vary different applications actual performance vary over time. operating parameters, including "Typicals" must validated each customer application customer's technical experts. Motorola does convey license under patent rights rights others. Motorola products designed, intended, authorized components systems intended surgical implant into body, other applications intended support sustain life, other application which failure Motorola product could create situation where personal injury death occur. Should Buyer purchase Motorola products such unintended unauthorized application, Buyer shall indemnify hold Motorola officers, employees, subsidiaries, affiliates, distributors harmless against claims, costs, damages, expenses, reasonable attorney fees arising directly indirectly, claim personal injury death associated with such unintended unauthorized use, even such claim alleges that Motorola negligent regarding design manufacture part. Motorola registered trademarks Motorola, Inc. Motorola, Inc. Equal Opportunity/Affirmative Action Employer. reach USA/EUROPE/Locations Listed: Motorola Literature Distribution; P.O. 5405, Denver, Colorado 80217. 1-303-675-2140 1-800-441-2447 JAPAN: Motorola Japan Ltd.; SPS, Technical Information Center, 3-20-1, Minami-Azabu, Minato-ku, Tokyo 106-8573 Japan. 81-3-3440-3569 ASIA/PACIFIC: Motorola Semiconductors H.K. 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