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Data Sheet April 2005 FN4306.3 Buck Synchronous-Rectifier Pulse-W
Top Searches for this datasheetHIP6006 Data Sheet April 2005 FN4306.3 Buck Synchronous-Rectifier Pulse-Width Modulator (PWM) Controller HIP6006 provides complete control protection DC-DC converter optimized high-performance microprocessor applications. designed drive Channel MOSFETs synchronous-rectified buck topology. HIP6006 integrates control, output adjustment, monitoring protection functions into single package. output voltage converter precisely regulated 1.27V, with maximum tolerance over temperature line voltage variations. HIP6006 provides simple, single feedback loop, voltagemode control with fast transient response. includes 200kHz free-running triangle-wave oscillator that adjustable from below 50kHz over 1MHz. error amplifier features 15MHz gain-bandwidth product 6V/µs slew rate which enables high converter bandwidth fast transient performance. resulting duty ratio ranges from 100%. HIP6006 protects against over-current conditions inhibiting operation. HIP6006 monitors current using rDS(ON) upper MOSFET which eliminates need current sensing resistor. Features Drives N-Channel MOSFETs Operates From +12V Input Simple Single-Loop Control Design Voltage-Mode Control Fast Transient Response High-Bandwidth Error Amplifier Full 100% Duty Ratio Excellent Output Voltage Regulation 1.27V Internal Reference Over Line Voltage Temperature Over-Current Fault Monitor Does Require Extra Current Sensing Element Uses MOSFETs rDS(ON) Small Converter Size Constant Frequency Operation 200kHz Free-Running Oscillator Programmable from 50kHz Over 1MHz Pin, SOIC TSSOP Package Pb-Free Available (RoHS Compliant) Applications Power Supply Pentium®, Pentium Pro, PowerPCand AlphaMicroprocessors High-Power 3.xV DC-DC Regulators Low-Voltage Distributed Power Supplies Pinout HIP6006 (SOIC, TSSOP) VIEW OCSET COMP PVCC LGATE PGND BOOT UGATE PHASE Ordering Information PART NUMBER HIP6006CB HIP6006CB-T HIP6006CBZ (Note) HIP6006CBZ-T (Note) HIP6006CV HIP6006CV-T TEMP. RANGE (oC) PACKAGE SOIC SOIC) (T&R) PKG. DWG. M14.15 M14.15 SOIC (Pb-free) M14.15 SOIC) (T&R) (Pb-free) TSSOP M14.15 M14.173 TSSOP (T&R) M14.173 NOTE: Intersil Pb-free products employ special Pb-free material sets; molding compounds/die attach materials 100% matte plate termination finish, which RoHS compliant compatible with both SnPb Pb-free soldering operations. Intersil Pb-free products classified Pb-free peak reflow temperatures that meet exceed Pb-free requirements IPC/JEDEC STD-020. PowerPCis trademark IBM. Alphais trademark Digital Equipment Corporation. Pentium® registered trademark Intel Corporation. CAUTION: These devices sensitive electrostatic discharge; follow proper Handling Procedures. 1-888-INTERSIL 1-888-352-6832 Intersil (and design) registered trademark Intersil Americas Inc. Copyright Intersil Americas Inc. 2001, 2005. Rights Reserved other trademarks mentioned property their respective owners. HIP6006 Typical Application OCSET BOOT +12V MONITOR PROTECTION UGATE PHASE PVCC +12V HIP6006 LGATE PGND COMP Block Diagram POWER-ON RESET (POR) 10µA OCSET OVERCURRENT SOFTSTART BOOT UGATE PHASE 200µA REFERENCE 1.27 VREF COMPARATOR INHIBIT GATE CONTROL LOGIC COMP ERROR PVCC LGATE PGND OSCILLATOR HIP6006 Absolute Maximum Ratings Supply Voltage, +15.0V Boot Voltage, VBOOT VPHASE +15.0V Input, Output Voltage -0.3V +0.3V Classification Class Thermal Information Thermal Resistance (Typical, Note (oC/W) SOIC Package TSSOP Package Maximum Junction Temperature 150oC Maximum Storage Temperature Range -65oC 150oC Maximum Lead Temperature (Soldering 10s) 300oC (Lead tips only) Operating Conditions Supply Voltage, +12V ±10% Ambient Temperature Range 70oC Junction Temperature Range. 125oC CAUTION: Stresses above those listed "Absolute Maximum Ratings" cause permanent damage device. This stress only rating operation device these other conditions above those indicated operational sections this specification implied. NOTE: measured with component mounted high effective thermal conductivity test board free air. Tech Brief TB379 details. Electrical Specifications PARAMETER SUPPLY CURRENT Nominal Supply Shutdown Supply POWER-ON RESET Rising Threshold Falling Threshold Enable Input threshold Voltage Rising VOCSET Threshold OSCILLATOR Free Running Frequency Total Variation Ramp Amplitude REFERENCE Reference Voltage ERROR AMPLIFIER Gain Gain-Bandwidth Product Slew Rate GATE DRIVERS Upper Gate Source Upper Gate Sink Lower Gate Source Lower Gate Sink PROTECTION OCSET Current Source Soft Start Current Recommended Operating Conditions, Unless Otherwise Noted SYMBOL TEST CONDITIONS UNITS VCC; UGATE LGATE Open VOCSET 4.5VDC VOCSET 4.5VDC VOCSET 4.5VDC 1.27 10.4 OPEN, 200k VOSC OPEN VP-P 1.258 1.270 1.282 COMP 10pF V/µs IUGATE RUGATE ILGATE RLGATE VBOOT VPHASE 12V, VUGATE ILGATE 0.3A 12V, VLGATE ILGATE 0.3A IOCSET VOCSET 4.5VDC HIP6006 Typical Performance Curves 1000 RESISTANCE PULLUP +12V IVCC (mA) CGATE 10pF SWITCHING FREQUENCY (kHz) 1000 CGATE 1000pF CGATE 3300pF PULLDOWN SWITCHING FREQUENCY (kHz) 1000 FIGURE RESISTANCE FREQUENCY FIGURE BIAS SUPPLY CURRENT FREQUENCY Functional Description OCSET COMP PVCC LGATE PGND BOOT UGATE PHASE (Pin Connect capacitor from this ground. This capacitor, along with internal 10µA current source, sets soft-start interval converter. COMP (Pin (Pin COMP available external pins error amplifier. inverting input error amplifier COMP error amplifier output. These pins used compensate voltage-control feedback loop converter. (Pin This provides oscillator switching frequency adjustment. placing resistor (RT) from this GND, nominal 200kHz switching frequency increased according following equation: 200kHz (Pin This open-collector enable pin. Pull this below disable converter. shutdown, soft start discharged UGATE LGATE pins held low. (Pin GND) Signal ground voltage levels measured with respect this pin. Conversely, connecting pull-up resistor (RT) from this reduces switching frequency according following equation.: 200kHz PHASE (Pin Connect PHASE upper MOSFET source. This used monitor voltage drop across MOSFET over-current protection. This also provides return path upper gate drive. 12V) OCSET (Pin Connect resistor (ROCSET) from this drain upper MOSFET. ROCSET, internal 200µA current source (IOCS), upper MOSFET on-resistance (rDS(ON)) converter over-current (OC) trip point according following equation: OCSET PEAK UGATE (Pin Connect UGATE upper MOSFET gate. This provides gate drive upper MOSFET. BOOT (Pin This provides bias voltage upper MOSFET driver. bootstrap circuit used create BOOT voltage suitable drive standard N-Channel MOSFET. PGND (Pin This power ground connection. lower MOSFET source this pin. over-current trip cycles soft-start function. HIP6006 LGATE (Pin Connect LGATE lower MOSFET gate. This provides gate drive lower MOSFET. PVCC (Pin Provide bias supply lower gate drive this pin. SOFT-START (1V/DIV) (Pin Provide bias supply chip this pin. Functional Description Initialization HIP6006 automatically initializes upon receipt power. Special sequencing input supplies necessary. Power-On Reset (POR) function continually monitors input supply voltages enable (EN) pin. monitors bias voltage input voltage (VIN) OCSET pin. level OCSET equal Less fixed voltage drop (see over-current protection). With held VCC, function initiates soft start operation after both input supply voltages exceed their thresholds. operation with single +12V power source, equivalent +12V power source must exceed rising threshold before initiates operation. Power-On Reset (POR) function inhibits operation with chip disabled low). With both input supplies above their thresholds, transitioning high initiates soft start interval. OUTPUT VOLTAGE (1V/DIV) TIME (5ms/DIV) FIGURE SOFT-START INTERVAL SOFT-START OUTPUT INDUCTOR Soft Start function initiates soft start sequence. internal 10µA current source charges external capacitor (CSS) Soft start clamps error amplifier output (COMP pin) reference input terminal error amp) voltage. Figure shows soft start interval with 0.1µF. Initially clamp error amplifier (COMP pin) controls converter's output voltage. Figure voltage reaches valley oscillator's triangle wave. oscillator's triangular waveform compared ramping error amplifier voltage. This generates PHASE pulses increasing width that charge output capacitor(s). This interval increasing pulse width continues With sufficient output voltage, clamp reference input controls output voltage. This interval between Figure voltage exceeds reference voltage output voltage regulation. This method provides rapid controlled output voltage rise. TIME (20ms/DIV) FIGURE OVER-CURRENT OPERATION Over-Current Protection over-current function protects converter from shorted output using upper MOSFETs on-resistance, rDS(ON) monitor current. This method enhances converter's efficiency reduces cost eliminating current sensing resistor. over-current function cycles soft-start function hiccup mode provide fault protection. resistor (ROCSET) programs over-current trip level. internal 200µA (typical) current sink develops voltage across ROCSET that reference VIN. When voltage across upper MOSFET (also referenced VIN) exceeds voltage across ROCSET, over-current function initiates softstart sequence. soft-start function discharges with 10µA current sink inhibits operation. softstart function recharges CSS, operation resumes with error amplifier clamped voltage. Should overload occur while recharging CSS, soft start function inhibits operation while fully charging HIP6006 complete cycle. Figure shows this operation with overload condition. Note that inductor current increases over during charging interval causes over-current trip. converter dissipates very little power with this method. measured input power conditions Figure 2.5W. over-current function will trip peak inductor current (IPEAK) determined OCSET OCSET PEAK HIP6006 UGATE PHASE VOUT LGATE PGND where IOCSET internal OCSET current source (200µA typical). trip point varies mainly MOSFETs rDS(ON) variations. avoid over-current tripping normal operating load range, find ROCSET resistor from equation above with: maximum rDS(ON) highest junction temperature. minimum IOCSET from specification table. Determine PEAK PEAK where output inductor ripple current. RETURN FIGURE PRINTED CIRCUIT BOARD POWER GROUND PLANES ISLANDS current paths locate capacitor, close because internal current source only 10µA. Provide local decoupling between pins. Locate capacitor, CBOOT close practical BOOT PHASE pins. BOOT CBOOT +VIN VOUT LOAD equation ripple current section under component guidelines titled `Output Inductor Selection'. small ceramic capacitor should placed parallel with ROCSET smooth voltage across ROCSET presence switching noise input voltage. HIP6006 PHASE +12V CVCC Application Guidelines Layout Considerations high frequency switching converter, layout very important. Switching current from power device another generate voltage transients across impedances interconnecting bond wires circuit traces. These interconnecting impedances should minimized using wide, short printed circuit traces. critical components should located close together possible using ground plane construction single point grounding. Figure shows critical power components converter. minimize voltage overshoot interconnecting wires indicated heavy lines should part ground power plane printed circuit board. components shown Figure should located close together possible. Please note that capacitors each represent numerous physical capacitors. Locate HIP6006 within inches MOSFETs, circuit traces MOSFETs' gate source connections from HIP6006 must sized handle peak current. Figure shows circuit traces that require additional layout consideration. single point ground plane construction circuits shown. Minimize leakage FIGURE PRINTED CIRCUIT BOARD SMALL SIGNAL LAYOUT GUIDELINES Feedback Compensation Figure highlights voltage-mode control loop synchronous-rectified buck converter. output voltage (Vout) regulated Reference voltage level. error amplifier (Error Amp) output (VE/A) compared with oscillator (OSC) triangular wave provide pulse-width modulated (PWM) wave with amplitude PHASE node. wave smoothed output filter CO). modulator transfer function small-signal transfer function Vout/VE/A. This function dominated Gain output filter CO), with double pole break frequency zero FESR. Gain modulator simply input voltage (VIN) divided peak-to-peak oscillator voltage VOSC. LOAD HIP6006 Pick Gain (R2/R1) desired converter bandwidth COMPARATOR VOSC DRIVER DRIVER PHASE VOUT Place Zero Below Filter's Double Pole (~75% FLC) Place Zero Filter's Double Pole Place Pole Zero Place Pole Half Switching Frequency Check Gain against Error Amplifier's Open-Loop Gain Estimate Phase Margin Repeat Necessary Figure shows asymptotic plot DC-DC converter's gain frequency. actual Modulator Gain high gain peak high factor output filter shown Figure Using above guidelines should give Compensation Gain similar curve plotted. open loop error amplifier gain bounds compensation gain. Check compensation gain with capabilities error amplifier. Closed Loop Gain constructed log-log graph Figure adding Modulator Gain Compensation Gain dB). This equivalent multiplying modulator transfer function compensation transfer function plotting gain. (PARASITIC) VE/A ERROR REFERENCE DETAILED COMPENSATION COMPONENTS VOUT COMP OPEN LOOP ERROR GAIN 20LOG (R2/R1) HIP6006 GAIN (dB) MODULATOR GAIN FESR 100K FIGURE VOLTAGE MODE BUCK CONVERTER COMPENSATION DESIGN 20LOG (VIN/VOSC) COMPENSATION GAIN CLOSED LOOP GAIN Modulator Break Frequency Equations compensation network consists error amplifier (internal HIP6006) impedance networks ZFB. goal compensation network provide closed loop transfer function with highest crossing frequency (f0dB) adequate phase margin. Phase margin difference between closed loop phase f0dB 180o. equations below relate compensation network's poles, zeros gain components (R1, Figure these guidelines locating poles zeros compensation network: FREQUENCY (Hz) FIGURE ASYMPTOTIC BODE PLOT CONVERTER GAIN compensation gain uses external impedance networks provide stable, high bandwidth (BW) overall loop. stable control loop gain crossing with 20dB/decade slope phase margin greater than 45o. Include worst case component variations when determining phase margin. Compensation Break Frequency Equations Component Selection Guidelines Output Capacitor Selection output capacitor required filter output supply load transient current. filtering requirements function switching frequency ripple current. load transient requirements function slew rate (di/dt) magnitude transient load current. These requirements generally with capacitors careful layout. HIP6006 Modern microprocessors produce transient load rates above 1A/ns. High frequency capacitors initially supply transient slow current load rate seen bulk capacitors. bulk filter capacitor values generally determined (effective series resistance) voltage rating requirements rather than actual capacitance requirements. High frequency decoupling capacitors should placed close power pins load physically possible. careful inductance circuit board wiring that could cancel usefulness these inductance components. Consult with manufacturer load specific decoupling requirements. example, Intel recommends that high frequency decoupling Pentium composed least forty (40) 1.0µF ceramic capacitors 1206 surface-mount package. only specialized low-ESR capacitors intended switching-regulator applications bulk capacitors. bulk capacitor's will determine output ripple voltage initial voltage drop after high slew-rate transient. aluminum electrolytic capacitor's value related case size with lower available larger case sizes. However, equivalent series inductance (ESL) these capacitors increases with case size reduce usefulness capacitor high slew-rate transient loading. Unfortunately, specified parameter. Work with your capacitor supplier measure capacitor's impedance with frequency select suitable component. most cases, multiple electrolytic capacitors small case size perform better than single large case capacitor. Minimizing response time minimize output capacitance required. response time transient different application load removal load. following equations give approximate response time interval application removal transient load: TRAN RISE TRAN FALL where: ITRAN transient load current step, tRISE response time application load, tFALL response time removal load. With input source, worst case response time either application removal load dependent upon output voltage setting. sure check both these equations minimum maximum output levels worst case response time. Input Capacitor Selection input bypass capacitors control voltage overshoot across MOSFETs. small ceramic capacitors high frequency decoupling bulk capacitors supply current needed each time turns Place small ceramic capacitors physically close MOSFETs between drain source important parameters bulk input capacitor voltage rating current rating. reliable operation, select bulk capacitor with voltage current ratings above maximum input voltage largest current required circuit. capacitor voltage rating should least 1.25 times greater than maximum input voltage voltage rating times conservative guideline. current rating requirement input capacitor buck regulator approximately load current. through hole design, several electrolytic capacitors (Panasonic series Nichicon series Sanyo MVGX equivalent) needed. surface mount designs, solid tantalum capacitors used, caution must exercised with regard capacitor surge current rating. These capacitors must capable handling surge-current power-up. series available from AVX, 593D series from Sprague both surge current tested. Output Inductor Selection output inductor selected meet output voltage ripple requirements minimize converter's response time load transient. inductor value determines converter's ripple current ripple voltage function ripple current. ripple voltage current approximated following equations: VOUT= Increasing value inductance reduces ripple current voltage. However, large inductance values reduce converter's response time load transient. parameters limiting converter's response load transient time required change inductor current. Given sufficiently fast control loop design, HIP6006 will provide either 100% duty cycle response load transient. response time time required slew inductor current from initial current value transient current level. During this interval difference between inductor current transient current level must supplied output capacitor. MOSFET Selection/Considerations HIP6006 requires N-Channel power MOSFETs. These should selected based upon rDS(ON), gate supply requirements, thermal management requirements. high-current applications, MOSFET power dissipation, package selection heatsink dominant design factors. power dissipation includes loss components; conduction loss switching loss. HIP6006 conduction losses largest component power dissipation both upper lower MOSFETs. These losses distributed between MOSFETs according duty factor (see equations below). Only upper MOSFET switching losses, since Schottky rectifier clamps switching node before synchronous rectifier turns PUPPER rDS(ON) PLOWER DS(ON) Where: duty cycle VIN, switching interval, switching frequency. These equations assume linear voltage-current transitions adequately model power loss reverserecovery lower MOSFETs body diode. gate-charge losses dissipated HIP6006 don't heat MOSFETs. However, large gate-charge increases switching interval, which increases upper MOSFET switching losses. Ensure that both MOSFETs within their maximum junction temperature high ambient temperature calculating temperature rise according package thermal-resistance specifications. separate heatsink necessary depending upon MOSFET power, package type, ambient temperature flow. Standard-gate MOSFETs normally recommended with HIP6006. However, logic-level gate MOSFETs used under special circumstances. input voltage, upper gate drive level, MOSFETs absolute gate-tosource voltage rating determine whether logic-level MOSFETs appropriate. Figure shows upper gate drive (BOOT pin) supplied bootstrap circuit from boot capacitor, CBOOT develops floating supply voltage referenced PHASE pin. This supply refreshed each cycle voltage less boot diode drop (VD) when lower MOSFET, turns logic-level MOSFET only used MOSFETs absolute gate-to-source voltage rating exceeds maximum voltage applied logic-level MOSFET used absolute gate-tosource voltage rating exceeds maximum voltage applied PVCC. Figure shows upper gate drive supplied direct connection This option should only used converter systems where main input voltage less. peak upper gate-to-source voltage approximately less input supply. main power bias, gate-to-source voltage logic-level MOSFET good choice logic-level MOSFET used absolute gate-to-source voltage rating exceeds maximum voltage applied PVCC. +12V DBOOT +12V HIP6006 BOOT CBOOT UGATE PHASE PVCC +12V LGATE PGND NOTE: VG-S PVCC NOTE: VG-S FIGURE UPPER GATE DRIVE BOOTSTRAP OPTION +12V LESS HIP6006 BOOT UGATE PHASE +12V NOTE: VG-S PVCC NOTE: VG-S PVCC LGATE PGND FIGURE UPPER GATE DRIVE DIRECT DRIVE OPTION Schottky Selection Rectifier clamp that catches negative inductor swing during dead time between turning lower MOSFET turning upper MOSFET. diode must Schottky type prevent lossy parasitic MOSFET body diode from conducting. acceptable omit diode body diode lower MOSFET clamp negative inductor swing, efficiency will drop percent result. diode's rated reverse breakdown voltage must greater than maximum input voltage. HIP6006 HIP6006 DC-DC Converter Application Circuit figure below shows application circuit DC-DC Converter microprocessor application. Detailed information circuit, including complete Bill-ofMaterials circuit board description, found application note AN9722. Intersil's home page web: www.intersil.com. 12VCC C1-3 680µF C17-18 1206 ENABLE 1206 MONITOR PROTECTION OCSET BOOT UGATE PHASE PVCC LGATE PGND C6-9 1000µF HIP6006 COMP 1000pF 3.01k 4148 PHASE 0.1µF VOUT 0.1µF SPARE -C14 33pF 0.01µF SPARE SPARE COMP Component Selection Notes: C1-C3 each 680µF VDC, Sanyo MV-GX equivalent C6-C9 each 1000µF 6.3W VDC, Sanyo MV-GX equivalent Core: Micrometals T50-52B; Winding: Turns 17AWG 1N4148 equivalent Schottky, Motorola MBR340 equivalent Intersil MOSFET; RFP25N05 FIGURE DC-DC CONVERTER APPLICATION CIRCUIT HIP6006 Thin Shrink Small Outline Plastic Packages (TSSOP) INDEX AREA 0.05(0.002) -CSEATING PLANE 0.25 0.010 0.25(0.010) GAUGE PLANE M14.173 LEAD THIN SHRINK SMALL OUTLINE PLASTIC PACKAGE INCHES SYMBOL 0.002 0.031 0.0075 0.0035 0.195 0.169 0.246 0.0177 0.047 0.006 0.051 0.0118 0.0079 0.199 0.177 0.256 0.0295 MILLIMETERS 0.05 0.80 0.19 0.09 4.95 4.30 6.25 0.45 1.20 0.15 1.05 0.30 0.20 5.05 4.50 6.50 0.75 NOTES Rev. 6/00 0.10(0.004) 0.10(0.004) 0.026 0.65 NOTES: These package dimensions within allowable dimensions JEDEC MO-153-AC, Issue Dimensioning tolerancing ANSI Y14.5M-1982. Dimension does include mold flash, protrusions gate burrs. Mold flash, protrusion gate burrs shall exceed 0.15mm (0.006 inch) side. Dimension "E1" does include interlead flash protrusions. Interlead flash protrusions shall exceed 0.15mm (0.006 inch) side. chamfer body optional. present, visual index feature must located within crosshatched area. length terminal soldering substrate. number terminal positions. Terminal numbers shown reference only. Dimension does include dambar protrusion. Allowable dambar protrusion shall 0.08mm (0.003 inch) total excess dimension maximum material condition. Minimum space between protrusion adjacent lead 0.07mm (0.0027 inch). Controlling dimension: MILLIMETER. Converted inch dimensions necessarily exact. (Angles degrees) HIP6006 Small Outline Plastic Packages (SOIC) INDEX AREA SEATING PLANE 0.25(0.010) M14.15 (JEDEC MS-012-AB ISSUE LEAD NARROW BODY SMALL OUTLINE PLASTIC PACKAGE INCHES SYMBOL MILLIMETERS 1.35 0.10 0.33 0.19 8.55 3.80 5.80 0.25 0.40 1.75 0.25 0.51 0.25 8.75 4.00 6.20 0.50 1.27 NOTES Rev. 12/93 0.0532 0.0040 0.013 0.0075 0.3367 0.1497 0.2284 0.0099 0.016 0.0688 0.0098 0.020 0.0098 0.3444 0.1574 0.2440 0.0196 0.050 0.10(0.004) 0.25(0.010) 0.050 1.27 NOTES: Symbols defined Series Symbol List" Section Publication Number Dimensioning tolerancing ANSI Y14.5M-1982. Dimension does include mold flash, protrusions gate burrs. Mold flash, protrusion gate burrs shall exceed 0.15mm (0.006 inch) side. Dimension does include interlead flash protrusions. Interlead flash protrusions shall exceed 0.25mm (0.010 inch) side. chamfer body optional. present, visual index feature must located within crosshatched area. length terminal soldering substrate. number terminal positions. Terminal numbers shown reference only. lead width "B", measured 0.36mm (0.014 inch) greater above seating plane, shall exceed maximum value 0.61mm (0.024 inch). Controlling dimension: MILLIMETER. Converted inch dimensions necessarily exact. Intersil U.S. products manufactured, assembled tested utilizing ISO9000 quality systems. Intersil Corporation's quality certifications viewed www.intersil.com/design/quality Intersil products sold description only. Intersil Corporation reserves right make changes circuit design, software and/or specifications time without notice. Accordingly, reader cautioned verify that data sheets current before placing orders. Information furnished Intersil believed accurate reliable. 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