Catalog 1307612 Revised 7-01 AMP-BARREL Terminals Product Fa
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Printed Circuit Board Terminals Disconnects
Catalog 1307612
Revised 7-01
AMP-BARREL Terminals Product Facts
Unique insulation displacement technology Eliminates wire preparation-no stripping soldering Capable being wavesoldered board with other components, enabling wires terminated more conducive time location Anti-solder wicking design Accepts wide range wire sizes, solid stranded Available single two-wire version Reusable terminal Available loose-piece strip version Semiautomatic insertion machine strip version Simple, rugged cost wire insertion tool Recognized under Component Program Underwriters Laboratories Inc., File E28476 AMP-BARREL Terminals solve problem interconnecting discrete wires printed circuit boards without permanently soldering them place, provide cost savings eliminating need two-piece terminal systems, terminal strips expensive space-consuming modular connectors. These unique insulation displacement terminals suitable most printed circuit boards from .047 [1.19] .125 [3.18] thick mounted space-saving, free-standing manner wherever required. AMP-BARREL Terminals available loose piece strip form semiautomatic machine insertion. Upon insertion, they hand wave-soldered with other components without solder wicking into wire termination area. Termination achieved placing pre-cut unstripped wire horizontally board AMP-BARREL Terminal. Insertion proper depth accomplished simple, lowcost screwdriver type tool cost plastic stuffer cap. These caps standard Phillips type screwdriver terminate wire. When left place terminal they provide strain relief insulation. They removed reused field changes and/or repairs. high compliancy terminal provides highly reliable, stable interconnection withstands most extreme temperature, vibration shock. AMP-BARREL Terminals offer added benefit accepting wide wire range, solid stranded, within same terminal. .125 [3.18] diameter AMP-BARREL Terminal accepts wire range 28-18 [0.08-0.8 mm2] with maximum insulation diameter .086 [2.18]. made high strength, high ductility, pre-tinned phosphor bronze accepts wires same type that vary size wire gage. C-shaped crossslot provides reliable two-wire termination. This product also offers wire cutoff version which allows wire placed across terminal where hand tool terminates trims wire action. Similarly constructed, smaller size, .070 [1.78] .090 [2.29] diameter AMP-BARREL Terminals. These terminals accept, respectively, wire sizes 28-26 [0.080.15 mm2] with maximum insulation diameter .036 [0.91] 28-22 [0.080.4 mm2] with maximum insulation diameter .053 [1.35]. They also will accept wires same gage type. .156 [3.96] diameter AMP-BARREL Terminal accepts wire range 24-18 [0.2-0.8 mm2] with maximum insulation diameter .115 [2.92]. made tin-lead plated brass will accept wire terminal. AMP-BARREL Terminals reusable. This feature extremely important when correcting wiring errors, making field repairs modifications.
Technical Documents:
Product Specifications 108-6043 .070 [1.78] Diameter Terminal 108-6044 .090 [2.29] Diameter Terminal 108-6025 .125 [3.18] Diameter Terminal 108-6026 .156 [3.96] Diameter Terminal Application Specification 114-6000 AMP-BARREL Terminals Instruction Sheets 408-3187, 408-6505, 408-6553
complete product information, order Catalog 82159
2260
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Printed Circuit Board Terminals Disconnects
Catalog 1307612
Revised 7-01
AMP-BARREL Terminals .070 [1.78] .090 [2.29] Terminals
Material Finish:
Pretinned phosphor bronze
.156 [3.96] Terminals
Material Finish:
Tin-lead plated brass
Wire Connectors
.125 [3.18] Terminals
Material Finish:
Pretinned phosphor bronze
Wire Detail
Detail
with Insulation Cutting Feature Wire Slot
Standard
Conductor (solid stranded) Wire Size Range Max. Wire Ins. O.D. Terminal 28-22 0.08-0.4 .053 1.35 Board Thk. Range .047-.094 1.19-2.39 .062-.094 1.57-2.39 .062-.094 1.57-2.39 .062-.125 1.57-3.18 .062-.094 1.57-2.39
with Wire Cutoff Feature
Terminal Dimensions .340 8.64 .458 11.63 .458 11.63 .390 9.91 .120 3.05 .118 3.00 .118 3.00 .118 3.00 .125 3.18 .210 5.33 .325 8.26 .325 8.26 .325 8.26 .250 6.35 .090 2.24 .125 3.18 .125 3.18 .125 3.18 .156 3.96 .056 1.42 .067 1.70 .067 1.70 .067 1.70 .084 2.13 Part Numbers Loose 552967-1 552699-1* 552699-4 552770-1 Strip 552699-5
Terminal Size .090 2.29 .125 3.18 Standard
Mtg. Hole Dia. .050-.054 1.27-1.37 .061-.065 1.55-1.65 .061-.065 1.55-1.65 .061-.065 1.55-1.65 .078-.082 1.98-2.08
28-18
0.08-0.8
.086 2.18
.156 3.96
24-18
0.2-0.8
.115 2.92
*Has tough insulation cutting feature wire slot (see Detail illustration). These barrels recommended smaller standard wires. **Cutoff adjustable depending board thickness. Notes: .070 [1.78] .090 [2.29] terminals accept wires same gage type. .125 [3.18] terminal accepts wires same type that vary size wire gage. .070 [1.78] .090 [2.29] terminals have solder resist material inside barrel which prevents solder wicking.
Wire Stuffer Caps Product Facts
Insulates Provides strain relief Acts field service repair tool
Material Finish:
Thermoplastic
Wire Size Range 28-22 0.08-0.4 22-18 0.4-0.8 28-24 0.08-0.2 24-18 0.2-0.8 Color Natural Yellow Natural Natural With Terminal Part Numbers 552967 552699 552699 552770 Wire Stuffer Part Numbers 553594-1 230707-1 230707-3 553595-1
complete product information, order Catalog 82159
2261
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Printed Circuit Board Terminals Disconnects
Catalog 1307612
Revised 7-01
Test Probe Receptacles Product Facts
mounts shaped promote solder wicking consistent fillets Receptacle recessed housing prevent shorting flashover Probe inserted either test probe receptacle, except Type Housing color molded, dyed Accepts .080±.001 [2.03±0.025] probes
Tyco Electronics line Test Probe Receptacles designed provide low-cost test probe capability circuits boards, without interruption operating currents, with precise reliability. Receptacles available with either three mounting
.460 [11.68] .156 [3.96] Max. .175 [4.45] Max. .300* [7.62] .100 [2.54] .130 [3.30] .200* [5.08]
legs. legs tri-leg mount part live testing circuit. Receptacles also available either standard height, taller height permit probing position board where clearance probe necessary). three-leg mount gives
.460 [11.68]
maximum stability. two-leg mount yields maximum density. present line test probe receptacles fits range board thicknesses from 1/32 depending length receptacle legs. legs mount .052 [1.32] diameter holes.
.156 [3.96] Max.
Material Finish:
Housing-Nylon type Contact-Beryllium copper Receptacle Legs-Brass, ASB36, Alloy Contact Plating-See table below
.400* [10.16]
Technical Document:
Product Specification 108-1082 Receptacle, Test Probe
Type
Max. .561 [14.25] .218 [5.54] Dia. Max. .460 [11.68]
Type
Performance Characteristics:
Insulation Resistance 10,000 megohms Retention Value [4.45 Operating Temperature 55°C 85°C
.156 [3.96]
.090 [2.29]
.160 [4.06]
.156 [3.96] .300* [7.62]
.100 [2.54] .200* [5.08]
.047 [1.19]
.400* [10.16]
.175 [4.45] Max.
Type
*Mounting hole location .050-.054 [1.27-1.37] dia. holes.
Type
Color Suffix Table
Suffix Dash Number Housing Color Black Brown Orange Yellow Green Blue Violet Gray White Type
Contact Finish Bright Tin-Lead
Silver Gold Gold
Gold Gold Gold
Bright Tin-Lead
.130 3.30 .130 3.30 .130 3.30 .130 3.30 .130 3.30 .130 3.30 .180 4.57 .180 4.57
Dimensions .230 5.84 .230 5.84 .230 5.84 .467 11.86 .230 5.84 .230 5.84 .230 5.84 .230 5.84
.138 3.51 .138 3.51 .138 3.51 .375 9.53 .138 3.51 .138 3.51 .138 3.51 .138 3.51
Housing Colors Table Table Table Table Table Table Table Green
Part Numbers** 1-582118-x 2-582118-x 3-582118-x 3-582340-x 3-582119-x 350180-x 1-380736-x 3-380736-5
**Part numbers with numerical suffix only specific color listed chart.
complete product information, order Catalog 82159
2262
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Printed Circuit Board Terminals Disconnects
Catalog 1307612
Revised 7-01
Power Taps Product Facts
ACTION contacts eliminate soldering Provides high current, separable connection board traces Wire-to-board connection using common terminals metal-to-metal assembly long-term integrity Standard outlines (.300 .100 [7.62 2.54]), positions, .250 .125 [6.35 3.18], positions, plus high current versions .400 .200 [10.16 5.08] footprint positions, .300 .100 [7.62 2.54] positions, both position in-line .100 [2.54] taps resistance interface Internally threaded secure screw terminal Anti-rotational embossments hold wire terminal place Standard Power Taps rated amps pin- position amps, position amps current carrying capability High Current Power Taps rated amps pin- position amps, position amps, position amps position amps Power Taps designed growing need power printed circuit board applications required today's electronic industry. taps provide high current, separable connection board. configuration standard outline with .300 .100 [7.62 2.54] .250 .125 [6.35 3.18] Standard versions, plus .400 .200 [10.16 5.08], .300 .100 [7.62 2.54] in-line spacing High Current versions. ACTION contacts provide resistance interface with tin-plated through holes board, thereby eliminating need soldering. variety available power taps allow various installation schemes. Uninsulated Profile used pattern. High Profile Profile Taps offer insulation protection from other components. High Current versions provide greater power density option with current ratings from amps position in-line .250 [6.35] amps position dual .250 [6.35] tap. Power configurations easily inserted into board with simple Tyco Electronics customer supplied tool.
Wire Connectors
complete product information, order Catalog 82159
2263
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Printed Circuit Board Terminals Disconnects
Catalog 1307612
Revised 7-01
Standard Power Taps Standard Insulated Power Taps
Material Finish:
Connector Body Lid-Nylon, 105°C, 94V-0 rated Contact-Copper alloy, bright tin-lead plated Screw-Plated steel
Cover
Screw
Electrical Mechanical Characteristics:
Resistance-2 milliohms, max. (stud hole ACTION contact) Insertion Force-40 lbs. [177.9 max. Retention Force-7 lbs. [31.1 min.
Anti-rotation Embossments
Housing
Technical Documents:
Product Specification 108-11030 Tap, Power Distribution Application Specification 114-11000 Tap, Power Distribution Handbook 5697 Guide Application ACTION Connectors
.565 [14.35]
.300 .100 [7.62 2.54] High Profile Position
.450 [11.43]
.300 .100 [7.62 2.54] Profile Position
.500 [12.70] .275 [6.99]
.520 [13.21] .360 [9.14] .400 [10.16]
.180 [4.57] .025 .035 [0.64 0.89] Posts .100 [2.54] Typ. .300 [7.62]
.180 [4.57] .025 .035 [0.64 0.89] Posts .100 [2.54] Typ. .300 [7.62]
Positions
Version High Profile High Profile Profile
Thickness .062-.125 1.57-3.18 .062-.125 1.57-3.18 .062-.125 1.57-3.18 .062-.125 1.57-3.18 .062-.125 1.57-3.18 .062-.125 1.57-3.18 .062-.125 1.57-3.18
Description Housing contact assembled without screw1 Housing contact assembled with screw1,2 Housing contact assembled with Housing contact assembled with screw2
Screw Hole Size 6-32 6-32 6-32 6-32 6-32 4-40
Part Numbers 55557-3 55557-4 55556-4 55673-2 55556-3 55556-9 796131-2
Profile Profile Profile
Cover
screw2,3
Housing contact assembled without screw Housing contact assembled without screw Housing contact assembled with screw2
Profile
assembled assembled anti-rotational embossments
Screw
complete product information, order Catalog 82159
2264
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Printed Circuit Board Terminals Disconnects
Catalog 1307612
Revised 7-01
Standard Power Taps Standard Uninsulated Power Taps
Material Finish:
Contact-Copper alloy, post plated bright tin-lead Screw-Stainless steel, passivated
.450 [11.43] Screws (6-32 1/4)
Anti-rotation Embossments
Electrical Mechanical Characteristics:
Resistance-2 milliohms, max. (stud hole ACTION contact) Insertion Force-40 lbs. [177.9 max. Retention Force-7 lbs. [31.1 min.
.025 .035 [0.64 0.89]
.180 [4.57]
Wire Connectors
Part Numbers 55558-31 55558-41 55558-71 55323-51 55323-91
Size .300 .100 7.62 2.54 Position .250 .125 6.35 3.18 Position .250 .125 6.35 3.18 Position
Thickness .062-.125 1.57-3.18 .062-.125 1.57-3.18 .062-.125 1.57-3.18
.440 11.18 .320 8.13 .570 14.48
Dimensions .325 8.26 .275 6.99 .275 6.99 .100 2.54 .125 3.18 .125 3.18
.300 7.62 .250 6.35 .250 6.35
Description Without Screw With Screw Without Screw Without Screw With Screw Without Screw
Screw Size 6-32 6-32 6-32 6-32 6-32 6-32
55323-6
Anti-rotation Embossments
High Current Power Position High Current* Power
amps Material Finish:
Contact-Phosphor bronze, tin-lead plated Screw-Stainless steel, passivated
Screw (M4)
.250 [6.35]
Electrical Mechanical Characteristics:
Current Rating-20 amperes max. Insertion Force-40 lbs. [180 max. Retention Force-7 lbs. min.
Size Position
Thickness .062-.125 1.57-3.18
.358 9.09
Dimensions .431 10.95 .100 2.54
.400 10.16
Description1 With Screw
Part Number 213816-1
Anti-rotation Embossments featured High Current Taps. Therefore, application requires, Bellville lockwashers with high surface contact area strongly recommended.
complete product information, order Catalog 82159
2265
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Printed Circuit Board Terminals Disconnects
Catalog 1307612
Revised 7-01
High Current* Power Taps Position Dual .250 Taps (with ACTION Posts)
amps Material Finish:
Contact-Phosphor bronze, post plated tin-lead Screw-Stainless steel, passivated Washer-Stainless steel
Electrical Mechanical Characteristics:
Current Rating-5 amps max. Insertion Force-40 lbs. [180 max.
Style
Related Product Data:
Mates with .250 FASTON Receptacles
Style
Selective
Thickness .125 3.18
.300 7.62
Dimensions .100 2.54 .485 12.32
.500 12.7
Configuration .250 .032 Tabs With Dimple 6.35 0.81
Part Number 167892-21 167892-3
Mates With FASTON Receptacles
tin-lead plating mating surface both tabs.
Insertion Tooling
Manual Arbor Tool Part Number 677430-1
Upper Tool 432849-1
Lower Tool 433600-2 432130-2
complete product information, order Catalog 82159
2266
Products Industrial Commercial Applications Dimensions shown reference purposes only. Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Specifications subject change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
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