Catalog 1307612 Revised 7-01 Introduction Product Facts
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Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Introduction Product Facts
Lightweight, all-plastic metal-shell connectors connectors 94V-0 rated made stabilized, heat resistant, self-extinguishing thermoplastic material Metal-shell connector housings made 94V-0 rated thermoplastic Operating temperature range: -55°C +125°C Available panel chassis mount freehanging configurations Quick connect/disconnect capability with thread assist, positive detent coupling Built-in socket protection Polarized proper mating connector halves Special connector configurations offer special solder posted contacts, special receptacles with without threaded inserts Full complement optional accessories Recognized under Component Program Underwriters Laboratories Inc. VAC, VDC, Service; Series Series (600 Series Series Series Series (250 File E28476
connector series different interconnection requirements:
MIL-C-5015 Style Circular Plastic Connectors (CPC) Product Facts
Series 1-Standard density, signal low-current applications using durable Multimate contacts (.062 [1.57] diameter) Series 2-High density applications using Size contacts (.040 [1.02] diameter) Series 3-Low density, power applications with Type contacts capable carrying amperes current Series 4-Combination standard power density application with Type III+ Type contacts Series 5-Power density application with Size screw machined precision formed contacts Series 6-Combination standard power density application with Type III+ Size contacts
Intermateable with MetalShell sizes 20-14 18-10, MIL-C-5015 Style connectors High impact resistant plastic housing made 94V-0 rated material Lightweight Lower cost than standard MIL-C-5015 connectors Industry accepted Type III+ socket contacts, available reels strip form high volume, cost, automatic machine terminations, loose piece form volume, prototype maintenance repair Improved alignment (U.S. Standard MIL-C-5015 Connectors) prevents mismating with other housing insert arrangements
Recognized under Component Program Underwriters Laboratories Inc., File E28476
Socket Connectors
Certified Canadian Standards Association, File 7189
Technical Documents:
Product Specifications describe technical performance characteristics verification tests. They intended Design, Component Quality Engineer. 108-1579 Sealed Connectors with Removable Contacts 108-10024 Connectors 108-10037 Contacts, Type 108-10040 Metal-Shell Connectors 108-10042 Contacts, Type III+ 108-40005 Contacts, Size Application Specifications describe requirements using product intended application and/or crimping information. They intended Packaging Design Engineer Machine Setup Person. 114-10000 Contacts, Size 114-10004 Contacts, Type 114-10005 Contacts, Type 114-10038 Connectors Instruction Sheets provide instructions assembling applying product. They intended Manufacturing Assembler Operator. 408-4317 Two-Piece Sealed Connectors 408-6641 Metal-Shell Connectors 408-7582 Accessories Connectors 408-7593 Connectors 408-7901 Application Maintenance Hand Crimp Tool
Application Tooling/Instruction Sheet Cross Reference
Tool Part Number 58495-1 69710-1 90310-1 90310-2 90310-3 90363-1 91019-3 91067-2 91136-1 91285-1 305183 318813-1 Instruction Sheet 408-9819 408-2095 408-7680 408-7942 408-9387 408-7901 408-7276 408-7508 408-7859 408-9404 408-1216 408-4374
Certified Canadian Standards Association, File 7189
Produced under Quality Management System certified 9001
ISO900ied
rtif
copy certificate available upon request.
Certain products meet Standard 0627
Select connectors recognized volts service. complete product information, order Catalog 82021
9119
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Connector Series Types Series 1-Size Contacts
Series connectors permit multiple combinations signal coaxial circuits same housing accepting durable Multimate contacts. These socket contacts include Type III+
subminiature coaxial contacts, interchangeable same Multimate contact cavity. Type III+ contacts (.062 [1.57] diameter) capable carrying maximum amperes when crimped wire.
Type solder contacts posted contacts board applications also available. Many connector arrangements offer both standard reverse contact loading-from thru positions.
Series 2-Size Contacts
Series connectors accept Size (precision formed) Size (screw-machined) socket contacts with .040 [1.02] diameter, Size contacts available crimp solder versions, well posted version
wrap-type board applications. Maximum current carrying capability amperes. Many connector arrangements offer both standard reverse contact loading-from thru positions.
Series 3-Power Contacts
Series connectors accept Type power contacts which carry amps contact. These contacts will accommodate wire size range
[1.4 mm2]. connector sizes available both standard reverse connector arrangements positions.
Series 4-Combination Size Power Contacts
Series connectors accept Size Multimate Type power contacts, combining signal coaxial circuit capabilities Series connectors with
power circuit capabilities Series connectors. Available connector sizes offering power mixing combinations totaling positions.
complete product information, order Catalog 82021
9120
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Connector Series Types Series 5-Power Contacts .125 POWERBAND
Series connectors combine revolutionary performance POWERBAND, high current contact configurations similar Series connectors. POWERBAND contacts offer electrical performance best Spec Size screw-machined contacts with economy productivity strip-fed, precision formed contacts. Series connectors environmentally sealable meet specifications. Rated VDC, amperes maximum single contact, connectors available free-hanging panelmount applications-one connector configuration containing three .125 POWERBAND contacts.
Socket Connectors
Series 6-Combination, Size .125 POWERBAND Contacts
Series combines high current environmental sealing capability Series POWERBAND contacts, reliability signal carrying, current Type III+ contacts.
This combination power signal contacts offered connector configuration containing .125 POWERBAND contacts eight Type III+ signal socket contacts.
MIL-C-5015 Style-Size Contacts
This addition Circular Plastic Connector Line specifically designed intermateable with MetalShell size 20-14 18-10, MIL-C-5015 Style connector systems. high impact resistant plastic housing offers advantages light weight lower cost than existing metal-shell connectors. addition connector design prevents mismating when used with other insert arrangements. part Multimate family connectors, MIL-C-5015 style connector offers economies crimp Type III+ socket contacts reel-mounted, strip-form high volume automatic machine termination, well loose piece-form volume, prototype maintenance repair.
Metal-Shell, Circular Plastic Connectors
Metal-Shell connectors consist black thermoplastic insert nickel-plated, zinc alloy shell. These connectors
currently available shell sizes basic configurations consisting plugs square flange receptacles.
complete product information, order Catalog 82021
9121
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Performance Characteristics-CPC Metal-Shell Connectors
More information performance metal-shell connectors available requesting following Product Specifications: 108-10024-- Connectors 108-10037-- Type Contacts 108-10020-- Size Contacts 108-10040-- Metal-Shell Connectors 108-10042-- Type III+ Contacts 108-1579-- Sealed Connectors with Removeable Contacts
Test Description
Maintenance Aging Contact Retention
Procedure
Contacts removed reinserted times using applicable tools Axial load applied contact displace rear connector Connectors subjected 1500 volts level Connectors subjected five cycles temperature change (-55°C +125°C) Connectors vibrated (wired mated). Contacts wired series with milliamperes flowing during test Connectors shocked (wired mated). Contacts wired series with milliamperes flowing during test Connectors mated unmated times with plated contacts times with gold plated contacts Mated connectors subjected salt spray hours Test wire pushed into mated connectors Mated connectors subjected circulating talcum powder Water projected through jets against mated connector from direction then temporarily immersed water Mated connectors subjected temperature +125°C hours Measurement made between adjacent contacts with connector mated Mated connectors subjected days moisture test
Requirements
damage contacts housings. Contact retention maintained Contacts remain place when subjected minimum load* breakdown flashover damage
Dielectric Withstanding Voltage (MIL-STD-1344, Method 3001) Thermal Shock
Vibration (MIL-STD-202, Method 204, Test Condition Physical Shock (MIL-STD-202, Method 213A, Test Condition Durability
damage loosening parts. interruption electrical continuity longer than microseconds damage loosening parts. interruption electrical continuity longer than microseconds wear through damage plating
Corrosion (Salt Spray) (MIL-STD-202, Method 101, Test Condition Protection Against Solids
damage
Must touch live parts dust deposits observed mating surfaces water deposits shall observed mating surfaces contacts housings damage
Protection Against Water
Temperature Life
Insulation Resistance (MIL-STD-1344, Method 3003) Humidity (MIL-STD-202, Method 103, Test Condition
5000 megohms minimum ambient temperature Minimum insulation resistance megohms
*For size contacts. Size contacts load, min.
complete product information, order Catalog 82021
9122
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Levels Protection Electric Operating Material According 60529 60947, Appendix Environmentally Protected Circular Plastic Connectors, Mated Connectors Utilizing Peripheral Seals either Wire Entry Seals (for Discrete Wire Applications) Heat Shrink Boots (for Jacketed Cable Applications). Available Various Sizes, Series
Internal Protection (IP) Definition:
60947, Appendix Pertains voltage switchgear control gear. 60529-Pertains degrees protection provided enclosures code).
Socket Connectors
Sample Designation:
(Where numeral value), i.e.
Connector/Contact Acceptability
previously stated, choosing Contact Selector Chart appropriate connector/contact Connector combination fundamental Type successful function Series connectors. Selector Chart, Series shown right, designed Series simplify your choice connectors Series their acceptable contacts. Series Once have selected wire Series size, current-carrying capacity 5015 need, number positions Series required, type contacts Series needed your choice Series connector, refer this matrix quick look exactly what Series acceptable given connector type.
Type
Type
Type III+
Posted Type III+
Type
Sub-Mini Coax
POWERBAND
complete product information, order Catalog 82021
9123
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Circular Plastic Connectors, Series Connectors, Series Cable Panel Mount
(Accepts Type III+, HighCurrent Power, Type Subminiature Coax Contacts) Square Flange Receptacle
*Panel Thk. .125 [3.18] Max. [±0.64] [±0.25]
±.010 ±.025
Dia.
[±0.25]
±.010
Max.
[±0.25] -.000 Dia. [+0.18]
+.007
±.010
Max. [±0.38] [±0.25]
±.010 ±.015
*Thread Size (See chart)
Panel Cutout
Listed part numbers connectors only; contacts must ordered separately. Material:
Housing-Thermoplastic, 94V-0 rated, black (unless noted otherwise)
Free-Hanging Receptacle
Max.
±.015 [±0.38] ±.010
[±0.25]
[±0.25]
±.010
Max.
Max.
Related Product Data:
Contacts-Pages 9101-9103, 9105, 9109, 9116, 9117 Contact Arrangements-Page 9129 Component Dimensions-Page 9130 Accessories-Pages 9139 thru 9142, 9151, 9152 Performance Characteristics- Page 9122
*Thread Size (See chart) Max.
*Note: page 9130 callout dimensions
Plug
Max.
Max.
Technical Documents: Page 9119 Replacement Coupling Rings
Shell Size Part Numbers 213811-1 213813-1 213810-1 213812-1
*Thread Size (See chart)
Standard Connectors (Receptacles accept contacts, Plugs accept socket contacts)
Arrangement 11-4 13-9 17-16 23-24 23-37
Four
Keying
Keying
Molded-in keying configurations: A-Standard Configuration: Keys
Square Flange Receptacle With Threaded With Mounting Inserts1 Holes 208130-1 206061-1 208131-1 206705-1 206036-8 206036-1 213862-1 211839-1 206838-1 213866-1 787610-1 206151-1 213860-1
Free-Hanging Receptacle 206153-1 206705-2 206036-3 206838-2 206151-2
Plug 206060-1 206708-1 206037-1 213849-1 206837-1 213851-1 206150-1 213848-1
4-40 threaded inserts receptacle.
Reverse Connectors (Receptacles accept socket contacts, Plugs accept contacts)
B-Optional Configuration: Keys prevent mismating standard reverse sex.
Square Flange Receptacle With Threaded With Mounting Inserts1 Holes 206430-1 11-4 211102-1 211908-12 211103-1 206043-1 17-14 796437-2 206306-5 206306-1 23-37 213864-1 Four 4-40 threaded inserts receptacle. Material-Polyester, gray Material-Thermoplastic, gray Arrangement Keying Free-Hanging Receptacle 206430-2 206043-3 206306-2 Plug 206429-1 211882-13 206044-1 796449-1 206305-1 213850-1
complete product information, order Catalog 82021
9124
Products Industrial Commercial Applications
Dimensions shown reference purposes only.
Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents.
Specifications subject change.
Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Circular Plastic Connectors, Series Tested Connectors, Series Cable Panel Mount (Accepts Type III+, HighCurrent Power, Type Subminiature Coax Contacts)
Square Flange Receptacle
*Panel Thk. .125 [3.18] Max. [±0.64] [±0.25]
±.010 ±.025
Dia.
Socket Connectors
[±0.25]
±.010
[±0.25]
±.010
Max. -.000 Dia.
[+0.18] +.007
Max.
±.015 [±0.38]
*Thread Size (See chart)
Panel Cutout
[±0.25]
±.010
Product Facts
Designed meet requirements shown Specification 57627 Recognized under Component Program Underwriters Laboratories Inc. service, File E28476
Free-Hanging Receptacle
±.015 [±0.38]
Max.
±.010
[±0.25]
[±0.25]
±.010
Max.
Max.
*Note: page 9130 callout dimensions
*Thread Size (See chart) Max.
Certified Canadian Standards Association, File 7189
Plug
Max.
Listed part numbers connectors only; contacts must ordered separately. Material:
Housing-Thermoplastic, 94V-0 rated, black
*Thread Size (See chart)
Max.
Standard Connectors (Receptacles accept contacts, Plugs accept socket contacts) Related Product Data:
Contacts-Pages 9101-9103, 9105, 9109, 9116, 9117 Contact Arrangements-Page 9129 Component Dimensions-Page 9130 Accessories-Pages 9139 thru 9142, 9151, 9152 Performance Characteristics- Page 9122
Arrangement 13-7 17-9 23-19
Four
Keying
Square Flange Receptacle With Threaded With Mounting Inserts1 Holes 211401-4 211401-1 211767-2 211767-1 211771-2 211771-1 213870-1
Plug 211399-1 211766-1 211770-2 213853-1
4-40 threaded inserts receptacle.
Reverse Connectors (Receptacles accept socket contacts, Plugs accept contacts)
Square Flange Receptacle Arrangement Keying With Threaded Inserts1 211398-4 With Mounting Holes 211398-1 211769-1 796439-2 211773-1 213868-1 Free-Hanging Receptacle 211398-2 211769-3 Plug 211400-1 211768-1 796450-1 211772-1 213852-1
Technical Documents: Page 9119 Replacement Coupling Rings
Shell Size Part Numbers 213813-1 213810-1 213812-1
13-7 17-9 23-19
Four
Keying
A-Standard Configuration: Keys B-Optional Configuration: Keys
Products Industrial Commercial Applications
4-40 threaded inserts receptacle. Style Standard Locating arrangement. Style Locating arrangement.
complete product information, order Catalog 82021
9125
Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Circular Plastic Connectors, Series Square Flange Receptacles, Printed Circuit Board Mount
with .025 [0.64] solder tails
1.435±.015 [36.45±0.38] .094 [2.39] 1.125±.010 [28.58±0.25] Typ. .420±.015 [10.67±0.38] .150 Dia. [3.81] Holes 1.050±.010 [26.67±0.25] Dia.
1.435±.015 1.125±.010 [36.45±0.38] [28.58±0.25] Typ.
.125 Max. [3.18] Panel Thk.
Material Finish:
Housing-Thermoplastic, 94V-0 rated, black Contacts- A-Duplex plated gold flash entire contact with .000030 [0.00076] min. gold contact engagement area, tinlead termination area C-Plated entire contact, tinlead termination area
Standard (Posted Contacts)
Arrangement 11-4 13-7 208223-1 13-9 207303-1 17-16 207303-3 213855-1 213782-1 23-19 213859-1 213588-1 206934-9 208223-3 1-207303-1 213855-2 Receptacle Assemblies Mounting 4-40 Threaded Holes Inserts 207825-1 796433-1 Keying Style Dimensions .119 3.02 .220 5.59 .220 5.59 .220 5.59 .220 5.59 .220 5.59 .429 10.90 .618 15.70 .220 5.59 .618 15.70 .220 5.59 .429 10.90 .220 5.59 .119 3.02 .429 10.90 .618 15.70 .816 20.73 .816 20.73 .816 20.73 .816 20.73 .816 20.73 .816 20.73 .679 17.24 .674 17.12 .654 16.61 .679 17.24 .536 13.61 .679 17.24 .654 16.61 .654 16.61 .654 16.61 .654 16.61 Contact Finish Code Peripheral Seal
Related Product Data:
Contact Arrangements-Page 9129 Performance Characteristics- Page 9122
Technical Documents: Page 9119 Keying
Molded-in keying configurations: A-Standard Configuration: Keys
213798-1 23-24 213780-1 213857-1 206934-1 206934-5 208132-1 206934-6 213854-1 206934-7
B-Optional Configuration: Keys prevent mismating standard reverse sex.
23-37
Note: Posts .017 [0.43] offset from centerline contacts. posts must oriented same plane proper contact/post location.
Other Available Posted Contacts Tyco Electronics make available contacts with various solder tail lengths loading into standard reverse sex, square flange receptacles applications requiring custom solder tail lengths. 9126
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
.119 Min. [3.02] .618 Max. [15.70]
complete product information, order Catalog 82021
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Circular Plastic Connectors, Series Square Flange Receptacles, Printed Circuit Board Mount
with .025 [0.64] solder tails
1.435±.015 [36.45±0.38] 1.125±.005 [28.58±0.13] 1.050 [26.67] .420±.005 [10.67±0.13] .094±.005 [2.39±0.13]
Socket Connectors
1.125±.005 [28.58±0.13] 1.435±.015 [36.45±0.38]
1.050±.005 Dia. [26.67±0.13]
1.110 Max. Dia. [28.19]
Material Finish:
Housing-Thermoplastic, 94V-0 rated, black Contacts- A-Duplex plated gold flash entire contact with .000030 [0.00076] min. gold contact engagement area, tinlead termination area C-Plated entire contact, tinlead termination area
.125 [3.18] Max. Thk. Panel
±.030 [±0.76] Typ.
Reverse (Posted Socket Contacts)
Arrangement Receptacle Assemblies Mounting 4-40 Threaded Holes Inserts 208283-1 11-4 788130-1 17-9 213826-1 213729-1 17-14 213825-1 213729-2 213729-4 Keying Style Dimensions .159 4.04 .704 17.88 .220 5.59 .368 9.35 .220 5.59 .159 4.04 .645 16.38 .557 14.15 .368 9.35 .557 14.15 .368 9.35 .368 9.35 .159 4.04 .536 13.61 .541 13.74 .536 13.61 .536 13.61 .536 13.61 .536 13.61 .394 10.00 .374 9.50 .374 9.50 .374 9.50 .374 9.50 .374 9.50 .374 9.50 Contact Finish Code Peripheral Seal
Related Product Data:
Contact Arrangements-Page 9129 Performance Characteristics- Page 9122
Technical Documents: Page 9119
Keying-Page 9126
Special Connectors, Square Flange Receptacles, Printed Circuit Board Mount With Round Posted Contacts (Size 16), Contact Arrangement 17-16
213858-1 23-19 213781-1 213827-1 208224-1 213856-1 208224-2 23-37 213828-1 207890-1
Material Finish:
Housing-Thermoplastic, 94V-0 rated, heat-stabilized, fire-resistant, selfextinguishing, black Contacts-Brass Plating- Connector Part Number 207292-1 (.125 Post Length) 207292-3 (.175 Post Length)-Plated over .000050 [0.00127] min. nickel entire contact Connector Part Number 207292-2 (.125 Post Length)-Plated .000030 [0.00076] min. gold over .000050 [0.00127] min. nickel entire contact
Notes: Connector used pressure bulkhead feedthru (sealed) applications. Notes: Receptacle standard sex, supplied preloaded with special round posted contacts, .030 [0.76] diameter.
Note: Posts .017 [0.43] offset from centerline contacts. posts must oriented same plane proper contact/post location.
Post Length .125 [3.18
+.025 -.005 +0.64] -0.13
.175
+.025 -.005 -0.13
[4.45 +0.64
complete product information, order Catalog 82021
9127
Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Products Industrial Commercial Applications
Dimensions shown reference purposes only.
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Circular Plastic Connectors, Series Special Connectors, Square Flange Receptacles, With Solder Type Contacts (Size 16), Contact Arrangement 17-16
.420±.015 [10.67±0.38] .094±.010 [2.39±0.25]
1.050±.010 Dia. [26.67±0.25]
1.090±.010 [27.69±0.25] Dia.
Material Finish:
Housing-Thermoplastic, 94V-0 rated, heat-stabilized, fire-resistant, selfextinguishing, black Contacts-Brass Plating- Connector Part Number 206404-1 Plated .000030 [0.00076] min. gold over .000030 [0.00076] min. nickel entire contact Connector Part Number 206404-2 Plated over .000100 [0.00254] min. copper entire contact
Panel Thk. .125 Max. [3.18] .250±.015 [6.35±0.38]
Solder Contact
.156 [3.96]
Notes: Connector used pressure bulkhead feedthru (sealed) applications. Notes: Receptacle standard sex, supplied preloaded with special solder contacts.
Receptacle, Feed-Thru
Panel Thk. .125 Max. [3.18] .025 [0.64] .010 [0.25] Dia.
Special Connectors, Feed-Thru
Pressure Rating
.010 [0.25]
Dia. Holes) Both Sides
Panel Cutout
.010 [0.25] Max.
Plug Material Finish:
Housing-Thermoplastic, 94V-0 rated, black Contacts-Copper alloy, gold over nickel plated
Max.
Max. Thread Size (See Chart)
Part Numbers
Arrangement 11-4 17-16 Standard Numbering Plug 206060-1 206037-1 Reverse Numbering Plug 206516-1 206554-1 Feed-Thru Receptacle 206518-2 206552-1
Dimensions
Note: Feed-Thru Receptacles fully loaded with Size feed-thru contacts. Order Size crimp, snap-in socket contacts plugs separately. Arrangement 11-4 17-16 1.209 30.71 1.209 30.71 .687 17.45 1.050 26.67 .094 2.39 .094 2.39 .844 21.44 1.125 28.58 Dimensions 1.125 28.58 1.435 36.45 .125 3.18 .150 3.81 .840 21.34 1.210 30.73 1.080 27.43 1.080 27.43 .975 24.77 1.349 34.26 Thread Size 5/8-24 UNEF-2A 15/16-20 UNEF-2A
complete product information, order Catalog 82021
9128
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Contact Arrangements, Series
Shell Sizes
.110 .110 [2.79] .000 [2.79] .093 .093 [2.36] [2.36] .185 .000 .185 [4.7] [4.7]
.150 .150 [3.81] .000 [3.81]
Socket Connectors
.150 [3.81] .000 .150 [3.81]
.160 [4.06] .110 [2.79]
.000 .110 [2.79] .155 [3.94]
.000
.160 [4.06]
Arrangement 11-4 Max. Wire Ins. Dia. .100 [2.54]
Arrangement 13-7 Max. Wire Ins. Dia. .100 [2.54]
Arrangement 13-9 Max. Wire Ins. Dia. .100 [2.54]
Shell Size
.197 .000 .197
.150 [3.81]
.000
.150 [3.81]
.000 .193 .043 .032 .182 [4.9] [1.09] [0.81] [4.62] .268 [6.81] .118 .107 .257 [2.72] [6.53]
.225 .075 .075 .225 [5.72] [1.90] [1.90] [5.72]
.197
.205 [5.21] .075 [1.91]
.260 [6.6] .130 [3.3]
.000
.000 .075 [1.91]
.000 .130 [3.3]
.197
.205 [5.21] .260 [6.6] .150 [3.81] .150 [3.81]
Arrangement 17-9 Max. Wire Ins. Dia. .150 [3.81]
Arrangement 17-14 Max. Wire Ins. Dia. .100 [2.54]
Arrangement 17-16 Max. Wire Ins. Dia. .100 [2.54]
Shell Size
.394 .197 .000 .197 .394 [10.01] [10.01] .296 .098 .098 .296 [7.52] [2.49] [2.49] [7.52]
.364 .182 .182 .364 [9.25] [4.62] .000 [4.62] [9.25] .455 .273 .091 .091 .273 .455 [11.56] [6.93] [2.31] [2.31] [6.93] [11.56]
.375 .225 .075 .075 .225 .375 [9.52] [5.72][1.90] [1.90] [5.72][9.52] .450 .300 .150 .150 .300 .450 [11.43] [7.62] [3.81] .000 [3.81] [7.62] [11.43]
.342 [8.69] .316 [8.03] .171 [4.34]
.390 [9.91] .260 [6.6] .158 [4.01] .000 .158 [4.01] .130 [3.3] .000 .130 [3.3] .260 [6.6] .316 [8.03] .390 [9.91]
.000
.171 [4.34] .342 [8.69]
.182 [4.62]
.150 [3.81]
Arrangement 23-19 Max. Wire Ins. Dia. .150 [3.81]
Arrangement 23-24 Max. Wire Ins. Dia. .150 [3.81]
Arrangement 23-37 Max. Wire Ins. Dia. .100 [2.54]
Note: Contact arrangements shown mating face (plug receptacle). Socket mating face mirror image. complete product information, order Catalog 82021
9129
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Component Dimensions, Series
Square Flange Receptacle
Panel Thk. .125 Max. [3.18] [±0.64] [±0.25]
±.010 ±.025
Dia.
[±0.25]
±.010
Max.
+.007 -.000 [+0.18]
[±0.25] Dia.
±.010
Thread Size (See chart) Max. [±0.38] [±0.25]
±.010 ±.015
Panel Cutout
Free-Hanging Receptacle
±.015 [±0.38]
Max.
±.010
[±0.25]
[±0.25]
±.010
Max.
Max.
Thread Size (See chart)
Max.
Plug
Max.
Max.
Thread Size (See chart)
Shell Size
Rev. Std.
Std. Rev.
Std. Rev. Std.
1.070 27.18 1.350 34.29 1.350 34.29 1.070 27.18 1.350 34.29 1.070 27.18 1.350 34.29
.420 10.67 .420 10.67 .420 10.67
.094 2.39 .094 2.39 .094 2.39
.687 17.45 .812 20.62 1.050 26.67
.740 18.8 .879 22.33 1.110 28.19
Dimensions 1.125 28.58 1.281 32.54 1.435 36.45 .125 3.18 .125 3.18 .150 3.81
.840 21.34 .979 24.87 1.210 30.73
.817 20.75 .874 22.2 1.161 29.49
.935 23.75 1.072 27.23 1.310 33.27
.844 21.44 .969 24.61 1.125 28.58
.520 13.21
.156 3.96
1.438 36.53
1.510 38.35
1.438 36.53
1.750 44.45
.150 3.81
1.610 40.89
1.505 38.23
1.733 44.02
1.365 34.67 1.080 27.43 1.080 27.43 1.365 34.67 1.080 27.43 1.365 34.67 1.080 27.43
.975 24.77 1.105 28.07 1.349 34.26
Thread Size 5/8-24 UNEF-2A 3/4-20 UNEF-2A 15/16-20 UNEF-2A
1.783 45.29
1-3/8-18 UNEF-2A
complete product information, order Catalog 82021
9130
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Circular Plastic Connectors, Series Connectors, Series Cable Panel Mount
(Accepts Size Crimp, Snap-In Contacts) Square Flange Receptacle
±.035 [±0.64] Panel Thk. .125 [3.18] Max. ±.010 [±0.25] Dia.
Socket Connectors
±.010 [±0.25]
±.010 [±0.25]
Max.
-.000 Dia. Max. ±.015 [±0.38] ±.010 [±0.25] *Thread Size (See chart)
[+0.18]
+.007
Panel Cutout
Listed part numbers connectors only; contacts must ordered separately. Material:
Housing-Thermoplastic, 94V-0 rated, black
Free-Hanging Receptacle
*Note: page 9135 callout dimensions
±.010 [±0.25]
Max.
Max.
±.015 [±0.38] Max.
*Thread Size (See chart) ±.010 [±0.25]
Max.
Related Product Data:
Contacts- Pages 9106, 9107 Contact Arrangements-Page 9134 Component Dimensions- Page 9135 Accessories- Pages 9139 thru 9142 Performance Characteristics- Page 9122
Plug
Max.
Technical Documents: Page 9119
*Thread Size (See chart)
Max.
Standard Connectors
(Receptacles accept Size contacts, Plugs accept Size socket contacts) Arrangement 11-8 11-9 17-28 23-63
Four
Square Flange Receptacle With Mounting With Threaded Holes Inserts1 205841-1 205841-3 206486-1 206852-8 205840-3 205840-4 205843-1
Free-Hanging Receptacle 205841-2 206486-2 206152-1 205843-2
Plug 205838-1 206485-1 205839-3 205842-1
4-40 threaded inserts receptacle.
Reverse Connectors
(Receptacles accept Size socket contacts, Plugs accept Size contacts) Arrangement Square Flange Receptacle With Mounting With Threaded Holes Inserts1 206433-1 206433-3 206038-1 206038-4 206438-1 Free-Hanging Receptacle 206433-2 206038-2 206438-2 Plug 206434-1 206039-1 206437-1
Replacement Coupling Rings
Shell Size Part Numbers 213811-1 213810-1 213812-1
11-8 17-28 23-57
Four
4-40 threaded inserts receptacle. Note: Standard Reverse Connectors maximum wire insulation diameter .068 [1.73]. complete product information, order Catalog 82021
9131
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Circular Plastic Connectors, Series Receptacles, Printed Circuit Board Mount
with .025 [0.64] solder tails
Standard (Posted Contacts)
Arrangement Receptacle Assemblies Mounting Holes 206852-2 11-9 206852-1 207369-1 17-28 207369-3 206455-2 23-63 206455-1
Four
Dimensions .125 3.18 .352 8.94 .125 3.18 .352 8.94 .227 5.77 .449 11.40 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .338 8.59 .338 8.59
4-40 Threaded Inserts1
Contact Finish Code
Material Finish:
Housing-Thermoplastic, 94V-0 rated, black Contacts- A-Duplex plated gold flash entire contact with .000030 [0.00076] min. gold contact engagement area, tin-lead termination area, over .000050 [0.00127] min. nickel underplating B-Plated gold flash entire contact, tin-lead termination area
4-40 threaded inserts receptacle.
Reverse (Posted Socket Contacts)
Arrangement Receptacle Assemblies Mounting Holes 208657-1 11-8 207216-2 17-28 207216-8 23-57
Four With
Related Product Data:
Contact Arrangements-Page 9134 Performance Characteristics- Page 9122 Accessories Pages 9139 thru 9142, 9151
Dimensions .352 8.94 .574 14.58 .125 3.18 .132 3.35 .352 8.94 .232 5.89 .285 7.24 .230 7.24 .230 5.84 .270 6.86 .230 5.84 .348 8.84
4-40 Threaded Inserts1 208657-5 1-207216-12
Contact Finish Code
Technical Documents: Page 9119
796329-1
4-40 threaded inserts receptacle. peripheral seal.
Other Available Posted Contacts Tyco Electronics make available contacts with various solder tail lengths loading into standard reverse sex, square flange receptacles applications requiring custom solder tail lengths.
.125 [3.18] Min. .574 [14.58] Max.
complete product information, order Catalog 82021
9132
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Circular Plastic Connectors, Series Special Connectors, Series
(Pressure rated psi)
±.025 [±0.64] Panel Thk. .125 Max. [3.18] ±.010 [±0.25] Dia.
Square Flange Feed-Thru Receptacles
(with Permanently Sealed .040 [1.02] Dia. Solid Pins)
Socket Connectors
±.010 [±0.25]
±.010 [±0.25] Both Sides -.000 Dia.
[+0.18] +.007 ±.010 [±0.25]
Listed plug connector part numbers connectors only; contacts must ordered separately. Plug Material:
Housing-Thermoplastic, 94V-0 rated, black Feed-Thru Contacts-Copper alloy, plated gold over nickel
Max. Max.
Panel Cutout
Max.
Thread Size (See chart)
Related Product Data:
Socket Contacts (for Plugs)- Pages 9106, 9107 Contact Arrangements-Page 9134 Performance Characteristics- Page 9122 Accessories-Pages 9139 thru 9142, 9151
Arrangement 11-8 17-28 1.035 26.29 1.040 26.42 .688 17.48 1.050 26.67 .188 4.78 .188 4.78 Dimensions .844 1.125 .125 21.44 28.58 3.18 1.125 1.435 .150 28.58 36.45 3.81 .840 21.34 1.210 30.73 .800 20.32 .800 20.32 .975 24.77 1.349 34.26 Thread Size 5/8-24 UNEF-2A 15/16-20 UNEF-2A
Technical Documents: Page 9119
Part Numbers
Arrangement 11-8 17-28 Standard Numbering Plug 205838-1 206125-1 Reverse Numbering Plug 206460-1 206126-1 Square Flange Feed-Thru Receptacle 206458-1 206127-1
Note: plug must have standard numbering cavities, other plug must have reverse numbering cavities.
complete product information, order Catalog 82021
9133
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Contact Arrangements, Series
Note: Contact arrangements shown mating face (plug receptacle). Socket mating face mirror image.
Shell Size
.062 .062 [1.57] [1.57] .124 [3.15] .000 .124 [3.15] .124 [3.15] .141 [3.58] .033 [0.84] .000 .091 [2.31]
[.334 Dia. [8.48]
Arrangement 11-8 Max. Wire Ins. Dia. .068 [1.73]
Arrangement 11-9 Max. Wire Ins. Dia. .068 [1.73]
Shell Size
.248 .124 .124 .248 [6.3] [3.15] [3.15] [6.3] .310 .186 .062 .062 .186 .310 [7.87] [4.72] [1.57] [1.57] [4.72] [7.87]
.294 [7.47] .170 [4.32] .062 [1.57] .000 .062 [1.57] .170 [4.32] .294 [7.47] .124 [3.15]
Arrangement 17-28 Max. Wire Ins. Dia. .068 [1.73]
Shell Size
.434 .310 .186 .062 .062 .186 .310 .434 [11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02] .372 .248 .124 .124 .248 .372 [9.45] [6.3] [3.15] .000 [3.15] [6.3] [9.45] .434 .310 .186 .062 .062 .186 .310 .434 [11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02] .496 .372 .248 .124 .124 .248 .372 .496 [12.6] [9.45] [6.3] [3.15] .000 [3.15] [6.3] [9.45] [12.6]
.448 [11.38] .443 [11.25] .319 [8.1] .212 [5.38] .108 [2.74] .105 [2.67] .000 .000 .019 [0.48] .108 [2.74] .143 [3.63] .232 [5.89] .250 [6.35] .340 [8.64] .357 [9.07] .448 [11.38] .464 [11.79] .124 [3.15] .124 [3.15] .340 [8.64] .232 [5.89]
Arrangement 23-57 Max. Wire Ins. Dia. .068 [1.73]
Arrangement 23-63 Max. Wire Ins. Dia. .068 [1.73]
complete product information, order Catalog 82021
9134
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Component Dimensions, Series
Square Flange Receptacle
±.025 [±0.64] Panel Thk. .125 [3.18] Max. ±.010 [±0.25] Dia.
Socket Connectors
±.010 [±0.25] -.000 Dia.
+.007 [+0.18]
±.010 [±0.25]
Max.
Max. ±.015 [±0.38] ±.010 [±0.25]
Thread Size (See chart)
Panel Cutout
Free-Hanging Receptacle
±.010 [±0.25]
Max.
Max.
±.015 [±0.38] Max.
Thread Size (See chart)
±.010 [±0.25]
Max.
Plug
Max.
Max.
Thread Size (See chart)
Arrangement 11-8 11-9 17-28 23-57 23-63
.809 20.55 .809 20.55 .924 23.47
.420 10.67 .420 10.67 .420 10.67
.094 2.39 .094 2.39 .156 3.96
.688 17.48 1.050 26.67 1.438 36.53
.630 16.00 .943 23.95 1.515 38.48
.844 21.44 1.125 28.58 1.438 36.53
Dimensions 1.125 28.58 1.435 36.45 1.750 44.45
.125 3.18 .150 3.81 .150 3.81
.840 21.34 1.210 30.73 1.610 40.89
.817 20.75 1.161 29.49 1.500 38.1
.935 23.75 1.310 33.27 1.733 44.02
.800 20.32 .800 20.32 .915 23.24
.975 24.77 1.349 34.26 1.788 45.42
Thread Size 5/8-24 UNEF-2A 15/16-20 UNEF-2A 1-3/8-18 UNEF-2A
Note: dimensions apply both standard reverse connectors.
complete product information, order Catalog 82021
9135
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Circular Plastic Connectors, Series Connectors, Series
Square Flange Receptacle
±.025 [±0.64] Panel Thk. .125 [3.18] Max. ±.010 [±0.25] Dia.
±.010 [±0.25]
Max. -.000 Dia.
[+0.18] +.007
±.010 [±0.25]
Listed part numbers connectors only; contacts must ordered separately.
±.015 [±0.38]
*Thread Size (See chart) Max.
Panel Cutout
Material:
Housing-Thermoplastic, 94V-0 rated, black
±.010 [±0.25]
Free-Hanging Receptacle Plug
±.015 [±0.38] ±.010 [±0.25] Max.
*Note: page 9137 Callout Dimensions
Related Product Data:
Contacts-Page 9114, 9115 Contact Arrangements-Page 9137 Component Dimensions- Page 9137 Accessories-Pages 9139 thru 9142 Performance Characteristics- Page 9122
±.010 [±0.25]
Max.
Max.
Technical Documents: Page 9119
*Thread Size (See chart) Max.
Plug
Max.
Max.
*Thread Size (See chart)
Standard Connectors
(Receptacles accept Type Male/pin contacts, Plugs accept Type Female/socket contacts) Arrangement 17-3 23-7
Four
Square Flange Receptacle With With Mounting Holes Threaded Inserts1 206036-2 213581-1 206137-1 206137-5
Free-Hanging Receptacle 206207-1 206137-2
Plug 206037-2 206136-1
4-40 threaded inserts receptacle.
Reverse Connectors
(Receptacles accept Type Female/socket contacts, Plugs accepts Type Male/pin contacts) Arrangement Square Flange Receptacle With With Mounting Holes Threaded Inserts1 206425-1 206425-5 206227-1 206227-6 Free-Hanging Receptacle 206425-2 206227-2 Plug 206426-1 206226-1
Replacement Coupling Rings
Shell Size Part Numbers 213810-1 213812-1
Four
17-3 23-7
4-40 threaded inserts receptacle. Note: Maximum wire insulation diameter .220 [5.59]. complete product information, order Catalog 82021
9136
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Contact Arrangements, Series
Shell Size
.148 .148 [3.76] .000 [3.76]
Shell Size
.343 .172 .172 .343 [8.71] [4.37] .000 [4.37] [8.71]
Socket Connectors
.296 [7.52]
.107 [2.72] .000 .000
.213 [5.41] .296 [7.52]
Arrangement 17-3 Max. Wire Ins. Dia. .220 [5.59] Note: Contact arrangements shown mating face (plug receptacle). Socket mating face mirror image. Arrangement 23-7 Max. Wire Ins. Dia. .220 [5.59]
Component Dimensions, Series
Square Flange Receptacle
±.025 [±0.64] Panel Thk. .125 [3.18] Max. ±.010 [±0.25] Dia.
±.010 [±0.25]
Max. -.000 Dia.
[+0.18] +.007
±.010 [±0.25]
Thread Size (See chart) Max.
Panel Cutout
Free-Hanging Receptacle ±.015 [±0.38]
Plug
Max.
±.010 [±0.25]
Free-Hanging Receptacle
Max. ±.015 [±0.38] ±.010 [±0.25] Thread Size (See chart) Max.
±.010 [±0.25]
Max.
Max.
Thread Size (See chart)
Max.
Arrangement 17-3 23-7
1.635 41.53 1.635 41.53
.420 10.67 .520 13.21
.094 2.39 .156 3.96
1.050 26.67 1.438 36.53
1.110 28.19 1.510 38.35
1.125 28.58 1.438 36.53
Dimensions 1.435 36.45 1.750 44.45
.150 3.81 .150 3.81
1.210 30.73 1.610 40.89
1.161 29.49 1.505 38.23
1.310 33.27 1.733 44.02
1.645 41.78 1.645 41.78
1.349 34.26 1.788 45.42
Thread Size 15/16-20 UNEF-2A 1-3/8-18 UNEF-2A
Note: dimensions apply both standard reverse sex. complete product information, order Catalog 82021
9137
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Circular Plastic Connectors, Series Connectors, Series Standard
Square Flange Receptacle (Accepts Type Male Multimate contacts)
Panel Thk. .125 Max. [3.18] 1.750±.025 [44.45±0.64] 1.438±.010 [36.53±0.25] 1.610 [40.89] Max.
1.438±.010 [36.53±0.25]
Max. 1.510 Max. [38.35]
1.438±.010 [36.53±0.25] .150 +.007 -.000 [3.81 +0.18] Dia.
Thread Size 1-3/8-18 UNEF-2A
Listed part numbers connectors only; contacts must ordered separately. Material:
Housing-Thermoplastic, 94V-0 rated, black Coupling Ring-(-1) Polyester, black; (-2) Polyphenylene, black
.520±.015 [13.21±0.38]
1.635 [41.53] Max. .156±.010 [3.96±0.25]
Panel Cutout
Free-Hanging Receptacle (Accepts Type Male Multimate contacts)
.520±.015 [13.21±0.38]
1.635 [41.53] Max.
.156±.010 [3.96±0.25]
Related Product Data:
Contacts-Pages 9101-9103, 9105, 9109, 9114, 9115 Contact Arrangements-Below Accessories-Pages 9139 thru 9142 Performance Characteristics- Page 9122
1.438±.010 [36.53±0.25]
1.510 [38.35] Max.
1.733 Max. [44.02] Max.
Thread Size 1-3/8-18 UNEF-2A
1.505 Max. [38.23] Max.
Plug (Accepts Type Female Multimate socket contacts)
1.645 Max. [41.78] Max.
Technical Documents: Page 9119 Replacement Coupling Rings
Shell Size Part Numbers 213812-1
1.788Max. [45.42] Max. Thread Size 1-3/8-18 UNEF-2A
Contact Arrangements, Series Shell Size
Note: Contact arrangements shown mating face (plug receptacle). Socket mating face mirror image.
.307 [9.4] .000 .407 .255 [10.34] [6.48]
Arrangement 23-13M 23-16M 23-22M
Cavities Power Multimate
Square Flange Receptacle 211825-1 *207486-5* 207486-1 206613-1* 206613-5*
Free-Hanging Receptacle 211825-2 207486-2 206613-3
Plug 211824-1 207485-1 206612-1
Note: Maximum wire insulation diameter .150 [3.81] Multimate contacts; .220 [5.59] Power contacts. With Periperal Seal
.255 [6.48] .307 .407 [9.4] [10.34] .276 .092 .092 .276 [7.01] [2.34] [2.34] [7.01] .400 .184 .184 .400 [10.16] [4.67] .000 [4.67] [10.16] .364 .182 .182 .364 [9.25] [4.62] .000 [4.62] [9.25] .455 .273 .091 .091 .273 .455 [11.56] [6.93] [2.31] [2.31][6.93] [11.56]
.407 [10.34] .360 [9.14] .254 [6.45] .000 .254 [6.45] .360 [9.14] .407 [10.34]
.400 [10.16] .316 [8.03] .158 [4.01] .000 .158 [4.01] .316 [8.03] .400 [10.16]
.382 [9.7] .316 [8.03] .158 [4.01] .000 .158 [4.01] .316 [8.03] .382 [9.7]
9138
Arrangement 23-13M Max. Wire Ins. Dia. .150 [3.81] Multimate Contacts, .220 [5.59] Power Contacts
Arrangement 23-16M Max. Wire Ins. Dia. .150 [3.81] Multimate Contacts, .220 [5.59] Power Contacts
Arrangement 23-22M Max. Wire Ins. Dia. .150 [3.81] Multimate Contacts, .220 [5.59] Power Contacts
Products Industrial Commercial Applications
Dimensions shown reference purposes only.
Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents.
Specifications subject change.
Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Connector Accessories Cable Clamps
Cable clamps provide strain relief used series receptacles plugs. Material:
Black thermoplastic heat-stabilized, fire-resistant, self-extinguishing, 94V-0 rated
Shell Size
±.030 [±0.76]
Standard Size
Clamping Insert Clamping Insert Plug (See Note
Socket Connectors
±.025 Dia. [±0.64]
Cable Clamp
Dimensions .825 20.96 .950 24.13 1.125 28.58 1.600 40.64 1.250 31.75 1.400 35.56 1.400 35.56 1.555 39.5
Cable O.D. (Max.) .329 8.36 .453 11.51 .453 11.51 .703 17.86
Thread Size
5/8-24 UNEF-2B 3/4-20 UNEF-2B 15/16-20 UNEF-2B 1-3/8-18 UNEF-2B
Part Numbers Individually Bulk Packaged Packaged* 206062-2** (400) 206062-4** 206062-3 (400) 206966-2** 206966-1 (200) 206070-3** 206070-1 (200) 206138-2** 206138-1 (100)
**Numbers parentheses specify, multiples, minimum quantity parts that ordered. **Packaging includes screws: shell sizes 11-17, screw length .500 [12.7]; except shell size Part Number 206062-2, screw length .375 [9.53]; shell size screw length .625 [15.88]. Notes: Clamping areas adjustable inverting changing clamping inserts. quantity inserts supplied with each assembly follows: size cable clamps, insert; other cable clamps, inserts. Notes: Components cable clamps packaged unassembled. This includes cable clamp, screws clamping inserts. Notes: Cable clamps threaded directly onto plugs receptacles, onto back-shell extenders. Replacement screws available following sizes: [9.52]-19024-1, [12.7]-19024-2, [15.88]-19024-3, [25.4]-19024-4, [19.05]-19024-5. Notes: Cable clamp inserts sold separately.
clamping area adjusted reversing clamping insert shown below.
Large Size
Clamping Insert Clamping Insert
±.025 Dia. [±0.64] Dia.
Plug (See Note
[±0.76]
±.030
Cable Clamp
Shell Size
Dimensions .850 21.59 1.131 28.73 1.131 28.73 1.600 40.64 1.450 36.83 1.655 42.04 1.655 42.04 1.655 42.04
Cable O.D. (Max.) .453 11.51 .703 17.86 .703 17.86 1.125 28.58
Thread Size 5/8-24 UNEF-2B 3/4-20 UNEF-2B
additional information concerning cable clamps, refer Instruction Sheet 408-7582.
15/16-20 UNEF-2B
1-3/8-18 UNEF-2B
Part Numbers Individually Bulk Packaged Packaged* 206358-2** 206358-1 (200) 207008-2** 207008-1 (100) 206322-2** 206322-1 (100) 206322-6** (100) 206512-2** 206512-1 (75)
**Numbers parentheses specify, multiples, minimum quantity parts that ordered. **Packaging includes screws: shell size screw length .500 [12.7]; shell sizes 13-23, screw length .625 [15.88]; except shell size Part Number 206322-6, screw length .500 [12.7]. Notes: Clamping areas adjustable inverting changing clamping inserts. quantity inserts supplied with each assembly follows: size cable clamps, four inserts; other cable clamps, inserts. Notes: Components cable clamps packaged unassembled. This includes cable clamp, screws clamping inserts. Notes: Cable clamps threaded directly onto plugs receptacles. Replacement screws available following sizes: [9.52]-19024-1, [12.7]-19024-2, [15.88]-19024-3, [25.4]-19024-4, [19.05]-19024-5. Notes: Cable clamp inserts sold separately. complete product information, order Catalog 82021
9139
Products Industrial Commercial Applications
Dimensions shown reference purposes only.
Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents.
Specifications subject change.
Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Connector Accessories Self-Centering Cable Clamp (for Shell Size
self-centering cable clamp used applications where strain relief protection required cable wire bundle large and/or stiff. Material:
Black thermoplastic, 94V-0 rated
1.600±.015 Dia. [40.64±0.38] Dia. Clamping Insert
Adjustable Clamping Area (See Note 1.663±.030 [42.24±0.76]
Intermediate
Part Numbers
207774-1 (individually packaged) 207774-2 (bulk packaged)
Adjustable Clamping Area (See Note
Minimum
Cable Clamp Plug (See Note Clamping Insert
Adjustable Clamping Area (See Note
Maximum
Clamping Insert
Thread Size 1-3/8-18 UNEF-2B
Notes: Clamping area adjustable inverting clamping inserts; maximum cable diameter 1.125 [28.58]. Components cable clamp packaged unassembled. This includes cable clamp, screws (1.00 [25.4]) clamping inserts. Cable clamp threaded directly onto plugs receptacles.
Right-Angle Cable Clamps
Right-angle cable clamps used tight areas where typical 180° cable clamp strain reliefs will fit. Material:
Black thermoplastic, 94V-0 rated
Body Clamping
1.400±.070 (Assembled) [35.56±1.78]
1.025 Dia. Max. [28.04]
Style
Shell Size complete product information, order Catalog 82021 Dimension .900 22.86 1.100 27.94 1.200 30.48 1.500 38.10 Cable O.D. Max. .329 8.36 .453 11.51 .453 11.51 .703 17.86 Coupling Ring Thread Size 5/8-24 UNEF-2B 3/4-20 UNEF-2B 15/16-20 UNEF-2B 1-3/8-18 UNEF-2B Part Number 796379-1 796380-1 796381-1 796382-1
Style
Part Number 213982-1 (for Shell Size 13-9)
9140
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Connector Accessories Panel Mount Flanges (for Plugs only)
panel mount flange used applications that require plug half connector panel mounted. Material:
Black thermoplastic
.156 [3.96] Ref. Panel Mount Flange .280 [7.11]
Dia. [±0.25] Places) [±0.38] Places)
±.015 ±.010
Socket Connectors
Dia. Max.
Plug
Shell Size
Dimensions .844 21.44 .969 24.61 1.125 28.58 1.438 36.53 1.125 28.58 1.280 32.51 1.435 36.45 1.750 44.45 .750 19.05 .875 22.22 1.110 28.19 1.510 38.35 .125 3.18 .125 3.18 .150 3.81 .150 3.81
Part Numbers 207299-1 207299-2 207299-3 207299-4
Flexible Cable Boot Internal Cable Grip (for Shell Size
Flexible cable boots, with internal cable grip installed, provide strain relief capabilities jacketed cable applications where aesthetic appearance essential. They threaded onto plugs receptacles. Material:
Black thermoplastic
.265 [6.73] Dia.
2.750±.031 [69.85±0.79]
.850 [21.59] Dia.
1.795 [45.59]
.265 [6.73] Dia.
.345 [8.76] Dia. .885 [22.48] Dia.
.390 [9.91]
Flexible Cable Boot
Internal Cable Grip
Plug
Internal Cable Grip Jacketed Cable Flexible Cable Boot
Cable Range:
.150-.250 [3.81-6.35] Dia. Part Numbers 207489-1 (Cable Boot) 207490-1 (Cable Grip)
complete product information, order Catalog 82021
9141
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Connector Accessories Flexible Cable Boot Internal Cable Grip (for Shell Size
Flexible cable boots, with internal cable grip installed, provide strain relief capabilities jacketed cable applications where aesthetic appearance essential. They threaded onto plugs receptacles. Material:
Black thermoplastic
Plug Internal Cable Grip Jacketed Cable Flexible Cable Boot
.360 [9.14] Dia.
2.750±.031 [69.85±0.79]
.050 [1.27]
1.795±.010 [45.59±0.25]
Dia.
1.090 [27.69] Dia. .400±.010 [10.16±0.25] Dia. .390 [9.91]
1.090±.010 Dia. [27.69±0.25]
Flexible Cable Boot
Internal Cable Grip
Part Numbers 207241-1 (Cable Boot) 207387-1 (Cable Grip) Dia. .325 [8.26] cable range .200-.250 [5.08-6.35] 207387-2 (Cable Grip) Dia. .385 [9.78] cable range .250-.350 [6.35-8.89]
.200±.010 [5.08±0.25] .053±.001 [1.35±0.03] Dia.
Keying Plugs
Keying plugs used provide keying capabilities connector series. Keying plugs used socket cavities standard plugs reverse receptacles, except when used with sealing caps. Material:
Polyphenylene oxide, white, 94V-1 rated
1.733 [44.01] Max. .116 Max. [2.95] Dia.
Series Keying Plug (for Size Contacts) Part Number 206509-1
Material:
(206508-1) Nylon, natural, 94V-2 rated (207597-1) Thermoplastic, black, 94V-0 rated
Series Series Keying Plugs (for Type Contacts) Part Numbers 206508-1 (Socket Cavities)-Shown Above 207597-1 (Pin Cavities) complete product information, order Catalog 82021
CPC/Flexa Selection
Shell Size Flexa Connector Female 1-969807-2 1-969809-3 1-969811-4 2-969813-5 Flexa Tubing 969789-2 969789-3 969789-4 969789-5 Flexa Connector Male 969803-2 969903-3 969803-4 969803-5 Flexa Connector Female 969817-2 969817-3 969817-4 969817-5 Flexa Counter 796260-2 796260-3 796260-5 796260-6 Flat Sealing Washer 796257-2 796255-2 796255-3 796255-4
complete product information, order Catalog 1307244
9142
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
One-Piece Sealed Circular Plastic Connectors Product Facts
Economical environmentally sealed connector designed industrial applications Meets major Industrial Standards High strength, impact resistant thermoplastic housing, rated 94V-0 Contains wire entry peripheral seals POWERBAND precision formed power contact (Series Type III+ precision formed signal/low current contacts (Series Series Other configurations Series made available, contact your local Tyco Electronics Sales Engineer Tyco Electronics, Harrisburg,
Socket Connectors
Sealed One-Piece Circular Plastic Connectors latest product innovation sealed product family. This design allows easier assembly. housing seal attached. newly designed wire entry seal protects rear connector peripheral seal protects connector interface. Simply crimp contact onto wire insert crimped wire contact through seal into housing cavity. connector loads same seal wasn't there. connector cavities come sealed condition. plugs required position cavity. have
capability provide this product sealing shell sizes. don't your particular size configuration, contact your local Tyco Electronics Sales Engineer call Tyco Electronics latest information. Industry Standards One-Piece Sealed products meet
Performance Characteristics: meets same performance characteristics shown page 9122.
Operating Temperature Range- -50°C +125°C Voltage Rating- Series Series Power Contact-.125 POWERBAND amps, single contact rating 30°C T-Rise Type III+ Contacts amps, single contact rating 30°C T-Rise Flammability Rating- 94V-0 rated Sealing Capability- Housing Material- High strength, impact resistant thermoplastic Fluid Resistance- Diesel fuel, gear engine lubricants, gasoline, anti-freeze, hydraulic fluid, water
(Temporary immersion)
Fluid Protection Against diesel fuel, gear engine lubricants, gasoline, anti-freeze, hydraulic fluid, water, salt sprays, etc.
complete product information, order Catalog 82021
9143
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
One-Piece Sealed Circular Plastic Connectors, Series Sealed Receptacles, Special Series with Pre-Installed, Bonded Peripheral Seal
Square Flange Receptacle (Uses Flange Seal Part Number 81665-s page 9150)
1.125±.025 [28.58±0.64] .844±.010 Typ. [21.44±0.25] .420±.015 [10.67±0.38 1.705 Max. [43.31] .094±.010 [2.39±0.25] .844±.010 [21.44±0.25]
1.750±.025 [44.45±0.64] .844±.010 Typ. [21.44±0.25]
.687±.010 Dia. [17.45±0.25
.844±.010 [21.44±0.25]
Recommended Panel Cutout
Free-Hanging Receptacle Listed part numbers connectors only; contacts must ordered separately. Material Finish:
Housing-Thermoplastic, 94V-0 rated, black Seal-Elastomer, gray
.817 Max. [20.75] 1.705 Max. [43.31] .935 Dia. Max. [23.75]
.420±.015 [10.67±0.38]
.094±.010 [2.39±0.25]
.687±.010 Dia. 17.45±0.25
Related Product Data:
Contacts-Pages 9101-9103, 9105, 9109 Contact Arrangement-Page 9129 Component Dimensions-Size 11-4 shown; request Customer Drawings other sizes Accessories-Pages 9139 thru 9142 9150 9152 Performance Characteristics- Page 9122
Plug
.975 Dia. Max. [24.77]
Technical Documents: Page 9119
1.425 Max. [36.20]
Arrangement Shell Size Positions 11-4
Standard Reverse 13-9 Standard 17-14 Reverse Standard 17-16 Standard 23-24 Standard 23-37 Standard 1Four 4-40 threaded inserts receptacle.
Square Flange Recptacle With Mounting With Threaded Holes Inserts1 796095-2 788154-2 788158-2 796272-1 796275-1 796275-3 796275-2 796190-1 796286-1
Free-Hanging Receptacle 796096-2 788155-2 788159-2 796273-1 796276-1 796276-2 796291-1 796287-1
Plug 796094-2 788153-2 788157-2 796271-1 796274-1 796274-2 796188-1 796288-1
Insulation Diameter .065-.100 [1.65-2.54] .065-.100 [1.65-2.54] .065-.100 [1.65-2.54] .065-.100 [1.65-2.54] .065-.100 [1.65-2.54] .040-.080 [1.01-2.03] .065-.120 [1.65-3.04] .065-.100 [1.65-2.54]
Assembly Accessories
Seal Protectors recommended contact insertion through wire entry seal. They reusable. Part Number 208337-1 (Insert Pins) Part Number 208338-1 (Insert Sockets)
Wire Entry Seal Plug
Part Number 796075-1 carrier strip) Material-Polypropylene, natural
.453 [11.5]
complete product information, order Catalog 82021
9144
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
One-Piece Sealed Circular Plastic Connectors, Series Connectors, Series Sealed Reverse
Square Flange Receptacle (Uses Flange Seal Part Number 81665-2 page 9150)
Socket Connectors
1.125±.010 [28.58±0.25] 1.435 [36.45] 1.050 [26.67] Dia. 1.105 [28.07] Dia. Max. 1.125±.010 [28.58±0.25] 1.435 [36.45] .514 [13.06] .094 [2.39] 1.690 [42.93] Max. 1.690 [42.93] Max.
Listed part numbers connectors only; contacts must ordered separately. Material:
Housing-Nylon, glass-filled rated 94V-0, black
Plug
1.349 Max. [34.26] Dia.
1.105 [28.07] Dia.
Related Product Data:
Contacts-Pages 9111 Accessories-Page 9150
Technical Documents: Page 9119
Arrangement 17-3
Insulation Diameter .095-.205 [2.41-5.21] .150-.265 [3.81-6.73]
Square Flange Receptacle 788189-1 788189-2
Free Hanging Receptacle 796112-1 796112-2
Plug 788188-1 788188-2
Connectors, Series Sealed
One-Piece Sealed Circular Plastic Connectors, Series
Free Hanging Receptacle
.520 [13.21] 1.625 Max. [41.28] .156 [3.96]
1.728 Max. [43.89]
1.438 [36.53]
1.505 Max. [38.23]
Listed part numbers connectors only; contacts must ordered separately. Plug Material:
Housing-Nylon, glass-filled rated 94V-0, black
1.500 Max. [38.10] 1.683 Max. [42.75]
Related Product Data:
Contacts-Pages 9101-9103, 9105, 9109, 9111
1.783 Max. [45.29]
Technical Documents: Page 9119
complete product information, order Catalog 82021
Arrangement 23-16
Standard Reverse
Free-Hanging Receptacle 796207-1 796330-1
Plug 796203-1 796332-1
Insulation Diameter Power .095-.205 [2.41-5.21] .150-.265 [3.81-6.73] Signal .065-.100 [1.65-2.54] .065-.100 [1.65-2.54]
9145
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Two-Piece Sealed Circular Plastic Connectors Product Facts
Economical environmentally sealed connector designed industrial applications Meets major Industrial Standards High strength, impact resistant thermoplastic housing, rated 94V-0 Contains wire entry, peripheral, full interfacial seals POWERBAND precision formed power contact (Series Type III+ precision formed signal/low current contacts (Series Other configurations Series made available, contact your local Tyco Electronics Sales Engineer Tyco Electronics, Harrisburg, Sealed connectors latest additions growing family Circular Plastic Connectors. Sealed connectors were developed part Series product line, specifically meet increasing needs economical environmentally sealed connector. Sealed connectors designed meet requirements CSA, environmentally sealed connectors used industrial applications. addition, sealed connectors designed meet latest ASAE requirements outlined standards listed here. Sealed connectors incorporated latest technology thermoplastic design POWERBAND precision formed high current contact. Illustrated above Series (power) Series (power/signal mix) sealed connector configurations. Other sizes available Series (signal/low current) configuration. Contact your local Tyco Electronics Sales Engineer, call Tyco Electronics latest design information. Industry Standards Two-Piece Sealed connectors meet- SAE- J2030 ASAE- EP455 1977 NEMA 250- Class Performance Characteristics:
Operating Temperature Range- -50°C +125°C Voltage Rating- Series Series .125 POWERBAND Power Contact- amps, single contact rating 30°C T-Rise Type III+ Contacts amps, single contact rating 30°C T-Rise Flammability Rating-UL 94V-0 rated Sealing Capability-Per Housing Material-High strength, impact resistant thermoplastic Fluid Resistance-Diesel fuel, gear engine lubricants, gasoline, anti-freeze, hydraulic fluid, water
Technical Documents:
Product Specification 108-1579 Sealed Connectors with Removable Contacts Instruction Sheet 408-4317 Two-Piece Sealed Connectors
complete product information, order Catalog 82021
9146
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Two-Piece Sealed Circular Plastic Connectors, Series Connectors, Series Sealed Reverse
Square Flange Receptacle (Uses Flange Seal Part Number 81665-2 page 9150)
1.435±.015 [36.45±0.38] 1.125±.010 [28.58±0.25] Typ.
Socket Connectors
.280±.010 [7.11±0.25] 1.090±0.15 [27.69±0.38] Dia.
.420 [10.67]
1.435±.015 [36.45±0.38] 1.125±.010 [28.58±0.25] Typ. 1.050 [26.67] Dia.
Listed part numbers connectors only; contacts must ordered separately. Free-Hanging Receptacle Material:
Housing-Nylon, glass-filled rated 94V-0, black
1.146±.010 [29.11±0.25]
.065±.003 [1.65±0.08] Typ.
.094 [2.39] 1.675±.013 [42.54±0.33] Typ.
.420 [10.67]
.280±.010 [7.11±0.25]
Related Product Data:
Contacts-page 9111 Accessories-page 9150
1.295±.010 [32.89±0.25] Dia.
1.050 [26.67] Dia.
1.090±0.15 [27.69±0.38] Dia.
Technical Documents: page 9146 Plug (With Full Interfacial Seal) Replacement Coupling Rings
Shell Size 17-3 Part Number 213810-1
1.349 Max. [34.26] Dia.
.065±.003 [1.65±0.08] Typ.
.094 [2.39] 1.675±.013 [42.54±0.33] Typ.
.995 [25.27] .280±.010 [7.11±0.25]
1.609±.015 [40.87±0.38]
(Receptacles accept socket contacts, Plugs accept contacts)
Square Flange Receptacle 17-3 Connector 213889-2 17-3 Wire Entry Seal 213899-1 includes Silicon Wire Entry Seal Pressure Plate. *Wire entry seals require cable clamp kits. Arrangement Free-Hanging Receptacle 213890-2 213899-1 Plug 213905-1 213899-1
Wire Entry Seals*
*Cable clamp 213902-1 required. (Similar 206322-1. page 9139 dimensional detail cable clamp) cable clamp 213904-1. (Similar 206070-1. page 9139 dimensional detail cable clamp).
.880 [22.35] Dia.
.325 When [8.26] Flush
Rear View Receptacles
Rear View Plugs
Side View Plugs/Receptacles
Note: Minimum insulation diameter .156 [3.96]; maximum insulation diameter .260 [6.60]. complete product information, order Catalog 82021
9147
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Two-Piece Sealed Circular Plastic Connectors, Series Connectors, Series Sealed Reverse
Square Flange Receptacle (Uses Flange Seal Part Number 81665-2 page 9150)
1.435±.015 [36.45±0.38] 1.125±.010 [28.58±0.25] Typ. .420 [10.67] .280 [7.11]
1.435±.015 [36.45±0.38] 1.125±.010 [28.58±0.25] Typ. .094 [2.39] 1.675±.013 [42.54±0.33]
1.090 Dia. [27.69]
Listed part numbers connectors only; contacts must ordered separately. Material:
Housing-Nylon, glass-filled rated 94V-0, black
.065 [1.65]
Free-Hanging Receptacle
1.146±.010 [29.11±0.25] .420 [10.67] .094 [2.39]
1.295±.010 [32.89±0.25] Dia.
1.090±0.15 [27.69±0.38] Dia.
Related Product Data:
Contacts-pages 9101-9103, 9105, 9109, 9111 Accessories-page 9150
.065±.003 [1.65±0.08] Typ. 1.675±.013 [42.54±0.33] .280±.010 [7.11±0.25]
Technical Documents: page 9146
Plug (With Full Interfacial Seal)
1.349 Max. [34.26] Dia.
.995 [25.27]
.280±.010 [7.11±0.25]
Replacement Coupling Rings
Shell Size 17-10 Part Number 213810-1
1.609±.015 [40.87±0.38]
(Receptacles accept socket contacts, Plugs accept contacts)
Arrangement 17-10 Connector 17-10 Wire Entry Seal Square Flange Receptacle 213893-2 213900-1 Free-Hanging Receptacle 213894-2 213900-1 Plug 213906-1 213900-1
includes Silicon Wire Entry Seal Pressure Plate. *Wire entry seals require cable clamp kits.
Wire Entry Seal* *Cable clamp 213902-1 required. (Similar 206322-1. page 9139 dimensional detail cable clamp) cable clamp 213904-1. (Similar 206070-1. page 9139 dimensional detail cable clamp).
.880 Dia. [22.35]
.325 When [8.26] Flush
Rear View Receptacles
Rear View Plugs
Side View Plugs/Receptacles
Note: Minimum insulation diameter .156 [3.96]; maximum insulation diameter .260 [6.60] power contacts. Minimum insulation diameter .060 [1.50]; maximum insulation diameter .130 [3.30] signal contacts. complete product information, order Catalog 82021
9148
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Two-Piece Sealed Circular Plastic Connectors, Special Series Sealed Receptacles, Special Series with Pre-Installed, Bonded Peripheral Seal
Square Flange Receptacle (Uses Flange Seal Part Number 81665-s page 9150)
Socket Connectors
Plc.
Recommended Panel Cutout
Free-Hanging Receptacle
Listed part numbers connectors only; contacts must ordered separately. Material Finish:
Housing-Thermoplastic, 94V-0 rated, black Seal-Elastomer, gray
Related Product Data:
Contacts-pages 9101-9103, 9105, 9109 Contact Arrangement-page 9129 Accessories-pages 9139 thru 9142 9150 thru 9152 Performance Characteristics- page 9122
Shell Size
Dimension .844 21.44 .969 24.61 1.125 28.58 1.438 36.53
Technical Documents: page 9146
Shell Size Series Receptacles with Peripheral Seal Dimensions 1.125 28.58 1.281 32.54 1.435 36.45 1.750 44.45 .607 15.42 .812 20.62 1.050 26.67 1.438 36.53 Contact Arrangement 11-4 13-9 17-16 17-14 23-24 23-37 Std. Rev. Std. Std. Rev. Std. Std. Rev. Square Flange Part Numbers 206061-2 206430-3 206705-3 206036-4 206043-4 206838-3 206151-3 206306-3 Dimensions .935 23.75 1.072 27.23 1.310 33.27 1.733 44.02 .817 20.75 .874 22.20 1.161 29.49 1.505 38.23 Mates with Free-Hanging Plug Part Numbers Part Numbers 206153-2 206430-4 206705-4 206036-5 206043-5 206838-4 206151-4 206306-4 206060-1 206429-1 206708-1 206037-1 206044-1 206305-4 206150-3 206837-3
Notes: detailed performance data peripheral seals, refer Product Specification 108-10024. Receptacle mates with Series plugs found page 9124.
Seal shown outside connector illustration purposes only.
Receptacles with pre-installed, bonded peripheral seals recommended sealing/splash-proof applications, where connectors will subjected vibration. complete product information, order Catalog 82021
9149
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Two-Piece Circular Plastic Connector Sealing Accessories Wire Entry Seal Kits Plug Receptacle Housings
Material Finish:
Seal-Silicon, black Pressure Plate-Nylon, black
.250±.010 [6.35±0.25] Dia.
±.010 [±0.254] Dia.
.075 [1.94]
Seal
Pressure Plate Pins 213926-1 213899-1 Sockets 213925-1 213899-1
Arrangement Insulation Dia. Range .075-.125 13-9 1.91-3.18 .178-.265 17-3 4.52-6.73 .178-.265 4.52-6.73 17-10 .075-.125 1.91-3.18 .075-.125 17-14 1.91-3.16 .075-.125 17-16 1.91-3.16
Dimension .681 17.30 .790 20.07 .790 20.07 .790 20.07 .790 20.07
213900-1 213919-2 213920-2
213900-1
213919-1 213920-1
Notes: Kits include Gang Seal pressure plate marked cavity identification. Notes: Arrangement 17-10 Insulation Dia. Range .176-.265 [4.52-6.73] holes, .075-125 [1.95-3.18] eight holes.
One-Piece Two-Piece Sealed Sealing Accessories
1.500 [38.1] 1.125 [28.58]
Flange Seals
Material:
Neoprene, black Dimensions-Size shown; request Customer Drawings other sizes
Shell Size
Part Numbers 81665-3 81665-4 81665-2 81665-5
1.500 [38.1]
1.125 [28.58]
Peripheral Seal
Material:
Elastomer, gray
Shell Size
Part Number 206403-3
1.23 Dia. [31.24]
complete product information, order Catalog 82021
9150
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Circular Plastic Connector Sealing Accessories Sealing Caps Receptacles only
Sealing caps used protect exposed contacts unmated receptacles. Material Finish:
Cap-Thermoplastic, heat stabilized, fire resistant, self-extinguishing, 94V-1 rated, black Sealing Gasket-Neoprene, black Bead Chain-Steel, nickel plated Bead Chain Coupling-Brass, plated nickel
[±0.38] 3.000±.030 [76.2±0.76] .143 Dia. [3.63] Plastic Strap
±.015
Socket Connectors
Dimensions .360 .927 9.14 23.55 .360 1.055 9.14 26.80 .360 1.295 9.14 32.89 .460 1.728 11.68 43.89 Part Numbers With Plastic Strap With Metal Bead Chain 206903-1 211870-1 207445-1 207446-1 207446-2 208800-1 213485-1 208652-1 208680-1 208680-2
Shell Size
Series 1,2,&
Min.
Cable Entry Seals Heat Shrinkable Sealing Boots
Jacketed Cable
Cable entry seals used with jacketed cable provide environmentally sealed wire-toconnector system. They used with either plugs receptacles.
Dia. Min.
Shell Size
Dimensions 2.500 63.50 2.500 63.50 2.500 63.50 3.000 76.20 3.000 76.20 .625 15.88 .775 19.68 .975 24.76 .975 24.76 1.250 31.75
Thick Wall Boots
Material:
Internal Sleeve-Nylon Outer Tubing-Polyolefin
Expanded Wall Thickness .080 Ref. 2.03 Ref. .080 Ref. 2.03 Ref. .080 Ref. 2.03 Ref. .080 Ref. 2.03 Ref. .080 Ref. 2.03 Ref.
Sealing Range (Dia.) .260 .600 6.60 15.25 .375 .725 9.53- 18.42 .400 .875 10.16 22.22 .400 .875 10.16 22.22 .550 1.250 13.97 31.75
Max. Recovered Wall Thickness .120 Ref. 2.59 Ref. .120 Ref. 2.59 Ref. .120 Ref. 2.59 Ref. .120 Ref. 2.59 Ref. .120 Ref. 2.59 Ref.
Part Numbers 54010-1 54123-1 54011-1 54011-3 54012-1
15/16-20 UNEF
Threaded Sleeve Tubing with Sealant
Thin Wall Boot
Material:
Inter Sleeve-Nylon Outer Tubing-Polyolefin Expanded Wall Thickness- .020 [0.51] Max. Recovered Wall Thickness- .040 [10.16] Sealing Range-.250 [6.35].500 [12.70] Dia.
1.027 [26.09] Dia.
.625±.015 [15.88±0.38] Dia.
.875±.010 [22.22±0.25]
2.000±.025 [50.80±0.64]
Shell Size Part Number 213933-1
complete product information, order Catalog 82021
9151
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Circular Plastic Connector Sealing Accessories Jacketed Cable Seals (for Shell Size
jacketed cable seal provides environmentally sealed connection jacketed cable. Material:
Peripheral Seal-Grey elastomer Collar-Aluminum Jacketed Cable Seal-Black rubber Back-Shell Extender-Black glass-filled thermoplastic Special Clamp Saddle-Black thermoplastic
Note: Jacketed cable seals must used with large cable clamps used plugs receptacles. Large cable clamps ordered separately (see page 9139). Each jacketed cable seal includes: Peripheral Seal-to discarded used plug. Additional seals purchased (see page 9150) Collar-provides bearing surface back-shell extender Jacketed Cable Seal Back-Shell Extender Special Clamp Saddle-to used lieu clamping insert supplied with large cable clamp Female
Sealing Range (Dia.)
+.000
3.500±.030 [88.9±0.76]
1.290-0.15 [32.77-0.38] Dia.
1.095 [27.81] Dia.
Special Clamp Saddle Plug (See Note) Jacketed Cable Seal* Collar Back-Shell Extender Large Cable Clamp Part 206512-1 (See Note)
*Jacketed cable seal pressed flush against rear connector face when back-shell extender threaded onto rear connector.
Rubber Boot
Rubber boots used with jacketed cable provide splashproof connections Series Series connectors. (Not Metal-Shell CPC) Material:
Black neoprene
Rubber Boot 1.800±.020 [45.72±0.51]
±.010 [±0.25]
Sealing Range (Dia.) .300-.450 7.62-11.43 .450-.600 11.43-15.24 .600-.875 15.24-22.22
Number 207052-1 207052-2 207052-3
[±0.25]
±.010
Plug (See Note
Jacketed Cable
Shell Size
Cable Dia. Sealing Range .219-.438 5.56-11.13
.750 19.05
Dimensions .300 .600 7.62 15.24
.170 4.32
Part Number 206304-1
Notes: Rubber boots recommended with jacketed cable used plugs receptacles, except Series connectors. Notes: detailed performance data rubber boots, refer Product Specification 108-10024.
complete product information, order Catalog 82021
9152
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
MIL-C-5015 Style Circular Plastic Connectors (CPC) Product Facts
Intermateable with other manufacturers' Metal-Shell Sizes 20-14 18-10, MIL-C-5015 Style Connectors High impact resistant plastic housing Lighter weight Lower cost Industry accepted, Type III+ socket contacts, available reels stripform high volume, cost, automatic machine terminations Contacts also available loose piece form volume, prototype maintenance repair Housing designed prevent mismating with other insert arrangements Recognized under Component Program Underwriters Laboratories Inc., File E28476
Socket Connectors
Certified Canadian Standards Association, File 7189
This addition Circular Plastic Connector Line specifically designed intermateable with other manufacturers' Metal-Shell sizes 20-14 18-10, MIL-C-5015 Style Connector Systems. high impact resistant plastic housing offers advantages lighter weight lower cost than existing metal shell connectors. addition, connector design prevents mismating when used with other insert arrangements. part Multimate Family Connectors, MIL-C-5015 style connector offers additional economies crimp Type III+ Socket contacts reelmounted, strip-form high volume automatic machine termination, well loose piece form volume, prototype maintenance repair.
Technical Documents:
Product Specifications 108-10024 Connectors 108-10042 Contacts, Type III+ Application Specification 114-10004 Contacts, Type III+ Instruction Sheets 408-7582 Accessories Connectors 408-7592-A Improved Strain Relief Clamps Connectors 408-7593 Connectors
complete product information, order Catalog 82021
9153
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
MIL-C-5015 Style Circular Plastic Connectors (CPC), Shell Size 20-14 Plug Kits, Unassembled
Reverse (Accepts pins)
Part Number 213571-2
5-20 Self Tapping Screw, Quantity
without Cable Clamp Standard (Accepts sockets)
Part Number 213652-1
.625 [15.88] 2.839±.040 [72.11±1.02]
without Cable Clamp
Cable Clamps Part Numbers Type 206070-1 206322-1 standard large O.D. Max. .453 [11.51] .703 [17.86]
1.180 [29.97] Dia.
Assembled with Cable Clamp
15/16-20 UNEF
Clamping Inserts .703 [17.86] Max. Outside Dia.
1.045±.003 [26.54±0.08] Dia.
Coupling Ring
1.635 [41.53] Max.
1.565 [39.75] Max. Dia.
1.470 [37.34] Max. Dia.
Standard
1.180 [29.97] Dia. 15/16-20 UNEF .161 [4.09] 1.174±.010 [29.82±0.25] 1.665±.030 [42.04±0.76]
1.131±.025 [28.73] Dia.
1.045±.003 [26.54±0.08] Dia.
1.635 [41.53] Max.
Reverse
Receptacles, Square Flange
Reverse (Accepts sockets)
Part Number 213570-1
1.500±.025 [38.10±0.64]
1.500±.025 [38.10±0.64] 1.156±.010 [29.36±.025] Typ. 1.210 Max. [30.73]
Standard (Accepts pins)
Part Number 213651-1
1.156±.010 [29.36±.025] Typ. 1.165±.010 [29.59±0.25] Dia. .578 [14.68] Mating Face 1.500±.015 [38.10±0.38] 1/4-18 UNEF
[3.18+.018] 0.00
Plc.
.125+.007 0.00
Reverse
.300 [7.62] 1.156±.010 [29.36±0.25] Typ. 1.410/1.350 [35.81/34.29] Dia. .578 [14.68]
Reverse (with .045 [1.14] posted socket contacts loaded pos.)
Part Number 213928-2
1.156 [29.36] Typ. .756 [19.20] 1.219 [30.96] Max.
1.156±.010 [29.36±0.25] Typ.
Panel Cutout
.557±.030 [14.15±0.76] Typ.
1.156 Typ. [29.36] 1.500±.015 [38.10±0.38]
1.175±.010 [29.84±0.25] Dia.
Reverse
1.210 Max. [30.73]
Receptacle, Free-Hanging
Reverse (Accepts sockets)
Part Number 213650-1
Mating Face
1.165 [29.59] Dia.
1/4-18 UNEF
15/16-20 UNEF
complete product information, order Catalog 82021
9154
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
MIL-C-5015 Circular Plastic Connectors (CPC), Shell Size 18-10 Plug Kit, Unassembled
Reverse (Accepts pins)
Part Number 213671-1
1.620±.010 [41.15±0.38] .560 [14.22] .925±.003 [23.50±0.08] Dia. 1.435±.010 [36.45±0.25] Dia. 1.174±.010 [29.82±0.25]
Socket Connectors
.125 +.007 .125 0.00 1125±-0.00 3.18+.018 -0.00 3.18+ Plc.
+.007
without Cable Clamp
15/16-20 UNEF
1/18-18 UNEF
Coupling Ring
Receptacle, Square Flange
Reverse (Accepts sockets)
Part Number 213667-1
1.062±.010 [26.97±0.25] Typ. 1.375±.015 [34.92±0.38]
1.375±.015 [34.92±0.38] 1.062±.010 [26.97±0.25] Typ. 1.450±.010 [36.83±0.25] .531 [13.49]
.990±.010 1.062±.010 [25.15±0.25] [26.97±0.25] Dia. Typ.
1.285/1.320 [32.64/33.53] Dia. 1.062±.010 [26.97±0.25] Typ. .531 [13.49]
1/18-18 UNEF-2A
Receptacle, Free-Hanging
Reverse (Accepts sockets)
Part Number 213668-1
1.200±.010 [30.48±0.25]
Panel Cutout
1.115±.004 [28.32±0.10] Dia.
1/18-18 UNEF-2A
15/16-20 UNEF-2A
Type III+ Contacts
Material:
Contact-Brass Spring-Stainless Steel
Contact Finish:
A-.000015 [0.000038] gold electrical engagement area over .000030 [0.00076] min. nickel B-.000030 [0.00076] gold electrical engagement area over .000030 [0.00076] min. nickel C-Tin
Wire Size Range 24-20 0.2-0.6 Ins. Dia. Range .060-.135 1.52-3.43 .110-.150 2.79-3.812 Contact Finish Code
.535 [13.59]
Pin***
Socket
Strip Form Contact Loose Piece Contact Socket Socket 213605-1 66563-6 213605-2 66565-2 66563-7 66565-3 213605-5 66563-8 213605-6 66565-4 213603-1 213603-3 66598-1 66598-2 213603-2 66601-2
Strip Form Applicator 567363-
Hand Tool Part Numbers 90331-15
18-14
0.8-2
466958-1 (for Sockets) 567364- 90310-25 567834-1 (for Sockets)
Note: Applicators semiautomatic fully-automatic termination equipment available. Contact Technical Support Center 1-800-522-6752. ***MIL-C-5015 style connectors require longer Multimate contact. This contact .145 [3.68] longer than standard Multimate contacts. other Multimate connectors, socket contacts standard Multimate Type III+ contacts. Extraction Tool Part Number 305183 Note: Gold-plated contacts should mated with silver plated contacts. with Pneumatic Tool System: remove crimping head from Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part Number 217201-1, Adapter Holder Part Number 356304-1 (with ratchet) 189928-1 (without), Power Unit Part Number 189721-1 (hand actuated) 189722-1 (foot actuated). complete product information, order Catalog 82021
9155
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Metal-Shell Circular Plastic Connectors Product Facts
Economical combination thermoplastic 94V-0 rated connector housings metal shells Available four Series:
Series 1-Accepts Multimate contacts, shell sizes 14-5, 14-7, 22-16, 28-24, 28-37 standard sex; 14-5, 14-7, 22-14, 28-37 reverse Series 2-Accepts contacts, shell sizes 22-28 28-63 standard sex; 22-28 28-57 reverse Series 3-Accepts Type power contacts, shell sizes 22-3 28-7 standard reverse Series 4-Accepts Multimate contacts, Type power contacts, shell size 28-16M 2822M standard
Compatible with Spec metal housing type connectors Choice application tooling meet production requirements
Metal-Shell Circular Plastic Connectors offer reliability higher priced metal connectors fraction cost, offered more popular contact configurations. Connector housings made lightweight, sturdy, thermoplastic material that 94V-0 rated, with zinc alloy, nickel plated shells added strength protection. These connectors available variety configurations meet your signal, current high current requirements. Operating temperatures range from -55°C +125°C.
Signal current provided choice Multimate contacts: .062 [1.57] diameter contacts, .040 [1.02] diameter. High current requirements Type capable carrying amperes current. These quick connect/ disconnect circular connectors feature polarized housings prevent mismating with other insert arrangements. Metal-Shell Circular Plastic Connectors available square flange receptacles freehanging plug connectors.
additional economy, industry accepted Type III+ socket contacts available reels strip-form high volume, cost, automatic machine terminations. volume, prototype maintenance repair Type III+ contacts also available loose piece form.
complete product information, order Catalog 82021
9156
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Metal-Shell Circular Plastic Connectors, Series Metal-Shell Connectors, Series Standard
Square Flange Receptacles (Accepts Multimate Pins)
Mating Face
Socket Connectors
Listed part numbers connectors only; contacts must ordered separately. Material Finish:
Square Flange Receptacle- Housing-Thermoplastic, 94V-0 rated, black Metal-Shell-Zinc alloy, plated nickel Grooved Pin-Steel alloy, plated nickel Plug- Housing-Thermoplastic, 94V-0 rated, black Metal-Shell-Zinc alloy, plated nickel Tetraseal Seal-Fluorocarbon Retainer Ring-Stainless steel Coupling Ring-Zinc alloy, plated nickel
.975±.010 [24.77±0.03] Plc.
Plugs (Accepts Multimate Sockets)
Mating Face
Arrangement 14-5 14-7 22-16 28-24 28-37
Square Flange Receptacle 208719-1 208715-1 208489-1 208459-1 208471-1
Plug Part Numbers without Tetraseal Seal 208718-1 208714-1 208488-1 208457-1 208470-1 with Tetraseal Seal 208718-2 208714-2 208488-3 208457-3 208470-3
Related Product Data:
Contacts-pages 9101-9103, 9105, 9109 Contact Arrangements-page 9159 Component Dimensions-page 9168 Accessories-page 9169 Performance Characteristics- page 9122
Note: Maximum wire insulation diameter .100 [2.54], except arrangements 14-5 28-24 .150 [3.81] max.
Dia. Dia.
Technical Documents: page 9119
Dia. Dia.
Tetraseal Seal (Installed plugs only.)
Tetraseal Seal provides splash-proof sealing between mating metal shells. located behind plug shell external keys (under coupling ring). When mated with receptacle, seal compressed against inside diameter mating edge receptacle shell.
Rear Mount Panel Cutout
Front Mount Panel Cutout
Tetraseal Seal
complete product information, order Catalog 82021
9157
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Metal-Shell Circular Plastic Connectors, Series Metal-Shell Connectors, Series Reverse
Square Flange Receptacles (Accepts Multimate Sockets)
Mating Face
Listed part numbers connectors only; contacts must ordered separately. Material Finish:
Square Flange Receptacle- Housing-Thermoplastic, 94V-0 rated, black Metal-Shell-Zinc alloy, plated nickel Grooved Pin-Steel alloy, plated nickel Plug- Housing-Thermoplastic, 94V-0 rated, black Metal-Shell-Zinc alloy, plated nickel Tetraseal Seal-Fluorocarbon Retainer Ring-Retainer Ring Coupling Ring-Zinc alloy, plated nickel
Plugs (Accepts Multimate Pins)
Mating Face
Arrangement 14-5 14-7 22-14 28-37
Square Flange Receptacle 208721-1 208717-1 208487-1 208473-1
Plug Part Numbers without Tetraseal Seal 208720-1 208716-1 208486-1 208472-1 with Tetraseal Seal 208716-2 208486-3 208472-3
Related Product Data:
Contacts-pages 9101-9103, 9105, 9109 Contact Arrangement-page 9159 Component Dimensions-page 9168 Accessories-page 9169 Performance Characteristics- page 9122
Note: Maximum wire insulation diameter .100 [2.54], except arrangements 14-5 28-24 .150 [3.81] max.
Dia. Dia.
Dia.
Technical Documents: page 9119
Dia.
Tetraseal Seal (Installed plugs only.)
Tetraseal Seal provides splash-proof sealing between mating metal shells. located behind plug shell external keys (under coupling ring). When mated with receptacle, seal compressed against inside diameter mating edge receptacle shell.
Rear Mount Panel Cutout
Front Mount Panel Cutout
Tetraseal Seal
complete product information, order Catalog 82021
9158
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Metal-Shell Connectors, Series Contact Arrangements
Shell Size
.170 .170 [4.32] .000 [4.32] .094 .094 [2.39] [2.39] .172 .172 [4.37] .000 [4.37] .086 .086 [2.18] [2.18]
Socket Connectors
.130 [3.3] .000 .130 [3.3]
.126 [3.2] .000 .047 [1.19] .126 [3.2]
Arrangement 14-5 Max. Wire Ins. Dia. .150 [3.81]
Arrangement 14-7 Max. Wire Ins. Dia. .100 [2.54]
Shell Size
.150 .150 [3.81] .000 [3.81] .225 .075 .075 [5.72] [1.90] [1.90] .225 [5.72]
.000 .193 .043 .032 .182 [4.9] [1.09] [0.81] [4.62] .268 [6.81] .118 .107 .257 [2.72] [6.53]
.205 [5.21] .075 [1.91] .000 .075 [1.91]
.260 [6.6] .130 [3.3] .000 .130 [3.3]
.205 [5.21] .260 [6.6] .150 [3.81]
Note: Contact arrangements shown mating face (plug receptacle). Socket mating face mirror image.
.150 [3.81]
Arrangement 22-14 Max. Wire Ins. Dia. .100 [2.54]
Arrangement 22-16 Max. Wire Ins. Dia. .100 [2.54]
Shell Size
.364 [9.25] .455 [11.56] .182 [4.62] .000 .182 [4.62] .364 [9.25] .455 [11.56]
.375 .225 .075 .075 .225 .375 [9.52] [5.72] [1.90] [1.90] [5.72] [9.52] .450 [11.43] .300 .150 [7.62] [3.81] .000 .150 .300 .450 [3.81] [7.62] [11.43]
.273 [6.93]
.091 [2.31]
.091 [2.31]
.273 [6.93]
.390 [9.91] .316 [8.03] .158 [4.01] .260 [6.6] .130 [3.3] .000 .130 [3.3] .158 [4.01] .260 [6.6] .316 [8.03] .390 [9.91]
.000
.150 [3.81]
Arrangement 28-24 Max. Wire Ins. Dia. .150 [3.81]
Arrangement 28-37 Max. Wire Ins. Dia. .100 [2.54]
complete product information, order Catalog 82021
9159
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Metal-Shell Circular Plastic Connectors, Series Metal-Shell Connectors, Series Standard
Square Flange Receptacles (Accepts Pins)
Listed part numbers connectors only; contacts must ordered separately. Material Finish:
Square Flange Receptacle- Housing Retention Insert- Thermoplastic, 94V-0 rated, black Metal-Shell-Zinc alloy, plated nickel Grooved Pin-Steel alloy, plated nickel Plug- Housing-Thermoplastic, 94V-0 rated, black Metal-Shell-Zinc alloy, plated nickel Tetraseal Seal-Fluorocarbon Retainer Ring-Stainless steel Coupling Ring-Zinc alloy, plated nickel
Plugs (Accepts Sockets)
Mating Face
Related Product Data:
Contacts-pages 9106, 9107 Contact Arrangements-page 9162 Component Dimensions-page 9168 Accessories-page 9169 Performance Characteristics- page 9122
Part Number Arrangement 22-28 28-63 Square Flange Receptacle 208491-1 208477-1 Plug without Tetraseal Seal 208490-1 208476-1
Technical Documents: page 9119
Dia.
Dia.
Recommended Panel Cutout complete product information, order Catalog 82021
9160
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Metal-Shell Circular Plastic Connectors, Series Metal-Shell Connectors, Series Reverse
Square Flange Receptacles (Accepts Sockets)
Socket Connectors
Mating Face
Listed part numbers connectors only; contacts must ordered separately. Material Finish:
Square Flange Receptacle- Housing Retention Insert- Thermoplastic, 94V-0 rated, black Metal-Shell-Zinc alloy, plated nickel Grooved Pin-Steel alloy, plated nickel Plug- Housing-Thermoplastic, 94V-0 rated, black Metal-Shell-Zinc alloy, plated nickel Tetraseal Seal-Fluorocarbon Retainer Ring-Stainless steel Coupling Ring-Zinc alloy, plated nickel
Plugs (Accepts Pins)
Mating Face
Related Product Data:
Contacts-pages 9106, 9107 Contact Arrangements-page 9162 Component Dimensions-page 9168 Accessories-page 9169 Performance Characteristics- page 9122
Part Number Arrangement 22-28 28-57 Square Flange Receptacle 208493-1 208475-1 Plug without Tetraseal Seal 208492-1 208474-1
Technical Documents: page 9119
Dia.
Dia.
Dia.
Dia.
Rear Mount Panel Cutout complete product information, order Catalog 82021
Front Mount Panel Cutout
9161
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Metal-Shell Connectors, Series Contact Arrangements
Shell Size
.248 .124 .000 .124 .248 [6.3] [3.15] [3.15] [6.3] .310 .186 .062 .062 .186 .310 [7.87] [4.72] [1.57] [1.57] [4.72] [7.87]
.294 [7.47] .170 [4.32] .062 [1.57] .000 .062 [1.57] .170 [4.32] .294 [7.47] .124 [3.15]
Arrangement 22-28 Max. Wire Ins. Dia. .068 [1.73]
Shell Size
.434 .310 .186 .062 .062 .186 .310 .434 [11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02] .372 .248 .124 .124 .248 .372 [9.45] [6.3] [3.15] .000 [3.15] [6.3] [9.45] .434 .310 .186 .062 .062 .186 .310 .434 [11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02] .496 .372 .248 .124 .124 .248 .372 .496 [12.6] [9.45] [6.3] [3.15] .000 [3.15] [6.3] [9.45] [12.6]
.448 [11.38] .443 [11.25] .319 [8.1] .212 [5.38] .105 [2.67] .000 .019 [0.48] .143 [3.63] .250 [6.35] .357 [9.07] .464 [11.79] .124 [3.15] .124 [3.15] .340 [8.64] .232 [5.89] .108 [2.74] .000 .108 [2.74] .232 [5.89] .340 [8.64] .448 [11.38]
Arrangement 28-57 Max. Wire Ins. Dia. .068 [1.73] Note: Contact arrangements shown mating face (plug receptacle). Socket mating face mirror image.
Arrangement 28-63 Max. Wire Ins. Dia. .068 [1.73]
complete product information, order Catalog 82021
9162
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Metal-Shell Circular Plastic Connectors, Series Metal-Shell Connectors, Series Standard
Square Flange Receptacles (Accepts Type Male Pins)
Socket Connectors
Listed part numbers connectors only; contacts must ordered separately. Material Finish:
Square Flange Receptacle- Housing-Thermoplastic, 94V-0 rated, black Metal-Shell-Zinc alloy, plated nickel Peripheral Seal-Elastomer, grey Grooved Pin-Stainless steel Plug- Housing-Thermoplastic, 94V-0 rated, black Metal-Shell-Zinc alloy, plated nickel Tetraseal Seal-Fluorocarbon Retainer Rings-Stainless Steel Coupling Ring-Zinc alloy, plated nickel
Plugs (Accepts Type Female Sockets)
Mating Face
Arrangement 22-3 28-7
Square Flange Receptacle 208495-1 208483-1
Plug Part Number without Tetraseal Seal with Tetraseal Seal 208494-1 208494-3 208482-1
Related Product Data:
Contacts-pages 9114, 9115 Contact Arrangements-page 9165 Component Dimensions-page 9168 Accessories-page 9169 Performance Characteristics- page 9122
Dia.
Dia.
Technical Documents: page 9119
Recommended Panel Cutout
Tetraseal Seal
(Installed Plugs only) Tetraseal Seal provides splash-proof sealing between connector metal-shells. located behind plug-shell external keys (under coupling ring). When mated with receptacle, seal compressed against inside diameter mating edge receptacle shell.
Tetraseal Seal
complete product information, order Catalog 82021
9163
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Metal-Shell Circular Plastic Connectors, Series Metal-Shell Connectors, Series Reverse
Square Flange Receptacles (Accepts Type Female Sockets)
Listed part numbers connectors only; contacts must ordered separately. Material Finish:
Square Flange Receptacle- Housing-Thermoplastic, 94V-0 rated, black Metal-Shell-Zinc alloy, plated nickel Peripheral Seal-Elastomer, grey Grooved Pin-Stainless steel Plug- Housing-Thermoplastic, 94V-0 rated, black Metal-Shell-Zinc alloy, plated nickel Tetraseal Seal-Fluorocarbon Retainer Rings-Stainless Steel Coupling Ring-Zinc alloy, plated nickel
Plugs (Accepts Type Male Pins)
Mating Face
Arrangement 22-3
Square Flange Receptacle 208497-1 208497-21 208485-1
Plug Part Number without Tetraseal Seal with Tetraseal Seal 208496-1 208484-1 208484-3
Related Product Data:
Contacts-pages 9114, 9115 Contact Arrangements-page 9165 Component Dimensions-page 9168 Accessories-page 9169 Performance Characteristics- page 9122
With
28-7 peripheral seal
Dia. Dia.
Technical Documents: page 9119
Recommended Panel Cutout
Tetraseal Seal
(Installed Plugs only) Tetraseal Seal provides splash-proof sealing between connector metal-shells. located behind plug-shell external keys (under coupling ring). When mated with receptacle, seal compressed against inside diameter mating edge receptacle shell.
Tetraseal Seal
complete product information, order Catalog 82021
9164
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Metal-Shell Connectors, Series Contact Arrangements
Shell Size
.148 [3.76] .000 .148 [3.76]
Socket Connectors
.107 [2.72] .000
.213 [5.41]
Arrangement 22-3 Max. Wire Ins. Dia. .220 [5.59]
Shell Size
.343 [8.71]
.172 .000 [4.37]
.172 .343 [4.37] [8.71]
.296 [7.52]
.000
.296 [7.52]
Arrangement 28-7 Max. Wire Ins. Dia. .220 [5.59]
Note: Contact arrangements shown mating face (plug receptacle). Socket mating face mirror image.
complete product information, order Catalog 82021
9165
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Metal-Shell Circular Plastic Connectors, Series Metal-Shell Connectors, Series Standard
Square Flange Receptacles (Accepts Type Male Multimate Pins)
Listed part numbers connectors only; contacts must ordered separately. Material Finish:
Square Flange Receptacle- Housing-Thermoplastic, 94V-0 rated, black Metal-Shell-Zinc alloy, plated nickel Grooved Pin-Stainless steel Plug- Housing-Thermoplastic, 94V-0 rated, black Metal-Shell-Zinc alloy, plated nickel Tetraseal Seal-Fluorocarbon Retainer Rings-Stainless Steel Coupling Ring-Zinc alloy, plated nickel
Plugs (Accepts Type Female Multimate Sockets)
Mating Face
Arrangement
Square Flange Receptacle 208479-1 208481-1
Related Product Data:
Contacts-pages 9101-9103, 9105, 9109, 9114-9117 Contact Arrangements-page 9167 Component Dimensions-page 9168 Accessories-page 9169 Performance Characteristics- page 9122
28-16M 28-22M
Dia.
Plug Part Numbers without Tetraseal Seal with Tetraseal Seal 208478-1 208478-3 208480-1 208480-3
Dia.
Dia. Dia.
Technical Documents: page 9119
Tetraseal Seal
(Installed Plugs only) Tetraseal Seal provides splash-proof sealing between connector metal-shells. located behind plug-shell external keys (under coupling ring). When mated with receptacle, seal compressed against inside diameter mating edge receptacle shell.
Rear Mount Panel Cutout
Front Mount Panel Cutout
Tetraseal Seal
complete product information, order Catalog 82021
9166
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Metal-Shell Connectors, Series Contact Arrangements
Shell Size
.276 .092 .092 .276 [7.01][2.34][2.34][7.01] .400 .184 .184 .400 [10.16][4.67].000 [4.67] [10.16]
Socket Connectors
.400 [10.16] .316 [8.03] .158 [4.01] .000 .158 [4.01] .316 [8.03] .400 [10.16]
Arrangement 28-16M Max. Wire Ins. Dia. .150 [3.81] Multimate Contacts, .220 [5.59] Power Contacts
.364 .182 .182 .364 [9.25][4.62].000 [4.62][9.25] .455 .273 .091 .091 .273 .455
.382 [9.7] .316 [8.03] .158 [4.01] .000 .158 [4.01] .316 [8.03] .382 [9.7]
Note: Contact arrangements shown mating face (plug receptacle). Socket mating face mirror image.
Arrangement 28-22M Max. Wire Ins. Dia. .150 [3.81] Multimate Contacts, .220 [5.59] Power Contacts
complete product information, order Catalog 82021
9167
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Circular Connectors Commercial Signal Power Applications
Catalog 1307612
Revised 7-01
Metal-Shell Connectors Component Dimensions
Square Flange Receptacles
[±0.38]
±.005 [±0.13] ±.015
Thread-Size: 7/8-20 UNEF-2A (Shell Size 15/16-20 UNEF-2A (Shell Size 1-3/8-18 UNEF-2A (Shell Size
[±0.13] Dia. [±0.13] [±0.25] Dia.
±.010 ±.005
±.005
Panel Cutout, Front Mounted Receptacle
Max. [±0.13] Dia. [±0.13] [±0.25]
±.010 ±.005 ±.005
Dia.
Front Rear Panel Thk. .125 [3.18] Max.
±.010 [±0.25]
Max.
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