Catalog C-014 Rev. POSITRONIC INDUSTRIES Founded 1966, Posit
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Power Connection Systems Versatile, High-Current Power Connectors
Catalog C-014 Rev.
POSITRONIC INDUSTRIES
Founded 1966, Positronic Industries vertically integrated manufacturer high quality interconnect products. Positronic earned worldwide reputation service oriented, quick-reaction, quality connector supplier. committed maintaining this reputation continuous implementation Complete Capability concept.
Complete Capability
Design Development Designs connectors modifies existing connectors meet industry requirements Continuously conducts marketing studies identify industry needs products Ongoing interest unique connector designs Tooling Tooling support manufacturing areas within company Provides tooling, punch press dies, molds, jigs fixtures used Positronic factory locations worldwide Machining Automatic screw machines produce finely crafted contacts hardware connector bodies Trained technicians operate machines from Tornos, Bechler Brown Sharpe Molding Molds plastic connector components such insulators, hoods, angle brackets more Overmold capability available Plating Applies gold other metal finishes connector components required thickness Plating conforms military specifications Quality Assurance Quality assurance system certified 9001 Maintains aggressive program Able test IEC, EIA, MIL-DTL-24308, MIL-DTL-28748, MIL-C-39029 MIL-C-85049 requirements Finished Stock Inventory Each main factory location maintains large inventory connector components accessories Same shipments available many standard connector products Stocking agreements available qualified customers Worldwide Sales Service Responsive attitude toward customer needs Fully trained sales staff located worldwide
Molding Machining
Finished Stock Inventory
Products described within this catalog protected more following patents: #4,721,472 #4,900,261 #5,255,580 #5,329,697 #6,260,268 Patented Canada, 1992 Other Patents Pending
Unless otherwise specified, dimensional tolerances are: ±0.001 ±0.003 ±0.005 ±0.015 inches inches inches inches [0.03 [0.08 [0.13 [0.38 male contact mating diameters. contact termination diameters. other diameters. other dimensions.
Positronic Industries believes data contained herein reliable. Since technical information given free charge, User employs such information discretion risk. Positronic Industries assumes responsibility results obtained damages incurred from such information whole part.
Positronic Industries' FEDERAL SUPPLY CODE (Cage Code) MANUFACTURERS 28198
Proven Performance
1989, Positronic Introduced Power Connection Systems series. Since that time been power connector choice wide variety applications. popularity growing list features: They include:
**Solid Machined Contacts** **Large Surface Area Mating System** **Low Contact Resistance** **Sequential Mating Options** **Discriminating Locking System** **Board Board Board Cable Cable Cable** **Size Contacts With Screw Terminations** **Hot Plug Options** **Safety Shrouded Options** **Automatic Crimp Equipment** **Many Connector Variants Available From Stock**
TABLE CONTENTS
Positronic Industries, Inc. www.connectpositronic.com
Compact Power Connectors
SERIES SHROUDED OPTIONS A.C. D.C. INPUT OPTIONS
Typical Connection Systems Demystifying Current Ratings Large Surface Area Contact Mating System Compliant Terminations. Customer Specified Arrangements Technical Information Temperature Rise Curves Mating Dimensions.
Straight Solder Printed Board Connectors. 11-12 Compliant Termination Repairable Contact Press-Fit Power Connectors.
Straight Solder Compliant Contact Hole Pattern 14-15 Solder Printed Board Connectors. 16-17 Right Angle Press-Fit Connectors.
Printed Board Contact Hole Pattern 19-20 Blind Mating Systems Connectors Sequential Contact Mating Connectors
Panel Mount Connectors. 23-24 Connector Insulator Dimensions 25-28 Panel Cutout. Removable Contacts "High Conductivity" Crimp Contacts Crimp Shielded Contacts.
Crimping Information. 32-33 Contact Crimp Tools Accessories 34-35
Press-Fit Connector Tooling
Accessories. 37-38 Ordering Information
Technical Characteristics Connector Insulator Dimensions Connector Insulator Dimensions Contacts Straight Solder Solder Printed Board Connectors Hood Solder Printed Board Contact Hole Pattern. Ordering Information
Technical Characteristics Temperature Rise Curves Cable Panel Mount Connectors
Solder Printed Board Connectors 49-50
Sequential Contact Mating Connectors Crimp Contact
Crimping Information. 53-55 Press-Fit Connector Tooling Accessories. Blind Mating Systems Connectors Ordering Information
A.C. D.C. INPUT OPTIONS
Screw Termination Contacts
SHROUDED OPTIONS
SERIES
Positronic Industries, Inc. www.connectpositronic.com
Printed Board Printed Board Connection Systems
Power Connection Systems
SYSTEM MOTHER BOARD- DAUGHTER BOARD
PLB06F4BN0A1
PLB06M4BN0A2
SYSTEM SIDE SIDE BOARD MOUNTING
PLB06F4BN0C1
PLB06F300A1 Straight solder PLB06F94ST40A1 Compliant termination press-fit
PLB06M4BN0C1
SYSTEM STACKABLE BOARD MOUNTING
PLB06F42BN0C1
SYSTEM SANDWICH BOARD MOUNTING
PLB06F32N0C1 PLB06M300A1 Straight solder PLB06M93ST30A1 Compliant termination press-fit
PLB06F3N0C1
PLB06F300A1 Straight solder PLB06F93ST30A1 Compliant termination press-fit
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
PLB06M300A1 Straight solder PLB06M92ST20A1 Compliant termination press-fit
SERIES
Power Connection Systems
CABLE CONNECTION SYSTEMS
PLB06F4BN0A1
Positronic Industries, Inc. www.connectpositronic.com
SYSTEM CABLE RIGHT ANGLE BOARD MOUNTING
PLB06M0000 With contacts installed
Crimp solder termination
PLB06F0000 With contacts installed
Crimp solder termination
PLB06M4BN0A2
Lock hole Lock
Typical connection systems
PLB06F300C1 Straight solder PLB06F92ST20C1 Compliant termination press-fit
SYSTEM CABLE STRAIGHT BOARD MOUNTING
PLB06M0000 With contacts installed
Crimp solder termination
PLB06M300C1 Straight solder PLB06M92ST20C1 Compliant termination press-fit PLB06F0000 With contacts installed
Crimp solder termination
SYSTEM CABLE CABLE
PLB06F0000 With contacts installed
PLB06M0000 With contacts installed
Crimp solder termination
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
SERIES
Positronic Industries, Inc. www.connectpositronic.com
CABLE CONNECTION SYSTEMS
Power Connection Systems
POWER CONNECTION SYSTEMS PANEL MOUNT CABLE ADAPTERS
PLB06F206A1
Mounting clip
SYSTEM PANEL MOUNTED CABLE
Non-removable fixed contacts with [1.0mm2] solder wire terminations crimp contact terminations wire sizes [4.0mm2] through [0.03mm2]
PLB06M0000 With contacts installed
Crimp solder termination
SYSTEM CABLE CONNECTOR WITH CABLE ADAPTER
PLB06F0050
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
SERIES
Power Connection Systems
DEMYSTIFYING CURRENT RATINGS
DEMYSTIFYING CURRENT RATINGS
Positronic Industries, Inc. www.connectpositronic.com
Users connectors power applications entitled current rating test details order make informed choice. Ideally, connector's current rating should developed within application which being considered. Although ideal, this approach always practical given many differing applications. order connector manufacturers give potential product users idea what expected, connectors given current ratings based specific test method. wide variety test methods employed order develop current ratings connectors. Some these methods come from standards that recognized industry-wide, while others unique manufacturer user. These various test methods produce different results same product. wonder confusion sometimes results. There factors that, when understood, help choosing right power connector. test methods used rate current have similarities; however, there variables applying test methods which explain differing results. Current ratings usually established first developing temperature rise curve. This curve plots temperature rise against increasing current levels. curve reliable tool understanding heat generation connector various currents. When defined failure reached, test ends. highest current level achieved usually listed current rating. temperature rise curve, therefore current rating, will change when certain factors varied. These are: Where temperature sensing probe placed? placed contact mating area (the hottest spot), results will quite different than placed outside connector body. contacts being tested rated free they contained within connector housing? Contacts will obviously cooler free air. contacts connector under load? only part contacts under load, temperature rise could less. What defined failure? Does test when temperature rise reaches 30°C, 40°C, some other number? Does when temperature rise plus ambient temperature equal operating limit connector housing? current rating will fixed defined failure point. were test samples prepared? Were samples energized through P.C. board? many layers? large were traces? What weight copper? Were samples energized through wire? What size wire? long wire? sample tested static forced conditions? these factors affect cooling characteristics.
Clearly, current rating value alone enough, must viewed context test used develop rating. When test method understood, evaluating comparing power connectors specific applications becomes much less mystery.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
Connector current ratings seem shrouded mystery times. user wonders listed current rating relevant particular application. Perhaps more mysterious similar connectors from various manufacturers list different current rating values. While true that material choices design enhance connector's current rating, test method which rating developed must understood when evaluations made.
SERIES
Positronic Industries, Inc. www.connectpositronic.com
LARGE SURFACE AREA CONTACT MATING SYSTEM
SERIES utilizes Positronic Industries'
Power Connection Systems
Separates mechanical electrical functions superior performance contact resistance provides minimized voltage drop across contact "Closed Entry" design prevents damage female contacts will allow misaligned bent contacts enter Precision machined from solid, high conductivity copper alloy Uniform insertion/withdrawal forces through repeated mating cycles
L.S.A. SYSTEM SUPERIOR?
primary function connector contact electrical conductivity. Also, mechanical function required provide normal force between male female contacts. order provide proper mechanical characteristics, material that good memory "springiness" must chosen. This will ensure contact normal force coupled condition allow repeated coupling uncoupling. Unfortunately, many materials that have good memory characteristics have electrical conductivity. instance, beryllium copper good choice mechanical function; however, some beryllium copper alloys poor
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
conductors have relatively conductivity rates. conductivity path many contact designs goes directly through materials that have been chosen based mechanical need. these materials have conductivity rating, increased contact resistance will result. Positronic Industries Large Surface Area Contact System separates mechanical electrical functions. spring retention member provides normal forces, while electrical conductivity path through highly conductive contact material. above detail.
SERIES
"Large Surface Area Contact Mating System"
SERIES
Power Connection Systems
COMPLIANT TERMINATIONS
Positronic Industries, Inc. www.connectpositronic.com
Next Evolution Compliant Technology. Fully Compliant, Fully Reliable.
Reliable, solderless connections from connectors backplanes started with solid press-fit technology. Although these still used today, concerns about board damage compliant press-fit technology. This technology allows connection made through compliance contact termination along with P.C. board hole deformation. Although risk damaged P.C. boards backplanes lessened, damage still occur relatively high insertion extraction forces. next step press-fit technology highly reliable connection between contact termination backplane that accomplished with reduced insertion extraction forces. This eliminates risk P.C. board backplane damage. This technology exists today with Positronic Industries Bi-Spring Power Press-Fit termination.
Average insertion extraction forces size contacts lbs.] contact produce stresses P.C. boards backplanes that occur with higher insertion forces. These stresses cause board warpage hole damage. Connector systems utilizing Bi-Spring terminations mounting screws secure connector P.C. board backplane. Stresses that occur during coupling, uncoupling shock vibration systems transferred P.C. boards backplanes through press-fit connection. electrical integrity connector board interface maintained; this particularly important power applications. Bellcore GR1217 details preference mounting hardware when using press-fit terminations. Size Bi-Spring terminations designed meet performance requirements hole diameters listed internationally recognized specification IEC60352-5.
Bi-Spring Power Press-Fit Compliant Terminations
contact damaged manufacturing, testing field use, contact easily pushed with recommended tool replaced with contact. Lower insertion extraction forces eliminate need expensive pressing equipment.
COMPLIANT TERMINATION PRESS-FIT CONNECTOR
Polarizing groove Fixed member discriminating locking system
0.155 [3.94] [1.93] mounting hole typ.
self tapping mounting screws Stainless steel, passivated
Contact lead-in diameter 0.047 [1.19] Contact termination diameter 0.069 [1.76]
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
POSITRONIC INDUSTRIES' BI-SPRING POWER PRESS-FIT TERMINATIONS
SERIES
Positronic Industries, Inc. www.connectpositronic.com
CUSTOMER SPECIFIED ARRANGEMENTS
Power Connection Systems
Basic Connector Dimensions Male Connector Dimensions Female Connector Dimensions
A±0.020 [0.51] 0.408 [10.36] 0.408 [10.36]
A±0.020 [0.51]
A±0.020 [0.51] 0.606 [15.39] 0.606 [15.39]
A±0.020 [0.51]
A±0.020 [0.51]
A±0.020 [0.51]
0.802 [20.37]
0.802 [20.37]
Three Contact Sizes Choose From
0.094 [2.39]
Many Termination Types Supplied
Straight Solder Press-Fit Right Angle Solder Crimp Removable Removable Solder
Size contact 0.062 [1.57]
Size contact 0.040 [1.02]
Popular Options
Sequential Mating Selective Loading
Size contact
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Contact sizes termination types mixed within single connector.
SERIES
design Power Connection Systems Series connectors allows development application specific contact arrangements timely manner reasonable price. Thirteen connector housing sizes exist that accommodate size size size contacts (see Power Connection Systems catalog connector housing dimensions). After reviewing dimensions following basic information, contact Technical Sales with your current, voltage, safety requirements. look forward working with develop connector your specific needs.
SERIES
Power Connection Systems
TECHNICAL INFORMATION
Positronic Industries, Inc. www.connectpositronic.com
POWER CONNECTION SYSTEMS TECHNICAL CHARACTERISTICS
Insulator: Removable Contacts: Glass-filled polyester, 94V-0. Contact technical sales availability high temperature insulator material. Precision machined copper alloy with gold Removable Contact Retention flash over nickel, 0.000030 inch [0.8 Insulator: microns] gold over nickel. Solder coated terminations optional. Fixed Contacts: Beryllium copper with plate. Glass filled polyester, 94V-0. Brass with plate. Spring tempered copper alloy, plate Fixed Contact Retention Insulator: Resistance Solder Iron Heat: Contact Terminations: page detail information. Insert contact rear face insulator, release from front face insulator. Size 0.062 inch [1.57 diameter male contact. Female contact "closed entry" design highest reliability. lbs. [67N] 512-8, Test 15a. Solder printed board terminations. Size 0.062 inch [1.57 diameter male contact. Female contact "closed entry" design highest reliability. lbs. [26N]. 500°F [260°C] seconds duration 512-6, Test 12e, watt soldering iron. Crimp solder removable contacts from wire sizes [4.0 mm2] through [0.25 mm2]. Straight solder printed board mount, 0.062 inch [1.57 tail diameter. Compliant termination press-fit. Fixed contact solder termination, [1.0 mm2] maximum. [2.2N] nominal contact. Connector provides cable cable, cable printed board, cable panel mount printed board printed board application. Cable printed board mount connectors. Male contacts provide many three mating lengths. Insulators provide locking between cable cable, cable printed board cable panel mount applications. Provided insulator design. Further polarization cable connectors provided mixing male contacts female insulators female contacts male insulators. Rapid installation push-on fasteners. Self-tapping screws compliant connectors. operations 512-5.
Contacts:
Mounting Clip: Hood: Mounting Bracket: Push-on Fastener:
ELECTRICAL CHARACTERISTICS:
CONTACT CURRENT RATING: Standard Material Connectors: High Conductivity Material Connectors: INITIAL CONTACT RESISTANCE: Standard Material Connectors: High Conductivity Material Connectors: Insulation Resistance: Voltage Proof: Creepage Distance: Clearance Distance: Working Voltage: 0.0016 ohms max. 512-2, Test
page detail information.
Contact Insertion Withdrawal Forces: Connection Systems:
0.0007 ohms max. 512-2, Test ohms 512-2, Test Method 2000 512-2, Test Method 0.157 inch minimum. 0.125 inch [3.2 minimum. Designed meet VAC. -55°C +125°C Contact technical sales availability high temperature insulator material.
Sequential Mating System:
Locking System:
Polarizations:
Working Temperature:
Mounting Printed Board: Mechanical Operations:
MECHANICAL CHARACTERISTICS COMPLIANT ELECTRICAL CHARACTERISTICS COMPLIANT PRESS-FIT CONNECTION PLATED-THROUGH-HOLE PRESS-FIT CONNECTORS: Press-Fit Contact Bi-Spring PRINTED BOARD:
0.064 inch [1.63mm] diameter hole 0.125 inch [3.2mm] thick printed board Initial Contact Resistance Connection: Change Contact Resistance Connection After Mechanical, Electrical Climactic Conditioning: Tight Connections Test: Less than milliohms 512-2,Test Construction, Compliant Termination: 0.0695 inch [1.77mm] diameter with 0.050 inch [1.27mm] lead-in diameter. Offered with termination lengths.
Contact Retention Insulator 0.125 inch [3.2mm] thick printed board:
Less than milliohms increase 512-2, Test Less than milliohms increase contact resistance after hour 364, Vibration: TP36, Method One. Initial Press-In Force Individual Contact into Plated-Through-Hole:
lbs. [22N] minimum combined retention forces MIL-STD-2166, Type compliant contact classification, after third repair- replacement contact insulator plated-throughhole, 0.064 inch [1.63mm] diameter 0.125 inch [3.2mm] thick printed board. electrical discontinuity second greater when tested MIL-STD-1344, Method 2005, Test conditioning.
SHIELDED CONTACT TECHNICAL CHARACTERISTICS:
page
lbs. [44N] average when pushed into 0.064 inch [1.63mm] hole 0.125 inch [3.2mm] thick printed board.
U.L. Recognized File #E49351
Recognized File #LR54219
Initial Push-Out Force Individual Contact into Plated-Through-Hole:
lbs. [38N] average when pushed 0.064 inch [1.63mm] hole 0.125 inch [3.2mm] thick printed board.
SERIES
MATERIALS FINISHES:
MECHANICAL CHARACTERISTICS:
SERIES
TEMPERATURE RISE CURVE
Positronic Industries, Inc. www.connectpositronic.com
Power Connection Systems
TEMPERATURE RISE CURVE
STANDARD CONTACT MATERIALS
TEMPERATURE RISE CURVE
HIGH CONDUCTIVITY CONTACT MATERIALS
PLA03
RATED CURRENT (AMPS)
PLC30
RATED CURRENT (AMPS)
PLB12
TEMPERATURE RISE (°C)
PLAH03
PLBH12 PLCH30
TEMPERATURE RISE (°C)
TEST DETAIL: Each curve developed using individual connector bodies fully loaded with contacts. power contacts energized through wire. Temperature rise measured contact mating area. Test conducted with connectors static air. Terminations test connectors were straight compliant press-fit right angle solder. page more information.
CONTACT CURRENT RATINGS
CONNECTOR VARIANT PLA03 PLB12 PLC30 STANDARD CONTACTS amps amps amps CONNECTOR VARIANT PLAH03 PLBH12 PLCH30 HIGH CONDUCTIVITY CONTACTS amps amps
Temperature rise curves contact current ratings were developed specific connector variants shown when tested accordance with UL1977. This information provided that user make comparisons between various connector sizes contact materials.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
SERIES
Power Connection Systems
MATING DIMENSIONS
Positronic Industries, Inc. www.connectpositronic.com
POWER CONNECTION SYSTEM MATING DIMENSIONS (FULLY MATED)
0.830 [21.08] 0.830 [21.08] 0.830 [21.08] 0.830 [21.08]
Straight Board Mount Male Straight Board Mount Female
Straight Board Mount Male Right Angle Board Mount Female
Right Angle Board Mount Male Straight Board Mount Female
Right Angle Board Mount Male Right Angle Board Mount Female
0.790 [20.07]
0.790 [20.07]
0.790 [20.07]
Straight Board Mount Male Panel Mount Female
0.790 [20.07]
Panel Mount Male Straight Board Mount Female
0.750 [19.05]
Right Angle Board Mount Male Panel Board Mount Female
Panel Mount Male Right Angle Board Mount Female
1.100 [27.94] 1.150 [29.21]
Panel Mount Male Panel Mount Female
1.110 [27.94]
1.150 [29.21]
Cable Mount Male Straight Board Mount Female
Straight Board Mount Male Cable Mount Female
Cable Mount Male Right Angle Board Mount Female
Right Angle Board Mount Male Cable Mount Female
1.060 [26.92]
1.110 [28.19]
1.420 [36.07]
Cable Mount Male Panel Mount Female
Panel Mount Male Cable Mount Female
Cable Mount Male Cable Mount Female
SERIES
SERIES
Positronic Industries, Inc. www.connectpositronic.com
STRAIGHT SOLDER PRINTED BOARD CONNECTORS
Power Connection Systems
STRAIGHT PRINTED BOARD MOUNT CONNECTORS
CODE 0.146 [3.71] CONTACT EXTENSION
SERIES
MALE
A±0.020 [0.51] 0.408 [10.36]
0.600 [15.24]
0.600 [15.24] 0.146 [3.71] 0.146 [3.71]
FEMALE
A±0.020 [0.51] 0.408 [10.36]
[1.57]
[1.57] 0.230 [5.84]
Typical part number: PLA03M300A1 PLAH03M300A1
*Asterisk determines gender connector, male, female.
Typical part number: PLA03F300A1 PLAH03F300A1 PART NUMBER
PLA03*300A1 PLAH03*300A1 PLA04*300A1 PLAH04*300A1
1.126 [28.60] 1.324 [33.63]
PART NUMBER
PLA06*300A1 PLAH06*300A1 PLA08*300A1 PLAH08*300A1
1.718 [43.64] 2.112 [53.64]
Plating-Gold flash over nickel 0.000030 [0.75µ] gold over nickel contacts. Solder coated tails terminating ends available. ordering information. connection systems
STRAIGHT PRINTED BOARD MOUNT CONNECTORS
CODE 0.146 [3.71] CONTACT EXTENSION MALE
A±0.020 [0.51] 0.606 [15.39] [1.57] [1.57] 0.230 [5.84] 0.600 [15.24] 0.600 [15.24] 0.146 [3.71] 0.146 [3.71]
FEMALE
A±0.020 [0.51] 0.606 [15.39]
Typical part number: PLB06M300A1 PLBH06M300A1
*Asterisk determines gender connector, male, female.
Typical part number: PLB06F300A1 PLAH06F300AI
PART NUMBER
PLB06*300A1 PLBH06*300A1 PLB08*300A1 PLBH08*300A1
1.126 [28.60] 1.324 [33.63]
PART NUMBER
PLB12*300A1 PLBH12*300A1 PLB16*300A1 PLBH16*300A1
1.718 [43.64] 2.112 [53.64]
Plating-Gold flash over nickel 0.000030 [0.75µ] gold over nickel contacts. Solder coated tails terminating ends available. ordering information. connection systems
STRAIGHT PRINTED BOARD MOUNT CONNECTORS
CODE 0.146 [3.71] CONTACT EXTENSION MALE
A±0.020 [0.51] 0.600 [15.24] 0.600 [15.24] 0.146 [3.71] 0.146 [3.71]
FEMALE
A±0.020 [0.51]
0.802 [20.37]
[1.57]
[1.57] 0.230 [5.84]
0.802 [20.37]
Typical part number: PLC09M300A1 PLCH09M300A1 PART NUMBER
*Asterisk determines gender connector, male, female. PLC09*300A1 PLCH09*300A1 PLC12*300A1 PLCH12*300A1 PLC18*300A1 PLCH18*300A1
Typical part number: PLC09F300A1 PLCH09F300A1
1.126 [28.60] 1.324 [33.63] 1.718 [43.64]
PART NUMBER
PLC24*300A1 PLCH24*300A1 PLC30*300A1 PLCH30*300A1
2.112 [53.64] 2.506 [63.65]
Plating-Gold flash over nickel 0.000030 [0.75µ] gold over nickel contacts. Solder coated tails terminating ends available. ordering information. connection systems
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Power Connection Systems
STRAIGHT SOLDER PRINTED BOARD CONNECTORS
Positronic Industries, Inc. www.connectpositronic.com
STRAIGHT PRINTED BOARD MOUNT CONNECTORS
CODE 0.377 [9.58] CONTACT EXTENSION MALE
0.600 [15.24] A±0.020 [0.51] 0.408 [10.36] [1.57] [1.57] 0.230 [5.84] 0.377 [9.58] 0.377 [9.58] 0.408 [10.36] 0.600 [15.24] A±0.020 [0.51]
FEMALE
Typical part number: PLA03M3200A1 PLAH03M3200A1
*Asterisk determines gender connector, male, female.
Typical part number: PLA03F3200A1 PLAH03F3200A1
PART NUMBER
PLA03*3200A1 PLAH03*3200A1 PLA04*3200A1 PLAH04*3200A1
1.126 [28.60] 1.324 [33.63
PART NUMBER
PLA06*3200A1 PLAH06*3200A1 PLA08*3200A1 PLAH08*3200A1
1.718 [43.64] 2.112 [53.64]
Plating-Gold flash over nickel 0.000030 [0.75µ] gold over nickel contacts. Solder coated tails terminating ends available. ordering information. connection systems
STRAIGHT PRINTED BOARD MOUNT CONNECTORS
CODE 0.377 [9.58] CONTACT EXTENSION MALE
A±0.020 [0.51] 0.606 [15.39] [1.57] [1.57] 0.230 [5.84]
0.600 [15.24] 0.377 [9.58] 0.377 [9.58]
0.600 [15.24]
FEMALE
A±0.020 [0.51] 0.606 [15.39]
Typical part number: PLB06M3200A1 PLBH06M3200A1
*Asterisk determines gender connector, male, female.
Typical part number: PLB06F3200A1 PLBH06F3200A1
PART NUMBER
PLB06*3200A1 PLBH06*3200A1 PLB08*3200A1 PLBH08*3200A1
1.126 [28.60] 1.324 [33.63]
PART NUMBER
PLB12*3200A1 PLBH12*3200A1 PLB16*3200A1 PLBH16*3200A1
1.718 [43.64] 2.112 [53.64]
Plating-Gold flash over nickel 0.000030 [0.75µ] gold over nickel contacts. Solder coated tails terminating ends available. ordering information. connection systems
STRAIGHT PRINTED BOARD MOUNT CONNECTORS
CODE 0.377 [9.58] CONTACT EXTENSION MALE
A±0.020 [0.51] 0.600 [15.24] 0.377 [9.58] 0.377 [9.58] 0.600 [15.24]
FEMALE
A±0.020 [0.51]
0.802 [20.37] [1.57] [1.57] 0.230 [5.84]
0.802 [20.37]
Typical part number: PLC09M3200A1 PLCH09M3200A1 PART NUMBER
*Asterisk determines gender connector, male, female. PLC09*3200A1 PLCH09*3200A1 PLC12*3200A1 PLCH12*3200A1 PLC18*3200A1 PLCH18*3200A1
Typical part number: PLC09F3200A1 PLCH09F3200A1
1.126 [28.60] 1.324 [33.63] 1.718 [43.64]
PART NUMBER
PLC24*3200A1 PLCH24*3200A1 PLC30*3200A1 PLCH30*3200A1
2.112 [53.64] 2.506 [63.65]
Plating Gold flash over nickel 0.000030 [0.75µ] gold over nickel contacts. Solder coated tails terminating ends available. ordering information. connection systems
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
Positronic Industries, Inc. www.connectpositronic.com
COMPLIANT TERMINATION REPAIRABLE CONTACT PRESS-FIT POWER CONNECTORS
Power Connection Systems
COMPLIANT PRESS-FIT CONNECTORS CODE FEMALE MALE
SERIES
0.600 [15.24] A±0.020 [0.51] 0.408 [10.36]
0.600 [15.24] A±0.020 [0.51] 0.408 [10.36] 0.230 [5.84]
Typical part number: PLA03M93ST30A1 PLAH03M93ST30A1
**Asterisks determine gender connector, male, female contact code
PART NUMBER
PLA03**00A1 PLAH03**00A1 PLA04**00A1 PLAH04**00A1 PLA06**00A1 PLAH06**00A1 PLA08**00A1 PLAH08**00A1
1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] Plating Gold flash over nickel 0.000030 [0.75µ] gold over nickel contacts. connection systems
Typical part number: PLA03F93ST30A1 PLAH03F93ST30A1
0.183 [4.65] 0.218 [5.54]
CONTACT CODE
SCREW THICKNESS CODE
0.093 [2.36] 0.125 [3.18]
COMPLIANT PRESS-FIT CONNECTORS CODE FEMALE MALE
0.600 [15.24] A±0.020 [0.51] 0.606 [15.39]
0.600 [15.24]
A±0.020 [0.51] 0.606 [15.39]
Typical part number: PLB06M93ST30A1 PLBH06M93ST30A1
PART NUMBER
PLB06**00A1 PLBH06**00A1 PLB08**00A1 PLBH08**00A1 PLB12**00A1 PLBH12**00A1 PLB16**00A1 PLBH16**00A1
0.230 [5.84]
1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] Plating Gold flash over nickel 0.000030 [0.75µ] gold over nickel contacts. connection systems
Typical part number: PLB06F93ST30A1 PLBH06F93ST30A1
0.183 [4.65] 0.218 [5.54]
**Asterisks determine gender connector, male, female contact code
CONTACT CODE
SCREW THICKNESS CODE
0.093 [2.36] 0.125 [3.18]
COMPLIANT PRESS-FIT CONNECTORS CODE
MALE
A±0.020 [0.51] 0.600 [15.24]
0.600 [15.24]
FEMALE
A±0.020 [0.51]
0.802 [20.37]
0.802 [20.37]
Typical part number: PLC09M93ST30A1 PLCH09M93ST30A1
PART NUMBER
PLC09**00A1 PLCH09**00A1 PLC12**00A1 PLCH12**00A1 PLC18**00A1 PLCH18**00A1 PLC24**00A1 PLCH24**00A1 PLC30**00A1 PLCH30**00A1
1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 2.506 [63.65]
0.230 [5.84]
page Installation Tooling.
Typical part number: PLC09F93ST30A1 PLCH09F93ST30A1
CONNECTORS DESIGNED MOUNTED WITH SCREWS, SCREW CODE.
**Asterisks determine gender connector, male, female contact code
Plating Gold flash over nickel 0.000030 [0.75µ] gold over nickel contacts. connection systems
CONTACT CODE
0.183 [4.65] 0.218 [5.54]
SCREW THICKNESS CODE
0.093 [2.36] 0.125 [3.18]
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Power Connection Systems
STRAIGHT SOLDER COMPLIANT CONTACT HOLE PATTERN
Positronic Industries, Inc. www.connectpositronic.com
0.882±0.005 [22.40±0.13] 0.441±0.002 [11.20±0.05]
0.540±0.002 [13.72±0.05]
0.099±0.002 [2.51±0.05] 0.197±0.002 [5.00±0.05] TYP.
0.197±0.002 [5.00±0.05] TYP.
1.474±0.005 [37.44±0.13] 0.737±0.002 [18.72±0.05]
1.868±0.005 [47.45±0.13] 0.099±0.002 [2.51±0.05] 0.197±0.002 [5.00±0.05] TYP. 0.934±0.002 [23.72±0.05] 0.099±0.002 [2.51±0.05] 0.197±0.002 [5.00±0.05] TYP.
1.080±0.005 [27.43±0.13] 0.197±0.002 [5.00±0.05] TYP. 0.540±0.002 [13.72±0.05] 0.099±0.002 [2.51±0.05] 0.197±0.002 [5.00±0.05] TYP. 0.099±0.002 [2.51±0.05]
0.882±0.005 [22.40±0.13] 0.441±0.002 [11.20±0.05]
0.099±0.002 [2.51±0.05] 0.197±0.002 [5.00±0.05]
0.197±0.002 [5.00±0.05]
1.868±0.005 [47.45±0.13] 1.474±0.005 [37.44±0.13] 0.737±0.002 [18.72±0.05] 0.099±0.002 [2.51±0.05] 0.197±0.002 [5.00±0.05] TYP. 0.099±0.002 [2.51±0.05] 0.934±0.002 [23.72±0.05] 0.197±0.002 [5.00±0.05] TYP.
0.099±0.002 [2.51±0.05] 0.197±0.002 [5.00±0.05]
0.099±0.002 [2.51±0.05]
0.197±0.002 [5.00±0.05]
Suggest 0.080 [2.03] holes printed board solder contact termination positions. page holes printed board compliant contact termination positions. Suggest 0.100 [2.54] holes printed board when mounting connectors with thread forming screws. Suggest 0.123±0.003 [3.15] holes printed board when mounting connector with push-on fasteners.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
1.080±0.005 [27.43±0.13]
SERIES
Positronic Industries, Inc. www.connectpositronic.com
STRAIGHT SOLDER COMPLIANT CONTACT HOLE PATTERN
1.080±0.005 [27.43±0.13] 0.540±0.002 [13.72±0.05]
Power Connection Systems
0.441±0.002 [11.20±0.05] 0.394±0.002 [10.01±0.05] 0.197±0.002 [5.00±0.05]
0.197±0.002 [5.00±0.05] TYP.
0.197±0.002 [5.00±0.05] TYP.
0.394±0.002 [10.01±0.05]
0.197±0.002 [5.00±0.05]
1.868±0.005 [47.45±0.13] 1.474±0.005 [37.44±0.13] 0.737±0.002 [18.72±0.05] 0.099±0.002 [2.51±0.05] 0.197±0.002 [5.00±0.05] TYP. 0.394±0.002 [10.01±0.05] 0.099±0.002 [2.51±0.05] 0.934±0.002 [23.72±0.05] 0.197±0.002 [5.00±0.05] TYP.
0.394±0.002 [10.01±0.05] 0.197±0.002 [5.00±0.05]
0.197±0.002 [5.00±0.05]
2.262±0.005 [57.45±0.13] 0.099±0.002 [2.51±0.05] 1.131±0.002 [28.73±0.05] 0.197±0.002 [5.00±0.05] TYP.
0.394±0.002 [10.01±0.05] 0.197±0.002 [5.00±0.05]
COMPLIANT TERMINATION PRESS-FIT CONTACT HOLE PATTERN
SOLDER THICKNESS 0.0001 [0.003] MINIMUM
COPPER THICKNESS 0.001 [0.03] MINIMUM
DRILLED HOLE
[1.63±0.05] FINISHED HOLE DIAMETER
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Note: other plating compositions, i.e. ENIG, (Electroless Nickel, Immersion Gold), consult Technical Sales.
SERIES
0.882±0.005 [22.40±0.13]
0.099±0.002 [2.51±0.05]
SERIES
Power Connection Systems
SOLDER PRINTED BOARD CONNECTORS
PRINTED BOARD MOUNT CONNECTORS
CODE 0.146 [3.71] CONTACT EXTENSION MALE
0.600 [15.24] 0.098 [2.49] 0.098 [2.49] 0.600 [15.24]
Positronic Industries, Inc. www.connectpositronic.com
FEMALE
A±0.020 [0.51] 0.408 [10.36]
A±0.020 [0.51] 0.408 [10.36] 0.146 [3.71]
0.146 [3.71] [1.57] [1.57]
Typical part number: PLA03M4BN0A1 PLBH03M4BN0A1 PART NUMBER
*Asterisk determines gender connector, male, female. PLA03*400A1 PLAH03*400A1 PLA04*400A1 PLAH04*400A1
Typical part number: PLA03F4BN0A1 PLAH03F4BN0A1
Plating-Gold flash over nickel 0.000030 [0.75µ] gold over nickel contacts. Solder coated tails terminating ends available. ordering information. connection systems
1.126 [28.60] 1.324 [33.63
PART NUMBER
PLA06*400A1 PLAH06*400A1 PLA08*400A1 PLAH08*400A1
1.718 [43.64] 2.112 [53.64]
PRINTED BOARD MOUNT CONNECTORS
CODE 0.146 [3.71] CONTACT EXTENSION MALE
A±0.020 [0.51] 0.606 [15.39] 0.146 [3.71] 0.146 [3.71] [1.57] [1.57] 0.600 [15.24] 0.098 [2.49] 0.197 [5.00] 0.098 [2.49] 0.197 [5.00] 0.606 [15.39] A±0.020 [0.51] 0.600 [15.24]
FEMALE
Typical part number: PLB06M4BN0A1 PLBH06B4BN0A1 PART NUMBER
PLB06*400A1 PLBH06*400A1 PLB08*400A1 PLBH08*400A1
Typical part number: PLB06F4BN0A1 PLBH06F4BN0A1
Plating-Gold flash over nickel 0.000030 [0.75µ] gold over nickel contacts. Solder coated tails terminating ends available. ordering information. connection systems
*Asterisk determines gender connector, male, female.
1.126 [28.60] 1.324 [33.63]
PART NUMBER
PLB12*400A1 PLBH12*400A1 PLB16*400A1 PLBH16*400A1
1.718 [43.64] 2.112 [53.64]
PRINTED BOARD MOUNT CONNECTORS
CODE 0.146 [3.71] CONTACT EXTENSION MALE
A±0.020 [0.51] 0.600 [15.24]
0.197 [5.00]
0.600 [15.24]
0.197 [5.00]
FEMALE
A±0.020 [0.51]
0.098 [2.49]
0.197 [5.00]
0.098 [2.49]
0.197 [5.00]
0.802 [20.37] 0.146 [3.71] 0.146 [3.71] [1.57] [1.57]
0.802 [20.37]
Typical part number: PLC09M4BN0A1 PLCH09M4BN0A1 PART NUMBER
*Asterisk determines gender connector, male, female. PLC09*400A1 PLCH09*400A1 PLC12*400A1 PLCH12*400A1 PLC18*400A1 PLCH18*400A1
Typical part number: PLC09F4BN0A1 PLCH09F4BN0A1
Plating-Gold flash over nickel 0.000030 [0.75µ] gold over nickel contacts. Solder coated tails terminating ends available. ordering information. connection systems DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
1.126 [28.60] 1.324 [33.63] 1.718 [43.64]
PART NUMBER
PLC24*400A1 PLCH24*400A1 PLC30*400A1 PLCH30*400A1
2.112 [53.64] 2.506 [63.65]
SERIES
Positronic Industries, Inc. www.connectpositronic.com
SOLDER PRINTED BOARD CONNECTORS
PRINTED BOARD MOUNT CONNECTORS
CODE 0.377 [9.58] CONTACT EXTENSION
Power Connection Systems
MALE
0.600 [15.24] A±0.020 [0.51] 0.408 [10.36] 0.377 [9.58] 0.098 [2.49] 0.098 [2.49] 0.600 [15.24]
FEMALE
SERIES
A±0.020 [0.51] 0.408 [10.36] 0.377 [9.58]
Typical part number: PLA03M42BN0A1 PLAH03M42BN0A1
*Asterisk determines gender connector, male, female.
[1.57]
[1.57]
PART NUMBER
PLA03*4200A1 PLAH03*4200A1 PLA04*4200A1 PLAH04*4200A1
1.126 [28.60] 1.324 [33.63]
PART NUMBER
PLA06*4200A1 PLAH06*4200A1 PLA08*4200A1 PLAH08*4200A1
1.718 [43.64] 2.112 [53.64]
Typical part number: PLA03F42BN0A1 PLAH03F42BN0A1
Plating-Gold flash over nickel 0.000030 [0.75µ] gold over nickel contacts. Solder coated tails terminating ends available. ordering information. connection systems 1,2,3
PRINTED BOARD MOUNT CONNECTORS
CODE 0.377 [9.58] CONTACT EXTENSION MALE
A±0.020 [0.51] 0.606 [15.39] 0.600 [15.24]
0.197 [5.00] 0.098 [2.49] 0.197 [5.00] 0.098 [2.49]
0.600 [15.24]
FEMALE
A±0.020 [0.51] 0.606 [15.39]
0.377 [9.58]
0.377 [9.58] [1.57] [1.57]
Typical part number: PLB06M42BN0A1 PLBH06M42BN0A1
*Asterisk determines gender connector, male, female.
Typical part number: PLB06F42BN0A1 PLBH06F42BN0A1
Plating-Gold flash over nickel 0.000030 [0.75µ] gold over nickel contacts. Solder coated tails terminating ends available. ordering information. connection systems
PART NUMBER
PLB06*4200A1 PLBH06*4200A1 PLB08*4200A1 PLBH08*4200A1
1.126 [28.60] 1.324 [33.63]
PART NUMBER
PLB12*4200A1 PLBH12*4200A1 PLB16*4200A1 PLBH16*4200A1
1.718 [43.64] 2.112 [53.64]
PRINTED BOARD MOUNT CONNECTORS
CODE 0.377 [9.58] CONTACT EXTENSION MALE
A±0.020 [0.51] 0.600 [15.24]
0.197 [5.00]
0.600 [15.24]
0.197 [5.00]
FEMALE
A±0.020 [0.51]
0.098 [2.49]
0.197 [5.00]
0.098 [2.49]
0.197 [5.00]
0.802 [20.37]
0.802 [20.37]
0.377 [9.58]
0.377 [9.58] [1.57] [1.57]
Typical part number: PLC09M42BN0A1 PLCH09M42BN0A1
*Asterisk determines gender connector, male, female.
PART NUMBER
PLC09*4200A1 PLCH09*4200A1 PLC12*4200A1 PLCH12*4200A1 PLC18*4200A1 PLCH18*4200A1
1.126 [28.60] 1.324 [33.63] 1.718 [43.64]
PART NUMBER
PLC24*4200A1 PLCH24*4200A1 PLC30*4200A1 PLCH30*4200A1
2.112 [53.64] 2.506 [63.65]
Typical part number: PLC09F42BN0A1 PLCH09F42BN0A1
Plating-Gold flash over nickel 0.000030 [0.75µ] gold over nickel contacts. Solder coated tails terminating ends available. ordering information. connection systems
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Power Connection Systems
RIGHT ANGLE PRESS-FIT CONNECTORS
WITH "FLAT ROCK" TOOLING PRESS-FIT CONNECTORS
CODE 0.219 [5.56] CONTACT EXTENSION
0.560 [14.22] 0.560 [14.22] 0.138 [3.51] 0.408 [10.36]
0.219 [5.56] 0.219 [5.56]
Positronic Industries, Inc. www.connectpositronic.com
A±0.020 [0.51]
0.138 [3.51] 0.408 [10.36]
A±0.020 [0.51]
Typical part number: PLA03M63B30A1 PLAH03M63B30A1
Step Ordering Information, choose "ST2 "ST3" secure connector PCB. Other options available, contact Technical Sales.
Typical part number: PLA03F63BN0A1 PLAH03F63BN0A1 PART NUMBER
PLA03*63B30A1 PLAH03*63B30A1 PLA04*63B30A1 PLAH04*63B30A1
1.126 [28.60] 1.324 [33.63]
PART NUMBER
PLA06*63B30A1 PLAH06*63B30A1 PLA08*63B30A1 PLAH08*63B30A1
1.718 [43.64] 2.112 [53.64]
*Asterisk determines gender connector, male, female. Plating-Gold flash over nickel 0.000030 [0.75µ] gold over nickel contacts. ordering information. connection systems
PRESS-FIT CONNECTORS
CODE 0.219 [5.56] CONTACT EXTENSION MALE
A±0.020 [0.51] 0.606 [15.39]
0.219 [5.56] 0.219 [5.56]
0.560 [14.22]
0.560 [14.22]
FEMALE
A±0.020 [0.51] 0.606 [15.39]
Typical part number: PLB06M63B30A1 PLBH06M63B30A1
Step Ordering Information, choose "ST2 "ST3" secure connector PCB. Other options available, contact Technical Sales.
0.138 [3.51] 0.197 [5.00]
0.138 [3.51] 0.197 [5.00]
Typical part number: PLB06F63B30A1 PLBH06F63B30A1
PART NUMBER
PLB06*63B30A1 PLBH06*63B30A1 PLB08*63B30A1 PLBH08*63B30A1
1.126 [28.60] 1.324 [33.63]
PART NUMBER
PLB12*63B30A1 PLBH12*63B30A1 PLB16**63B30A1 PLBH16**63B30A1
1.718 [43.64] 2.112 [53.64]
*Asterisk determines gender connector, male, female. Plating-Gold flash over nickel 0.000030 [0.75µ] gold over nickel contacts. ordering information. connection systems
PRESS-FIT CONNECTORS
CODE 0.219 [5.56] CONTACT EXTENSION MALE
0.560 [14.22] A±0.020 [0.51] 0.560 [14.22] A±0.020 [0.51]
FEMALE
0.802 [20.37] 0.219 [5.56]
0.802 [20.37] 0.219 [5.56] 0.138 [3.51] 0.197 [5.00] 0.197 [5.00]
Typical part number: PLC09M663B30A1
0.138 [3.51] 0.197 [5.00] 0.197 [5.00]
Typical part number: PLC09F63B30A1 PLCH09F63B30A1
Step Ordering Information, choose "ST2 "ST3" secure connector PCB. Other options available, contact Technical Sales.
PART NUMBER
PLC09*63B30A1 PLCH09*63B30A1 PLC12*63B30A1 PLCH12*63B30A1 PLC18*63B30A1 PLCH18*63B30A1
1.126 [28.60] 1.324 [33.63] 1.718 [43.64]
PART NUMBER
PLC24*63B30A1 PLCH24*63B30A1 PLC30*63B30A1 PLCH30*63B30A11
2.112 [53.64] 2.506 [63.65]
*Asterisk determines gender connector, male, female. Plating-Gold flash over nickel 0.000030 [0.75µ] gold over nickel contacts. ordering information. connection systems DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
MALE
FEMALE
Positronic Industries, Inc. www.connectpositronic.com
PRINTED BOARD CONTACT HOLE PATTERN
1.080±0.005 [27.43±0.13] 0.882±0.005 [22.40±0.13] 0.197±0.002 [5.00±0.05] TYP. 0.540±0.002 [13.72±0.05]
Power Connection Systems
SERIES
0.099±0.002 [2.51±0.05] 0.197±0.002 [5.00±0.05] TYP.
0.441±0.002 [11.20±0.05]
0.237±0.015 [6.02±0.38]
1.474±0.005 [37.44±0.13]
0.237±0.015 [6.02±0.38]
1.868±0.005 [47.45±0.13] 0.099±0.002 [2.51±0.05] 0.197±0.002 [5.00±0.05] TYP.
0.099±0.002 [2.51±0.05] 0.197±0.002 [5.00±0.05] TYP.
0.737±0.002 [18.72±0.05]
0.934±0.002 [23.72±0.05]
0.237±0.015 [6.02±0.38]
0.882±0.005 [22.40±0.13]
0.237±0.015 [6.02±0.38]
1.080±0.005 [27.43±0.13]
0.441±0.002 [11.20±0.05]
0.197±0.002 [5.00±0.05] TYP.
0.540±0.002 [13.72±0.05]
0.099±0.002 [2.51±0.05] 0.197±0.002 [5.00±0.05] TYP.
0.040±0.015 [1.02±0.38] 0.237±0.015 [6.02±0.38]
0.040±0.015 [1.02±0.38]
0.237±0.015 [6.02±0.38]
1.868±0.005 [47.45±0.13] 1.474±0.005 [37.44±0.13] 0.737±0.002 [18.72±0.05] 0.099±0.002 [2.51±0.05] 0.197±0.002 [5.00±0.05] TYP. 0.099±0.002 [2.51±0.05] 0.934±0.002 [23.72±0.05] 0.197±0.002 [5.00±0.05] TYP.
0.040±0.015 [1.02±0.38] 0.237±0.015 [6.02±0.38]
0.040±0.015 [1.02±0.38]
0.237±0.015 [6.02±0.38]
0.882±0.005 [22.40±0.13] 0.441±0.002 [11.20±0.05] 0.197±0.002 [5.00±0.05] TYP. 0.540±0.002 [13.72±0.05]
1.080±0.005 [27.43±0.13]
0.099±0.002 [2.51±0.05] 0.197±0.002 [5.00±0.05] TYP.
0.157±0.015 [3.99±0.38] 0.040±0.015 [1.02±0.38] 0.237±0.015 [6.02±0.38]
0.157±0.015 [3.99±0.38]
0.040±0.015 [1.02±0.38] 0.237±0.015 [6.02±0.38]
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Power Connection Systems
PRINTED BOARD CONTACT HOLE PATTERN
Positronic Industries, Inc. www.connectpositronic.com
1.868±0.005 [47.45±0.13]
0.737±0.002 [18.72±0.05]
0.197±0.002 [5.00±0.05] TYP. 0.157±0.015 [3.99±0.38]
0.934±0.002 [23.72±0.05]
0.197±0.002 [5.00±0.05] TYP.
0.157±0.015 [3.99±0.38] 0.040±0.015 [1.02±0.38] 0.237±0.015 [6.02±0.38]
0.040±0.015 [1.02±0.38] 0.237±0.015 [6.02±0.38]
2.262±0.005 [57.45±0.13] 0.099±0.002 [2.51±0.05] 1.131±0.002 [28.73±0.05] 0.197±0.002 [5.00±0.05] TYP.
0.157±0.015 [3.99±0.38] 0.040±0.015 [1.02±0.38] 0.237±0.015 [6.02±0.38]
SOLDER TERMINATION CONTACT HOLE SIZES
Suggest 0.080 [2.03] holes printed board solder contact termination positions. Suggest 0.123±0.003 [3.15] holes printed board mounting connector with push-on fasteners.
COMPLIANT TERMINATION PRESS-FIT CONTACT HOLE PATTERN
SOLDER THICKNESS 0.0001 [0.003] MINIMUM
COPPER THICKNESS 0.001 [0.03] MINIMUM
DRILLED HOLE
Note: other plating compositions, i.e. ENIG, (Electroless Nickel, Immersion Gold), consult Technical Sales.
[1.63±0.05] FINISHED HOLE DIAMETER
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
1.474±0.005 [37.44±0.13]
0.099±0.002 [2.51±0.05]
0.099±0.002 [2.51±0.05]
BLIND MATING SYSTEMS
Positronic Industries, Inc. www.connectpositronic.com
Power Connection Systems
TECHNICAL CHARACTERISTICS POWER CONNECTION SYSTEMS BLIND MATING SYSTEM
SERIES
0.320 [8.13]
Floating connector
0.500 [12.71] 0.063 [1.60] 0.100 [2.54]
PANEL THICKNESS
0.700 [17.78] 0.250 [6.35] 1.535 [38.99]
Panel Printed Circuit Board Fixed connector
[6.35]
Typical Part Number: PLB08F10120 PANEL CUTOUT FLOATING CONNECTOR
[10.16±0.08] [2.44±0.08]
PANEL CUTOUT FIXED CONNECTOR
[6.73±0.08]
MATERIALS FINISHES: Blind mating plate Steel, zinc plate with dichromate seal. Blind mating guide Stainless steel, passivated. Float screw steel, zinc plate with dichromate seal. Blind mating system provides lead 0.100[2.54] axial misalignment. Blind mating system sold containing connector-plate assembly, Blind mating guides, float screws.
NOTE: Panel thickness impact orientation mating blind mate pin. Shimming between panel head blind mate necessary minimize tilt blind mate system. Contact technical sales additional technical information.
CONNECTOR VARIANTS
PLA03 PLAH03 PLA04 PLAH04 PLA06 PLAH06 PLA08 PLAH08 PLB06 PLBH06 PLB08 PLBH08 PLB12 PLBH12 PLB16 PLBH16 PLC09 PLCH09 PLC12 PLCH12 PLC18 PLCH18 PLC24 PLCH24 PLC30 PLCH30
2.340 [59.44] 2.537 [64.44] 2.931 [74.45] 3.325 [84.46] 2.340 [59.44] 2.537 [64.44] 2.931 [74.45] 3.325 [84.46] 2.340 [59.44] 2.537 [64.44] 2.931 [74.45] 3.325 [84.46] 3.720 [94.49]
±0.005
0.882 [22.40] 1.079 [27.41] 1.473 [37.41] 1.867 [47.42] 0.882 [22.40] 1.079 [27.41] 1.473 [37.41] 1.867 [47.42] 0.882 [22.40] 1.079 [27.41] 1.473 [37.41] 1.867 [47.42] 2.262 [57.45]
0.750 [19.05] 0.750 [19.05] 0.750 [19.05] 0.750 [19.05] 0.947 [24.05] 0.947 [24.05] 0.947 [24.05] 0.947 [24.05] 1.144 [29.06] 1.144 [29.06] 1.144 [29.06] 1.144 [29.06] 1.144 [29.06]
±0.005
0.650 [16.51] 0.847 [21.51] 1.241 [31.52] 1.635 [41.53] 0.650 [16.51] 0.847 [21.51] 1.241 [31.52] 1.635 [41.53] 0.650 [16.51] 0.847 [21.51] 1.241 [31.52] 1.635 [41.53] 2.029 [51.54]
±0.005
0.860 [21.84] 1.057 [26.85] 1.451 [36.86] 1.845 [46.86] 0.860 [21.84] 1.057 [26.85] 1.451 [36.86] 1.845 [46.86] 0.860 [21.84] 1.057 [26.85] 1.451 [36.86] 1.845 [46.86] 2.239 [56.87]
±0.005
0.430 [10.92] 0.430 [10.92] 0.430 [10.92] 0.430 [10.92] 0.627 [15.93] 0.627 [15.93] 0.627 [15.93] 0.627 [15.93] 0.824 [20.93] 0.824 [20.93] 0.824 [20.93] 0.824 [20.93] 0.824 [20.93]
±0.005
0.640 [16.26] 0.640 [16.26] 0.640 [16.26] 0.640 [16.26] 0.837 [21.26] 0.837 [21.26] 0.837 [21.26] 0.837 [21.26] 1.034 [26.26] 1.034 [26.26] 1.034 [26.26] 1.034 [26.26] 1.034 [26.26]
±0.005
1.522 [38.66] 1.719 [43.66] 2.113 [53.67] 2.507 [63.68] 1.522 [38.66] 1.719 [43.66] 2.113 [53.67] 2.507 [63.68] 1.522 [38.66] 1.719 [43.66] 2.113 [53.67] 2.507 [63.68] 2.902 [73.71]
PART NUMBER
PL*****11* PL*****12* PL*****13* PL*****14*
PANEL THICKNESS
0.040 [1.02] 0.060 [1.52] 0.090 [2.28] 0.120 [3.05]
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Power Connection Systems
SEQUENTIAL CONTACT MATING CONNECTORS
POWER CONNECTION SYSTEMS SEQUENTIAL MATING SYSTEM
Positronic Industries, Inc. www.connectpositronic.com
EXAMPLE
LENGTH CODE
CONTACT LENGTH
0.370 [9.40] 0.330 [8.38] 0.310 [7.87] 0.290 [7.37] 0.250 [6.35]
EXAMPLE
POSITION NUMBER
MATING CONTACT CONNECTOR TYPE OPTIONS
Board Board Board Cable* Cable Cable*
Typical Part Number: PLA06M300A1-E1B2B
Removable contacts cable connectors must ordered separately.
Typical Part Number: PLA08M4B0C1-D8B
SEQUENTIAL MATING SYSTEM CRIMP REMOVABLE CONTACT PART NUMBERS
WIRE SIZE AWG/[mm2]
[4.0 2.5] [1.5 0.5]
LENGTH CODE
MC112N-133.3 MC116N-133.3
LENGTH CODE
MC112N-133.2 MC116N-133.2
LENGTH CODE
MC112N-133.1 MC116N-133.1
LENGTH CODE
MC112N-133.0 MC116N-133.0
SELECTION GUIDE ORDERING DIFFERENT CONTACT LENGTHS STEP ORDERING INFORMATION
ORDERING INFORMATION PAGE STEPS THROUGH ORDER SEQUENTIAL MATING SYSTEM CONNECTORS STEP EXAMPLE
STEP
STEP
Specify code most frequently used contact mating length. This length used contacts specified steps through
STEP
Length contact specified step [Choose from length code chart].
STEP
Position number first special length contact.
STEP
Position number fourth special length contact.
STEP
Length contact specified step [Choose from length code chart]
STEP
Length contact specified step [Choose from length code chart].
STEP
Position number third special length contact.
STEP
Position number second special length contact.
Length contact specified step [Choose from length code chart].
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
Positronic Industries, Inc. www.connectpositronic.com
PANEL MOUNT CONNECTORS
Power Connection Systems
POWER CONNECTION SYSTEMS PANEL MOUNT CONNECTORS QUICK RELEASE MOUNTING CLIP
SERIES
Typical part number: PLB06M206C1 Typical part number: PLB06M1060
A±0.010 B±0.005 0.415±0.005 [10.54±0.13]
CODE SOLDER [1.0mm] MAX.
MALE
Mounting Clip Factory Installed
FEMALE
Mounting Clip Factory Installed
Typical part number: PLB06F206C1 connection system
POWER CONNECTION SYSTEMS PANEL MOUNT CONNECTORS QUICK RELEASE MOUNTING CLIP REMOVABLE CONTACT TYPE MALE
Mounting Clip Factory Installed
FEMALE
Mounting Clip Factory Installed
Typical part number: PLB06F1060 connection system
PANEL CUTOUT
CONNECTOR VARIANTS
PLA03 PLAH03 PLA04 PLAH04 PLA06 PLAH06 PLA08 PLAH08 PLB06 PLBH06 PLB08 PLBH08 PLB12 PLBH12 PLB16 PLBH16 PLC09 PLCH09 PLC12 PLCH12 PLC18 PLCH18 PLC24 PLCH24 PLC30 PLCH30
1.600 [40.64] 1.798 [45.67] 2.192 [55.68] 2.586 [65.68] 1.600 [40.64] 1.798 [45.67] 2.192 [55.68] 2.586 [65.68] 1.600 [40.64] 1.798 [45.67] 2.192 [55.68] 2.586 [65.68] 2.980 [75.69]
1.168 [29.67] 1.366 [34.70] 1.760 [44.70] 2.154 [54.71] 1.168 [29.67] 1.366 [34.70] 1.760 [44.70] 2.154 [54.71] 1.168 [29.67] 1.366 [34.70] 1.760 [44.70] 2.154 [54.71] 2.548 [64.72]
0.445 [11.30] 0.445 [11.30] 0.445 [11.30] 0.445 [11.30] 0.643 [16.33] 0.643 [16.33] 0.643 [16.33] 0.643 [16.33] 0.839 [21.31] 0.839 [21.31] 0.839 [21.31] 0.839 [21.31] 0.839 [21.31]
C±0.005
0.015[0.38]R. MAX. TYP.
Maximum panel thickness: 0.063[1.60] nominal.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Power Connection Systems
PANEL MOUNT CONNECTORS
Positronic Industries, Inc. www.connectpositronic.com
POWER CONNECTION SYSTEMS PANEL MOUNT CONNECTORS *FIXED STYLE MOUNTING CLIP
MALE
Mounting Clip Factory Installed
FEMALE
Mounting Clip Factory Installed
Typical part number: PLB06M10810
Typical part number: PLB06F10810
PART NUMBER
PL*****81* PL*****82* PL*****83*
PANEL THICKNESS
0.040 [1.02] 0.060 [1.52] 0.090 [2.29]
connection system
Clip material: Beryllium copper, plated
used with either fixed solder removable contact connector insulators.
CONNECTOR VARIANTS
PLA03 PLAH03 PLA04 PLAH04 PLA06 PLAH06 PLA08 PLAH08 PLB06 PLBH06 PLB08 PLBH08 PLB12 PLBH12 PLB16 PLBH16 PLC09 PLCH09 PLC12 PLCH12 PLC18 PLCH18 PLC24 PLCH24 PLC30 PLCH30
1.380 [35.05] 1.578 [40.08] 1.972 [50.09] 2.366 [60.10] 1.380 [35.05] 1.578 [40.08] 1.972 [50.09] 2.366 [60.10] 1.380 [35.05] 1.578 [40.08] 1.972 [50.09] 2.366 [60.10] 2.760 [70.10]
1.150 [29.21] 1.348 [34.24] 1.742 [44.25] 2.136 [54.25] 1.150 [29.21] 1.348 [34.24] 1.742 [44.25] 2.136 [54.25] 1.150 [29.21] 1.348 [34.24] 1.742 [44.25] 2.136 [54.25] 2.530 [64.26]
0.445 [11.30] 0.445 [11.30] 0.445 [11.30] 0.445 [11.30] 0.643 [16.33] 0.643 [16.33] 0.643 [16.33] 0.643 [16.33] 0.839 [21.31] 0.839 [21.31] 0.839 [21.31] 0.839 [21.31] 0.839 [21.31]
0.193 [4.90] 0.193 [4.90] 0.193 [4.90] 0.193 [4.90] 0.300 [7.62] 0.300 [7.62] 0.300 [7.62] 0.300 [7.62] 0.300 [7.62] 0.300 [7.62] 0.300 [7.62] 0.300 [7.62] 0.300 [7.62]
1.598 [40.59] 1.796 [45.62] 2.190 [55.63] 2.584 [65.63] 1.598 [40.59] 1.796 [45.62] 2.190 [55.63] 2.584 [65.63] 1.598 [40.59] 1.796 [45.62] 2.190 [55.63] 2.584 [65.63] 2.978 [75.64]
A±0.010 B±0.010
D±0.010
C±0.010
0.015[0.38]R. MAX. TYP.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
INSULATOR DIMENSIONS
Positronic Industries, Inc. www.connectpositronic.com
Power Connection Systems
POWER CONNECTION SYSTEMS MALE INSULATOR DIMENSIONS REMOVABLE CONTACT TYPE CABLE CONNECTORS
CODE CODE
SERIES
0.986±0.020 [25.04±0.51]
0.500 [12.70]
0.870±0.020 [22.10±0.51]
1.184±0.020 [30.07±0.51] 0.408±0.015 [10.36±0.38] 0.408±0.015 [10.36±0.38]
1.578±0.020 [40.08±0.51]
1.972±0.020 [50.09±0.51]
0.408±0.015 [10.36±0.38]
0.408±0.015 [10.36±0.38]
0.986±0.020 [25.04±0.51]
1.184±0.020 [30.07±0.51]
1.578±0.020 [40.08±0.51]
1.972±0.020 [50.09±0.51]
0.606±0.015 [15.39±0.38]
0.606±0.015 [15.39±0.38]
0.606±0.015 [15.39±0.38]
0.606±0.015 [15.39±0.38]
0.986±0.020 [25.04±0.51]
1.184±0.020 [30.07±0.51]
1.578±0.020 [40.08±0.51]
1.972±0.020 [50.09±0.51]
0.802±0.015 [20.37±0.38]
0.802±0.015 [20.37±0.38]
0.802±0.015 [20.37±0.38]
0.802±0.015 [20.37±0.38]
2.366±0.020 [60.10±0.51]
page Removable Contact Options.
0.802±0.015 [20.37±0.38]
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Power Connection Systems
INSULATOR DIMENSIONS
Positronic Industries, Inc. www.connectpositronic.com
CODE CODE
0.550 [13.97]
0.920±0.020 [23.37±0.51]
0.876±0.020 [22.25±0.51]
1.074±0.020 [27.28±0.51] 0.408±0.015 [10.36±0.38]
1.468±0.020 [37.29±0.51] 0.408±0.015 [10.36±0.38] 0.408±0.015 [10.36±0.38]
1.862±0.020 [47.29±0.51]
0.408±0.015 [10.36±0.38]
0.876±0.020 [22.25±0.51]
1.074±0.020 [27.28±0.51]
1.468±0.020 [37.29±0.51]
1.862±0.020 [47.29±0.51]
0.606±0.015 [15.39±0.38]
0.606±0.015 [15.39±0.38]
0.606±0.015 [15.39±0.38]
0.606±0.015 [15.39±0.38]
0.876±0.020 [22.25±0.51]
1.074±0.020 [27.28±0.51]
1.468±0.020 [37.29±0.51]
1.862±0.020 [47.29±0.51]
0.802±0.015 [20.37±0.38]
0.802±0.015 [20.37±0.38]
0.802±0.015 [20.37±0.38]
0.802±0.015 [20.37±0.38]
2.256±0.020 [57.30±0.51]
0.802±0.015 [20.37±0.38]
page Removable Contact Options.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
POWER CONNECTION SYSTEMS FEMALE INSULATOR DIMENSIONS REMOVABLE CONTACT TYPE CABLE CONNECTORS
INSULATOR DIMENSIONS
Positronic Industries, Inc. www.connectpositronic.com
Power Connection Systems
POWER CONNECTION SYSTEMS MALE INSULATOR DIMENSIONS REMOVABLE CONTACT TYPE PANEL MOUNT CONNECTORS
CODE CODE
0.190±0.020 [4.83±0.51] 0.870±0.020 [22.10±0.51]
SERIES
1.126±0.020 [28.60±0.51]
0.560±0.020 [14.22±0.51]
1.324±0.020 [33.63±0.51] 0.408±0.015 [10.36±0.38]
1.718±0.020 [43.64±0.51] 0.408±0.015 [10.36±0.38]
2.112±0.020 [53.64±0.51] 0.408±0.015 [10.36±0.38]
0.408±0.015 [10.36±0.38]
1.126±0.020 [28.60±0.51]
1.324±0.020 [33.63±0.51]
1.718±0.020 [43.64±0.51]
2.112±0.020 [53.64±0.51]
0.606±0.015 [15.39±0.38]
0.606±0.015 [15.39±0.38]
0.606±0.015 [15.39±0.38]
0.606±0.015 [15.39±0.38]
1.126±0.020 [28.60±0.51]
1.324±0.020 [33.63±0.51]
2.112±0.020 [53.64±0.51]
1.718±0.020 [43.64±0.51]
0.802±0.015 [20.37±0.38]
0.802±0.015 [20.37±0.38]
0.802±0.015 [20.37±0.38]
0.802±0.015 [20.37±0.38]
2.506±0.020 [63.65±0.51]
panel cutout page
0.802±0.015 [20.37±0.38]
page Removable Contact Options.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Power Connection Systems
INSULATOR DIMENSIONS
Positronic Industries, Inc. www.connectpositronic.com
CODE CODE
0.190±0.020 [4.83±0.51] 0.920±0.020 [23.37±0.51]
0.560±0.020 [14.22±0.51]
1.126±0.020 [28.60±0.51]
1.324±0.020 [33.63±0.51] 0.408±0.015 [10.36±0.38]
1.718±0.020 [43.64±0.51] 0.408±0.015 [10.36±0.38]
2.112±0.020 [53.64±0.51] 0.408±0.015 [10.36±0.38] 0.408±0.015 [10.36±0.38]
1.126±0.020 [28.60±0.51]
1.324±0.020 [33.63±0.51]
1.718±0.020 [43.64±0.51]
2.112±0.020 [53.64±0.51]
0.606±0.015 [15.39±0.38]
0.606±0.015 [15.39±0.38]
0.606±0.015 [15.39±0.38]
0.606±0.015 [15.39±0.38]
1.126±0.020 [28.60±0.51]
1.324±0.020 [33.63±0.51]
1.718±0.020 [43.64±0.51]
2.112±0.020 [53.64±0.51]
0.802±0.015 [20.37±0.38]
0.802±0.015 [20.37±0.38]
0.802±0.015 [20.37±0.38]
0.802±0.015 [20.37±0.38]
2.506±0.020 [63.65±0.51]
panel cutout page
0.802±0.015 [20.37±0.38]
page Removable Contact Options.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
POWER CONNECTION SYSTEMS FEMALE INSULATOR DIMENSIONS REMOVABLE CONTACT TYPE PANEL MOUNT CONNECTORS
PANEL CUTOUT
Positronic Industries, Inc. www.connectpositronic.com
Power Connection Systems
PANEL CUTOUT
SERIES
CONNECTOR VARIANTS
PLA03 PLAH03 PLA04 PLAH04 PLA06 PLAH06 PLA08 PLAH08 PLB06 PLBH06 PLB08 PLBH08 PLB12 PLBH12 PLB16 PLBH16 PLC09 PLCH09 PLC12 PLCH12 PLC18 PLCH18 PLC24 PLCH24 PLC30 PLCH30
±0.005
0.882 [22.40] 1.079 [27.41] 1.473 [37.41] 1.867 [47.42] 0.882 [22.40] 1.079 [27.41] 1.473 [37.41] 1.867 [47.42] 0.882 [22.40] 1.079 [27.41] 1.473 [37.41] 1.867 [47.42] 2.262 [57.45]
±0.005
0.650 [16.51] 0.847 [21.51] 1.241 [31.52] 1.635 [41.53] 0.650 [16.51] 0.847 [21.51] 1.241 [31.52] 1.635 [41.53] 0.650 [16.51] 0.847 [21.51] 1.241 [31.52] 1.635 [41.53] 2.029 [51.54]
±0.005
0.430 [10.92] 0.430 [10.92] 0.430 [10.92] 0.430 [10.92] 0.627 [15.93] 0.627 [15.93] 0.627 [15.93] 0.627 [15.93] 0.824 [20.93] 0.824 [20.93] 0.824 [20.93] 0.824 [20.93] 0.824 [20.93]
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Power Connection Systems
REMOVABLE CONTACTS
Positronic Industries, Inc. www.connectpositronic.com
POWER CONNECTION SYSTEMS CRIMP CONTACTS
FEMALE CONTACT ("CLOSED ENTRY" DESIGN)
B±0.003 [0.08] 0.062±0.010 [1.57±0.25]
MALE CONTACT
0.062±0.010 [1.57±0.25] B±0.003 [0.08]
A±0.003 [0.08]
0.250±0.020 [6.35±0.51] 0.766±0.020 [19.46±0.51]
0.250±0.020 [6.35±0.51] 0.766±0.020 [19.46±0.51]
A±0.003 [0.08]
Contacts supplied with connectors must ordered separately
WIRE SIZE PART NUMBERS AWG/[mm2]
FC112N2 [4.0] 14-16 [2.5-1.5] 16-18 [1.5-1.0] 20-22-24 [0.5-0.3-0.25]
0.098 [2.49] 0.081 [2.06] 0.067 [1.70] 0.045 [1.14]
WIRE SIZE PART NUMBERS AWG/[mm2]
MC112N [4.0] 14-16 [2.5-1.5] 16-18 [1.5-1.0] 20-22-24 [0.5-0.3-0.25]
0.098 [2.49] 0.081 [2.06] 0.067 [1.70] 0.045 [1.14]
0.0625 [1.588]
FC114N2
0.105 [2.67] 0.093 [2.36] 0.065 [1.65]
MC114N
0.105 [2.67] 0.093 [2.36] 0.065 [1.65]
0.0625 [1.588] 0.0625 [1.588] 0.0625 [1.588]
FC116N2
MC116N
FC120N2
MC120N
Material: Copper alloy. Finish: Gold flash over nickel. 0.000030 [0.75µ] gold over nickel available adding suffix onto part number. Example: FC120N2-14.
POWER CONNECTION SYSTEMS SOLDER CONTACTS
FEMALE CONTACT ("CLOSED ENTRY" DESIGN)
B±0.003 [0.08] 0.062±0.010 [1.57±0.25]
MALE CONTACT
0.062±0.010 [1.57±0.25] B±0.003 [0.08]
A±0.003 [0.08]
0.250±0.020 [6.35±0.51] 0.766±0.020 [19.46±0.51]
0.250±0.020 [6.35±0.51] 0.766±0.020 [19.46±0.51]
A±0.003 [0.08]
Contacts supplied with connectors must ordered separately
PART NUMBERS
FS112N2
WIRE SIZE MAX.
[4.0 mm2] [2.5 mm2] [1.5 mm2] [0.5 mm2]
0.098 [2.49] 0.081 [2.06] 0.067 [1.70] 0.045 [1.14]
PART NUMBERS
MS112N
WIRE SIZE MAX.
[4.0 mm2] [2.5 mm2] [1.5 mm2] [0.5 mm2]
0.098 [2.49] 0.081 [2.06] 0.067 [1.70] 0.045 [1.14]
0.0625 [1.588]
FS114N2
0.105 [2.67] 0.093 [2.36] 0.065 [1.65]
MS114N
0.105 [2.67] 0.093 [2.36] 0.065 [1.65]
0.0625 [1.588] 0.0625 [1.588] 0.0625 [1.588]
FS116N2
MS116N
FS120N2
MS120N
Material: Copper alloy. Finish: Gold flash over nickel. 0.000030 [0.75µ] gold over nickel available adding suffix onto part number. Example: FS120N2-14.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
Positronic Industries, Inc. www.connectpositronic.com
"HIGH CONDUCTIVITY" CRIMP CONTACTS CRIMP SHIELDED CONTACTS
POWER CONNECTION SYSTEMS "HIGH CONDUCTIVITY" CRIMP CONTACTS
Power Connection Systems
SERIES
FEMALE CONTACT ["CLOSED ENTRY" DESIGN]
MALE CONTACT
[2.49±0.08]
0.250±0.020 [6.35±0.51] 0.766±0.020 [19.46±0.51]
0.250±0.020 [6.35±0.51] 0.766±0.020 [19.46±0.51]
[2.49±0.08]
PART NUMBER: FC112N2S
PART NUMBER: MC112NS
Material: High conductivity tellurium copper. Finish: gold flash over nickel. 0.000030 [0.75µ] gold over nickel available adding suffix onto part number. Example: FC112N2S-14 Wire size: [4.0mm2] Contacts supplied with connectors must ordered separately.
POWER CONNECTION SYSTEMS CRIMP SHIELDED CONTACTS
[3.12]
[1.98]
[3.12]
MALE CONTACT SHIELDED CABLE STRIP LENGTH
0.190 [4.83] 0.160 [4.06]
FEMALE CONTACT
CONTACT DESIGNATION
MALE
PART NUMBER
MCS126N MCS126N2 MCS226N FCS226N2
0.993 [25.22] 0.967 [24.56] 1.048 [26.62] 1.022 [25.96]
0.045 [1.14] 0.045 [1.14] 0.070 [1.78] 0.070 [1.78]
CABLE SIZE
0.175 [4.45] Insulation
FEMALE MALE
Braid Dielectric Center conductor
FEMALE
page hand crimp tool part 9506-0-0-0
SHIELDED CONTACT TECHNICAL CHARACTERISTICS
MATERIALS FINISHES: Insulating Material: (Dielectric) PCTFE Inner Contacts: Phosphor bronze, 0.000030 inch [0.8 microns] gold over nickel. Outer Contacts: Brass beryllium copper, gold flash over nickel. MECHANICAL CHARACTERISTICS Contact Retention Insulator: lbs. [80N]. Removable Contacts: Rear insertion, front removable. Insertion Force Contact: [2.2N] contact maximum Durability: cycles minimum. Vibration: from Shock:
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
ELECTRICAL CHARACTERISTICS MICRO-COAXIAL CONTACTS
Characteristic Impedance (ohms) Frequency Range VSWR Insertion Loss 1.25 1.70 2.25
CONTACT/WIRE COMBINATIONS 126N 226N RG178 RG196 RG179 RG316
0-500
Dielectric Strength Level: Initial Contact Resistance: 0.012 ohms maximum Insulator Resistance: ohms CLIMACTIC CHARACTERISTICS: Temperature Range: -55°C +125°C
Power Connection Systems
CRIMPING INFORMATION
Positronic Industries, Inc. www.connectpositronic.com
CRIMPING INFORMATION POWER CONNECTION SYSTEMS CRIMP CONTACTS
INDICATED POSITRONIC TOOLS BEST RESULTS
Step Strip wire indicated length
Take care Damage remove strands Untwist overtwist strands Leave insulation particles strands Damage insulation
Insulation
±0.020
Correctly stripped wire
0.230 [5.84]
Stranded wire
Strands damaged removed stripping tool
Strands overtwisted
Insulation incorrectly
Examples stripping faults
Particles insulation stripped part wire
Strands untwisted
Wire insulation damaged
Step Crimp wire contact
hand crimp tool: Place contact into crimping tool Insert wire into contact Center contact slowly closing crimping tool until crimp indenters make contact with crimp barrel Complete cycle crimping tool smooth motion Remove crimped contact Insert wire into contact, positioned crimp tool plastic carrier. Depress activating device crimping tool start crimping cycle Remove crimped contact
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
automatic feed pneumatic crimp tool:
SERIES
CRIMPING INFORMATION
Positronic Industries, Inc. www.connectpositronic.com
Power Connection Systems
CRIMPING INFORMATION POWER CONNECTION SYSTEMS CRIMP CONTACTS
SERIES
WIRE SIZE
[4.0mm2] [2.5mm2] [1.5mm2] [1.0mm2] [0.5mm2] [0.3mm2] [0.25mm2] [0.12mm2] [0.08mm2] [0.05mm2] [0.03mm2]
Step Inspect crimp
tools: Strands visible through inspection hole Strands visible beyond insulation support Crimped contact meet recommended conductor tensile force shown chart Check peeled gold bent contact
Crimp meet recommended tensile strength
Correctly crimped contact
Cross section correctly crimped contact
Stripped wires compressed improved conduction
Crimp indents
Strands visible beyond insulation support
Strands visible through inspection hole
Crimp indents close inspection hole
Positronic recommended conductor tensile strength
AXIAL LOAD
lbs. [489 lbs. [311 lbs. [222 lbs. [125 lbs. lbs. lbs. lbs. lbs. lbs. [6.7 lbs. [4.4
Stripped part wire long
Stripped part wire short
Crimp indents incorrectly located
Examples crimping faults
POSITRONIC RECOMMENDED TOOLS
Hand crimp tools Automatic feed pneumatic strip crimp tools Insertion tool Extraction tool 9501-0-0-0 with 9502-1-0-0 positioner 9550-0-0-0 9099-0-0-0 9081-0-0-0
Conductor tensile strength values derived using silver-tin plated copper wires. Values change depending upon what type wire used.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Power Connection Systems
CONTACT CRIMP TOOLS ACCESSORIES
Positronic Industries, Inc. www.connectpositronic.com
CYCLE-CONTROLLED STEP ADJUSTABLE HAND CRIMP TOOL
MS22520/1-01 Part 9501-0-0-0
Features this positive ratchet action tool include accommodations wire sizes [4.0mm2] through [0.12mm2] eight impression crimp wires contacts various compositions. Required with this basic tool turret head part number 9502-1-0-0.
Part 9550-0-0-0
This fast cycling reliable automatic feed strip crimp tool produces four double-indent crimp, meeting Military Standard proprietary specifications wire sizes [4.0mm2] through [0.05mm2]. tool bench mount unit compact size weight. Contacts must ordered separately supplied reel quantities 2000. order, specify part number 9550-0-0-0. Foot pedal control valve supplied standard accessory.
CONTACT CARRIERS AUTOMATIC FEED TOOL
Molded thermoplastic carriers continuous belt feed contacts crimp station automatic feed tool. They also locate contacts respect tool's indenters. carriers color coded white natural contact identification both proprietary applications.
CYCLE-CONTROLLED HAND CRIMP TOOL
Part 9506-0-0-0
Single-step crimping action both signal shielding conductors micro-miniature shielded contacts.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
AUTOMATIC FEED, STRIP CRIMP TOOL, PNEUMATICALLY ACTUATED
Positronic Industries, Inc. www.connectpositronic.com
CONTACT CRIMP TOOLS ACCESSORIES
Power Connection Systems
CONTACT INSERTION TOOL
Part 9099-0-0-0
CONTACT EXTRACTION TOOL
Part 9081-0-0-0
SERIES
easy contact insertion tool [4.0mm2] smaller wires. photographic demonstration shown below recommended insertion procedures.
spring loaded contact extraction tool simplifies extraction removable contacts from connector insulators. Simply insert hollow over male female contact from front face insulator, rotate tool slightly while increasing pushing force against butt extraction tool. contact will released from insulator retention system "pop out" rear face insulator. photo below recommended removal procedure.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Power Connection Systems
PRESS-FIT CONNECTOR TOOLING
Positronic Industries, Inc. www.connectpositronic.com
POWER CONNECTION SYSTEMS COMPLIANT TERMINATION PRESS-FIT CONNECTOR INSTALLATION TOOLS
INCH SHAFT ARBOR PRESS
Male Connector Seating Tool (Exploded view)
Replaceable Seating
Single Contact Insertion Tool
Single Contact Removal Tool
Arbor Press
Female Connector Seating Tool (Exploded view)
Positronic recommended tools Power Connection Systems Connectors Contacts
CONNECTOR VARIANT
PLA03 PLA04 PLA06 PLA08 PLB06 PLB08 PLB12 PLB16 PLC09 PLC12 PLC18 PLC24 PLC30
CONNECTOR SEATING MALE
9513-1-0-41 9513-2-0-41 9513-3-0-41 9513-4-0-41 9513-5-0-41 9513-6-0-41 9513-7-0-41 9513-8-0-41 9513-9-0-41 9513-10-0-41 9513-11-0-41 9513-12-0-41 9513-25-0-41
SINGLE CONTACT INSERTION MALE FEMALE
FEMALE
9513-13-0-41 9513-14-0-41 9513-15-0-41 9513-16-0-41 9513-17-0-41 9513-18-0-41 9513-19-0-41 9513-20-0-41 9513-21-0-41 9513-22-0-41 9513-23-0-41 9513-24-0-41 9513-26-0-41
SINGLE CONTACT REMOVAL
9513-100-0-0 CONNECTOR VARIANTS
9513-101-0-0 CONNECTOR VARIANTS
9513-102-0-0 CONNECTOR VARIANTS
Arbor press connector seating tools:
9530-1-0-0
capacity, inch throat) 855-658-1-41 (female)
Replacement pins connector seating tools:
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
ACCESSORIES
Positronic Industries, Inc. www.connectpositronic.com
Power Connection Systems
METAL MOUNTING BRACKETS Code step ordering information page
SERIES
B±0.005 [0.13]
A±0.005 [0.13]
SERIES
0.204 [5.18] 0.303 [7.70] 0.401 [10.19]
0.321 [8.15] 0.420 [10.67] 0.518 [13.16]
0.375 [9.53] 0.375 [9.53] 0.375 [9.53]
0.492 [12.50] 0.492 [12.50] 0.492 [12.50]
D±0.020 [0.51] C±0.020 [0.51] 0.220±0.010 [5.59±0.25]
Material: Brass, plate.
0.110±0.005 [2.79±0.13]
0.124±0.005
PLASTIC MOUNTING BRACKET WITH CROSS PUSH-ON FASTENERS Code step ordering information page
CONNECTOR VARIANT
0.375 [9.53]
PLA03 PLAH03 PLA04 PLAH04 PLA06 PLAH06 PLA08 PLAH08 PLB06 PLBH06 PLB08 PLBH08 PLB12 PLBH12 PLB16 PLBH16 PLC09 PLCH09 PLC12 PLCH12 PLC18 PLCH18 PLC24 PLCH24 PLC30 PLCH30
1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 2.506 [63.65]
0.882 [22.40] 1.080 [27.43] 1.474 [37.44] 1.868 [47.45] 0.882 [22.40] 1.080 [27.43] 1.474 [37.44] 1.868 [47.45] 0.882 [22.40] 1.080 [27.43] 1.474 [37.44] 1.868 [47.45] 2.262 [57.45]
0.517 [13.13]
MaterialMounting bracket/cross bar: Glass filled polyester, 94V-0. Push-on fasteners: Copper alloy, plated.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Power Connection Systems
ACCESSORIES
Positronic Industries, Inc. www.connectpositronic.com
POWER CONNECTION SYSTEMS HOOD Code step ordering information page
CONNECTOR VARIANT
B±0.020 [0.51]
PLA03 PLAH03 PLA04 PLAH04 PLA06 PLAH06 PLA08 PLAH08 PLB06 PLBH06 PLB08 PLBH08 PLB12 PLBH12 PLB16 PLBH16 PLC09 PLCH09 PLC12 PLCH12 PLC18 PLCH18 PLC24 PLCH24 PLC30 PLCH30
1.000 [25.40] 1.000 [25.40] 1.000 [25.40] 1.000 [25.40] 1.000 [25.40] 1.000 [25.40] 1.000 [25.40] 1.000 [25.40] 1.000 [25.40] 1.000 [25.40] 1.000 [25.40] 1.000 [25.40] 1.000 [25.40]
0.752 [19.10] 0.950 [24.13] 1.344 [34.14] 1.738 [44.15] 0.752 [19.10] 0.950 [24.13] 1.344 [34.14] 1.738 [44.15] 0.752 [19.10] 0.950 [24.13] 1.344 [34.14] 1.738 [44.15] 2.132 [54.15]
0.594 [15.09] 0.594 [15.09] 0.594 [15.09] 0.594 [15.09] 0.792 [20.12] 0.792 [20.12] 0.792 [20.12] 0.792 [20.12] 0.990 [25.15] 0.990 [25.15] 0.990 [25.15] 0.990 [25.15] 0.990 [25.15]
A±0.020 [0.51]
C±0.020 [0.51]
Features internal cable clamp.
PUSH-ON FASTENERS Code step ordering information page
RIGHT ANGLE CONNECTORS
Code step ordering information page
STRAIGHT SOLDER CONNECTORS
Connector
Self-tapping screw
Connector
Printed board Mounting Bracket 0.131±0.020 [3.33±0.51] Printed board Printed board
Printed board
0.131±0.020 [3.33±0.51]
Material- Spring tempered copper alloy, plated. Suggest 0.123 ±0.002 [3.12] hole printed board mounting connector with push-on fasteners. DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SERIES
ORDERING INFORMATION
Positronic Industries, Inc. www.connectpositronic.com
Power Connection Systems
ORDERING INFORMATION CODE NUMBERING SYSTEM
Specify Complete Connector Following Steps Through Insert When Step Used STEP
SERIES
STEP Basic Series
PLAH PLBH PLCH1
High conductivity contacts High conductivity contacts High conductivity contacts
STEP Special Options
page sequential mating systems. Consult factory other options.
STEP Connector Variants
STEP Contact Plating Printed Board Connectors
Crimp Contacts ordered separately. Gold flash over nickel mating gold flash over nickel termination end. Gold flash over nickel mating 0.00020 inch [5.0 microns] solder coat termination end. 0.000030 inch [0.8 microns] gold over nickel mating 0.000030 inch [0.8 microns] gold over nickel termination end. 0.000030 inch [0.8 microns] gold over nickel mating 0.00020 inch [5.0 microns] solder coated termination end.
STEP Connector Gender
Male Female
STEP Type Contact
Order contacts separately cable connectors connection systems Removable contact, panel mounted connector connection system Order contacts separately. Solder, [1.0mm2] max. panel mount connector, connection system available PL*H. Solder, Straight Printed Board Mount with 0.146 [3.71] tail extension connection systems Solder, Straight Printed Board Mount with 0.377 [9.58] tail extension connection system systems Solder, Printed Board Mount with 0.146 [3.71] tail extension connection systems Solder, Printed Board Mount with 0.377 [9.58] tail extension connection system systems Press-fit, compliant Termination Right Angle Printed Board Mount (Many variants available, contact Technical Sales) Order contacts separately cable connectors connection systems Terminating side insulator 0.165 [4.19] c'bore large wire sizes. Removable contact, panel mounted connector connection system Order contacts separately. Terminating side insulator 0.165 [4.19] c'bore large wire sizes. Straight Mount, Press-Fit, length 0.183 [4.65] 0.093 inch [2.36] thick board. Straight Mount, Press-Fit, length 0.218 [5.54] 0.125 inch [3.18] thick board.
STEP Hoods Panel Mount
None. Opening Hood. Panel Mount, quick release. Panel Mount, fixed 0.040 [1.02] thick panel. Panel Mount, fixed 0.060 [1.52] thick panel. Panel Mount, fixed 0.090 [2.29] thick panel. Blind Mating System 0.040 [1.02] thick panel. Blind Mating System 0.060 [1.52] thick panel. Blind Mating System 0.090 [2.29] thick panel. Blind Mating System 0.120 [3.05] thick panel.
STEP Mounting Style
added accessories. Metal Mounting Bracket. Metal Mounting Bracket with Push-on Fastener. Plastic Mounting Bracket with Cross Bar.
Plastic Mounting Bracket with Cross Push-on Fastener. Push-On Fastener Straight Printed Board Mount Connectors
Self-tapping screws 2-28 0.250 [6.35] length 0.093 [2.36] thick board. Self-tapping screws 2-28 0.312 [7.92] length 0.125 [3.18] thick board.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
high conductivity contact connectors, order connectors *C112N[2]S contacts
Power Connection Systems
SAFETY SHROUD FEATURE
Positronic Industries, Inc. www.connectpositronic.com
Safety Shrouded Connector Prevent Unsafe Exposure High Energy Circuits
Size Power Contacts Large Surface Area Mating System Discriminating Locking System Contact Current Rating Amperes *Board Cable Cable Cable
TECHNICAL CHARACTERISTICS MATERIALS FINISHES:
Insulator:
Contacts: Push-on Fastener:
MECHANICAL CHARACTERISTICS
lbs.] 512-8, test 15a. Printed board terminations, both straight 90°. Female contact features "Closed Entry" design highest reliability. 0.094 [2.39] diameter male contact. lbs. [67N], minimum. 500°F [260°C] seconds duration 512-6, test 12e, watt soldering iron. Crimp removable contacts wire size [4.0 Straight solder printed board mount, 0.090 [2.29] tail diameter. Cable cable, cable printed board cable panel mount. Insulators provide locking between cable cable, cable printed board cable panel mount applications. Provided insulator design. Rapid installation push-on fasteners. operations
Glass-filled polyester, 94V-0. [continued]: Contact technical sales availability Removable Contact high temperature insulator material. Retention Insulator: Precision machined copper alloy with Fixed Contacts: gold flash over nickel plate. Spring tempered copper alloy, plate.
ELECTRICAL CHARACTERISTICS:
Contact Current Rating: amperes continuous, derated 512-3, test Initial Contact Resistance: 0.001 ohms max. 512-2, test Insulation Resistance: ohms 512-2, test Voltage Proof: 3,000 minimum r.m.s. 512-2, test method Clearance Creepage Distance: 0.220 [5.60] minimum Working Voltage: minimum r.m.s. Pluggable couplings 1977 paragraph 15]: amperes Working Temperature: -55°C +125°C Contact technical sales availability high temperature insulator material. Fixed Contact Retention Insulator: Resistance Soldering Iron Heat:
Contact Terminations:
Connection Systems: Locking System:
Polarization: Mounting P.C. Board: Mechanical Operations:
MECHANICAL CHARACTERISTICS:
Removable Contacts: Rear insertion/ front release. Female contact features "Closed Entry" design highest reliability. 0.094 [2.39] diameter male contact.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SHROUDED OPTIONS
Positronic Industries, Inc. www.connectpositronic.com
CONNECTOR INSULATOR DIMENSIONS
Power Connection Systems
PLS5W5
PLS7W7
FEMALE CABLE CONNECTOR Code Order Contacts Separately
0.913 [23.19]
PART NUMBER
1.655 [42.04] 2.072 [52.64]
0.494 [12.54]
SHROUDED OPTIONS
PLS5W5F0000 PLS7W7F0000
±0.020 [0.51]
Typical part number: PLS5W5F00000
0.802 [20.38]
MALE PANEL MOUNT CONNECTOR Code Order Contacts Separately
0.802 [20.38] 0.401 [10.19]
Typical part number: PLS5W5M10000
THRU
A±.020 [0.51]
PART NUMBER
0.446 [11.33] 1.013 [25.73]
PLS5W5M10000 PLS7W7M10000
1.795 [45.60] 2.213 [56.20]
1.295 [32.90] 1.713 [43.50]
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Power Connection Systems
CONNECTOR INSULATOR DIMENSIONS CONTACTS
FEMALE PANEL MOUNT CONNECTOR Code Order Contacts Separately
1.295 [32.90]
Positronic Industries, Inc. www.connectpositronic.com
0.952 [24.18] 0.494 [12.54]
Typical part number: PLS5W5F10000
[2.54] THRU 1.795 [45.60]
*CONTACT TECHNICAL SALES AVAILABILITY VARIANT.
0.352 [8.94]
0.802 [20.38]
CRIMP CONTACT
0.786 [19.96]
Size
[2.38]
PART NUMBER AWG/[mm2 WIRE SIZE NUMBER AWG/[mm2] FS610N2S 10/[6.0] FC610N2S 10/[6.0] FS612N2 12/[4.0]
FC612N2 12/[4.0]
PART
WIRE SIZE
0.147 [3.73] 0.147 0.100 [3.73] [2.54] 0.100 [2.54]
0.254 [6.45] 0.254 0.165 0.042 0.309[6.45] [4.19] [1.06] [7.85] 0.165 0.042 0.309 [4.19] [1.06] [7.85]
NUMBER
MS610NS
MC610NS MS612N MC612N
PART PART NUMBER
WIRE SIZE WIRE SIZE AWG/[mm2 10/[6.0] [3.73] 0.147 10/[6.0] 0.100 0.165 12/[4.0] [2.54][3.73] [4.19] 0.100 12/[4.0] [2.54]
0.795 [20.19] 0.795 [20.19]
0.254 0.795 [6.45] [20.19] 0.254 0.042 0.309 0.795 [6.45] [1.06] [7.85] [20.19] 0.165 0.042 0.309 [4.19] [1.06] [7.85]
0.786 [19.96]
[2.38]
NUMBER AWG/[mm2 0.147 0.254 FS610N2S 10/[6.0] 0.147 0.254 [3.73] FS610N2S 10/[6.0] [3.73] [6.45] [6.45] 0.100 0.165 0.042 0.309 FS612N2 12/[4.0] 0.100 0.165 0.042 0.309 [2.54] [4.19] [1.06] 12/[4.0] [2.54] [4.19] [1.06] [7.85] [7.85] FS612N2 Material: Copper alloy. Finish: Gold flash over nickel. 0.000030 [0.75µ] gold over nickel available adding suffix onto part number. Example: FC612N2-14.
PART WIRE SIZE NUMBER WIRE SIZE PART AWG/[mm
PART NUMBER PART NUMBER MS610NS MS610NS
MS612N MS612N
WIRE SIZE
AWG/[mm WIRE SIZE AWG/[mm2 0.147 10/[6.0] 0.147 10/[6.0] [3.73] [3.73] 0.100 12/[4.0] 0.100 0.165 12/[4.0] [2.54] [2.54] [4.19]
0.795 [20.19] 0.795 [20.19]
0.254 0.254 0.795 [6.45] [6.45] [20.19] 0.165 0.042 0.309 0.042 0.309 0.795 [4.19] [1.06] [7.85] [1.06] [7.85] [20.19]
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SHROUDED OPTIONS
Positronic Industries, Inc. www.connectpositronic.com
STRAIGHT SOLDER SOLDER PRINTED BOARD CONNECTORS
Power Connection Systems
MALE STRAIGHT PRINTED BOARD MOUNT CONNECTOR Code 0.146 [3.71] Contact Extension
[2.29±0.08] 0.401 [10.19] 0.802 [20.38]
Typical part number: PLS5W5M300A1
A±.020 [0.51] 0.146 [3.71]
THRU
PART NUMBER
0.446 [11.33] 1.013 [25.73]
PLS5W5M300A1 PLS7W7M300A1
1.795 [45.60] 2.213 [56.20]
1.295 [32.90] 1.713 [43.50]
SHROUDED OPTIONS
MALE PRINTED BOARD MOUNT CONNECTOR Code 0.146 [3.71] Contact Extension
0.275 [6.98] 0.386 [9.80]
0.802 [20.38]
0.146 [3.71]
Typical part number: PLS5W5M400A1
A±0.020 [0.51]
[2.29±0.08]
0.446 [11.33] 1.013 [25.73] 0.264 [6.70]
PART NUMBER
PLS5W5M400A1
1.795 [45.60] 2.213 [56.20]
1.295 [32.90] 1.713 [43.50]
0.348 [8.83] DEEP
PLS7W7M400A1
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Power Connection Systems
HOOD SOLDER PRINTED BOARD CONTACT HOLE PATTERN
HOOD Code step ordering information page
0.990±0.020 [25.15±0.51]
Positronic Industries, Inc. www.connectpositronic.com
1.483±0.020 [37.67±0.51]
1.260±0.020 [32.00±0.51]
POSITRONIC INDUSTRIES
PLS5W5 Connector Only
0.804 [20.42]
Features internal cable clamp.
1.370 [34.80]
CONTACT TECHNICAL SALES AVAILABILITY VARIANT.
PRINTED BOARD CONTACT HOLE PATTERNS Straight Solder
0.209 [5.30] 0.417 [10.60]
Solder
PLS5W5
0.209 [5.30] [2.90] 0.417 [10.60] 0.386 [9.80] 0.578 [14.69] [3.12±0.08] 0.648 [16.45]
PLS5W5
0.386 [9.80] 0.193 [4.90] [2.90] 0.648 [16.45] [3.12±0.08]
0.626 [15.90] 0.209 [5.30]
0.626 [15.90]
PLS7W7
[2.90]
0.209 [5.30]
PLS7W7
0.386 [9.80] 0.193 [4.90] [2.90] 0.856 [21.75] 0.417 [10.60] 0.123±0.003 [3.12±0.08] 0.578 [14.69]
0.386 [9.80] [3.12±0.08] 0.417 [10.60]
0.856 [21.75]
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
SHROUDED OPTIONS
ORDERING INFORMATION
Positronic Industries, Inc. www.connectpositronic.com
Power Connection Systems
System Cable Straight Board Mount
System Cable Board Mount
System Cable Cable
System Panel Mounting Cable
ORDERING INFORMATION CODE NUMBERING SYSTEM Specify Complete Connector Following Steps Through Insert When Step Used
SHROUDED OPTIONS
STEP
STEP Basic Series Series STEP Connector Variants Size Contacts Size Contacts STEP Connector Gender Male Female STEP Type Contact Order contacts separately cable connectors connection systems Female connectors only. Order contacts separately Panel Mount connectors connection system female variant consult technical sales. Solder, Straight Printed Board Mount with 0.146 [3.71] tail extension connection system Male connectors only. Solder, Right Angle Printed Board Mount with 0.146 [3.71] tail extension connection system Male connectors only. Consult technical sales availability male version contact type Consult factory availability female version contact type
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
STEP Special Options Consult factory special options. STEP Contact Plating Printed Board Type Connectors Crimp Contacts Ordered Separately. Gold flash over nickel mating gold flash over nickel termination end. Gold flash over nickel mating 0.000200 inch [5.00 microns] solder coat termination end. 0.000030 inch [0.80 micron] gold over nickel mating 0.000030 inch [0.80 micron] gold over nickel termination end. 0.000030 inch [0.80 microns] gold over nickel mating 0.000200 inch [5.00 microns] solder coat termination end. STEP Cable Adapter Opening Hood STEP Mounting style None. Push-on Fastener Straight Printed Board Mount Connectors
Power Connection Systems
POWER CONNECTION SYSTEMS A.C. D.C. INPUT
Positronic Industries, Inc. www.connectpositronic.com
A.C. D.C. INPUT CONNECTOR
Plug Capability *Screw Termination Contacts Size Power Contacts Large Surface Area Mating System Contact Current Rating Amperes Sequential Mating Options Discriminating Locking System
TECHNICAL CHARACTERISTICS
MATERIALS FINISHES:
Insulator:
MECHANICAL CHARACTERISTICS
lbs. [89N] 512-8, test 15a. Printed board terminations, both straight right angle. Female contact features "Closed Entry" design highest reliability. 0.094 [2.39] diameter male contact. lbs. [44N], minimum. 260°C [500°F] seconds duration 512-6, test 12e, watt soldering iron. Crimp removable contacts solder removable contacts wire size [4.0 Straight right angle solder printed board mount, 0.090 [2.29] tail diameter. Compliant termination press-fit. Cable cable, cable printed board, cable panel mount, printed board printed board. Male contacts provide mating lengths. Insulators provide locking between cable cable, cable printed board, cable panel mount applications. Provided insulator design. Rapid installation push-on fasteners. operations
Glass-filled polyester, 94V-0. [continued]: Contact technical sales availability Removable Contact high temperature insulator material. Retention Insulator: Contacts: Precision machined copper alloy with Fixed Contacts: gold flash over nickel plate. Hood: Glass-filled polyester, 94V-0. Mounting Bracket: Brass, plate. Push-on Fastener: Spring tempered copper alloy, plate. Mounting Screw: Steel, zinc plate. Fixed Contact Retention Insulator: Resistance Soldering ELECTRICAL CHARACTERISTICS: Iron Heat: Contact Current Rating: amperes continuous, derated 512-3, test page details. Initial Contact Resistance: 0.001 ohms max. 512-2, test Insulation Resistance: ohms 512-2, test Voltage Proof: 3,750 r.m.s. 512-2, test method Clearance Creepage Distance: 0.125 [3.18] minimum Working Voltage: 1,250 r.m.s. Pluggable couplings 1977 paragraph 15]: Contact technical sales Working Temperature: -55°C +125°C Contact technical sales availability high temperature insulator material. Contact Terminations:
Connection Systems:
Sequential Mating Systems: Locking System:
MECHANICAL CHARACTERISTICS:
Removable Contacts: Rear insertion/ front release. Female contact features "Closed Entry" design highest reliability. 0.094 [2.39] diameter male contact.
Polarization: Mounting P.C. Board: Mechanical Operations:
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
A.C. D.C. INPUT OPTIONS
TEMPERATURE RISE CURVE
Positronic Industries, Inc. www.connectpositronic.com
Power Connection Systems
System Cable Right Angle Board Mount
CONNECTION SYSTEMS
System Mother Board Daughter Board System Side Side Board Mounting System Sandwich Board Mounting
System Cable Straight Board Mount
System Cable Cable
System Panel Mounting Cable
System Cable Connector with Cable Adapter
CURRENT- TEMPERATURE DERATING CURVE
(Tested Publication 512-3, Test
TEMPERATURE RISE CURVE
(Tested Publication 512-3, Test
A.C. D.C. INPUT OPTIONS
Rated Current (Amps)
Ambient Temperature (°C)
Rated Current (Amps)
Temperature Rise (°C)
Above curves developed using PLB3W3M4BN0A1 PLB3W3F300A1 connectors wire. contacts under load.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Power Connection Systems
CABLE PANEL MOUNT CONNECTORS
CONNECTOR VARIANT Face view male connector
Positronic Industries, Inc. www.connectpositronic.com
PLB3W3
CABLE CONNECTORS Code Order contacts separately
MALE
0.606 [15.39]
FEMALE
0.606 [15.39]
1.184±0.020 [30.07±0.51]
1.074±0.020 [27.28±0.51]
0.870 [22.10]
0.870 [22.10]
Part Number: PLB3W3M0000
Part Number: PLB3W3F0000
PANEL MOUNT CONNECTORS Code Order contacts separately
MALE FEMALE
0.606 [15.39]
0.606 [15.39]
1.324±0.020 [33.63±0.51]
1.324±0.020 [33.63±0.51]
0.870 [22.10]
0.870 [22.10]
Part Number: PLB3W3M1000
Part Number: PLB3W3F1000
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
A.C. D.C. INPUT OPTIONS
Positronic Industries, Inc. www.connectpositronic.com
SOLDER PRINTED BOARD CONNECTORS
STRAIGHT PRINTED BOARD MOUNT CONNECTORS Code 0.146 [3.71] Contact Extension
0.606 [15.39] 0.606 [15.39]
Power Connection Systems
1.324±0.020 [33.63±0.51]
1.324±0.020 [33.63±0.51]
0.600 [15.24]
0.600 [15.24]
0.146 [3.71] [2.29]
0.146 [3.71] [2.29]
Part Number: PLB3W3M300*
Part Number: PLB3W3F300*
COMPLIANT TERMINATION CONNECTORS Code 0.225 [5.72] Contact Extension
0.606 [15.39] 0.606 [15.39]
1.324±0.020 [33.63±0.51]
1.324±0.020 [33.63±0.51]
0.600 [15.24]
0.600 [15.24]
0.225 [5.72]
0.225 [5.72]
Part Number: PLB3W3M93ST30*
page Installation Tooling.
Part Number: PLB3W3M93ST30*
CONTACT HOLE PATTERN Straight Printed Board Mount Compliant Termination Connectors
Contact holes 0.159 [4.04] 0.276 [7.01] Typ. Mounting holes Solder thickness 0.0001 [0.003] minimum Finished hole 0.094±0.002 [2.39±0.05]
A.C. D.C. INPUT OPTIONS
0.080 [2.02] 1.080 [27.43]
0.540 [13.72] Copper thickness 0.001 [0.03] minimum Drilled hole
Detail
Suggest [2.90] finished holes printed board straight solder printed board mount contacts. Suggest [2.39±0.05] finished holes printed board compliant termination contacts. [See Detail `A']. Note: other plating compositions, i.e. ENIG, (Electroless Nickel, Immersion Gold), consult Technical Sales. Suggest [3.15±0.08] holes printed board mounting connector with push-on fasteners 0.100 [2.54] mounting connector with screws.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Power Connection Systems
SOLDER PRINTED BOARD CONNECTORS
Positronic Industries, Inc. www.connectpositronic.com
RIGHT ANGLE PRINTED BOARD MOUNT CONNECTORS Code 0.146 [3.71] Contact Extension
MALE FEMALE
0.600 [15.24]
0.600 [15.24]
0.159 [4.04] 0.275 [6.99]
1.324±0.020 [33.63±0.51]
0.606 [15.39]
1.324±0.020 [33.63±0.51]
0.159 [4.04] 0.275 [6.99]
0.606 [15.39]
0.146 [3.71] [2.29]
[2.29]
0.146 [3.71]
Part Number: PLB3W3M4BN0*
Part Number: PLB3W3F4BN0*
CONTACT HOLE PATTERN Right Angle Printed Board Mount Connectors
1.080 [27.43] Contacts holes 0.159 [4.04] 0.540 [13.72] 0.276 [7.01] Typ. Mounting holes
0.060 [1.52]
Part Number: PLB3W3
Suggest 0.114 [2.90] finished holes printed board solder printed board mount contacts. Suggest 0.123±0.003 [3.15±0.08] holes printed board mounting connector with push-on fasteners.
RIGHT ANGLE METAL ANGLE BRACKET Code step ordering information page
0.420±0.020 [10.67±0.51]
0.303±0.005 [7.70±0.13]
0.492±0.020 [12.50±0.51] 0.124±0.005 0.220±0.010 [5.59±0.25] 0.375±0.005 [9.53±0.13]
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
A.C. D.C. INPUT OPTIONS
Positronic Industries, Inc. www.connectpositronic.com
SCREW TERMINATION CONTACTS
Power Connection Systems
Code Screw Termination Connector Screw terminations allows convenient field installation when required.
0.616 [15.65]
1.074±0.020 [27.28±0.508]
Typical Part Number: PLB3W3F7100A1
supplied with contacts
Replacement Contact
[23.37] [23.37] 0.920 with wire size [4.0mm2] smaller
Typical Part Number: FST612N2
SEQUENTIAL MATING CONTACTS CRIMP PANEL MOUNT CONNECTORS
0.330 [8.38] NOMINAL 0.250 [6.35] NOMINAL 0.330 [8.38] NOMINAL 0.250 [6.35] NOMINAL
BOARD MOUNT CONNECTORS
Modification number 338.0 (see step ordering Modication number 338.0 (see step information) allows allows board mount connector have ordering information) board mount connectors have position 0.330 [8.38] position loaded with loaded with nominal mating 0.330 [8.38] nominal mating length contact length contact positions 1[6.35] nominal positions loaded with 0.250 loaded with 0.250 mating length mating length contacts. [6.35] nominal contacts. Contact technical sales forContact techniadditional sequencing options. sales additional sequencing options.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
0.823 [20.90]
A.C. D.C. INPUT OPTIONS
MC610NS MC612N crimp contacts MC610NS MC612N crimp contacts MS610NS MS612N solder contacts MS610NS MS612N solder contacts used 0.330 [8.38] nominal mating length used 0.330 [8.38] MC612N-228.2 crimp contacts MC610NS-228.2 nominal mating length. MS610NS-228.2 MS612N-228.2 solder conMC610NS-228.2 MC612N-228.2 crimp tacts andcontacts used 0.250 [6.35] nominal mating MS610NS-228.2 MS612N-228.2 length. solder contacts used 0.250 [6.35] nominal mating length.
Power Connection Systems
CRIMP CONTACT
Positronic Industries, Inc. www.connectpositronic.com
SIZE REMOVABLE CRIMP CONTACTS
0.786 [19.96]
[2.38]
FEMALE CONTACTS
PART PART WIRE SIZE WIRE SIZE NUMBER AWG/[mm2 NUMBER AWG/[mm2]
FS610N2S 10/[6.0] FC610N2S 10/[6.0] FS612N2 12/[4.0] FC612N2 12/[4.0] 0.147 0.147 [3.73] [3.73] 0.100 0.100 [2.54] [2.54]
MALE CONTACTS
WIRE SIZE WIRE SIZE AWG/[mm2 NUMBER AWG/[mm 0.147 10/[6.0] [3.73] MS610NS 0.147 MC610NS 10/[6.0] [3.73] 0.100 0.165 12/[4.0] [2.54] [4.19] MS612N 0.100 MC612N 12/[4.0] [2.54] 0.147 MS610NS-228.2 10/[6.0] [3.73] 0.147 MC610NS-228.2 10/[6.0] [3.73] 0.100 0.165 MS612N-228.2 12/[4.0] [2.54] [4.19] 0.100 MC612N-228.2 12/[4.0] [2.54] PART PART NUMBER
0.795 [20.19] 0.795 [20.19] 0.714 [18.14] 0.714 [18.14]
0.254 [6.45]0.254 [6.45] 0.165 0.042 0.309 0.165[1.06] [7.85]0.309 0.042 [4.19] [4.19] [1.06] [7.85]
0.254 0.795 [6.45] [20.19] 0.254 [6.45] 0.042 0.309 0.795 0.165 0.042 0.309 [1.06] [7.85] [20.19] [4.19] [1.06] [7.85] 0.254 0.714 [6.45] [18.14] 0.254 [6.45] 0.042 0.309 0.714 0.165 0.042 0.309 [1.06] [7.85] [18.14] [4.19] [1.06] [7.85]
SIZE REMOVABLE SOLDER CONTACTS
0.786 [19.96]
[2.38]
FEMALE CONTACTS
WIRE SIZE PART NUMBER AWG/[mm2 PART WIRE SIZE 0.254 NUMBER AWG/[mm2 0.147 FS610N2S 10/[6.0] [3.73] [6.45] 0.147 FS610N2S 10/[6.0] 0.100 0.165 0.042 0.309 [3.73] 12/[4.0] [2.54] [4.19] [1.06] [7.85] FS612N2 0.100 0.165 0.042 FS612N2 12/[4.0] [2.54] [4.19] [1.06] PART NUMBER
MALE CONTACTS
[6.45] [20.19] 0.254 0.042 0.309 0.795 [6.45] [1.06] [7.85] [20.19] 0.1650.254 0.714 0.042 0.309 [4.19] [1.06] [7.85] [6.45] [18.14]
0.254 0.042 0.309 0.714 [6.45] [1.06] [7.85] [18.14] 0.165 0.042 0.309 [4.19] [1.06] [7.85]
0.254 [6.45] 0.309 [7.85]
0.795 [20.19] 0.795 [20.19] 0.714 [18.14] 0.714 [18.14]
MS610NS-228.2 MS612N-228.2 MS612N-228.2
0.165 10/[6.0] 0.1000.147 12/[4.0] [2.54][3.73] [4.19] 0.100 12/[4.0] [2.54]
Material: Copper alloy. Finish: Gold flash over nickel. 0.000030 [0.75µ] gold over nickel available adding suffix onto part number. Example: FC612N2-14.
page Application Details.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
A.C. D.C. INPUT OPTIONS
WIRE SIZE AWG/[mm2 PART WIRE SIZE NUMBER 10/[6.0] [3.73] MS610NS MS610NS 10/[6.0] 0.1000.147 0.165 12/[4.0] [2.54][3.73] MS612N [4.19] MS612N 12/[4.0] 0.1470.100 MS610NS-228.2 10/[6.0] [3.73][2.54]
0.254 0.795
CRIMPING INFORMATION
Positronic Industries, Inc. www.connectpositronic.com
Power Connection Systems
CRIMPING INFORMATION PLUG A.C. D.C. INPUT POWER CRIMP CONTACTS
Step Strip wire indicated length.
Insulation Correctly Stripped Wire: Take care Stranded Wire Damage remove strands. Untwist overtwist strands. Leave insulation particles strands. Damage insulation.
CONTACT
MC/FC610 MC/FC612
±0.020 [0.51]
0.235 [5.97] 0.290 [7.37]
Strands damaged removed stripping tool.
Strands overtwisted
Insulation incorrectly.
Examples Stripping Faults
Particles insulation left stripped part wire.
Strands untwisted
Wire insulation damaged
A.C. D.C. INPUT OPTIONS
Step Crimp wire contact.
Hand Crimp Tool: Place contact into crimping tool.
Insert wire into contact. Center contact slowly closing crimping tool until crimp indenters make contact with crimp barrel. Complete cycle crimping tool smooth motion. Remove crimped contact.
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Power Connection Systems
CRIMPING INFORMATION
Positronic Industries, Inc. www.connectpositronic.com
CRIMPING INFORMATION PLUG A.C. D.C. INPUT POWER CRIMP CONTACTS Step Inspect crimp.
Tools: Strands visible through inspection hole. Strands visible beyond insulation support. Crimped contact meet recommended conductor tensile force shown chart (below, left). Check peeled gold bent contact.
Crimp meet recommended tensile strength.
Cross-section Correctly Crimped Contact Correctly Crimped Contact
Stripped wires compressed improved conduction Strands visible beyond insulation support Strands visible through inspection hole. Crimp Indent Detail shown MC/FC612 Contact
Examples Crimping Faults
Stripped part wire long.
Stripped part wire short.
Crimp indents incorrectly located.
POSITRONIC RECOMMENDED TOOLS
TOOL DESCRIPTION
MC/FC610
MC/FC612
9501-0-0-0 with 9502-19-0-0 Positioner 9099-3-0-0
Hand Crimp Tool
9509-6-0-0
Contact Insertion Tool
9099-3-0-0
Contact Extraction Tool
2711-0-0-0
2711-0-0-0
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
A.C. D.C. INPUT OPTIONS
CRIMPING INFORMATION
Positronic Industries, Inc. www.connectpositronic.com
Power Connection Systems
CONTACT CRIMPING TOOLS ACCESSORIES
CONTACT INSERTION TOOLS
PART 9099-3-0-0
easy-to-use contact insertion tool. Reference photo below recommended insertion procedure.
CYCLE-CONTROLLED STEP ADJUSTABLE HAND CRIMP TOOLS
PART 9501-0-0-0 SHOWN REFERENCE ONLY
Features this positive ratchet action tool includes eight impression crimp wires contacts various compositions. positioner required with this basic tool.
CONTACT EXTRACTION TOOLS
PART 2711-0-0-0
These contact extraction tools simplify extraction removable contacts from connector insulators. Simply insert hollow tool over male female contact from front face insulator, rotate tool slightly while increasing pushing force against butt extraction tool. contact will released from insulator retention system will "pop out" rear face insulator.
CONTACT INSERTION
CONTACT EXTRACTION
A.C. D.C. INPUT OPTIONS
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Power Connection Systems
PRESS-FIT CONNECTOR TOOLING
Positronic Industries, Inc. www.connectpositronic.com
PRESS-FIT USER INFORMATION
When properly used, Positronic Industries' Bi-Spring Power Press-Fit Terminations provide reliable service even under severe conditions.
Connectors utilizing this leading technology press-fit contact easy install:
Choose proper tooling. Inexpensive insertion tooling single contact repair tooling available from Positronic. Insert connector into P.C. board backplane seat connector fully. Secure connector P.C. board backplane using self-tapping screws. screws should self-tapping screws plastic.
Need repair single contact because damage manufacturing, testing, field use?
Choose proper contact extraction tool. Push contact with firm, steady force. Remember, excessive force required. Install contact with proper contact insertion tool. finished. Replacing single contact instead entire connector allow considerable cost savings. This particularly true when considering risk damage P.C. boards backplanes that occur entire connector must replaced.
COMPLIANT TERMINATION PRESS-FIT CONNECTOR INSTALLATION TOOLS
Seating Tool Seating Tool
INCH SHAFT ARBOR PRESS
Support Tool Support Tool
Single Contact Insertion Single Contact Insertion Extraction Tool
Extraction Tool
REPLACEABLE SEATING PINS
1/4-20 UNC-2B MOUNTING HOLES
Female connector seating tool Male connector tool shown
CONNECTOR SEATING TOOL WITH ARBOR PRESS SHAFT
9513-6-0-41 9513-18-1-41
CONNECTOR VARIANT
PLB3W3M PLB3W3F
CONNECTOR SEATING TOOL WITHOUT ARBOR PRESS SHAFT
9513-6-10-41 9513-18-11-41
SEATING TOOL REPLACEMENT PINS
SUPPORT TOOL
CONTACT INSERTION TOOL
9513-104-0-41
CONTACT EXTRACTION TOOL
9513-401-6-41 855-347-11-41 9513-105-0-41
9513-106-0-0
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
A.C. D.C. INPUT OPTIONS
ACCESSORIES
Positronic Industries, Inc. www.connectpositronic.com
Power Connection Systems
PUSH-ON FASTENERS RIGHT ANGLE CONNECTORS STRAIGHT SOLDER CONNECTORS Code step Code step ordering information page ordering information page
Connector Connector
Printed board
Printed board
0.131 ±0.020 [3.33 ±0.51]
Printed board Printed board
0.131 ±0.020 [3.33 ±0.51]
PANEL CUTOUT
1.079±0.005 [27.41±0.13]
0.096 ±0.003 [2.44 ±0.08]
0.627±0.005 [15.93±0.13]
0.847±0.005 [21.51±0.13]
HOOD Code step ordering information page
A.C. D.C. INPUT OPTIONS
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
0.950±0.020 [24.13±0.51]
1.000±0.020 [25.40±0.51]
0.792±0.020 [20.12±0.51]
Features internal cable clamp.
Power Connection Systems
BLIND MATING SYSTEM
Positronic Industries, Inc. www.connectpositronic.com
BLIND MATE SYSTEM
2.537 [64.44] 1.079±0.005 [27.41±0.13] 0.320 [8.13] 0.947 [24.06] Panel Printed Circuit Board 0.100 [2.54] 1.719 [43.67] 0.700 [17.78] 1.535 [38.99] 0.250 [6.35] 1.079±0.005 [27.41±0.13] Panel Thickness Floating Connector
0.500 [12.71] 0.063 [1.60]
Fixed Connector
0.627±0.005 [15.93±0.13] [6.35]
Typical Part Number: PLB3W3F10120
1.719±0.005 [43.67±0.13] 1.057±0.005 [26.85±0.13]
0.847 [21.52]
PANEL CUTOUT FIXED CONNECTOR
PANEL PART NUMBER PANEL THICKNESS PART NUMBER THICKNESS PLB3W3*10110 0.040 [1.02] 0.040 PLB3W3*10120 PLB3W3*10110 0.060 [1.52] [1.02] PLB3W3*10130 0.090 [2.28] 0.060 PLB3W3*10120 [1.52] 0.120 [3.05] PLB3W3*10140
PLB3W3*10130 PLB3W3*10140 0.090 [2.28] 0.120 [3.05]
0.837±0.005 [21.26±0.13]
PANEL CUTOUT FLOATING CONNECTOR
MATERIALS FINISHES: Blind mating plate Steel, zinc plate with dichromate seal. Blind mating guide Stainless steel, passivated. Float screw Steel, zinc plate with dichromate seal. Blind mating system provides lead-in 0.100 [2.54] axial misalignment. Blind mating system sold containing connector-plate assembly, blind mate guides, float screws.
NOTE: Panel thickness impact orientation mating blind mate pin. Shimming between panel head blind mate necessary minimize tilt blind mate system. Contact technical sales additional information.
MOUNTING SCREWS
Stresses that occur during coupling uncoupling connectors through shock vibration systems transferred backplanes P.C. boards through press-fit connector terminations. Avoid concern over electrical integrity connector board interface using mounting screws. Bellcore GR1217 details preference mounting hardware recommend this practice. Screws self-tapping plastic. Consult Technical Sales alternate screw required.
MOUNTING STYLE OPTION
PART NUMBER
4546-7-1-16 4546-17-2-16
THREAD LENGTH
0.250±0.030 [6.35±0.76] 0.312±0.030 [7.93±0.76]
P.C. BOARED THICKNESS
0.093 [2.36] 0.125 [3.18]
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
A.C. D.C. INPUT OPTIONS
ORDERING INFORMATION
Positronic Industries, Inc. www.connectpositronic.com
Power Connection Systems
ORDERING INFORMATION CODE NUMBERING SYSTEM
Specify Complete Connector Following Steps Through Insert When Step Used STEP
STEP Basic Series Series STEP Connector Variants STEP Connector Gender Male Female STEP Type Contact Order contacts separately cable connectors connection systems Removable contact, panel mount connector connection system Order contacts separately. Solder, Straight Printed Board Mount with 0.146 [3.71] tail extension connection systems Solder, Right Angle Printed Board Mount with 0.146 [3.71] tail extension connection systems Screw termination cable connector. Supplied with contacts. Press-Fit, Compliant Termination 0.090 [2.29] 0.175 [4.45] thick P.C. board, connector systems
STEP Special Options 338.0 Sequential mating. Position first mate last break. Available only. Consult technical sales special options. STEP Contact Plating Printed Board Type Connectors Crimp Contacts Ordered Separately. Gold flash over nickel mating gold flash over nickel termination end. Gold flash over nickel mating 0.000200 inch [5.00 microns] solder coat termination end. available with contact code 0.000030 inch [0.80 micron] gold over nickel mating 0.000030 inch [0.80 micron] gold over nickel termination end. 0.000030 inch [0.80 microns] gold over nickel mating 0.000200 inch [5.00 microns] solder coat termination end. available with contact code STEP Cable Adapter Blind Mate System None. Opening Hood. Blind Mating System 0.040 [1.02] thick panel. Blind Mating System 0.060 [1.52] thick panel. Blind Mating System 0.090 [2.29] thick panel. Blind Mating System 0.120 [3.05] thick panel. STEP Mounting style None. Metal Right Angle Mounting Bracket
A.C. D.C. INPUT OPTIONS
DIMENSIONS INCHES [MILLIMETERS]. DIMENSIONS SUBJECT CHANGE.
Metal Right Angle Mounting Bracket, with Push-on Fastener. Push-on Fastener Straight Printed Board Mount Connectors.
Self-tapping screws 2-28 0.250 [6.35] length 0.093 [2.36] thick board. with contact code Self-tapping screws 2-28 0.312 [7.92] length 0.125 [3.18] thick board. with contact code
POSITRONIC INDUSTRIES
Positronic Products
Power
Contact Sizes: Current Ratings: amperes Terminations: Crimp, wire solder, straight solder, right angle solder, straight press-fit right angle press-fit Configurations: Multiple variants variety package sizes Compliance: PICMG 2.11, PICMG 3.0, VITA Contact Sizes: Current Ratings: amperes nominal Terminations: Crimp, wire solder, straight solder, right angle solder straight press-fit Configurations: Multiple variants both standard high densities Qualifications: MIL-DTL-24308, Goddard Space Flight 311P, MILC-39029, IP65, IP67
D-Subminiature
FEATURES: swap capability AC/DC operation single connector Signal contacts hardware management Blind mating Sequential mating Large Surface Area Contact Mating System Wide variety accessories Customer specified contact arrangements
FEATURES: Three performance levels available: professional quality, military quality space-flight quality provide multiple performance cost choices Options include thermocouple contacts, filtered, environmentally sealed dual port package including mixed density Broad selection accessories
Rectangular
Contact Sizes: Current Ratings: amperes Terminations: Crimp, wire solder, straight solder right angle solder Configurations: Multiple variants both standard high densities Qualifications: MIL-DTL-28748, MIL-C-39029, CCITT V.35 Contact Sizes: Current Ratings: amperes nominal Terminations: Crimp, wire solder, straight solder right angle solder Configurations: Multiple variants package sizes Qualifications: Environmental protection IP67
Circular
FEATURES: performance levels available: industrial quality military quality
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