Z500 High-Precision Sensor that Measures Displays Object's Profil

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Z500 High-Precision Sensor that Measures Displays Object's Profil

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Profile measuring system
Z500
High-Precision Sensor that Measures Displays Object's Profile
OMRON's original line beam method provides complete solution profile measurement problems.
Conventional non-contact measurement profile object commonly uses displacement sensor measure height object, moving object sensor. However, this system several disadvantages, such lower measurement accuracy resulting from object sensor movement well high system construction cost. utilizing unique wide beam method 2-dimensional CCD, OMRON's Z500 eliminates these problems. Through capability measuring diversely-shaped objects stable manner, Z500 meet variety application needs.
Laser SW-CCD
Detected image
Projector lens
Receiver lens
Principle line beam method
wide beam applied object measured. 2-dimensional receives reflected light measure 2-dimensional profile object.
Measurement connector Height measurement cream- Rivet height measurement configuration soldered joint
Door measurement
Measures shape object instantly.
complete solution disadvantages conventional measurement systems.
Accurate stable measurement.
OMRON's original 2-dimensional SW-CCD multiple light intensity control system enable stable measurement objects with round shape other surface conditions.
Measurement displacement sensor
Displacement sensor Sensor Head Personal computer/PLC Judgment/ measurement Output
variety measurement items.
Various measurement items, such level difference, width, edge position, selected depending specific application. Permitting simultaneous measurement items, Z500 applicable various measurement purposes.
Workpiece
There nothing conventional measurement system make best have give measurement.
2-point level difference (Step: pts)
Moving
Problems resolved
Object sensor needs moved. Personal computer other device required measurement data processing.
Increased system construction cost Measurement accuracy deterioration caused movement object sensor data processing. Measurement takes long time.
Width
When Z500,
Measurement Z500 model
Sophisticated high accuracy inline inspection
Judgment/ measurement Output
Edge position
Sensor Head
Workpiece Monitor
Enjoy following advantages from Z500
Moving object sensor longer necessary. Various data processing calculation functions performed automatically.
Lower system construction cost Higher measurement accuracy Shorter measurement time
Four types monitor screens
Measurement data displayed types monitor screens. These screens enable analysis evaluation measurement data from various viewpoints.
Profile monitor
Time-series change profile (data cross section height) checked gray scale image.
Image monitor
Both measurement data profile image checked same time.
Digital monitor
more measurement data checked same time.
Trend monitor
Time-series change measurement data checked.
System configuration
*Special OMRON products that cannot substituted with comparable devices. Recommended Power Supply: OMRON S82K-05024 Synchronization Sensor
*Console Z300-KP (cable length:
Linear Sensor Controller K3AS
*Controller Z500-MC10E Z500-MC15E
Programmable Controller
*Sensor Extension Cable Z309-SC1R (cable length:
*Monitor Cable F150-VM (cable length:
Jack (Provided with F150-VM)
Monitor
Liquid Crystal Monitor F150-M05L (pin input) *Sensor Z500-SW2T (cable length: Z500-SW6 (cable length: Z500-SW17(cable length: Sensors connected.)
Ordering Information (Shaded models normally stocked.)
Name Sensor Controller Console Liquid Crystal Monitor Video Monitor Sensor Extension Cable Monitor Cable Setup Manual Operation Manual Item Model Z500-SW2T Z500-SW6 Z500-SW17 Z500-MC10E Z300-KP F150-M05L F150-M09 Z309-SC1R (See note) F150-VM Z158-E1-1A Z159-E1-1 Remarks Cable length: Cable length: Cable length: Cable length: Cable length:
Note: Specify required cable length when ordering.
Rating/Performance
Sensor Z500-SW2T/-SW6/-SW17
Model Z500-SW2 Diffuse reflection Mirror reflection Z500-SW6 Diffuse reflection Mirror reflection Z500-SW17 Diffuse reflection Mirror reflection
Item
Measurement mode
Distance measurement center Measurement range Light source
Beam dimensions (See note Linearity Resolution Sampling cycle indicators (LASER indicator) Temperature characteristic (See note Degree protection Ambient operating Environillumination ment Ambient temperature resistance Ambient humidity Vibration resistance Materials Cable length
(with beam cover attached: ±0.8 Visible-light semiconductor laser (See note Visible-light semiconductor laser (Wavelength (Wavelength max., Class max., Class Reference distance: Reference distance: Reference distance: TYP. TYP. TYP. (Measurement region: (Measurement region: (Measurement region: ±0.1% F.S. ±0.1% F.S. ±0.1% F.S. (See note (See note (See note 0.25 (See notes (See notes (See notes 9.94 while laser 0.01 F.S./°C IP64 IP66
Illumination light-receiving surface: 3,000 max., incandescent light Operating: Storage: (with icing condensation) Operating storage: (with condensation) (single amplitude: 0.35 min. each directions Unit: Die-cast aluminum Cable sheathing: Heat-resistant chlorinated vinyl Connector: zinc alloy brass
(Table continutes next page.)
Model
Z500-SW2 Diffuse reflection Mirror reflection
Z500-SW6 Diffuse reflection Mirror reflection
Z500-SW17 Diffuse reflection Mirror reflection
Item
Measurement mode
Minimum bending radius Weight (including packaging) Accessories
Approx. Approx. (Unit: Approx. (Unit: Approx. ferrite cores, laser warning labels (English)
Approx. (Unit: Approx.
Note: Defined 1/e2 (13.5%) density light center. Light may, however, present outside this range reflection factor light around workpiece high compared workpiece, measurement affected. Error with respect theoretical line representing displacement output measurement OMRON standard quartz glass. linearity varies with type workpiece. Error with respect theoretical line representing displacement output measurement OMRON standard blocks. linearity varies with type workpiece. Error with respect theoretical line representing displacement output measurement OMRON standard white alumina ceramics. linearity varies with type workpiece.
Z500-SW17 Digital output
±0.1 max.
Distance Displacement conversion value peak-to-peak displacement output. These figures measurement OMRON standard quartz glass (mirror reflection mode) OMRON standard blocks (diffuse reflection mode) measurement center. strong magnetic fields, possible maintain resolution performance characteristics. These figures when Sensor connected Z500-MC10E/MC15E, average number measurements Measurement data sent RS-232C cable calculation their average values. Displacement conversion value peak-to-peak displacement output (for measurement OMRON standard white alumina ceramic measurement center). strong magnetic fields, possible maintain resolution performance characteristics. With Z500-MC10E/MC15E, average number measurements Measurement data sent RS-232C cable calculation their average values. Value measurement with space between Sensor workpiece (white alumina ceramic) secured with aluminum jig. 10.Higher power laser type (Class also available. further information, please contact
Controller Z500-MC10E/MC15E
Model Item Input/Output Type Number Sensors that mounted Number scenes Light intensity tracking function Measurement item Region specification Automatic (The light intensity tracking range specified)/Fixed (Select from stages) Multiple (The light intensity range specified) Select from following types: Height, Step: pts, Step: pts, Edge position, With, Edge center, Peak/Bottom, Define Region specification line beam displacement direction possible. Z500-MC10E Z500-MC15E
Number data stored 2048 points max. PerforTrigger function Free/External 1/External 2/Auto mance Judgment output specificaRS-232C output tions Terminal block output Results output Measurement value output (measurement value) RS-232C output Analog output input points: TRIGGER, LD-OFF, RESET, Terminal block output points: DO19, GATE Monitor interface (for jack overscan monitor) full scale output divided into maximum 40,000 gradations. Analog output resolution Resolution (See note): 0.25 Power supply voltage 21.6 26.4 Current consumption Insulation resistance Dielectric strength Leakage current Noise resistance General Vibration resistance specifica- Shock resistance tions Ambient temperature Ambient humidity Ambient environment Ground Degree protection Material Accessories max. (with Sensors connected) min. between external terminals terminal (100 megger) (with internal surge absorber removed) 1000 VAC, 50/60 between external terminals terminal (with internal surge absorber removed) max. 1500 Vp-p; pulse width: µs/1 Rising edge: 1-ns pulse (double amplitude: min. each directions m/s2, times each directions Operating: Storage: (with icing condensation) Operating storage: (with condensation) corrosive gases Ground Z500's ground terminal less than IP20 (in-panel) Unit: manuals, resistor (250
Weight (including packaging) Approx. 1300 (Unit: Approx.
Note: measurement average number times with OMRON K3AS Linear Sensor Controller connected.
Monitor
Monitor Item Panel size Panel type Resolution Input signal Power supply voltage Current consumption Ambient temperature Ambient humidity Weight (including packaging) Accessories Model inches color liquid crystal dots NTSC composite video (1.0 V/75 20.4 26.4 Approx. Operating: Storage: (with icing condensation) Operating storage: (with condensation) Approx. (Unit: Approx. Operation manual, mounting brackets Liquid Crystal Monitor F150-M05L
Laser Safety
Z500-SW2T Sensor Head Class Laser Product according EN60825-1 (IEC60825-1) Class Laser Product according CFR1040.10) (see note). Z500-SW6 Z500-SW17 Sensor Heads Class Class IIIB Laser Products, respectively. Z500 Series meant built into final system equipment. special attention following precautions safe product:
Note: Europe: Class Class EN60825-1: 1994 IEC60825-1: 1993 U.S.A.: Class Class IIIB CFR1040.10)
Wavelength Maximum pulse duration Cycle Peak power Class
Z500-SW2T max.
Z500-SW6/Z500-SW17 17.5 max.
this product specified operation manual. Otherwise, exposed hazardous laser radiation. Z500 series radiates laser beams visible light range. expose your eyes directly laser radiation. Ensure that laser beam path terminated during use. mirror shiny surface positioned laser beam path, ensure that reflected beam path also terminated. Unit must used without terminating laser beam path, position laser beam path that level. avoid exposure hazardous laser radiation, displace remove protective housing during operation, maintenance, other servicing. user should return product OMRON repair servicing. countries other than those Europe U.S.A., observe regulations standards specified each country.
Dimensions (Unit:
Sensor Z500-SW2T
file Z500_01
Optical axis 26.4 Reference plane Reception axis Measurement center
56.5
Light
Emitter
Emission axis Reference plane 18.1
Vinyl-insulated round cable dia. Standard length:
Monitor
Connector
Z500-SW6
file Z300_01
Reference plane
Optical axis Measurement center dia. Emission axis 16.4 Three, 4.5-dia. holes Operation indicators dia. (15) Connector
92.1
Emitter Reception axis Receiver Reference plane
22.7
16.9
45.1
Vinyl-insulated round cable dia. Standard length:
Receiver
Two, 4.5-dia. holes Operation indicators dia.
Sensor Z500-SW17
file Z300-02
Reference plane
Liquid Crystal Monitor F150-M05L
file F150_06
Mounting plate thickness: max.)
Three, 4.5-dia. holes
Optical axis Measurement center Emission axis 16.4
Mounting bracket (145)
POWER
dia.
(15)
(100)
(5.5) Monitor Cable (F150-VM) Tolerance: dimensions parentheses provided reference.
92.1
Emitter Reception axis Receiver Reference plane
Panel opening dimensions
16.9 45.1
22.7
42.2
min. 133.5 +0.5 175.5 +0.5
Operation indicators dia.
SYNC
Vinyl-insulated round cable dia. Standard length:
Connector
Controller Z500-MC10E/MC15E
file Z300_03
Console Z300-KP
file F150_02
(155)
142.6
TRIG
dia.
SHIFT
Indicators Connector 12.5 dia.
MULTI DIMENSION CONTROLER
Z300-KP
CONSOLE
2000
(66.5)
Four, 4.5-dia. holes
12.5
Certain Terms Conditions Sale
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Certain Precautions Specificatons
Suitability Use. Seller shall responsible conformity with standards, codes regulations which apply combination Good Buyer's application Good. Buyer's request, Seller will provide applicable third party certification documents identifying ratings limitations which apply Good. This information itself sufficient complete determination suitability Good combination with product, machine, system, other application use. following some examples applications which particular attention must given. This intended exhaustive list possible uses this Good, intended imply that uses listed suitable this Good: Outdoor use, uses involving potential chemical contamination electrical interference, conditions uses described this document. (ii) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, installations subject separate industry government regulations. (iii) Systems, machines equipment that could present risk life property. Please know observe prohibitions applicable this Good. NEVER PRODUCT APPLICATION INVOLVING SERIOUS RISK LIFE PROPERTY WITHOUT ENSURING THAT SYSTEM WHOLE BEEN DESIGNED ADDRESS RISKS, THAT SELLER'S PRODUCT PROPERLY RATED INSTALLED INTENDED WITHIN OVERALL EQUIPMENT SYSTEM. Programmable Products. Seller shall responsible user's programming programmable Good, consequence thereof. Performance Data. Performance data given this catalog provided guide user determining suitability does constitute warranty. represent result Seller's test conditions, user must correlate actual application requirements. Actual performance subject Seller's Warranty Limitations Liability. Change Specifications. Product specifications accessories changed time based improvements other reasons. practice change part numbers when published ratings features changed, when significant construction changes made. However, some specifications Good changed without notice. When doubt, special part numbers assigned establish specifications your application. Please consult with your Seller's representative time confirm actual specifications purchased Good. Errors Omissions. information this catalog been carefully checked believed accurate; however, responsibility assumed clerical, typographical proofreading errors, omissions.
Complete "Terms Conditions Sale" product purchase Omron's website www.omron.com/oei under "About tab, Legal Matters section. DIMENSIONS SHOWN MILLIMETERS.
convert millimeters into inches, multiply 0.03937. convert grams into ounces, multiply 0.03527.
OMRON ELECTRONICS
Commerce Drive Schaumburg, 60173
OMRON CANADA, INC.
Milner Avenue Toronto, Ontario
OMRON ON-LINE
Global http://www.omron.com http://www.omron.com/oei Canada http://www.omron.ca
847-843-7900
technical support other inquiries:
416-286-6465
800-556-6766
Cat. Q01I-E-01 11/03 Specifications subject change without notice Printed

Z500 High-Precision Sensor that Measures Displays Object's Profil

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