SIM-100 02961B RJ-45 RS-232-C 127-2/II WBPEEUD210505B1 MIL-STD-810E CISPR-11

ControlIT Simulation Block (SIM-100) Highlights The SIM-100 Harmony Simulation Block is one part of a fully stimulated control

Data Sheet ControlIT Simulation Block (SIM-100 SIM-100) Highlights The SIM-100 SIM-100 Harmony Simulation Block is one part of a fully stimulated control simulator available for the SymphonyTM Enterprise Management and Control System. The SIM-100 SIM-100 block along with Simulation LAN and API software, a Harmony bridge controller, and a Conductor human system interface (HSI) combine to create the Harmony stimulated simulation system. This simulation system is a high fidelity training simulator designed for operator and maintenance training, control logic and operator validation, and control logic development and checkout. The simulator uses the same control logic (i.e., function block configuration) and HSI displays that are implemented in the actual plant control scheme. The use of the actual control logic and HSI displays insures that skills learned on the simulators are fully transferable to the real control system operation. The SIM-100 SIM-100 block is a gateway between the Simulation LAN and the Harmony bridge controller. It communicates with the controller over Harmony Communications Network (Hnet). It communicates with the simulation management computer over the Simulation LAN (i.e., EthernetTM ). The SIM-100 SIM-100 block can simulate field I/O interfaced through both Harmony I/O blocks and Harmony rack I/O modules. It supports both simulated I/O and real I/O. Real I/O is supported so that hard wired panel I/O can be used during simulations. The SIM-100 SIM-100 block can support I/O configurations containing: 64 simulated local rack I/O modules. 64 simulated remote rack I/O modules. 64 simulated I/O blocks with up to 24 I/O channels each. 3,584 I/O points managed in up to 10 I/O groups. The SIM-100 SIM-100 block is configured by the simulation software over the Simulation LAN when a simulation is started. The block receives information prior to starting a simulation session which tells it the number and types of I/O devices to simulate. The information also includes the simulated I/ O device operating status (operating or failed) and the quality (good or bad) of each I/O point. The block sends commands to the controller to request that the state of all controller logic be sent to the SIM-100 SIM-100 block for transfer to the simulation management computer. The SIM-100 SIM-100 block is both a node on the Simulation LAN and an Hnet device. Figure 1 shows the architecture using simulated I/O. Simulation Block (SIM-100 SIM-100) HUMAN SYSTEM IN T E R FAC E ONET HARMONY NETWORK C O M M U N IC ATIO N S C O U P LE R CNET HARM ONY C O N T R O LLE R S HARM ONY C O N TR O L LE R S S IM U LAT IO N M O D U LE S S IM U LATIO N B LO C K S S IM U LATIO N LA N (E N E T ) S IM U LAT IO N M A N AG E M E N T COM PUTER IN S TRU C TO R 'S C O N S O LE / P R O C E S S M O D E LS T 02961B 02961B Figure 1. Harmony Stimulated Simulation Architecture (Simulated I/O) Specifications Block Characteristic/Value1 Property Microprocessor 32-bit processor running at 25 MHz Memory 256 kb flash-ROM (boot sector) 2 Mb flash-ROM (program area) 2 Mb SRAM (72 pin SIMM module, 70 ns, proprietary design) Block logic power (BLP) 21.6 VDC minimum; 24.0 VDC nominal; Current consumption (BLP) 0.35 A typical (10BaseT); 0.4 A typical (10Base2, 10Base5, or 10BaseFL transceiver) 0.5 A maximum Communication ports2 1 RJ-45 RJ-45 port for 10BaseT connection (preferred connection) 1 AUI port for 10Base2, 10Base5, or 10BaseFL transceiver connection 1 RS-232-C RS-232-C diagnostics port (full duplex) 10BaseT cable Category 5, unshielded twisted pair 28.0 VDC maximum Isolation Insulation resistance (100 VDC) 1.2 M Dielectric test VAC (45-65 Hz) or VDC 0.5 kVRMS/1 min Overvoltage category I Fusing 2 1.6 A, 250 V, 5 x 20 mm, fast-acting, low break capacity (IEC 127-2/II 127-2/II) WBPEEUD210505B1 WBPEEUD210505B1 Simulation Block (SIM-100 SIM-100) Characteristic/Value1 Property Dimensions Height Type mm in. Module 266 Base 267 Width Depth mm in. mm in. 10.5 76 3.0 162 6.4 10.5 138 5.4 169 6.7 NOTE: 1. All specification values are maximums unless stated otherwise. 2. Supports one Simulation LAN connection. The RJ-45 RJ-45 port and AUI port are mutually exclusive. An RJ-45 RJ-45 port connection cannot be made if there is already an AUI port connection and vice versa. The SIM-100 SIM-100 module will automatically switch the internal Ethernet circuitry to the AUI port or RJ-45 RJ-45 port depending one where it senses activity. SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Design Category Standard Description Safety ANSI/ISA S82.01-1994 CSA C22.2 No. 142 CSA C22.2 No. 1010.1 IEC 61010-1 Safety standards for process control equipment Environmental IEC 60068-2-1,2,14 Operating temperature IEC 60068-2-3,30 Operating relative humidity MIL-STD-810E MIL-STD-810E 502.3 & 501.3 Storage/transportation temperature ISA S71.04 (level 1 liquids, solids, gases) Air quality IEC 60068-2-6 MIL-STD-810E MIL-STD-810E 514.4 Vibration Operating vibration (sinusoidal) Storage/transportation vibration Category 1, basic transportation MIL-STD-810E MIL-STD-810E 514.4 Transportation IEC 60068-2-27 Shock IEC 61298-3 Endurance EMI, RFI, and IEC 61000-4-2 (level 3) electrical surge IEC 61000-4-3 (level 3) ESD EMI susceptibility IEC 61000-4-4 (level 3) Electrical fast transient IEC 61000-4-5 (level 3) Electrical surges IEC 61000-4-6 (level 3) Conducted immunity IEC 61000-4-8 (level 3) Radiated emissions CSA C22.2 No. 213 ISA S12.12 Nonincendive equipment FM Class 3611 Flammable atmospheres Magnetic fields CISPR-11 CISPR-11 Division 2 equipment Flammability of IEEE 383 product UL rating VW-1 components UL 94 V-0, V-1, or V-2 Intercabinet cables CE mark directives 73/23/EEC 73/23/EEC Low voltage directive 89/336/EEC 89/336/EEC 92/31/EEC 92/31/EEC EMC directive 90/683/EEC 90/683/EEC 93/68/EEC 93/68/EEC 93/465/EEC 93/465/EEC CE marking directives WBPEEUD210505B1 WBPEEUD210505B1 Intracabinet cables Flammability of plastic materials 3 Simulation Block (SIM-100 SIM-100) Category Standard Certifications Description CSA Certified for use as process control equipment in an ordinary (nonhazardous) location Factory Mutual (FM) Approved as nonincendive equipment for use in Class I; Division 2; Groups A, B, C, D; hazardous locations. SUBJECT TO CHANGE WITHOUT NOTICE Environmental Environment Operating Storage and Transportation Air Quality Noncorrosive Noncorrosive Altitude Sea level to 3,048 m (10,000 ft) Sea level to 12,000 m (40,000 ft) Relative humidity 20% to 95% up to 55°C (131°F) (noncondensing) 20% to 45% at 55° to 70°C (131° to 158°F) 20% to 95% up to 55°C (131°F) 20% to 45% at 55° to 70°C (131° to 158°F) Temperature 0° to 70°C (32° to 158°F) (internal enclosure) -40° to +85°C (-40° to 185°F) Vibration 10 to 60 Hz, 1.37 mm (0.054 in.) pp 60 to 150 Hz, 1.0 G sine 0.74 GRMS longitudinal; 0.20 GRMS transverse 1.04 GRMS vertical; 10 to 500 Hz random Shock - 15 G, 11 msec SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE TM ControlIT is a trademark of ABB. TM Ethernet is a trademark of Xerox Corporation. TM Symphony is a trademark of ABB. For more information on the Control IT suite of products , contact us at ControlIT@us.abb.com For the latest information on ABB visit us on the World Wide Web at http://www.abb.com WBPEEUD210505B1 WBPEEUD210505B1 Litho in U.S.A. Apr 2003 Copyright © 2003 by ABB, All Rights Reserved ® Registered Trademark of ABB. TM Trademark of ABB. Automation Technology Products Wickliffe, Ohio, USA www.abb.com/processautomation email: industrialitsolutions@us.abb.com Automation Technology Products Västerås, Sweden www.abb.com/processautomation email: processautomation@se.abb.com Automation Technology Products Mannheim, Germany www.abb.de/processautomation email: marketing.control-products@de.abb.com