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Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 IntellimodTM Module Dual-In-Line Intelligent Power
PS21965-ST PS21965-ST Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 IntellimodTM Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Amperes/600 Volts R A D N O C P K X L DETAIL "B" 4 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1 E B Q 19 20 21 R U 22 23 24 F E HEATSINK SIDE K P P CC P DD P AA BB HEATSINK SIDE DETAIL "B" W W TERMINAL CODE* VP WP VP1 VNC UN Description: DIP-IPMs are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. Use of 5th generation IGBTs, DIP packaging, and application specific HVICs allow the designer to reduce inverter size and overall design time. T Z NC 6 VUFB 7 VVFB 8 VWFB 9 UP 10 M 25 S 1 2 3 4 5 J V G FF 18 H EE DETAIL "A" 11 12 13 14 15 VN WN VN1 FO CIN 16 17 18 19 20 VNC NC NC NC N 21 22 23 24 25 W V U P NC Y *Only connect one of the two VNC pins (9, 16) to ground. Leave the other VNC pin open. Y DETAIL "A" Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 1.50±0.02 38.0±0.5 R 0.011 0.28 B 0.94±0.02 24.0±0.5 S 0.12 2.8 C 0.14 3.5 T 0.024 0.6 D 1.40 35.56 U 0.1±0.008 2.54±0.2 E 0.57±0.02 14.4±0.5 V 1.33±0.02 33.7±0.5 F 0.74±0.02 18.9±0.5 W 0.03 0.678 G 1.15±0.02 29.2±0.5 X 0.04 1.0 H 0.14 3.5 Y 0.05 1.2 J 0.13 3.3 Z 1.40 35.56 K 0.016 0.4 AA 0.22±0.02 5.5±0.5 L 0.06±0.02 1.5±0.05 BB 0.37±0.02 9.5±0.5 M 0.031 0.8 CC 0 ~ 5° 1.39±0.019 35.0±0.3 DD 0.06 MIN. 0.07±0.008 1.778±0.2 EE 0.05 0.02 0.5 FF 0.063 Rad. 1.6 Rad. Q 0.47 Ordering Information: PS21965-ST PS21965-ST is a 600V, 20 Ampere short pin DIP Intelligent Power Module. 1.2 P Applications: £ Refrigerators £ Air Conditioners £ Small Servo Motors £ Small Motor Control 1.5 Min. O £ Reduced Rth 0 ~ 5° N Features: £ Compact Packages £ Single Power Supply £ Integrated HVICs £ Direct Connection to CPU 12.0 Rev. 07/06 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 PS21965-ST PS21965-ST IntellimodTM Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PS21965-ST PS21965-ST Units Tj Power Device Junction Temperature* -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature (Note 1) TC -20 to 100 °C Mounting Torque, M3 Mounting Screws - 6.9 in-lb Module Weight (Typical) - 10 Grams Heatsink Flatness (Note 2) - µm 400 Volts VISO Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate -50 to 100 VCC(prot.) Self-protection Supply Voltage Limit (Short Circuit Protection Capability)* 1500 Volts *The ma ximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@TC 100°C). However, to ensure safe operation of the DIP-IPM, the average junction temperature should be limited to Tj(avg) 125°C (@TC 100°C). *VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs IGBT Inverter Sector Collector-Emitter Voltage VCES IC Each Peak Collector Current, ± (TC = 25°C, Less than 1ms) Supply Voltage (Applied between P - N) Volts 20 Amperes ICP Each Collector Current, ± (TC = 25°C) 600 40 Amperes VCC 450 Volts VCC(surge) 500 Volts PC Supply Voltage, Surge (Applied between P - N) 35.7 Watts Collector Dissipation (TC = 25°C, per 1 Chip) Control Sector Supply Voltage (Applied between VP1-VNC, VN1-VNC) VD 20 Volts VDB Supply Voltage (Applied between VUFB-U, VVFB-V, VWFB-W) 20 Volts Input Voltage (Applied between UP, VP, WP-VNC, UN, VN, WN-VNC) VIN -0.5 ~ VD+0.5 Volts Fault Output Supply Voltage (Applied between FO-VNC) VFO -0.5 ~ VD+0.5 Volts Fault Output Current (Sink Current at FO Terminal) IFO 1 mA Current Sensing Input Voltage (Applied between CIN-VNC) VSC -0.5 ~ VD+0.5 Volts Note 1 TC Measure Point Note 2 Flatness Measurement Position CONTROL TERMINALS DIP-IPM MEASUREMENT POINT 11.6mm 3.0mm IGBT CHIP FWDi CHIP TC POINT PLACE TO CONTACT A HEATSINK HEATSINK HEATSINK SIDE POWER TERMINALS 2 4.6mm + + HEATSINK Rev. 07/06 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 PS21965-ST PS21965-ST IntellimodTM Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VD = VDB = 15V, IC = 20A, VIN = 5V, Tj = 25°C - 1.70 2.20 Volts VD = VDB = 15V, IC = 20A, VIN = 5V, Tj = 125°C - 1.80 2.30 Volts -IC = 20A, VIN = 0V - 1.90 2.40 Volts 0.70 1.30 1.90 µS - 0.30 - µS IGBT Inverter Sector Collector-Emitter Saturation Voltage Diode Forward Voltage VCE(sat) VEC Inductive Load Switching Times ton trr VCC = 300V, VD = VDB = 15V, tC(on) IC = 20A, Tj = 125°C, - 0.50 0.75 µS toff VIN = 0 5V, Inductive Load, - 1.60 2.20 µS - 0.40 0.75 µS VCE = VCES, Tj = 25°C - - 1.0 mA VCE = VCES, Tj = 125°C - - 10 mA Total of VP1-VNC, VN1-VNC - - 2.80 mA VUFB-U, VVFB-V, VWFB-W - - 0.55 mA Total of VP1-VNC, VN1-VNC - - 2.80 mA VUFB-U, VVFB-V, VWFB-W - - 0.55 mA VFOH VSC = 0V, FO Terminal Pull-up to 5V by 10k 4.9 - - Volts VFOL VSC = 1V, IFO = 1mA - - 0.95 Volts tC(off) Collector Cutoff Current ICES Control Sector Circuit Current ID VIN = 5V VD = VDB = 15V VIN = 0V Fault Output Voltage Input Current IIN VIN = 5V 0.70 1.00 1.50 mA VSC(ref) VD = 15V* 0.43 0.48 0.53 Volts Over-Temperature Trip Level* OTt VD = 15V, At Temperature of LVIC (100) (120) (140) °C Over-Temperature Trip/Reset Level OTrh VD = 15V, At Temperature of LVIC - (10) - °C UVDBt Trip Level, Tj 125°C 10.0 - 12.0 Volts UVDBr Reset Level, Tj 125°C 10.5 - 12.5 Volts UVDt Trip Level, Tj 125°C 10.3 - 12.5 Volts UVDr Reset Level, Tj 125°C 10.8 - 13.0 Volts Short Circuit Trip Level* Supply Circuit Under-voltage Fault Output Pulse Width* ON Threshold Voltage tFO Vth(on) 20 Applied between - - µs - 2.1 2.6 Volts OFF Threshold Voltage Vth(off) UP, VP, WP-VNC, 0.8 1.3 - Volts ON/OFF Threshold Hysteresis Voltage Vth(hys) UN, VN, WN-VNC 0.35 0.65 - Volts * Short Circuit protection is only for the lower-arms. Please select the external shunt resistance such that the SC trip level is less than 1.7 times the current rating. *Over-temperature protection (OT) outputs a fault signal when the LVIC temperature exceeds the OT trip temperature level (OTt). In that case if the heatsink comes off or becomes loosely fixed, do not reuse the DIP-IPM. (There is a possibility that junction temperature of power chips exceeded maximum Tj (150°C). *Fault signal is asserted only for a SC, a UV, or an OT failure on the low side. The FO pulse width is different for each failure mode. For a SC failure, FO output is 20sec (min). For a UV or OT failure, FO output will be asserted as long as the UV or OT exists or for 20sec, whichever is longer. Rev. 07/06 3 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 PS21965-ST PS21965-ST IntellimodTM Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Amperes/600 Volts Thermal Characteristics Characteristic Junction to Case Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Inverter IGBT (Per 1/6 Module) - - 2.8 °C/Watt Rth(j-c)D Inverter FWDi (Per 1/6 Module) - - 3.9 °C/Watt Recommended Conditions for Use Characteristic Control Supply Voltage Min. Typ. Max. Units VCC Applied between P-N Terminals 0 300 400 Volts VD Applied between VP1-VNC, VN1-VNC 13.5 15.0 16.5 Volts VDB Supply Voltage Symbol Condition Applied between VUFB-U, 13.0 15.0 18.5 Volts -1 - 1 V/µs 1.5 - - µs 0.5 - - µs VVFB-V, VWFB-W Control Supply Variation Arm Shoot-through Blocking Time dVD, dVDB tDEAD Allowable Minimum Input Pulse Width* For Each Input Signal, TC 100°C PWIN(on) PWIN(off) VNC Voltage Variation VNC 0.5 Between VNC-N (Including Surge) - - µs -5.0 - 5.0 Volts *DIP-IPM might not make response or work properly if the input signal pulse width is less than the recommended minimum value. 4 Rev. 07/06 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 PS21965-ST PS21965-ST IntellimodTM Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Amperes/600 Volts Application Circuit Rev. 07/06 5 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 PS21965-ST PS21965-ST IntellimodTM Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Amperes/600 Volts Protection Function Timing Diagrams Short-Circuit Protection (Lower-arms only with the external shunt resistor and RC filter) A7 LOWER-ARMS CONTROL INPUT A6 PROTECTION CIRCUIT STATE SET RESET A3 INTERNAL IGBT GATE SC A1 A2 A4 A8 OUTPUT CURRENT IC SC REFERENCE VOLTAGE SENSE VOLTAGE OF THE SHUNT RESISTOR FAULT OUTPUT FO A5 CR CIRCUIT TIME CONTAINS DELAY (NOTE) A1: Normal operation IGBT turn on and conducting current. A2: Short-circuit current detected (SC trigger). A3: IGBT gate hard interrupted. A4: IGBT turn off. A5: FO output with a fixed pulse width of tFO(min) = 20µs. A6: Input "L" IGBT off. A7: Input "H" IGBT on is blocked during the FO output period. A8: IGBT stays in off state. Under-Voltage Protection (Lower-side, UVD) CONTROL INPUT PROTECTION CIRCUIT STATE UVDr CONTROL SUPPLY VOLTAGE VD SET RESET B1 UVDt B2 RESET B6 B3 B4 B7 OUTPUT CURRENT IC FAULT OUTPUT FO B5 B1: Control supply voltage rise After the voltage level reaches UVDr, the drive circuit begins to work at the rising edge of the next input signal. B2 : Normal operation IGBT turn on and conducting current. B3: Under-voltage trip (UVDt). B4: IGBT turn off regardless of the control input level. B5: FO output during under-voltage period, however, the minimum pulse width is 20µs. B6: Under-voltage reset (UVDr). B7: Normal operation IGBT turn on and conducting current. 6 Rev. 07/06 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 PS21965-ST PS21965-ST IntellimodTM Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Amperes/600 Volts Protection Function Timing Diagrams Under-Voltage Protection (Upper-side, UVDB) CONTROL INPUT PROTECTION CIRCUIT STATE CONTROL SUPPLY VOLTAGE VDB SET RESET UVDBr C1 UVDt RESET C5 C3 C2 C4 C6 OUTPUT CURRENT IC FAULT OUTPUT FO HIGH LEVEL (NO FAULT OUTPUT) C1: Control supply voltage rises After the voltage level reaches UVDBr, the drive circuit begins to work at the rising edge of the next input signal. C2: Normal operation IGBT turn on and conducting current. C3: Under-voltage trip (UVDBt). C4: IGBT stays off regardless of the control input level, but there is no FO signal output. C5: Under-voltage reset (UVDr). C6: Normal operation IGBT turn on and conducting current. Over-Temperature Protection Timing Diagram Over-Temperature Protection (Lower -side, OT) CONTROL INPUT PROTECTION CIRCUIT STATE SET RESET OTt RESET D2 D5 LVIC TEMPERATURE OTrh D1 D3 D6 OUTPUT CURRENT IC FAULT OUTPUT FO D4 D1: Normal operation IGBT ON and carrying current. D2: LVIC temperature exceeds over-temperature trip level (OTt). D3: IGBT OFF in spite of control input condition. D4: FO outputs during over-temperature period, however, the minimum pulse is 20µs. D5: LVIC temperature falls below over-temperature reset level. D6: Circuits start to operate normally when next input is applied. Rev. 07/06 7 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 PS21965-ST PS21965-ST IntellimodTM Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Amperes/600 Volts Typical Interface Circuit 5V LINE DIP-IPM 10k UP, VP, WP, UN, VN, WN MCU 3.3k (MIN) FO VNC (LOGIC) NOTE: RC coupling at each input (parts shown dotted) may change depending on the PWM control scheme used in the application and the wiring impedance of the printed circuit board. The DIP-IPM input signal section integrates a 3.3k (min) pull-down resistor. Therefore, when using an external filtering resistor, care must be taken to satisfy the turn-on threshold voltage requirement. Wiring Method Around Shunt Resistor Wiring inductance should be less than 10nH. (Equivalent to the inductance of a copper pattern with length = 17mm, width = 3mm, and thickness = 100µm.) DIP-IPM Shunt Resistors NU VNC NV VNO NW Please make the connection of shunt resistor close to VNC and VNO terminals. 8 Rev. 07/06