POSITRONIC INDUSTRIES Founded 1966, Positronic Industries vertica
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Catalog C-008 Rev.
POSITRONIC INDUSTRIES
Founded 1966, Positronic Industries vertically integrated manufacturer high quality interconnect products. Positronic earned worldwide reputation service oriented, quick-reaction, quality connector supplier. committed maintaining this reputation continuous implementation Complete Capability concept.
Complete Capability
Design Development Designs connectors modifies existing connectors meet industry requirements Continuously conducts marketing studies identify industry needs products Ongoing interest unique connector designs Tooling Tooling support manufacturing areas within company Provides tooling, punch press dies, molds, jigs fixtures used Positronic factory locations worldwide Machining Automatic screw machines produce finely crafted contacts hardware connector bodies Trained technicians operate machines from Tornos, Bechler Brown Sharpe Molding Molds plastic connector components such insulators, hoods, angle brackets more Overmold capability available Plating Applies gold other metal finishes connector components required thickness Plating conforms military specifications Quality Assurance Quality assurance system certified 9001 Maintains aggressive program Able test IEC, EIA, MIL-DTL-24308, MIL-DTL-28748, 39029 MIL-C-85049 requirements Finished Stock Inventory Each main factory location maintains large inventory connector components accessories Same shipments available many standard connector products Stocking agreements available qualified customers Worldwide Sales Service Responsive attitude toward customer needs Fully trained sales staff located worldwide
Molding Machining
Finished Stock Inventory
Products described within this catalog protected more following patents: #4,721,472 #5,329,697 #4,900,261 #6,260,268 #5,255,580 #6,835,079
Unless otherwise specified, dimensional tolerances are: ±0.001 ±0.003 ±0.005 ±0.015 inches inches inches inches [0.03 [0.08 [0.13 [0.38 male contact mating diameters. contact termination diameters. other diameters. other dimensions.
Patented Canada, 1992
Other Patents Pending
Positronic Industries believes data contained herein reliable. Since technical information given free charge, User employs such information discretion risk. Positronic Industries assumes responsibility results obtained damages incurred from such information whole part.
Positronic Industries' FEDERAL SUPPLY CODE [Cage Code] MANUFACTURERS 28198
High Density Rectangular
CONNECTOR DESCRIPTIONS
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SGMC SERIES CONNECTORS
High density, rectangular connectors with removable contacts. Multipurpose connector offering connector variants, four through poles. Qualified MIL-DTL-28748.
SGMC SERIES CONTACTS
Size contacts, ampere nominal rated, qualified 39029. Terminations crimp, [0.5mm2] through [0.08mm2] solder printed board terminations.
SERIES CONNECTORS
High density, rectangular connectors with size fixed contacts, ampere nominal rated, solder cup, wrap post printed board terminations. Thirteen connector variants, four through
poles. Qualified MIL-DTL-28748.
SMPL SERIES CONNECTORS
High density, rectangular printed board connectors with size right angle solder contacts. Twelve connector variants, four through poles.
tive 2002
RoHS
Compliant
INDU
RoHS Compliant options available!
TABLE CONTENTS
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High Density Rectangular
SGMC SERIES SERIES SMPL SERIES ACCESSORIES LISTING
TECHNICAL CHARACTERISTICS EXPLODED VIEWS TYPICAL MATED CONNECTOR ASSEMBLIES CONNECTOR COMPONENT DESCRIPTION TERMINOLOGY, CURRENT-TEMPERATURE DERATING CURVE TEMPERATURE RISE CURVE. INSULATOR DIMENSIONS INSULATOR DIMENSIONS CONTACT VARIANTS 104, CONTACT HOLE DIMENSIONS PRINTED BOARD HOLE PATTERN CONTACT VARIANTS LARGE SURFACE AREA CONTACT MATING SYSTEM, REELS AUTOMATIC CRIMP TOOLS CRIMP CONTACTS MILITARY CRIMP CONTACTS SOLDER CONTACTS STRAIGHT SOLDER CONTACTS. PRESS-FIT CONTACTS SUGGESTED PRINTED BOARD HOLE SIZES PRESS-FIT CONNECTORS. CRIMPING INFORMATION SGMC SERIES CRIMP CONTACTS CONTACT INSTALLATION TOOLS REMOVABLE CONTACT ORDERING ASSISTANCE CHART. ORDERING INFORMATION.
10-13
TECHNICAL CHARACTERISTICS WRAP POST CONTACTS, SOLDER CONTACTS, STRAIGHT SOLDER CONTACTS. INSULATOR DIMENSIONS SMPL SERIES CONTACT HOLE DIMENSIONS PRINTED BOARD HOLE PATTERN WITH SOLDER CONTACTS INSULATOR DIMENSIONS ORDERING INFORMATION.
TABLE CONTENTS
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TECHNICAL CHARACTERISTICS RIGHT ANGLE SOLDER CONTACTS, CONNECTOR MOUNTING BRACKET CONNECTOR ALIGNMENT RIGHT ANGLE PRINTED BOARD HOLE PATTERN ORDERING INFORMATION
JACKSCREW SYSTEM DIMENSIONS POLARIZING GUIDE DIMENSIONS WHEN MOUNTED CONNECTOR VARIANTS CONTACTS) JACKSCREW SYSTEM DIMENSIONS (SGM SGMC CONTACT VARIANTS) POLARIZING GUIDE DIMENSIONS WHEN MOUNTED CONNECTOR VARIANTS (SGMC CONTACT VARIANTS) POLARIZING GUIDES FIXED TURNABLE JACKSCREW SYSTEMS DIMENSIONS FEMALE SHELLS DIMENSIONS MALE SHELLS (P). CABLE ADAPTERS, DIMENSIONS ALUMINUM HOODS, DIMENSIONS ALUMINUM HOODS WITH JACKSCREW SYSTEM CABLE ADAPTERS, DIMENSIONS SIDE ACCESS HOODS WITH JACKSCREW SYSTEM VIBRATION LOCKS PANEL CUT-OUT DIMENSIONS SERIES SGMC SERIES CONNECTORS FLUSH PANEL CONNECTOR MOUNTING BRACKETS TYPICAL MATING ASSEMBLIES
ORDERING INFORMATION MIL-DTL-28748/13, MIL-DTL-28748/14, MIL-DTL-28748/7 MIL-DTL-28748/8 MIL-DTL-28748 39029 QUALIFIED PRODUCTS LISTING
LISTING
ACCESSORIES
SMPL SERIES
SERIES
SGMC SERIES
High Density Rectangular
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Size Contacts Connectors Qualified DESC Drawing 86040 86078 Connectors Qualified MIL-DTL-28748 Contacts Qualified 39029
Telecommunication U.L. File #E140980
SGMC Series connectors high reliability, high density, removable contact rectangular connectors qualified DESC drawing numbers 86040 86078 MIL-DTL-28748 specifications. SGMC Series connectors utilize crimp contacts 39029, intermateable with Positronic SMPL series connectors. Removable contacts with solder printed board terminations also available. Eleven connector variants, four through poles, offered. Contact spacing 0.094 inch [2.39mm] between centers, contact diameters 0.030 inch [0.76mm], rated five amperes contact. complete array mounting, locking, polarizing shrouding accessories available SGMC Series. details, High Density Rectangular Connector Accessories section. SGMC Series connectors ideal weight, high density applications. high reliability "closed entry" female contacts insures numerous couplings connector without substantial degradation contact resistance. "Robi-D Open Entry" design female contact also offered non-military less rigorous industrial applications. SGMC Series connectors ideal aerospace, avionics, telecommunications, instrumentation, medical robotics industries.
tive 2002
SGMC SERIES TECHNICAL CHARACTERISTICS
MILITARY SPECIFICATIONS:
Qualified MIL-DTL-28748/13 MILDTL-28748/14. Contacts qualified 39029/34 39029/35.
MECHANICAL CHARACTERISTICS, continued:
Contact Termination: Crimp wire sizes from [0.3 mm2] through [0.08 mm2]. Press-Fit. Friction, vibration locks jackscrews. Polarized guides, polarized shells jackscrew system. "Closed Entry": 1000 operations "Robi-D Open Entry": operations 512-5 Standard threads, 2-56 sizes, except connector variants, which 6-32 UNC. Metric threads, M2X0.4 M3X0.5 available. amperes nominal. 0.012 ohms 2200 V.AC [rms] 1000 V.AC [rms] ohms 0.060 inch [1.52 -55°C 135°C V.AC [rms]
INTERNATIONAL STANDARDS:
807-1
Locking Systems: Polarization: Mechanical Operations:
MATERIALS FINISHES:
Insulator: Glass filled ASTM-D-5948 type SDG-F. Green color standard, black grey available. Copper alloy, 0.000015 inch [0.38 microns] gold over nickel. Other finishes available upon request. Aluminum with yellow black anodize. Aluminum with yellow anodize black anodize. Passivated stainless steel. Copper alloy with nickel plate passivated stainless steel. Copper alloy with nickel plate. Insert contact rear face insulator, release from front face insulator. Size amp.) contact. Female contact "closed entry" design highest reliability, "Robi-D Open Entry" contact design. lbs. [26.5N] minimum.
Removable Contacts:
Jackscrews:
Hoods, Cable Adapters: Shells: Jackscrew System: Polarizing Guides: Vibration Locks: Removable Contacts:
ELECTRICAL CHARACTERISTICS:
Contact Current Rating: Initial Contact Resistance: Flash over Voltage: Test Voltage: Insulation Resistance [minimum]: Clearance Creepage Distance [minimum]: Working Temperature: Working Voltage:
MECHANICAL CHARACTERISTICS:
Contact Retention Insulator:
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
RoHS
Compliant
INDU
RoHS options page
SGMC SERIES
High Density Rectangular
HIGH DENSITY RECTANGULAR CONNECTORS with REMOVABLE CONTACTS
Positronic Industries connectpositronic.com
HIGH DENSITY RECTANGULAR CONNECTORS with REMOVABLE CONTACTS
High Density Rectangular
SGMC SERIES
EXPLODED VIEWS TYPICAL MATED CONNECTOR ASSEMBLIES
SMPL26F0NSSVLB
SGMC26M0NSS00JVL
SGM26FDS5T0000 SGMC26M0E1P0J0
SGMC104M00P0Z0
SGMC104F0T0000
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
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CONNECTOR COMPONENT DESCRIPTION TERMINOLOGY
Male female signal contacts, size Terminations crimp, solder printed board straight solder. Long turnable jackscrews, rotating threaded members jackscrew system, used with free connector having hood cable support. They used connector variants SGMC series connectors equipped with hoods. Vibration locking system consists lock tabs fixed connectors locking levers free cable connectors. used connector variants SGM, SGMC SMPL series. Hoods (cable adapters) used free connectors provide cable support contact protection. also mechanically support turnable members jackscrew system. Shells [shrouds], both male female, used protect male female contacts from damage. Also used provide additional polarization combinations. Mounting angle brackets provide means mechanically affixing fixed connector printed board.
Unloaded connector insulators, male female. Insulator retention system retains contact termination types. Insulator used fixed free connector. Unloaded connector insulators, male female. Insulators SGMC, SMPL series preloaded customer requirements with contacts having terminations right angle, straight solder printed board mount wrap post. Unloaded insulator contact positions remain unloaded reserved future use. Connectors fixed panel printed board mounted. Polarizing guides, male female, ensure correct alignment coupling male female connectors. They also used keying when used corner positions connector variants poles.
Fixed jackscrews stationary threaded members jackscrew system. Threaded pilots sockets jackscrew system also provide connector polarization insure correct connector coupling.
CURRENT-TEMPERATURE DERATING CURVE
(TESTED PUBLICATION 512-3, TEST
POLE CONNECTOR WITH CLOSED CRIMP BARREL CONTACTS (MACHINED COPPER ALLOY)
TEMPERATURE RISE CURVE
POLE CONNECTOR WITH CLOSED CRIMP BARREL CONTACTS (MACHINED COPPER ALLOY)
RATED CURRENT (AMPS)
RATED CURRENT (AMPS)
AMBIENT TEMPERATURE (°C)
TEMPERATURE RISE (°C)
CURVE DEVELOPED USING SIZE CONTACT WITH [0.3 mm2] SIZE WIRE
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SGMC SERIES
High Density Rectangular
HIGH DENSITY RECTANGULAR CONNECTORS with REMOVABLE CONTACTS
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HIGH DENSITY RECTANGULAR CONNECTORS with REMOVABLE CONTACTS
INSULATOR DIMENSIONS
High Density Rectangular
SGMC SERIES
MATING FACE FEMALE CONNECTOR REAR FACE MALE CONNECTOR
0.235 [5.96]
0.210 [5.33]
0.210 [5.33]
0.210 [5.33]
0.780 [19.81]
0.562 [14.27]
0.780 [19.81]
0.562 [14.27]
0.875 [22.23]
0.656 [16.66]
0.500 [12.70] MALE FEMALE PROFILE VIEW
SGMC
SGMC
SGMC
0.280 [7.11]
0.280 [7.11]
0.280 [7.11]
0.625 [15.88]
0.880 [22.35]
1.060 [26.92]
0.814 [20.68] 1.000 [25.40]
1.250 [31.75]
SGMC
SGMC
0.390 [9.91]
SGMC
0.390 [9.91]
0.390 [9.91]
1.032 [26.21]
1.250 [31.75]
1.500 [38.10]
1.281 [32.54] 1.408 [35.76]
1.625 [41.28]
SGMC
SGMC
SGMC
SERIES CONTACT HOLE POSITION PAGE SGMC SERIES CONTACT POSITIONS
MATERIAL: GLASS FILLED DIALLYL PHTHALATE ASTM-D-5948 TYPE SDG-F
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
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INSULATOR DIMENSIONS CONTACT VARIANTS
MATING FACE FEMALE CONNECTOR REAR FACE MALE CONNECTOR
0.500 [12.70] 0.310 [7.87] 0.750 [19.05]
0.500 [12.70] 0.310 [7.87]
0.750 [19.05]
1.375 [34.93]
1.680 [42.67]
1.750 [44.45]
2.055 [52.20]
SGMC
MATERIAL: GLASS FILLED DIALLYL PHTHALATE ASTM-D-5948 TYPE SDG-F
SGMC
CONTACT HOLE POSITION DIMENSIONS PRINTED BOARD HOLE PATTERN CONTACT VARIANTS
MATING FACE FEMALE CONNECTOR REAR FACE MALE CONNECTOR
0.210 [5.23] 0.210 [5.33] 0.300 [7.62] 0.090 [2.29] TYP. 0.300 [7.62] 0.090 [2.29] TYP.
0.940 [23.88]
1.375 [34.93]
1.316 [33.43]
1.750 [44.45]
0.094 [2.39] TYP. 0.047 [1.19] TYP. 0.093 [2.36] PLACES 0.145 [3.68] PLACES
0.194 [4.93] 0.094 [2.39] TYP. 0.047 [1.19] TYP. 0.093 [2.36] PLACES 0.194 [4.93]
0.250 [6.35] TYP.
0.250 [6.35] TYP.
SIZE
SUGGEST 0.040 [1.01] HOLES PRINTED BOARD CONTACT TERMINATIONS
0.145 [3.68] PLACES
SIZE
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SGMC SERIES
High Density Rectangular
HIGH DENSITY RECTANGULAR CONNECTORS with REMOVABLE CONTACTS
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HIGH DENSITY RECTANGULAR CONNECTORS with REMOVABLE CONTACTS
LARGE SURFACE AREA CONTACT MATING SYSTEM HIGH RELIABILITY "CLOSED ENTRY" DESIGN
PRECISION MACHINED, SOLID COPPER ALLOY
INSULATION GRIP
High Density Rectangular
SGMC SERIES
SPRING RETENTION MEMBER PROVIDES UNIFORM RETENTION MALE CONTACT WHEN MATED
CLOSED CRIMP BARREL INSPECTION HOLE
MALE CONTACT FEMALE CONTACT LARGE SURFACE AREA CONTACT MATING SURFACE CONTACT INSULATION RETENTION CLIP SPRING RETENTION MEMBER
SECTION ENLARGED contacts SGMC series connector family utilize "Large Surface Area (L.S.A.) Contact Mating System." "L.S.A. Contact Mating System" insures lowest level contact resistance during mechanical endurance tests 1000 coupling cycles more. Contact insertion/withdrawal forces remain substantially same during life connector. SGMC Series uses "Closed Entry" "Open Entry" design female contacts. "Closed Entry" design prevents probe damage female contacts, will allow female contact accept misaligned bent male contacts. SGMC series contacts precision machined from solid, copper alloy barstock. They durable, smooth construction, have greater amperage capacities than hollow, sheet metal style contacts. precision machined, removable contact retained connector insulator durable retention system. After removal cycles from insulator, contact will withstand axial forces excess lbs. [26.5N].
REELS AUTOMATIC CRIMP TOOLS REELED CONTACTS
Contacts supplied plastic carriers, packaged reels 2,000 contacts with bench mounted automatic crimp tool part number 9550-1. same type carrier used both male female contacts same size type, requires change crimping tool. male female crimp style contacts ordered reels adding letter after contact part number, such MC420NR male contact FC422N2R FC422N4R female contact. Wire sizes [0.5mm2] [0.08mm2] accommodated crimping.
ENLARGED SECTION PLASTIC CONTACT CARRIER
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
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CRIMP CONTACTS
CLOSED CRIMP BARREL WITH INSULATION GRIP (SUPPORT) PRECISION MACHINED, SOLID COPPER ALLOY FEMALE CONTACT
"CLOSED ENTRY" DESIGN
MALE CONTACT
CRIMP BARREL INSULATION GRIP
PART NUMBER: FC422N2
PART NUMBER: MC422N
FEMALE CONTACT
"ROBI-D OPEN ENTRY" CONTACT DESIGN
±0.001
0.030 [0.76]
CONTACT DESIGNATION MALE FEMALE FEMALE MALE FEMALE FEMALE
PART NUMBER MC422N FC422N2 FC422N4 MC420N FC420N2 FC420N4
WIRE SIZE [mm2] [0.3] [0.08] [0.3] [0.08] [0.3] [0.12] [0.5] [0.5] [0.5]
0.610 [15.49] 0.445 [11.31] 0.445 [11.31] 0.610 [15.49] 0.445 [11.31] 0.445 [11.31]
0.035 [0.89] 0.035 [0.89] 0.035 [0.89] 0.045 [1.14] 0.045 [1.14] 0.045 [1.14]
0.056 [1.42] 0.056 [1.42] 0.056 [1.42]
PART NUMBER: FC422N4
CONTACTS SUPPLIED WITH CONNECTOR MUST ORDERED SEPARATELY
MATERIAL: COPPER ALLOY FINISH: 0.000015 [0.38 MICRONS] GOLD OVER NICKEL
SGMC crimping information, page Additional plating options available adding suffix part number 0.000030 [0.76 microns] gold over nickel Example: FC422N2-14 0.000050 [1.27 microns] gold over copper Example: MC420N-50
MILITARY CRIMP CONTACTS
(QUALIFIED 39029) MALE CONTACT
COLOR CODE
±0.001
FEMALE CONTACT
0.030 [0.76] COLOR CODE
CONTACT DESIGNATION MALE FEMALE
PART NUMBER M39029/34-440 M39029/35-441
0.615 [15.62] 0.450 [11.43]
0.035 [0.89] 0.035 [0.89]
0.056 [1.42] 0.056 [1.42]
COLOR CODE YELLOW/YELLOW/BLACK YELLOW/YELLOW/BROWN
MATERIAL: COPPER ALLOY FINISH: 0.000050 [1.27 MICRONS] GOLD OVER COPPER
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SGMC SERIES
High Density Rectangular
HIGH DENSITY RECTANGULAR CONNECTORS with REMOVABLE CONTACTS
Positronic Industries connectpositronic.com
HIGH DENSITY RECTANGULAR CONNECTORS with REMOVABLE CONTACTS
SOLDER CONTACTS
PRECISION MACHINED, SOLID COPPER ALLOY MALE CONTACT
High Density Rectangular
SGMC SERIES
FEMALE CONTACT
"CLOSED ENTRY" DESIGN
±0.001
PART NUMBER: MS422N [0.76]
PART NUMBER: FS422N2
CONTACT DESIGNATION MALE FEMALE FEMALE MALE FEMALE FEMALE
PART NUMBER MS422N FS422N2 FS422N4 MS420N FS420N2 FS420N4
WIRE SIZE MAX. [0.3mm2] [0.3mm2] [0.3mm2] [0.5mm2] [0.5mm2] [0.5mm2]
0.610 [15.49] 0.445 [11.31] 0.445 [11.31] 0.610 [15.49] 0.445 [11.31] 0.445 [11.31]
0.035 [0.89] 0.035 [0.89] 0.035 [0.89] 0.045 [1.14] 0.045 [1.14] 0.045 [1.14]
0.056 [1.42] 0.056 [1.42] 0.056 [1.42]
FEMALE CONTACT
"ROBI-D OPEN ENTRY" CONTACT DESIGN
PART NUMBER: FS422N4
CONTACTS SUPPLIED WITH CONNECTOR MUST ORDERED SEPARATELY
MATERIAL: COPPER ALLOY FINISH: 0.000015 [0.38 MICRONS] GOLD OVER NICKEL
Additional plating options available adding suffix part number 0.000030 [0.76 microns] gold over nickel 0.000050 [1.27 microns] gold over copper Example: FS422N2-14 Example: MS420N-50
STRAIGHT SOLDER CONTACTS
PRECISION MACHINED, SOLID COPPER ALLOY
CONTACT DESIGNATION MALE FEMALE MALE FEMALE MALE FEMALE PART NUMBER MDS425N FDS425N2 MDS456N FDS456N2 MDS487N FDS487N2 0.772 [19.61] 0.607 [15.42] 0.803 [20.40] 0.638 [16.21] 0.834 [21.18] 0.669 [16.99] 0.125 [3.18] 0.125 [3.18] 0.156 [3.96] 0.156 [3.96] 0.187 [4.75] 0.187 [4.75] 0.025 [0.64] 0.025 [0.64]
MALE CONTACT
±0.001
0.030 [0.76]
FEMALE CONTACT
MATERIAL: COPPER ALLOY FINISH: 0.000015 [0.38 MICRONS] GOLD OVER NICKEL SERIES PAGE CONTACT HOLE POSITIONS
FEMALE PRINTED BOARD MOUNTED CONNECTOR
CONTACTS SUPPLIED WITH CONNECTORS MUST ORDERED SEPARATELY
CONTACT TECHNICAL SALES PART NUMBERS LONG JACKSCREW NYLON SPACER
NYLON SPACER AVAILABLE BACK PANEL
LONG JACKSCREW AVAILABLE
Additional plating options available adding suffix part number 0.000030 [0.76 microns] gold over nickel Example: FDS425N2-14 0.000050 [1.27 microns] gold over copper Example: MDS487N-50
MALE PRINTED BOARD MOUNTED CONNECTOR
NYLON SPACER AVAILABLE BACK PANEL
LONG JACKSCREW AVAILABLE
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
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PRESS-FIT CONTACTS
PRECISION MACHINED, SOLID COPPER ALLOY
MATERIAL: COPPER ALLOY FINISH: 0.000015 [0.38 MICRONS] GOLD OVER NICKEL
MALE CONTACT
0.822 [20.88] [0.749±0.025]
UNLESS OTHERWISE SPECIFIED, PRESS-FIT CONTACTS SUPPLIED WITH CONNECTORS MUST ORDERED SEPARATELY. CONTACTS INSTALLED CONNECTOR CUSTOM ORDER.
PART NUMBER: MPF467N
FEMALE CONTACT
0.657 [16.68]
SERIES PAGE CONTACT HOLE POSITIONS
PART NUMBER: FPF467N2
FEMALE PRINTED BOARD MOUNTED CONNECTOR
LONG JACKSCREW AVAILABLE
MALE PRINTED BOARD MOUNTED CONNECTOR
LONG JACKSCREW AVAILABLE
NYLON SPACER AVAILABLE
NYLON SPACER AVAILABLE
BACK PANEL
0.167 [4.24]
BACK PANEL
0.167 [4.24]
SUGGESTED PRINTED BOARD HOLE SIZES PRESS-FIT CONNECTORS
PRESS-FIT CONTACT HOLE
BOARD TYPE
TIN-LEAD SOLDER
CONTACT SIZE
DRILL HOLE SIZE
RECOMMENDED PLATING
FINISHED HOLE SIZES
[0.0006] minimum solder over [0.0010] min. copper
COPPER
[0.0010] min. copper
IMMERSION
0.85±0.15µ [0.000033±0.000006] immersion over [0.0010] min. copper
PRESS-FIT CONTACT HOLE
Note: plating compositions shown, consult Technical Sales.
IMMERSION SILVER
0.34±0.17µ [0.000013±0.000007] immersion silver over [0.0010] min. copper
ELECTROLESS NICKEL/ IMMERSION GOLD
0.05µ [0.000002] min. immersion gold over 4.5±1.5µ [0.000177±0.000059] electroless nickel IPC-4552 over [0.0010] min. copper
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SGMC SERIES
High Density Rectangular
HIGH DENSITY RECTANGULAR CONNECTORS with REMOVABLE CONTACTS
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HIGH DENSITY RECTANGULAR CONNECTORS with REMOVABLE CONTACTS
INDICATED POSITRONIC TOOLS BEST RESULTS
High Density Rectangular
SGMC SERIES
CRIMPING INFORMATION SGMC SERIES CRIMP CONTACTS
Step Strip wire indicated length.
Take care -Damage remove strands -Untwist overtwist strands -Leave insulation particles strands -Damage insulation
Insulation
±0.020 [0.51]
0.125 [3.18]
Stranded wire
Correctly stripped wire
Strands damaged removed stripping tool
Strands overtwisted
Insulation incorrectly
Examples stripping faults
Particles insulation stripped part wire
Strands untwisted
Wire insulation damaged
Step Crimp wire contact
hand crimp tool: -Place contact into crimping tool -Insert wire into contact -Center contact slowly closing crimping tool until crimp indenters make contact with crimp barrel -Complete cycle crimping tool smooth motion -Remove crimped contact automatic crimp tool: -Insert wire into contact, positioned crimp tool plastic carrier -Depress activating device crimping tool start crimping cycle -Remove crimped contact
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
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CRIMPING INFORMATION SGMC SERIES CRIMP CONTACTS
Step Inspect crimp
tools: -Strands visible through inspection hole -Strands visible beyond insulation support -Crimped contact meet recommended conductor tensile force shown chart -Check peeled gold bent contact
Crimp meet recommended tensile strength
Wire insulation, Typ.
Correctly crimped contact Cross section correctly crimped contact
Stripped wire compressed improved conduction Strands visible beyond insulation support Strands visible through inspection hole
Crimp indents
Crimp indents close inspection hole
Stripped part wire long
Stripped part wire short
Crimp indents incorrectly located
Positronic Recommended Conductor Tensile Strength WIRE SIZE
[0.5mm2] [0.3mm2] [0.25mm2] [0.12mm2] [0.08mm2]
Examples crimping faults
AXIAL LOAD
lbs. lbs. lbs. lbs. lbs.
POSITRONIC RECOMMENDED TOOLS TOOL TYPE
Hand crimp tools: Automatic crimp tool: Insertion tool: Extraction tool:
TOOL NUMBERS
9507 with 9502-12 positioner 9507 with 9502-13 positioner 9550-1 9099-1 9081-1
Conductor tensile strength values derived using silver-tin plated copper wires. Values change depending upon what type wire used.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SGMC SERIES
High Density Rectangular
HIGH DENSITY RECTANGULAR CONNECTORS with REMOVABLE CONTACTS
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HIGH DENSITY RECTANGULAR CONNECTORS with REMOVABLE CONTACTS
High Density Rectangular
SGMC SERIES
CYCLE-CONTROLLED STEP ADJUSTABLE HAND CRIMP TOOL M22520/2-01 Part 9507
Features this positive ratchet action tool include accommodations wire sizes [0.5mm2] through [0.08mm2], eight impression crimp wires contacts various compositions. Required with this basic tool turret positioner part numbers 9502-12 male contacts 9502-13 female contacts.
AUTOMATIC CRIMP TOOL, PNEUMATICALLY ACTUATED Part 9550-1
This fast cycling automatic crimp tool produces indent crimp wire sizes [0.5mm2] through [0.08mm2]. order, specify part number 9550-1. Foot control valve supplied standard accessory.
CONTACT CARRIERS AUTOMATIC CRIMP TOOL
Molded thermoplastic carriers continuous belt feed contacts crimp station automatic crimp tool. They also locate contacts respect tool's indenters. carriers color coded red, blue, yellow, green, orange natural contact identification both proprietary applications.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
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CONTACT INSERTION TOOL
Part 9099-1
easy-to-use contact insertion tool [0.5mm2] smaller wires. photographic demonstration shown below recommended insertion procedures.
CONTACT EXTRACTION TOOL
Part 9081-1
spring loaded contact extraction tool simplifies extraction removable contacts from connector insulators. Simply insert hollow tool over male female contact from front face insulator, rotate tool slightly while increasing pushing force against butt extraction tool. contact will released from insulator retention system "pop out" rear face insulator. photo below recommended removal procedure.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SGMC SERIES
High Density Rectangular
HIGH DENSITY RECTANGULAR CONNECTORS with REMOVABLE CONTACTS
Positronic Industries connectpositronic.com
HIGH DENSITY RECTANGULAR CONNECTORS with REMOVABLE CONTACTS
REMOVABLE CONTACT ORDERING ASSISTANCE CHART
SGMC SERIES CRIMP SOLDER CONTACT TERMINATIONS
High Density Rectangular
SGMC SERIES
TERMINATION TYPE
CONTACT SIZE
WIRE SIZE [mm2] [0.3 mm2] [0.08 mm2]
MALE PART NUMBER MC422N MC420N M39029/34-440 MS422N MS420N
FEMALE PART NUMBER FC422N2 FC422N4 FC420N2 FC420N4 M39029/35-441 FS422N2 FS422N4 FS420N2 FS420N4
CRIMP
[0.5 mm2]
MILITARY CRIMP
[0.3 mm2] [0.08 mm2] [0.3 mm2] max.
SOLDER
[0.5 mm2] max.
SGMC SERIES PRINTED BOARD MOUNT CONTACT TERMINATIONS
TERMINATION TYPE CONTACT SIZE USABLE TERMINATION LENGTH 0.125 [3.18] STRAIGHT SOLDER 0.156 [3.96] 0.187 [4.75] PRESS-FIT 0.191 [4.85] TERMINATION DIMENSION 0.025 [0.64] 0.025 [0.64] 0.025 [0.64] 0.048 [1.22] MALE PART NUMBER MDS425N MDS456N MDS487N MPF467N FEMALE PART NUMBER FDS425N2 FDS456N2 FDS487N2 FPF467N2
SGMC75M0T0000 connector MC422N contacts
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Positronic Industries connectpositronic.com
ORDERING INFORMATION CODE NUMBERING SYSTEM
Specify Complete Connector Selecting Option From Step Through
STEP EXAMPLE
SGMC
STEP BASIC SERIES
SGMC Series.
STEP SPECIAL OPTIONS
CONTACT TECHNICAL SALES SPECIAL OPTIONS
STEP CONNECTOR VARIANTS
INDU
STEP CONNECTOR GENDER
Male Insulator Female Insulator
tive 2002
RoHS
Compliant
STEP ENVIRONMENTAL COMPLIANCE OPTIONS
Compliant Directive 2002/95/EC (RoHS) NOTE: compliance environmental legislation required, this step will used. Example: SGMC14F0ESS0000
STEP CONTACT TERMINATION TYPE
Contacts ordered separately, contact ordering charts.
*STEP ADDITIONAL FEATURES *STEP POLARIZING GUIDES JACKSCREW SYSTEMS
Polarizing guides. Stainless steel polarizing guides. Fixed jackscrews. Short turnable jackscrews with knobs. Turnable jackscrews used with hoods only. offered variants. Short turnable jackscrews. polarizing guides jackscrews required. Also ordering hoods equipped with jackscrews, variants 104, STEP black anodized aluminum parts. yellow chromate coating aluminum parts. Lock tab, offered variants. Lock lever, offered variants. additional options required. Jackscrews with metric threads.
*STEP CABLE ADAPTERS (HOODS)
Side opening hood equipped with stainless steel jackscrew system offered variant only. opening hood equipped with stainless steel jackscrew system offered variants only. opening hood offered variants except 104. hoods required.
*STEP SHELLS
Male shell. Female shell. shells required.
*STEP POLARIZATION POSITIONS SHELLS NOTE: Once have made connector selection, contact Technical Sales would like receive drawing DXF, format 3-dimensional IGES file.
Select letter designate position male female slot polarization system. polarization required shells required.
*NOTE:
DETAILS ITEMS LISTED STEPS THROUGH HIGH DENSITY RECTANGULAR CONNECTOR ACCESSORIES SECTION PAGES 26-34.
Drawing
3-dimensional model DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SGMC SERIES
High Density Rectangular
HIGH DENSITY RECTANGULAR CONNECTORS with REMOVABLE CONTACTS
Positronic Industries connectpositronic.com
HIGH DENSITY RECTANGULAR CONNECTORS with FIXED CONTACTS
High Density Rectangular
Size Contacts Qualified MIL-DTL-28748 Publication 807-1
Telecommunication U.L. File #E140980
tive 2002
SERIES TECHNICAL CHARACTERISTICS
MILITARY SPECIFICATIONS:
Qualified MIL-DTL-28748/7 MILDTL-28748/8.
MECHANICAL CHARACTERISTICS, continued:
Contact Retention Insulator: Contact Termination: lbs. [26.5N] minimum. 0.037 inch [0.94 internal diameter solder style contact [0.33 mm2] wire maximum. 0.025 inch [0.64 diameter printed board mount style contact. 0.025 inch [0.64 square wire post style contacts. Friction, vibration locks jackscrews. Polarized guides, polarized shells jackscrew system. 1000 operations 512-5. Standard threads, 2-56 sizes, except connector variant, which uses 6-32 UNC. Metric threads, M2X0.4 M3X0.5 available.
INTERNATIONAL STANDARDS:
807-1
MATERIALS FINISHES:
Insulator: Glass filled ASTM-D-5948 type SDG-F. Grey color standard, black green available. Copper alloy, 0.000015 inch [0.38 microns] gold over nickel. Other finishes available upon request. Aluminum with yellow black anodize. Aluminum with yellow anodize black anodize. Passivated stainless steel. Copper alloy with nickel plate passivated stainless steel. Copper alloy with nickel plate. Locking Systems: Polarization: Mechanical Operations: Jackscrews:
Fixed Contacts:
Hoods, Cable Adapters: Shells: Jackscrew System: Polarizing Guides: Vibration Locks:
ELECTRICAL CHARACTERISTICS:
Contact Current Rating [maximum]: Initial Contact Resistance: Flash over Voltage: Test Voltage: Insulation Resistance [minimum]: Clearance Creepage Distance [minimum]: Working Temperature: Working Voltage: amps. 0.012 ohms 2200 V.AC [rms] 1000 V.AC [rms] ohms 0.028 inch [0.71 -55°C 135°C V.AC [rms]
MECHANICAL CHARACTERISTICS:
Fixed Contacts: Male Size 0.030 inch [0.76 diameter. Female "Closed entry" design highest reliability.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Compliant
SERIES
Series connectors high reliability, high density, rectangular connectors qualified MIL-DTL-28748 specifications. Series offers solder cup, wrap post straight solder termination styles, intermateable with Positronic SMPL SGMC series connectors. Thirteen connector variants, four through poles, offered. Contact spacing 0.094 inch [2.39mm] between centers, contact diameters 0.030 inch [0.76mm], rated five amperes contact. complete array mounting, locking, polarizing shrouding accessories available Series. details, High Density Rectangular Connector Accessories section.
Ideal applications Series where weight high density requirements. high reliability "closed entry" female contacts insures numerous couplings connector without substantial degradation contact resistance. Series connectors preferred aerospace, avionics, telecommunications, instrumentation, medical robotics industries.
INDU
RoHS
RoHS options page
High Density Rectangular
HIGH DENSITY RECTANGULAR CONNECTORS with FIXED CONTACTS
WRAP POST CONTACTS
0.625 [15.88]
Positronic Industries connectpositronic.com
MATERIAL: COPPER ALLOY FINISH: 0.000015 [0.38 MICRONS] GOLD OVER NICKEL *2-56 TYP. "CLOSED ENTRY" CONTACT
0.145 [3.68] NYLON WASHER
CONTACT CODE
0.225 [5.72] 0.355 [9.02] SPECIFY CONTACT CODE STEP ORDERING INFORMATION
0.110 [2.79] 0.590 [14.99] NYLON
SOLDER CONTACTS
0.625 [15.88] TYP. MATERIAL: COPPER ALLOY FINISH: 0.000015 [0.38 MICRONS] GOLD OVER NICKEL 0.148 [3.76] TYP. 0.110 [2.79] TYP. 0.590 [14.99] TYP.
0.078 [1.98] TYP. "CLOSED ENTRY" CONTACT
0.036 [0.91] TYP. SOLDER
0.156 [3.96] 0.103 [2.62]
SPECIFY CONTACT CODE `SC' STEP ORDERING INFORMATION
0.030 [0.76] TYP.
STRAIGHT SOLDER CONTACTS
0.625 [15.88] 0.145 [3.68] NYLON WASHER
*2-56 TYP. "CLOSED ENTRY" CONTACT
0.025 [0.64] TYP.
CONTACT CODE
0.093 [2.36] 0.125 [3.18] 0.156 [3.96] 0.187 [4.75]
SPECIFY CONTACT CODE STEP ORDERING INFORMATION MATERIAL: COPPER ALLOY FINISH: 0.000015 [0.38 MICRONS] GOLD OVER NICKEL
0.110 [2.79] 0.590 [14.99]
NYLON
*M2X0.4 METRIC THREAD AVAILABLE
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
0.025 [0.64] SQUARE TYP.
Positronic Industries connectpositronic.com
HIGH DENSITY RECTANGULAR CONNECTORS with FIXED CONTACTS
INSULATOR DIMENSIONS SMPL SERIES
High Density Rectangular
MATING FACE FEMALE CONNECTOR REAR FACE MALE CONNECTOR
0.240 [6.10]
0.210 [5.33]
0.210 [5.33]
0.217 [5.51]
0.210 [5.33]
SERIES
0.780 [19.81]
0.562 [14.27]
0.482 [12.24]
0.700 [17.78]
0.780 [19.81]
0.562 [14.27]
0.656 [16.66]
0.875 [22.23]
MALE FEMALE PROFILE VIEW
CONTACTS
CONTACTS
CONTACTS
CONTACTS
0.280 [7.12] 0.280 [7.12] 0.280 [7.12] 0.280 [7.12]
0.786 [19.96]
0.531 [13.49]
0.625 [15.88]
0.880 [22.35]
1.060 [26.92]
0.814 [20.68] 1.000 [25.40]
1.250 [31.75]
CONTACTS
CONTACTS
CONTACTS
CONTACTS
0.280 [7.12]
0.390 [9.91]
0.390 [9.91]
0.390 [9.91]
1.344 [34.14]
1.094 [27.79]
1.032 [26.21]
1.250 [31.75] 1.500 [38.10]
1.281 [32.54] 1.408 [35.76] 1.625 [41.28]
CONTACTS
CONTACTS
CONTACTS
CONTACTS
MATERIAL: GLASS FILLED DIALLYL PHTHALATE ASTM-D-5948 TYPE SDG-F DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
High Density Rectangular
HIGH DENSITY RECTANGULAR CONNECTORS with FIXED CONTACTS
CONTACT HOLE POSITION DIMENSIONS PRINTED BOARD HOLE PATTERN
Positronic Industries connectpositronic.com
MATING FACE FEMALE CONNECTOR REAR FACE MALE CONNECTOR
0.090 [2.29] 0.045 [1.14] 0.562 [14.27] 0.146 [3.70] 0.090 [2.29] TYP. 0.270 [6.86] CONTACTS 0.188 [4.78] 0.045 [1.14] 0.482 [12.24] 0.282 [7.16] 0.140 [3.56] 0.047 [1.19] TYP. 0.140 [3.56] 0.047 [1.19] TYP. CONTACTS CONTACTS CONTACTS 0.081 [2.06] 0.162 [4.11] 0.081 [2.06] 0.282 [7.16] 0.531 [13.49] 0.125 [3.18] 0.047 [1.19] TYP.
0.090 [2.29]
0.040 [1.02] 0.562 [14.27]
0.081 [2.06]
0.040 [1.02] 0.656 [16.66]
0.376 [9.55]
0.147 [3.73] 0.047 [1.19] TYP. CONTACTS
0.162 [4.11] 0.081 [2.06] 0.625 [15.88]
0.162 [4.11] 0.081 [2.06]
0.162 [4.11] 0.081 [2.06]
0.162 [4.11] 0.081 [2.06]
0.564 [14.33]
0.814 [20.68]
0.752 [19.10]
1.000 [25.40]
0.846 [21.49]
1.094 [27.79]
0.376 [9.55] 0.047 [1.19] TYP.
0.125 [3.18]
0.125 [3.18] 0.047 [1.19] TYP.
0.125 [3.18] 0.047 [1.19] TYP. CONTACTS
0.047 [1.19] TYP.
0.125 [3.18]
CONTACTS
CONTACTS
CONTACTS
0.135 [3.43] TYP.
0.045 [1.14] TYP.
0.045 [1.14] TYP.
0.135 [3.43] TYP.
0.135 [3.43] TYP.
0.045 [1.14] TYP.
0.752 [19.10]
1.032 [26.21]
0.987 [25.07]
1.281 [32.54]
1.128 [28.65]
1.408 [35.76]
0.047 [1.19] TYP. 0.140 [3.56] CONTACTS
0.047 [1.19] TYP. 0.147 [3.73] CONTACTS
0.047 [1.19] TYP. CONTACTS
0.140 [3.56]
SUGGEST 0.105 [2.66] HOLES PRINTED BOARD CONNECTOR MOUNTING HOLES SUGGEST 0.040 [1.01] HOLES PRINTED BOARD CONTACT TERMINATIONS
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
Positronic Industries connectpositronic.com
HIGH DENSITY RECTANGULAR CONNECTORS with FIXED CONTACTS
WITH SOLDER CONTACTS
0.810 [20.57] TYP. 0.192 [4.88] TYP.
High Density Rectangular
MATERIAL: COPPER ALLOY
SERIES
FINISH: 0.000015 [0.38 MICRONS] GOLD OVER NICKEL
"CLOSED ENTRY" CONTACT 0.156 [3.96] SPECIFY CONTACT CODE `SC' STEP ORDERING INFORMATION
0.036 [0.91] TYP. SOLDER 0.030 [0.76] *6-32 TYP. 0.103 [2.62] 0.750 [19.05] TYP. 0.160 [4.06] TYP. M3X0.5 METRIC THREAD AVAILABLE
INSULATOR DIMENSIONS
MATING FACE FEMALE CONNECTOR REAR FACE MALE CONNECTOR
0.310 [7.87]
0.750 [19.05]
1.375 [34.93]
1.680 [42.67]
SGMC SERIES PRINTED BOARD HOLE PATTERN PAGE CONNECTOR VARIANT CONTACT HOLE POSITIONS MATERIAL: GLASS FILLED DIALLYL PHTHALATE ASTM-D-5948 TYPE SDG-F
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
High Density Rectangular
HIGH DENSITY RECTANGULAR CONNECTORS with FIXED CONTACTS
Specify Complete Connector Selecting Option From Step Through
Positronic Industries connectpositronic.com
ORDERING INFORMATION CODE NUMBERING SYSTEM
STEP EXAMPLE
Series
STEP CONNECTOR VARIANTS
Signal contacts plated 0.000030 [0.76µ] gold over nickel. Signal contacts plated 0.000050 [1.27µ] gold over copper.
STEP CONNECTOR GENDER
Male Insulator Female Insulator
CONTACT TECHNICAL SALES SPECIAL OPTIONS
INDU
STEP CONTACT TERMINATION TYPE
female contacts "closed entry" design Solder Straight solder 0.093 [2.36] offered variant. Straight solder 0.125 [3.18] offered variant. Straight solder 0.156 [3.96] offered variant. Straight solder 0.187 [4.75] offered variant. Wrap post 0.225 [5.72] offered variant. Wrap post 0.355 [9.02] offered variant.
tive 2002
RoHS
Compliant
STEP ENVIRONMENTAL COMPLIANCE OPTIONS
Compliant Directive 2002/95/EC (RoHS) NOTE: compliance environmental legislation required, this step will used. Example: SGM26FSCN00J0
*STEP ADDITIONAL FEATURES
black anodized aluminum parts. yellow chromate coating aluminum parts. Lock tab, offered variant. Lock lever, offered variant. additional options required. Jackscrews with metric threads.
*STEP POLARIZING GUIDES JACKSCREW SYSTEMS
Polarizing guides. Stainless steel polarizing guides. Fixed jackscrews. Short turnable jackscrews with knobs. Turnable jackscrews used with hoods only. offered variant. Short turnable jackscrews. polarizing guides jackscrews required. Also ordering hoods equipped with jackscrews, variant, STEP
*STEP CABLE ADAPTERS (HOODS)
opening hood offered variants except hoods required.
*STEP POLARIZATION POSITIONS SHELLS
Select letter designate position male female slot polarization system. polarization required shells required.
NOTE: Once have made connector selection, contact Technical Sales would like receive drawing DXF, format 3-dimensional IGES file.
*STEP SHELLS
Male shell. Female shell. shells required.
*NOTE: DETAILS ITEMS LISTED STEPS THROUGH
HIGH DENSITY RECTANGULAR CONNECTOR ACCESSORIES SECTION PAGES 26-34.
Drawing 3-dimensional model DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
STEP BASIC SERIES
STEP SPECIAL OPTIONS
Positronic Industries connectpositronic.com
HIGH DENSITY RECTANGULAR RIGHT ANGLE PRINTED BOARD MOUNT CONNECTORS
High Density Rectangular
Size Contacts Conforms MIL-DTL-28748 Publication 807-1
Telecommunication U.L. File #E140980
tive 2002
SMPL SERIES TECHNICAL CHARACTERISTICS
MILITARY SPECIFICATIONS:
Conforms MIL-DTL-28748. Contact Retention Insulator: Contact Termination: Locking Systems: Polarization: Mechanical Operations: Jackscrews: lbs. [26.5N] minimum. 0.025 inch [0.64 diameter. Friction, vibration locks jackscrews. Polarized guides, polarized shells jackscrew system. 1000 operations 512-5. Standard threads, 2-56 UNC. M2X0.4 metric threads available.
INTERNATIONAL STANDARDS:
807-1
MATERIALS FINISHES:
Insulator: Glass filled ASTM-D-5948 type SDG-F. Grey color standard, black green available. Copper alloy, 0.000015 inch [0.38 microns] gold over nickel. Other finishes available upon request. Passivated stainless steel. Copper alloy with nickel plate passivated stainless steel. Copper alloy with nickel plate.
Fixed Contacts:
ELECTRICAL CHARACTERISTICS:
Contact Current Rating [maximum]: Initial Contact Resistance: Flash over Voltage: Test Voltage: Insulation Resistance [minimum]: Clearance Creepage Distance [minimum]: Working Temperature: Working Voltage: amps. 0.012 ohms 2200 V.AC [rms] 1000 V.AC [rms] ohms 0.028 inch [0.71 -55°C 135°C V.AC [rms]
Jackscrew System: Polarizing Guides: Vibration Locks:
MECHANICAL CHARACTERISTICS:
Fixed Contacts: Male Size 0.030 inch [0.76 diameter. Female "Closed entry" design highest reliability.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SMPL Series connectors high reliability, high density, rectangular connectors meeting performance requirements MIL-DTL-28748. Termination style right angle printed board mount. SMPL Series connectors intermateable with Positronic SGMC series connectors. Twelve connector variants, four through poles, offered. Contact spacing 0.094 inch [2.39mm] between centers, contact diameters 0.030 inch [0.76mm], rated five amperes contact. complete array mounting, locking polarizing accessories available SMPL Series. details, High Density Rectangular Connector Accessories section.
Ideal applications SMPL Series where weight high density requirements. high reliability "closed entry" female contacts insures numerous couplings connector without substantial degradation contact resistance. SMPL Series connectors used aerospace, avionics, telecommunications, instrumentation, medical robotics industries.
SMPL SERIES
RoHS
Compliant
INDU
RoHS options page
High Density Rectangular
HIGH DENSITY RECTANGULAR RIGHT ANGLE PRINTED BOARD MOUNT CONNECTORS
RIGHT ANGLE SOLDER CONTACTS
MALE CONNECTOR SHOWN
0.030 [0.76] TYP. CONTACT MATERIAL: COPPER ALLOY
Positronic Industries connectpositronic.com
0.240 [6.10] 0.285 [7.24] 0.140 [3.56]
0.156 [3.96]
CONTACT FINISH: 0.000015 [0.38 MICRONS] GOLD OVER NICKEL COPPER
ALIGNMENT MOUNTING HOLE 2-56 THREADS SCREW SUPPLIED SPECIAL OPTION 0.100 [2.54] NOMINAL 0.020 TYP. [0.51] 0.175 [4.45] CONTACTS SHOWN CLARITY
STANDARD POSITION INSULATOR REQUIRES CONTACT ADJACENT PRINTED BOARD
FACE DIMENSIONS INSULATOR VARIANT DESIRED, SERIES INSULATOR DIMENSION PAGE
CONNECTOR MOUNTING BRACKET
0.031 [0.79] 0.088 [2.24] HOLE
CONNECTOR ALIGNMENT
0.095 TYP. [2.41] 0.150 [3.81] TYP. 0.047 TYP. [1.19] 0.040 [1.02]
2-56 UNC-2B
0.175 [4.45] 0.285 [7.24] 0.140 [3.56]
SIZE
0.314 [7.98] 0.394 [10.01] 0.488 [12.40] 0.364 [9.25] 0.456 [11.58] 0.646 [16.41] 0.832 [21.13] 0.926 [23.52] 0.864 [21.95] 1.112 [28.24] 1.240 [31.50]
0.290 [7.37] 0.290 [7.37] 0.290 [7.37] 0.415 [10.54] 0.415 [10.54] 0.415 [10.54] 0.415 [10.54] 0.415 [10.54] 0.550 [13.97] 0.550 [13.97] 0.550 [13.97]
PART NUMBER
80213-0 80213-1 80213-2
0.105 [2.67] 0.140 [3.56] 0.195 [4.95]
0.205 [5.21] 0.240 [6.10] 0.295 [7.49]
CONNECTOR VARIANTS
MATERIAL: PHOSPHOR BRONZE FINISH: ZINC PLATE WITH CHROMATE SEAL
MATERIAL: NYLON, BLACK DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SMPL SERIES
0.030 [0.76] HOLE LOCATION DIMENSION 0.175 [4.48] WHEN MOUNTING BRACKET (LB) VIBRATION LOCK USED COMBINATION CONNECTOR
Positronic Industries connectpositronic.com
HIGH DENSITY RECTANGULAR RIGHT ANGLE PRINTED BOARD MOUNT CONNECTORS
RIGHT ANGLE PRINTED BOARD HOLE PATTERN
HOLE IDENTIFICATION SHOWN MALE CONNECTOR MIRROR IMAGE FEMALE CONNECTOR
High Density Rectangular
0.070 [1.78]
0.175 TYP. [4.45]
0.220 [5.59]
0.045 [1.14] TYP.
0.281 [7.14]
0.094 TYP. [2.39] 0.047 TYP. [1.19]
0.241 [6.12]
0.281 [7.14]
0.070 [1.78]
0.175 TYP. [4.45]
0.105 [2.67] MOUNTING HOLE TYP.
0.220 [5.59]
0.328 [8.33]
0.266 [6.76]
SMPL SERIES
0.070 [1.78] 0.220 [5.59] 0.370 [9.40] 0.070 [1.78] 0.220 [5.59] 0.370 [9.40] 0.520 [13.21]
0.312 [7.92]
0.175 TYP. [4.45]
0.407 [10.34]
0.500 [12.70]
0.547 [13.89]
0.175 [4.45] TYP.
0.516 [13.11]
0.024 [0.61]
0.640 [16.26]
0.704 [17.88]
SUGGEST 0.105 [2.66] HOLES PRINTED BOARD CONNECTOR MOUNTING HOLES SUGGEST 0.040 [1.01] HOLES PRINTED BOARD CONTACT TERMINATIONS 0.030 [0.76] MOUNTING HOLE POSITION WHEN MOUNTING BRACKET (LB) VIBRATION LOCK USED COMBINATION CONNECTOR
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
High Density Rectangular
HIGH DENSITY RECTANGULAR RIGHT ANGLE PRINTED BOARD MOUNT CONNECTORS
Positronic Industries connectpositronic.com
ORDERING INFORMATION CODE NUMBERING SYSTEM
Specify Complete Connector Selecting Option From Step Through
STEP EXAMPLE
SMPL
STEP BASIC SERIES
SMPL Series.
STEP SPECIAL OPTIONS
Signal contacts plated 0.000030 [0.76µ] gold over nickel. Signal contacts plated 0.000050 [1.27µ] gold over copper.
STEP CONNECTOR VARIANTS
STEP CONNECTOR GENDER
Male Insulator Female Insulator
CONTACT TECHNICAL SALES SPECIAL OPTIONS
Standard termination, angle.
tive 2002
Compliant
Compliant Directive 2002/95/EC (RoHS) NOTE: compliance environmental legislation required, this step will used. Example: SMPL14F0T0LB
*STEP POLARIZING GUIDES JACKSCREW SYSTEMS
Polarizing guides. Stainless steel polarizing guides. Fixed jackscrews. polarizing guides jackscrews required.
STEP MOUNTING BRACKETS
Mounting bracket. mounting bracket required.
*STEP LOCKING DEVICES
Lock tab. Lock lever. locking devices required.
NOTE: Once have made connector selection, contact Technical Sales would like receive drawing DXF, format 3-dimensional IGES file.
*NOTE:
DETAILS ITEMS LISTED STEPS HIGH DENSITY RECTANGULAR CONNECTOR ACCESSORIES SECTION PAGES 26-34.
Drawing
3-dimensional model
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SMPL SERIES
STEP CONTACT TERMINATION TYPE
RoHS
INDU
STEP ENVIRONMENTAL COMPLIANCE OPTIONS
HIGH DENSITY RECTANGULAR CONNECTOR High Density ACCESSORIES Rectangular Positronic Industries SGMC, SMPL SERIES connectpositronic.com
JACKSCREW SYSTEM DIMENSIONS WHEN MOUNTED CONNECTOR VARIANTS
(QUALIFIED MIL-DTL-28748) CONTACTS
FIXED JACKSCREWS
0.240 [6.10] TYP.
ROTATING JACKSCREWS
0.145 [3.68] 0.110 [2.79] 0.030 [0.76] 0.807 [20.50] TYP. 0.110 [2.79] 0.030 [0.76] TYP. 0.197 [5.00] 0.156 [3.96] 2-56 UNC-2B TYP. 0.110 [2.79] 0.156 [3.96] SLOT 0.048 [1.22] WIDE 0.060 [1.28] DEEP 0.145 [3.68]
(ESS) ROTATING JACKSCREWS
0.478 [12.14] TYP. SLOT 0.028 [0.71] WIDE 0.030 [0.76] DEEP
(ESS-756.2) ROTATING JACKSCREWS
0.110 [2.79] MALE CONNECTOR, FEMALE JACKSCREW POSITIONED CONTACT 0.030 [0.76] TYP. 0.156 [3.96] 0.090 [2.29] 0.398 [10.11] TYP.
2-56 UNC-2A TYP.
SLOT 0.028 [0.71] WIDE 0.030 [0.76] DEEP
2-56 UNC-2A TYP.
0.478 [12.14]
0.145 [3.68]
0.090 [2.29]
0.145 [3.68]
(STAINLESS STEEL)
(STAINLESS STEEL WITH ALUMINUM KNOBS)
(STAINLESS STEEL)
(STAINLESS STEEL) CONSULT TECHNICAL SALES ORDERING INFORMATION
POLARIZING GUIDE DIMENSIONS WHEN MOUNTED CONNECTOR VARIANTS
(QUALIFIED MIL-DTL-28748) CONTACTS GUIDES (NSS) GUIDES
0.588 [14.94] 0.243 [6.17] TYP. [1.98] [3.18] 0.155 [3.94] SLOT 0.031 [0.79] WIDE SLOT 0.020 [0.51] WIDE 0.030 [0.76] TYP. 0.110 [2.79] 0.148 [3.76]
0.237 [6.02] TYP.
0.625 [15.88]
MALE CONNECTOR, FEMALE POLARIZING GUIDE POSITIONED CONTACT
ACCESSORIES
2-56 UNC-2A TYP.
0.240 [6.10] (BRASS)
0.235 [5.97] (STAINLESS STEEL)
SHORTER VERSIONS JACKSCREWS GUIDES AVAILABLE SPECIAL OPTIONS 2x0.4 METRIC THREADS AVAILABLE
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
HIGH DENSITY RECTANGULAR CONNECTOR High Density ACCESSORIES Rectangular SGMC, SMPL SERIES
SGMC CONTACT VARIANTS FIXED JACKSCREWS
0.618 [15.70] 0.310 [7.87] 0.310 [7.82] 0.192 [4.88]
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JACKSCREW SYSTEM DIMENSIONS WHEN MOUNTED CONNECTOR
ROTATING JACKSCREWS
MALE CONNECTOR, FEMALE JACKSCREW POSITIONED CONTACT
0.160 [4.06]
6-32 THREAD TYP.
0.250 [6.35] ACROSS FLATS TYP.
0.156 [3.96]
6-32 UNC-2A THREAD TYP.
0.030 [0.76] TYP.
0.590 [14.99] (STAINLESS STEEL)
0.851 [21.62] (STAINLESS STEEL)
POLARIZING GUIDE DIMENSIONS WHEN MOUNTED CONNECTOR
SGMC CONTACT VARIANTS (NSS) POLARIZING GUIDES
0.310 [7.87]
0.310 [7.87]
6-32 UNC-2A THREAD TYP.
0.187 [4.75] TYP. 0.030 [0.76] TYP. 0.156 [3.96] SLOT 0.038 [0.97] WIDE
0.125 [3.18] TYP.
MALE CONNECTOR, FEMALE GUIDE POSITIONED CONTACT
0.150 [3.81] (STAINLESS STEEL) METRIC THREADS AVAILABLE
0.110 [2.79]
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
ACCESSORIES
0.680 [17.28]
0.720 [18.28]
HIGH DENSITY RECTANGULAR CONNECTOR High Density ACCESSORIES Rectangular Positronic Industries SGMC, SMPL SERIES connectpositronic.com
POLARIZING GUIDES
LOCKWASHER
LOCKWASHER
LOCKWASHER
LOCKWASHER
0.625 [15.88] 0.080 [2.03] MALE FEMALE
0.588 [14.94] 0.080 [2.03] MALE
0.625 [15.88]
0.588 [14.94]
FEMALE
POLARIZING GUIDES
STAINLESS STEEL POLARIZING GUIDES
TYPE
MATERIAL FINISH
AVAILABILITY
USED CONNECTOR VARIANTS
THROUGH THROUGH THROUGH THROUGH STUD THREAD 6-32 UNC-2A STANDARD, METRIC THREADS M3X0.5 AVAILABLE UPON REQUEST STUD THREAD 2-56 UNC-2A STANDARD, METRIC THREADS M2X0.4 AVAILABLE UPON REQUEST
GUIDE MALE COPPER ALLOY WITH NICKEL PLATE GUIDE FEMALE COPPER ALLOY WITH NICKEL PLATE GUIDE MALE STAINLESS STEEL PASSIVATED GUIDE FEMALE STAINLESS STEEL PASSIVATED
ACCESSORIES
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
HIGH DENSITY RECTANGULAR CONNECTOR High Density ACCESSORIES Rectangular SGMC, SMPL SERIES
FIXED TURNABLE JACKSCREW SYSTEMS
SCREW LOCKWASHER LOCKWASHER SCREW
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0.625 [15.88]
0.585 [14.86]
0.960 [24.38]
0.920 [23.37]
MALE
FEMALE
FIXED JACKSCREWS
MALE
FEMALE
0.625 [15.88] MALE
0.590 [14.99] FEMALE
SHORT TURNABLE JACKSCREWS
SHORT TURNABLE JACKSCREWS
THREAD CHART
MATERIAL FINISH
STAINLESS STEEL PASSIVATED
AVAILABILITY 2-56 THREAD
TYPE
M2x0.4 METRIC THD.
6-32 THREAD
M3x0.5 METRIC THD.
USED CONNECTOR VARIANTS
THROUGH THROUGH THROUGH THROUGH THROUGH
JACKSCREW MALE JACKSCREW FEMALE JACKSCREW MALE JACKSCREW FEMALE JACKSCREW MALE JACKSCREW FEMALE
STAINLESS STEEL PASSIVATED
STAINLESS STEEL PASSIVATED
STAINLESS STEEL PASSIVATED
STAINLESS STEEL PASSIVATED
AVAILABLE AVAILABLE
STAINLESS STEEL PASSIVATED
THROUGH
*ESS JACKSCREW OFFERED KITS MUST FACTORY INSTALLED CONNECTORS
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
ACCESSORIES
HIGH DENSITY RECTANGULAR CONNECTOR High Density ACCESSORIES Rectangular Positronic Industries SGMC, SMPL SERIES connectpositronic.com
POLARIZING SLOT 0.094 [2.39] TYP. SPACES SIZES
DIMENSIONS FEMALE SHELLS
(QUALIFIED MIL-DTL-28748)
0.562 [14.27]
POLARIZATION
Polarization accomplished with shells slot arrangement. Female shells slotted accept non-magnetic stainless steel polarizing pins mounted male shells. There polarizing positions available which designated letters Nonpolarized shells designated supplied without slot pin. ordering chart.
PART NUMBER
SG4000R000
0.093 [2.36] SLOTS
MIN.
0.875 [22.23] 0.875 [22.23] 0.975 [24.77] 1.165 [29.59] 1.350 [34.29] 1.344 [34.14] 1.595 [40.51] 1.715 [43.56] 1.775 [45.09] 2.160 [54.86]
MIN.
0.305 [7.75] 0.305 [7.75] 0.375 [9.53] 0.375 [9.53] 0.375 [9.53] 0.480 [12.19] 0.480 [12.19] 0.480 [12.19] 0.840 [21.34] 0.840 [21.34]
MIN.
0.230 [5.84] 0.230 [5.84] 0.300 [7.62] 0.300 [7.62] 0.300 [7.62] 0.410 [10.41] 0.410 [10.41] 0.410 [10.41] 0.770 [19.56] 0.770 [19.56]
MIN.
0.430 [10.92] 0.430 [10.92] 0.530 [13.46] 0.730 [18.54] 0.910 [23.11] 0.900 [22.86] 1.140 [28.96] 1.270 [32.26] 1.180 [29.97] 1.545 [39.24]
0.562 [14.27] 0.562 [14.27] 0.625 [15.88] 0.814 [20.68] 1.000 [25.40] 1.032 [26.21] 1.281 [32.54] 1.408 [35.76] 1.375 [34.93] 1.750 [44.45]
0.437 [11.10] 0.437 [11.10] 0.437 [11.10] 0.437 [11.10] 0.437 [11.10] 0.437 [11.10] 0.437 [11.10] 0.437 [11.10] 0.512 [13.00] 0.512 [13.00]
0.031 [0.79] 0.031 [0.79] 0.062 [1.57] 0.062 [1.57] 0.062 [1.57] 0.062 [1.57] 0.062 [1.57] 0.062 [1.57] 0.062 [1.57] 0.062 [1.57]
SG7000R000 SG14000R000 0.031 [0.79] 0.125 [3.18] SG20000R000 SG26000R000 SG34000R000 0.125 [3.18] TYP. SPACES SG44000R000 SG50000R000 SG75000R000 SG104000R000
0.125 [3.18]
0.750 [19.05]
DIMENSIONS MALE SHELLS
PART NUMBER MAX.
0.870 [22.10] 0.870 [22.10] 0.970 [24.64] 1.160 [29.46] 1.345 [34.16] 1.340 [34.04] 1.590 [40.39] 1.710 [40.59] 1.770 [44.96] 2.145 [54.48]
0.094 [2.39] TYP. SPACES 0.562 [14.27] SIZES
MAX.
0.300 [7.62] 0.300 [7.62] 0.370 [9.40] 0.370 [9.40] 0.370 [9.40] 0.480 [12.19] 0.480 [12.19] 0.480 [12.19] 0.840 [21.34] 0.840 [21.34]
MIN.
0.230 [5.84] 0.230 [5.84] 0.300 [7.62] 0.300 [7.62] 0.300 [7.62] 0.410 [10.41] 0.410 [10.41] 0.410 [10.41] 0.770 [19.56] 0.770 [19.56]
MIN.
0.430 [10.92] 0.430 [10.92] 0.530 [13.46] 0.730 [18.54] 0.910 [23.11] 0.900 [22.86] 1.140 [28.96] 1.270 [32.26] 1.180 [29.97] 1.545 [39.24]
0.562 [14.27] 0.562 [14.27] 0.625 [15.88] 0.814 [20.68] 1.000 [25.40] 1.032 [26.21] 1.281 [32.54] 1.408 [35.76] 1.375 [34.93] 1.750 [44.45]
0.437 [11.10] 0.437 [11.10] 0.437 [11.10] 0.437 [11.10] 0.437 [11.10] 0.437 [11.10] 0.437 [11.10] 0.437 [11.10] 0.512 [13.00] 0.512 [13.00]
0.031 [0.79] 0.031 [0.79] 0.062 [1.57] 0.062 [1.57] 0.062 [1.57] 0.062 [1.57] 0.062 [1.57] 0.062 [1.57] 0.062 [1.57] 0.062 [1.57]
ACCESSORIES
SG4000P000 SG7000P000 SG14000P000 SG20000P000 SG26000P000 SG34000P000 SG44000P000 SG50000P000 SG75000P000 SG104000P000
0.312 [7.92] 0.125 [3.18] TYP. SPACES
0.750 [19.05]
0.093 [2.36]
0.093 [2.36] SLOTS
SHELL MATERIAL: 0.030 [0.76] ALUMINUM SHELL FINISH: YELLOW BLACK ANODIZE
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
HIGH DENSITY RECTANGULAR CONNECTOR High Density ACCESSORIES Rectangular SGMC, SMPL SERIES
CABLE ADAPTERS DIMENSIONS ALUMINUM HOODS
(QUALIFIED MIL-DTL-28748)
DIMENSIONS
0.943 [23.95] 0.943 [23.95] 1.087 [27.61] 1.087 [27.61] 1.087 [27.61] 1.076 [27.33] 1.087 [27.61] 1.077 [27.36] 1.527 [38.79] 1.527 [38.79]
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PART NUMBER
CABLE OPENING
0.780 [19.81] 0.780 [19.81] 0.880 [22.35] 0.886 [22.50] 1.062 [26.97] 1.250 [31.75] 1.344 [34.14] 1.250 [31.75] 1.500 [38.10] 1.620 [41.15]
0.750 [19.05] 0.750 [19.05] 0.750 [19.05] 0.750 [19.05] 0.750 [19.05] 0.750 [19.05] 0.750 [19.05] 0.750 [19.05] 1.190 [30.23] 1.190 [30.23]
0.250 [6.35] 0.250 [6.35] 0.272 [6.91] 0.340 [8.64] 0.340 [8.64] 0.340 [8.64] 0.340 [8.64] 0.453 [11.51] 0.450 [11.43] 0.450 [11.43]
0.410 [10.41] 0.410 [10.41] 0.550 [13.97] 0.550 [13.97] 0.550 [13.97] 0.550 [13.97] 0.550 [13.97] 0.710 [18.03] 0.710 [18.03] 0.710 [18.03]
0.255 [6.48] 0.255 [6.48] 0.375 [9.53] 0.375 [9.53] 0.375 [9.53] 0.406 [10.31] 0.406 [10.31] 0.750 [19.05] 0.750 [19.05] 1.000 [25.40]
0.188 [4.78] 0.188 [4.78] 0.190 [4.83] 0.255 [6.48] 0.250 [6.35] 0.250 [6.35] 0.250 [6.35] 0.375 [9.53] 0.380 [9.65] 0.388 [9.86]
SG400000J0 SG700000J0 SG900000J0 SG1400000J0 SG2000000J0 SG2600000J0 SG2900000J0 SG3400000J0 SG4400000J0 SG5000000J0
0.220 [5.59]
DIMENSIONS ALUMINUM HOODS WITH JACKSCREW SYSTEM
(QUALIFIED MIL-DTL-28748)
DIMENSIONS
1.561 [39.65] 1.561 [39.65] 1.561 [39.65] 1.561 [39.65] 1.561 [39.65] 1.561 [39.65] 1.561 [39.65] 1.561 [39.65] 2.001 [50.83] 2.001 [50.83]
PART NUMBER
CABLE OPENING
0.780 [19.81] 0.780 [19.81] 0.880 [22.35] 0.886 [22.50] 1.062 [26.97] 1.250 [31.75] 1.344 [34.14] 1.250 [31.75] 1.500 [38.10] 1.620 [41.15]
0.750 [19.05] 0.750 [19.05] 0.750 [19.05] 0.750 [19.05] 0.750 [19.05] 0.750 [19.05] 0.750 [19.05] 0.750 [19.05] 1.190 [30.23] 1.190 [30.23]
0.250 [6.35] 0.250 [6.35] 0.272 [6.91] 0.340 [8.64] 0.340 [8.64] 0.340 [8.64] 0.340 [8.64] 0.453 [11.51] 0.450 [11.43] 0.450 [11.43]
0.410 [10.41] 0.410 [10.41] 0.550 [13.97] 0.550 [13.97] 0.550 [13.97] 0.550 [13.97] 0.550 [13.97] 0.710 [18.03] 0.710 [18.03] 0.710 [18.03]
0.255 [6.48] 0.255 [6.48] 0.375 [9.53] 0.375 [9.53] 0.375 [9.53] 0.406 [10.31] 0.406 [10.31] 0.750 [19.05] 0.750 [19.05] 1.000 [25.40]
0.188 [4.78] 0.188 [4.78] 0.190 [4.83] 0.255 [6.48] 0.250 [6.35] 0.250 [6.35] 0.250 [6.35] 0.375 [9.53] 0.380 [9.65] 0.388 [9.86]
SG400E100J0 SG700E100J0
SG900E100J0 SG1400E100J0 SG2000E100J0 SG2600E100J0
SG2900E100J0 SG3400E100J0 SG4400E100J0 SG5000E100J0 0.110 [2.79] 2-56 0.148 [3.76]
MATERIAL: HOODS, CABLE CLAMPS KNOBS ALUMINUM, GOLD BLACK ANODIZE JACKSCREWS STAINLESS STEEL, PASSIVATED METRIC THREADS AVAILABLE DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
ACCESSORIES
HIGH DENSITY RECTANGULAR CONNECTOR High Density ACCESSORIES Rectangular Positronic Industries SGMC, SMPL SERIES connectpositronic.com
CABLE ADAPTERS DIMENSIONS SIDE ACCESS HOODS WITH JACKSCREW SYSTEM
OPENING HOODS FIGURE
NOMINAL CABLE DIAMETER
SIDE OPENING HOODS FIGURE
6-32 UNC-2B 6-32 UNC-2A 6-32 UNC-2B 6-32 UNC-2A
PART NUMBER
SG10400000Z0 SG10400000V0
FIGURE
2.100 [53.34] 2.100 [53.34]
0.812 [20.62] 0.812 [20.62]
1.750 [44.45] 1.750 [44.45]
2.100 [53.34] 2.100 [53.34]
0.500 [12.70] 0.500 [12.70]
0.860 [21.84] 0.860 [21.84]
1.110 [28.19] 1.110 [28.19]
2.645 [67.18] 2.645 [67.18]
1.050 [26.67]
MATERIAL: HOODS, CABLE CLAMPS KNOBS- ALUMINUM, YELLOW BLACK ANODIZE JACKSCREWS- STAINLESS STEEL, PASSIVATED 3x0.5 METRIC THREADS AVAILABLE
ACCESSORIES
VIBRATION LOCKS
VIBRATION TABS VIBRATION LEVER ASSEMBLY (VL)
0.935 [23.75]
0.138 [3.51]
0.077 [1.96]
SPECIFY CODE "VL" STEP ORDERING INFORMATION
MATERIAL: COPPER ALLOY FINISH: NICKEL PLATE
TYPICAL PART NUMBER: SGMC14F0N000V DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
TYPICAL PART NUMBER: SGMC14M0N000VL
HIGH DENSITY RECTANGULAR CONNECTOR High Density ACCESSORIES Rectangular SGMC, SMPL SERIES
PANEL CUT-OUT DIMENSIONS SERIES SGMC SERIES CONNECTORS
0.020 TYP. [0.51]
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0.093 TYP. [2.36] 0.093 [2.36] HOLE PLACES) SIZE ONLY
SIZE
0.562 [14.27] 0.482 [12.24] 0.562 [14.27] 0.656 [16.66] 0.531 [13.49] 0.625 [15.88] 0.814 [20.68] 1.000 [25.40] 1.094 [27.79] 1.032 [26.21] 1.281 [32.54] 1.408 [35.76] 1.375 [34.93] 1.750 [44.45]
MIN.
0.390 [9.91] 0.315 [8.00] 0.397 [10.08] 0.495 [12.57] 0.401 [10.19] 0.510 [12.95] 0.700 [17.78] 0.885 [22.48] 0.959 [24.36] 0.867 [22.02] 1.105 [28.07] 1.235 [31.37] 1.145 [29.08] 1.520 [37.47]
MIN.
0.215 [5.46] 0.215 [5.46] 0.215 [5.46] 0.215 [5.46] 0.285 [7.24] 0.285 [7.24] 0.285 [7.24] 0.285 [7.24] 0.285 [7.24] 0.395 [10.03] 0.395 [10.03] 0.395 [10.03] 0.755 [19.18] 0.755 [19.18]
FLUSH PANEL CONNECTOR MOUNTING BRACKETS
MATERIAL: COPPER ALLOY FINISH: ZINC WITH CHROMATE SEAL PANEL 0.187 [4.75] 0.312 [7.92]
PART NUMBER 80217-0
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
ACCESSORIES
HIGH DENSITY RECTANGULAR CONNECTOR High Density ACCESSORIES Rectangular Positronic Industries SGMC, SMPL SERIES connectpositronic.com
TYPICAL MATING ASSEMBLIES
SGMC50F0E1R0J0
SGM34MSCE100J0
SMPL34F0T0LB
SGMC50M0TP000 SGMC26M0EP000
ACCESSORIES
SGMC9M0NSS00JVL SGMC9F0NSS000V SGMC26F0TR000
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
High Density Rectangular
ORDERING INFORMATION MIL-DTL-28748/13, MIL-DTL-28748/14, MIL-DTL-28748/7 MIL-DTL-28748/8
Positronic Industries connectpositronic.com
CHART MALE CONNECTORS
PART NUMBER EXPLANATIONS
M28748/13
Step Basic Part Number M28748/13 Step Insert Size Contact Variant Contact Variant C-14 Contact Variant D-20 Contact Variant E-26 Contact Variant F-34 Contact Variant G-44 Contact Variant H-50 Contact Variant Step Jackscrews/ Guide Pins Long Jackscrews (Shields Only) Short Jackscrews Shield) Fixed Jackscrews Shield) Guide Pins Shield) None Included Step Shell -None Included
CHART FEMALE CONNECTORS
PART NUMBER EXPLANATIONS
M28748/14
Step Basic Part Number M28748/14 Step Insert Size Contact Variant Contact Variant C-14 Contact Variant D-20 Contact Variant E-26 Contact Variant F-34 Contact Variant G-44 Contact Variant H-50 Contact Variant Step Jackscrews/ Guide Pins Long Jackscrews (Shields Only) Short Jackscrews Shield) Fixed Jackscrews Shield) Guide Pins Shield) None Included Step Shell -None Included
Step Contacts 1A-100% Size 39029/34-440
Step Contacts 1A-100% Size 39029/35-441
Step Shields 1-Top Opening Hood 2-Side Opening Hood 0-None
Step Shields 1-Top Opening Hood 2-Side Opening Hood 0-None
CHART MALE CONNECTORS
PART NUMBER EXPLANATIONS
M28748/7
Step Basic Part Number M28748/7 Step Insert Size Contact Variant Contact Variant Contact Variant Contact Variant Contact Variant Contact Variant Contact Variant Contact Variant Contact Variant Insert) Contact Variant Insert) Contact Variant Insert) Contact Variant Insert) Contact Variant Insert) Contact Variant Insert) Contact Variant Insert) Contact Variant Insert) None Step Shields 1-Top Opening Hood (With Shell) 2-Side Opening Hood (With Shell) 0-None
CHART FEMALE CONNECTORS
PART NUMBER EXPLANATIONS
M28748/8
Step Basic Part Number M28748/8 Step Insert Size Contact Variant Contact Variant Contact Variant Contact Variant Contact Variant Contact Variant Contact Variant Contact Variant Contact Variant Insert) Contact Variant Insert) Contact Variant Insert) Contact Variant Insert) Contact Variant Insert) Contact Variant Insert) Contact Variant Insert) Contact Variant Insert) None Step Shields 1-Top Opening Hood (With Shell) 2-Side Opening Hood (With Shell) 0-None
Step Contacts Size Contacts None
Step Contacts Size Contacts None
Step Jackscrews/ Guide Pins Long Jackscrews (Shields Only) Short Jackscrews Shield) Fixed Jackscrews Shield) Guide Pins Shield) Miniature Jackscrews, Slotted Head Miniature Jackscrews, Head None Step Shell (Polarized Plug) (Polarized Plug) (Polarized Plug) (Polarized Plug) (Polarized Plug) (Polarized Plug) (Polarized Plug) Unpolarized Plug (Polarized Receptacle) (Polarized Receptacle) (Polarized Receptacle) (Polarized Receptacle) (Polarized Receptacle) (Polarized Receptacle) (Polarized Receptacle) Unpolarized Receptacle None
Step Jackscrews/ Guide Pins Long Jackscrews (Shields Only) Short Jackscrews Shield) Fixed Jackscrews Shield) Guide Pins Shield) Miniature Jackscrews, Slotted Head Miniature Jackscrews, Head None Step Shell (Polarized Plug) (Polarized Plug) (Polarized Plug) (Polarized Plug) (Polarized Plug) (Polarized Plug) (Polarized Plug) Unpolarized Plug (Polarized Receptacle) (Polarized Receptacle) (Polarized Receptacle) (Polarized Receptacle) (Polarized Receptacle) (Polarized Receptacle) (Polarized Receptacle) Unpolarized Receptacle None
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
LISTING
Positronic Industries connectpositronic.com
MIL-DTL-28748 39029 QUALIFIED PRODUCTS LISTING
High Density Rectangular
Positronic Industries offers listing below connectors connector accessories, which products qualified under Military Specification MIL-DTL-28748 39029. additional Q.P.L. connectors, please consult factory sales office. Positronic SGMC series connectors Q.P.L. approved MIL-DTL-28748 test report number 28748-1446-85. Positronic SGMC series contacts Q.P.L. approved 39029 test report number 39029-1452-85. Positronic SGMC series connectors Q.P.L. approved MIL-DTL-28748 test report number 28748-346-77 28748-204-81. MILITARY PART NUMBER M28748/7A10L1A M28748/7A00F1A M28748/7A00S1A M28748/7A00G1A M28748/7B10L1A M28748/7B00F1A M28748/7B00S1A M28748/7B00G1A M28748/7C10L1A M28748/7C00F1A M28748/7C00S1A M28748/7C00G1A M28748/7D10L1A M28748/7D00F1A M28748/7D00S1A M28748/7D00G1A M28748/7E10L1A M28748/7E00F1A M28748/7E00S1A M28748/7E00G1A M28748/7F10L1A M28748/7F00F1A M28748/7F00S1A M28748/7F00G1A M28748/7G10L1A M28748/7G00F1A M28748/7G00S1A M28748/7G00G1A M28748/7H10L1A M28748/7H00F1A MILITARY PART NUMBER M28748/7H00S1A M28748/7H00G1A M28748/8A10L1A M28748/8A00F1A M28748/8A00S1A M28748/8A00G1A M28748/8B10L1A M28748/8B00F1A M28748/8B00S1A M28748/8B00G1A M28748/8C10L1A M28748/8C00F1A M28748/8C00S1A M28748/8C00G1A M28748/8D10L1A M28748/8D00F1A M28748/8D00S1A M28748/8D00G1A M28748/8E10L1A M28748/8E00F1A M28748/8E00S1A M28748/8E00G1A M28748/8F10L1A M28748/8F00F1A M28748/8F00S1A M28748/8F00G1A M28748/8G10L1A M28748/8G00F1A M28748/8G00S1A M28748/8G00G1A MILITARY PART NUMBER M28748/8H10L1A M28748/8H00F1A M28748/8H00S1A M28748/8H00G1A M28748/13B10L1A M28748/13B00F1A M28748/13B00S1A M28748/13B00G1A M28748/13C10L1A M28748/13C00F1A M28748/13C00S1A M28748/13C00G1A M28748/13D10L1A M28748/13D00F1A M28748/13D00S1A M28748/13D00G1A M28748/13E10L1A M28748/13E00F1A M28748/13E00S1A M28748/13E00G1A M28748/13F10L1A M28748/13F00F1A M28748/13F00S1A M28748/13F00G1A M28748/13G10L1A M28748/13G00F1A M28748/13G00S1A M28748/13G00G1A M28748/13H10L1A M28748/13H00F1A MILITARY PART NUMBER M28748/13H00S1A M28748/13H00G1A M28748/14B10L1A M28748/14B00F1A M28748/14B00S1A M28748/14B00G1A M28748/14C10L1A M28748/14C00F1A M28748/14C00S1A M28748/14C00G1A M28748/14D10L1A M28748/14D00F1A M28748/14D00S1A M28748/14D00G1A M28748/14E10L1A M28748/14E00F1A M28748/14E00S1A M28748/14E00G1A M28748/14F10L1A M28748/14F00F1A M28748/14F00S1A M28748/14F00G1A M28748/14G10L1A M28748/14G00F1A M28748/14G00S1A M28748/14G00G1A M28748/14H10L1A M28748/14H00F1A M28748/14H00S1A M28748/14H00G1A M39029/34-440 M39029/35-441
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
LISTING
POSITRONIC INDUSTRIES
Positronic Products
Power
Contact Sizes: Current Ratings: amperes Terminations: Crimp, wire solder, straight solder, right angle solder, straight press-fit right angle press-fit Configurations: Multiple variants variety package sizes Compliance: PICMG 2.11, PICMG 3.0, VITA Contact Sizes: Current Ratings: amperes nominal Terminations: Crimp, wire solder, straight solder, right angle solder straight press-fit Configurations: Multiple variants both standard high densities Qualifications: MIL-DTL-24308, Goddard Space Flight 311P, 39029, IP65, IP67
D-Subminiature
FEATURES: swap capability AC/DC operation single connector Signal contacts hardware management Blind mating Sequential mating Large Surface Area Contact Mating System Wide variety accessories Customer specified contact arrangements
FEATURES: Three performance levels available: professional quality, military quality space-flight quality provide multiple performance cost choices Options include thermocouple contacts, filtered, environmentally sealed dual port package including mixed density Broad selection accessories
Rectangular
Contact Sizes: Current Ratings: amperes Terminations: Crimp, wire solder, straight solder right angle solder Configurations: Multiple variants both standard high densities Qualifications: MIL-DTL-28748, 39029, CCITT V.35 Contact Sizes: Current Ratings: amperes nominal Terminations: Crimp, wire solder, straight solder right angle solder Configurations: Multiple variants package sizes Qualifications: Environmental protection IP67
Circular
FEATURES: performance levels available: industrial quality military quality provide performance cost choices Large Surface Area Contact Mating System wide variety accessories Broad selection contact variants package sizes
FEATURES: Non-corrodible lightweight composite construction EMI/RFI shielded versions Thermocouple contacts Environmentally sealed versions Rear insertion/ front release removable contacts level sequential mating Overmolding available full assemblies
Cable
Positronic connector products supplied part cable assemblies whose technical characteristics would reflect those connectors being used within assembly. Contact Sizes: Current Ratings: amperes nominal Terminations: Feed through standard; flying leads board mount available upon request Configurations: D-Subminiature Circular Configurations above Qualifications: Space-D32
Hermetic
FEATURES: Shorten supply chain reduce additional costs delays "cablizing" Overmolding available Shielded environmentally sealed versions available Power cables access boxes which meet J2496 specification
FEATURES: Intended electrical feedthrough high vacuum applications Leakage rate: 10-9 mbar.l/s vacuum 10-5 Signal, power, coax high voltage versions available Connectors mounted flange assembly customer specification
more information, visit www.connectpositronic.com call your nearest Positronic sales office given back this catalog.
NORTH AMERICAN LOCATIONS
UNITED STATES, Springfield, Missouri, Corporate Headquarters
Factory Sales Engineering Offices (800) 641-4054 (800) 641-4054 (800) 872-7674 (800) 327-8272
PUERTO RICO, Ponce Factory
Factory Sales Engineering Offices
MEXICO
Factory Sales Engineering Offices
CANADA
Factory Sales Engineering Offices
ASIA/PACIFIC LOCATIONS
SINGAPORE, Asia/Pacific Headquarters
Factory Sales Engineering Offices (65) 6842-1419 (88) 62-2937-8775 (86) 755-2643-7578 (82) 31-909-8047/8 (81) 3-5812-7720 (91) 20-2439-4810
ASIA, Direct Sales Offices
Taiwan Sales Office China Sales Office Korea Sales Office
JAPAN
Sales Engineering Offices
INDIA
Factory Sales Engineering Offices
ASIA/PACIFIC, Technical Agents
Technical Agents Malaysia, Australia, Zealand, Philippines, Hong Kong, Vietnam, Thailand
EUROPEAN LOCATIONS
FRANCE, Auch Factory, European Headquarters
Factory Sales Engineering Offices (0)5 (0)1 (0)4 (0)2 (0)30 (0)2351
EUROPE, Direct Sales Offices
Northern France Sales Office Southern France Sales Office Italy Sales Office Northern Germany Sales Office Southern Germany Sales Office
EUROPE, Technical Agents
Technical Agents Austria, Benelux, Eastern Europe Countries, Greece, Ireland, Scandinavia, Spain, Switzerland United Kingdom
MIDEAST, Technical Agents
Technical Agents Israel Turkey
POSITRONIC INDUSTRIES, INC.
Campbell 8247 Springfield, 65801 (417) 866-2322 (417) 866-4115 Toll Free (800) 641-4054 info@connectpositronic.com
POSITRONIC INDUSTRIES, S.A.S.
Zone Industrielle d'Engachies Route d'Engachies France 32020 Auch Cedex Telephone (0)5 (0)5 contact@connectpositronic.com
POSITRONIC ASIA LTD.
3014A Road #07-01 Singapore 408703 Telephone (65) 6842 1419 (65) 6842 1421 singapore@connectpositronic.com
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