Download

PDF Abstract Text:

1 2 3 support support support support support support support support

support

1 2 3 support support support support support support support support
support
support R4 220, 3W JP1 JP2
15. Appendix
RELAY1 DCP DCP 1 1 + C48 470u / 250V 3 4 RBV-2506 3 3 4 1 2 RELAY 5501 L1 15mH / 5A 1 1 C7 224 / AC275V 2 G1 1 5N60 2 2 R65 200K / 0.5W + + C12 221 / 400Vac D9 2 C3 471 / 400Vac C47 470u / 250V 4 1 C6 474 / AC275V 2 1 2 C11 471 / 400Vac 2 C13 221 / 400Vac R66 200K / 0.5W D11 D5U60S
Z1 ZNR 471 C5 104 / AC275V
15.1.1 AC Input Power Part
PV3.3 1 2 R9 4.7KJ0 U1DL-44A 3 1 2 2 HEATSINK HEATSINK 1 PV5 SUPPORT R75 10KJ0 SUPPORT 1 1 2 DB
CON10
R51 4.7KJ0 Q1 2N2222 1
Q2 KRC101S
R41 2 1 2 1 100KJ1 R15 1 1 500K, 2W 3 DRAIN 2 6 1 2 2 CP1 220uF, 25V U1DL-44A 100KJ1 100KF, 1W R40 100KF, 1W C10 PM3A104K R6 2 2 2 F / B CP2 100uF, 25V 10J4 1 1 1 2 4 GND D8 UF4007 P5 7 1 2
CP3 220uF, 10V 2
15.1 Detailed Schematics of the Inverter System
R10 1KJ4 2
D1 U1DL-44A
CP4 100uF, 25V L3 100uH, 2.0A 1
R14 2KJ4 2
C35 104, 50V 4 3 2 1 H11A817C 1
R38 2.8KF0
C2 473, 50V
PC1B H11A817C
1 TL431A 2
T1 1 DCP N15 9 C14 R27 1 21 2 103, 2kV D2 L2 100uH, 2.0A R28 R42 100KF, 1W
PV5 PV5 PV5
CP5 100uF, 25V GND
CP6 100uF, 25V PV15 PV15 PV15
R1 200J0
5V 0.7A 15V 0.3A
R2 1KJ0 R5 2.61KF0 C1 104, 50V
R3 2.49KF0
Title
INPUT POWER
Size A3 Date:
Rev 1.0 Sheet 1 of 4
Rev. C3, May 2002
PV15 PV3.3 D5 U4 FTPM1G15SH60 VCC(L) 1 2 Vs(U) VB(U) VCC(UH) RU C24 104 US1J C16 220u D6 R12 VCC(L) COM VS(U) VB(U) VCC(UH) IN(UH) 2 C21 104 US1J 20 C15 220u R11 PV15 PV15
15.1.2 SPM Part
C65 104
R80 100J0 FO 30 29 28 27 20 RX RY RZ 3 4 5 IN(UL) IN(VL) IN(WL) VS(V) VB(V) VCC(VH) IN(VH) COM D7 C27 104 C17 220u US1J 26 25 24 23 22 VS(V) VB(V) VCC(VH) RV
R60 4.7KJ0
C61 102 VFO CFOD CSC RSC C69 562 PV3.3 VTH RTH W V U N P 11 12 VS(W) VB(W) VCC(WH) IN(WH) 21 20 19 18 VS(W) VB(W) VCC(WH) RW 6 7 8 9 10 VFO CFOD CSC RSC NC
PV3.3 13 14 15 16 17
C22 104
C25 104
C28 104
DA3 KDS226
UP VP WP UN VN WN R32 R34 R36 R57 R56 R55 RU RV RW RX RY RZ 100 100 100 100 100 100 R33 10KF0 R35 10KF0 R37 10KF0 R62 10KF0 R63 10KF0 R64 10KF0
C23 101 C26 101 C29 101
C66 101 C67 101 C68 101
Title SPM Size A3 Date:
Rev 1.0 Sheet 2 of 4
Rev. C3, May 2002
VCC Q3 LD1117DT33 1 2 PV3.3L 1 1 2 1 1 1 2 2 In G O
PV3.3
L4 ELJFA101kF
PV3.3L
C31 104 / CER
C33 22uF / 10V
R31 220J0
C32 22uF / 10V
C20 104 / CER
15.1.3 CPU Part
/ IOPA6 / IOPA7 / IOPB0 / IOPB1 / IOPB2 / IOPB3 PDPINTA
R53 1MJ0
R52 100J0
PV3.3
ELJFA101kF
X1 7.5MHz
R50 4.7KJ0
PV3.3
KDS226
PWM07 PWM08 PWM09 PWM10 PWM11 PWM12
/ IOPE1 / IOPE2 / IOPE3 / IOPE4 / IOPE5 / IOPE6 PDPINTB 2
D10 LED
GND / RXD / TXD R70 4.7KJ0 1
Q5 KRC101S
79 77 74 72 70 69 67 66 ADCIN00 ADCIN01 ADCIN02 ADCIN03 ADCIN04 ADCIN05 ADCIN06 ADCIN07
657 PH
TCK TDO TDI TMS TMS2 TRST
C42 104 / CER 1
PV3.3 TMS320LF2406
R68 10KJ0
R69 10KJ0 R44
C44 104 / CER
C57 104 / CER
C43 104 / CER
C51 104 / CER
VDDO1 1
VDDO2 1
VDDO3 1
VDDO4 1
VDDO5 1
C50 104 / CER
C53 104 / CER
C52 104 / CER
C46 104 / CER
C45 104 / CER
C55 104 / CER
PV3.3
RA1 4.7KJ U8
RA2 4.7KJ
/ CS SO / WP VSS 25LC040
VCC / HOLD SCK SI
C58 PV3.3 VDD4 1 2 104 / CER
VDDO6 Title VSSO5 VSSO6 Size A3 Date:
Rev 1.0 Sheet 3 of 4
Rev. C3, May 2002
15.1.4 Keypad Part
R25 4.7KJ0
R24 4.7KJ0
R21 4.7KJ0
R22 4.7KJ0
R23 4.7KJ0
U3 CN1 1 GND
C9 104
C19 104
C41 104
SW6 MODE
C8 104
C18 104
C40 104
PV3.3 PV3.3 PV3.3 PV3.3 PV3.3 PV3.3 PV3.3 R29 4.7KJ0 R47 4.7KJ0 5KJ VR1 2
VOLUME
C36 472 / CER
Title
Keypad
Size A3 Date:
Rev 1.0 Sheet 4 of 4
Rev. C3, May 2002
15.2 Resistance vs. Temperature of Built-in Thermistor
TEMP.°C 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 RESISTANCE MIN. 152.6 145.2 138.1 131.4 125.1 119.1 113.5 108.1 103.1 98.30 93.73 89.40 85.30 81.39 77.71 74.22 70.91 67.74 64.76 61.91 59.20 56.60 54.15 51.80 49.59 47.50 45.45 43.48 51.60 39.81 38.11 36.50 34.97 33.51 32.12 30.80 29.53 TYP. 163.3 155.2 147.5 140.3 133.4 127.0 120.9 115.1 109.6 104.4 99.50 94.85 90.45 86.25 82.30 78.55 75.00 71.60 68.40 65.35 62.45 59.7 57.10 54.60 52.25 50.00 47.86 45.83 43.89 42.05 40.29 38.61 37.02 35.50 34.05 32.66 31.34 MAX. 173.9 165.1 156.9 149.1 141.7 134.8 128.2 122.0 116.1 110. 105.3 100.3 95.60 91.11 86.89 82.88 79.09 75.46 72.04 68.79 65.70 62.80 60.05 57.40 54.91 52.50 50.27 48.17 46.18 44.28 42.46 40.72 39.06 37.48 35.97 34.52 33.15 85 TEMP.°C 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 RESISTANCE MIN. 28.33 27.18 26.08 25.04 24.04 23.09 22.18 21.31 20.48 19.69 18.93 18.20 17.51 16.84 16.21 15.60 15.02 14.46 13.92 13.41 12.92 12.45 12.00 11.57 11.15 10.76 10.38 10.01 9.660 9.320 8.996 8.686 8.390 8.103 7.830 7.567 7.313 TYP. 30.08 28.88 27.73 26.64 25.59 24.59 23.64 22.72 21.85 21.01 20.21 19.45 18.72 18.02 17.35 16.70 16.09 15.50 14.93 14.39 13.87 13.38 12.90 12.44 12.00 11.58 11.18 10.79 10.42 10.06 9.710 9.380 9.065 8.760 8.470 8.19 7.920 MAX. 31.83 30.58 29.38 28.23 27.14 26.09 25.09 24.13 23.21 22.33 21.49 20.69 19.92 19.19 18.48 17.80 17.15 16.53 15.94 15.37 14.82 14.30 12.85 13.31 12.85 12.40 11.97 11.56 11.17 10.79 10.42 10.07 9.740 9.417 9.110 8.813 8.527
Rev. C3, May 2002
Resistance vs. Temperature of Built-in Thermistor (Continued)
TEMP.°C 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 RESISTANCE MIN. 7.069 6.835 6.605 6.390 6.179 5.978 5.787 5.600 5.423 5.246 5.083 4.921 4.767 4.618 4.475 4.336 4.203 4.074 3.951 3.830 3.715 3.603 3.496 3.392 3.292 3.194 3.101 3.011 2.923 TYP. 7.660 7.410 7.165 6.935 6.710 6.495 6.290 6.090 5.900 5.710 5.535 5.360 5.195 5.035 4.881 4.732 4.589 4.450 4.317 4.187 4.063 3.943 3.827 3.714 3.606 3.501 3.400 3.303 3.208 MAX. 8.251 7.985 7.725 7.480 7.241 7.012 6.793 6.580 6.377 6.174 5.987 5.800 5.623 5.452 5.287 5.128 4.974 4.826 4.683 4.544 4.410 4.282 4.157 4.036 3.920 3.808 3.699 3.594 3.493 TEMP.°C 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 RESISTANCE MIN. 2.839 2.757 2.678 2.602 2.528 2.457 2.388 2.321 2.255 2.192 2.131 2.072 2.016 1.961 1.908 1.857 1.808 1.760 1.714 1.669 1.626 1.583 1.543 1.503 1.465 1.427 1.391 1.356 1.321 TYP. 3.117 3.029 2.948 2.861 2.781 2.703 2.629 2.556 2.486 2.418 2.352 2.288 2.226 2.167 2.109 2.053 1.999 1.947 1.896 1.847 1.800 1.753 1.709 1.666 1.624 1.583 1.543 1.505 1.467 MAX. 3.395 3.300 3.208 3.119 3.033 2.950 2.869 2.791 2.716 2.643 2.572 2.503 2.436 2.372 2.310 2.249 2.190 2.133 2.078 2.025 1.973 1.923 1.874 1.828 1.782 1.738 1.695 1.653 1.613
Rev. C3, May 2002
15.3 SPM Socket Boards
Double-side SPM Socket Board and Single-side SPM Socket Board · SPM socket boards are supplied to help customers easily test the SPM. · Boards are composed of an SPM socket and the additional required components mounted on the PCB. · You can connect it to your existing or designed board that contains the power and CPU control parts.
Double-side Board
Single-side Board
Applicable Heat Sink
" Enable to Supply Whenever You Want "
Rev. C3, May 2002
Double-Side SPM Board PCB Pattern
123mm
85mm (a) Top Side Pattern and Silk
Top View (b) Bottom Side Pattern and Silk
Part List
Rev. C3, May 2002
Signal Connection Terminals
Fault-Out signal Connection Low-Side Input Connection from CPU High-Side Input Connection from CPU Temperature Detecting Connection
Heat Sink Location SPM
Bootstrap Components
Electrolytic Capacitor for Bias Supply
DC-Link Film Capacitor
SPM Bias Supply (15V and 5V ) Terminals
DC-Link Input Connection (P, N) Motor Input Connection (U, V, W)
Power Connection Terminals
Rev. C3, May 2002
Single-Side SPM Board PCB Pattern
123mm Top View 91mm
Part List
Rev. C3, May 2002
Signal Connection Terminals
Fault-Out signal Connection Low-Side Input Connection from CPU High-Side Input Connection from CPU Temperature Detecting Connection
Heat Sink Location
Bootstrap Components
Electrolytic Capacitor for Bias Supply
DC-Link Film Capacitor
SPM Bias Supply (15V and 5V ) Terminals
DC-Link Input Connection (P, N) Motor Input Connection (U, V, W)
Power Connection Terminals
Rev. C3, May 2002
Experimental Results Detected Thermistor voltage and Heat Sink Temperature
AC220V Input Condition
AC264V Input Condition
Heat S ink Temp.( )
Heat sink Temperature
AC220V Input Condition
DC-Link Voltage 100V / Div 100V / Div
AC264V Input Condition
DC-Link Voltage
2A / Div Output Load Current
Time (500ms / Div)
Rev. C3, May 2002
Themistor V olts.(V )
Themistor Voltage
15.4. Interface Methods
Interface Methods between SPM and CPU & Comparisons Method 1: Direct Interface
Bootstrap Circuit
· A single-grounded power supply is used. · The use of bootstrap circuit is required. · The control program for the initial charge of the bootstrap capacitors is required. · The required dead-time for inverter-operation is 3µs. · The overall power circuit design is the simplest. · The overall manufacturing cost is the lowest.
Rev. C3, May 2002
Method 2: Interface using Opto-couplers with Two Isolated Power Supplies
Opto-couplers
Power Supply 1
Power Supply 2
Bootstrap Circuit
Rev. C3, May 2002
Method 3: Interface using Opto-couplers with Five Isolated Power Supplies
Opto-couplers
Power Supply 5
Power Supply 4 Power Supply 3
Power Supply 1
Power Supply 2
Rev. C3, May 2002
TRADEMARKS
The following are registered and unregistered trademarks Fairchild Semiconductor owns or is authorized to use and is not intended to be an exhaustive list of all such trademarks.
ACEx Bottomless CoolFET CROSSVOLT DenseTrench DOME EcoSPARK E2CMOS EnSigna FACT FACT Quiet Series
DISCLAIMER
STARPOWER is used under license
FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION OR DESIGN. FAIRCHILD DOES NOT ASSUME ANY LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR THE RIGHTS OF OTHERS.
LIFE SUPPORT POLICY FAIRCHILDS PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF FAIRCHILD SEMICONDUCTOR CORPORATION. As used herein: 2. A critical component is any component of a life 1. Life support devices or systems are devices or support device or system whose failure to perform can systems which, (a) are intended for surgical implant into be reasonably expected to cause the failure of the life the body, or (b) support or sustain life, or (c) whose support device or system, or to affect its safety or failure to perform when properly used in accordance with instructions for use provided in the labeling, can be effectiveness. reasonably expected to result in significant injury to the user. PRODUCT STATUS DEFINITIONS Definition of Terms Datasheet Identification Advance Information Product Status Formative or In Design First Production Definition This datasheet contains the design specifications for product development. Specifications may change in any manner without notice. This datasheet contains preliminary data, and supplementary data will be published at a later date. Fairchild Semiconductor reserves the right to make changes at any time without notice in order to improve design. This datasheet contains final specifications. Fairchild Semiconductor reserves the right to make changes at any time without notice in order to improve design. This datasheet contains specifications on a product that has been discontinued by Fairchild semiconductor. The datasheet is printed for reference information only.
Preliminary
No Identification Needed
Full Production
Obsolete
Not In Production
Rev. H5