OP45/OP45SB OP45SB 10/DOX SBUP05 DX232 DX485 DX485G AI100 AI104 AO100 80C320 - Datasheet Archive
From Program Version 4.0 SattCon OP45 is a unique combination of control system and operator interface housed in a single unit.
SattCon OP45/OP45SB OP45/OP45SB From Program Version 4.0 SattCon OP45 is a unique combination of control system and operator interface housed in a single unit. Powerful digital and analogue control functions make it suitable for a wide range of machine and process control applications. Input/Output signals are connected using expansion units from the SattCon 05 family. Both the original 05 series and the newer Slimline units are compatible with SattCon OP45. SattCon OP45 can also be used solely as an operator interface, communicating with a control system via COMLI. SattCon OP45SB OP45SB has an integral SattBus interface instead of COMLI. q q q SattCon OP45 delivers these main features: q PID loops and arithmetic functions for process control. q Programmed using a standard VDU, or via a personal computer with the DOX 10 or DOX 5 software package. Serial ports for VDU, printer, and communication via COMLI or SattBus. Back-lit LCD displays four lines of 40 characters. Numeric keypad plus 11 function keys; "Shift" is used to provide a total of 22 user-defined keys. Software Functions PLC Program The software which controls both the process and text output is known as the PLC program. As well as logical instructions, SattCon OP45 can handle three levels of subroutines, shift registers, and sequencers capable of controlling up to 256 sequences of 100 steps each. Execution of a fast loop, which executes segments of the PLC program as fast as 1 ms, can be started via I/O signals. Fast loop is not available in SattCon OP45SB OP45SB. Up to 36 analogue inputs and outputs can be handled. In addition to the control loops provided, the PLC program can be used to implement alarm points, ramp functions etc. There are instructions for the four arithmetic functions, square root extraction and data handling. For data storage there are 28000 registers. Timers and Counters SattCon OP45 has 64 timers and 64 counters. Time Channels 16 programmable time channels can start and stop activities at preprogrammed times and days. Controllers SattCon OP45 has eight control loops with P, Pl, PD or PID functions which also can be connected in cascade. It is also possible to have process controlled gain scheduling via the PLC program. All controller values can be presented in bargraph format on the operator display. Diagnostics The SattCon OP45 has several functions which help fault finding and commissioning, e.g. automatic fault monitoring of the analogue inputs and outputs, and dynamic display of sequencer steps. Text Handling and Dialogue 512 messages of 32 characters can be used for reports, alarms and dialogue messages. Messages can include the date, time and process values. Large numerical values, and values with up to five decimal places can be handled if several consecutive registers are used. Numerical information may be scaled automatically and displayed in the correct physical units with up to 5 decimal places. A check of min./max. values is performed at input. Any ASCII character can be printed out from a register or from the text line. Control codes, for example for positioning the cursor, can be included in the text. The display can be divided so that the lowest line is used to display legends for the five top function keys, for use in different operating conditions. Operator Functions You have full freedom to create your own dialogues and display screens needed for operator communication. The built-in keyboard allows manual start and stop of plant, initiation of text output, menu selections etc. Since SattCon OP45 is also a control system, it can be used to implement process changes very quickly, and can rapidly update the operator display. Programming and Backup Programming and backup are performed by a standard VDU or with a personal computer using the DOX 10 or DOX 5 program. Software can be developed off-line using identifiers and comments. Function blocks and library modules make programming easy. When the program has been transferred to the SattCon OP it can be supervised on-line via DOX 10/DOX 10/DOX 5, which still shows identifiers etc. Program backup may be made to floppy disc via PC, or to Flash PROM using the SBUP05 SBUP05 backup unit. SattCon OP45SB OP45SB must be equipped with a DX232 DX232 or DX485 DX485 communication board, if it is to be programmed via a VDU or DOX 10. Programming and backup may be performed over the SattBus network (via an SBC) using PC and the DOX 5 program. Communication SattCon OP45 includes an optoisolated serial interface for programming or communication via COMLI. Using the DX232 DX232 (without optic isolation) or DX485G DX485G expansion boards two separate COMLI channels are provided, as well as a channel for programming. In addition a printer port is always avail-able. The text handling includes facilities for interface to Hayes modem. Using COMLI, signal status, register values, etc. can be transferred to and from other systems which support COMLI. COMLI also allows a personal computer to transfer programs and data to and from SattCon OP45. It is also possible to make changes to the program via the COMLI network (not valid for DOX 10). SattCon OP45SB OP45SB communicates via SattBus instead of COMLI. SattBus is a two-wire asynchronous token passing bus. A maximum of 120 nodes may be connected over a maximum length of 2000 m. A SattBus network requires that one of the units is the supervisor. SattCon OP45SB OP45SB does not have this function and, as a consequence, an SBC (SattBus Converter) must be included in a SattBus network. In addition to the ability to transfer and request signal status, register values, time etc., programs can also be transferred and requested via SattBus (not valid for DOX 10). The OP45SB OP45SB can be equipped with a channel for VDU and printer via DX232 DX232 or DX485G DX485G communications board. Program Documentation All programmed functions can be shown on the VDU and/or printed out. -SattCon 05 User:_ Date 98-11-26 Project:_ _ Controller No. -00 01 xx xx xx xx xx xx Controller No 00 I/O-addresses On/Off Controller type Setpoint Input Sample time Gain Integration time Deadzone: Input-Setpoint Direct Control Minimum Out Maximum Out Digital Output Output Cascade Controller (P/P1/PD/PID) (%, AI, R) (AI, R) (s) (.,R) (s, R) (%, R) (Y/N) (%, R) (%, R) (Y/N) (AO, R) (N/M) 0040 P1 AI100 AI100 AI104 AI104 0.8s 4.50 200.0s 0.0% N 0.0% 100.0% N AO100 AO100 N Controller No 01 I/O-addresses On/Off Controller type Setpoint Input Sample time Gain Integration time Deadzone: Input-Setpoint Direct Control Minimum Out Maximum Out Digital Output Output Cascade Controller (P/P1/PD/PID) (%, AI, R) (AI, R) (s) (.,R) (s, R) (%, R) (Y/N) (%, R) (%, R) (Y/N) (AO, R) (N/M) 0040 P1 AI100 AI100 AI104 AI104 0.8s 4.50 200.0s 0.0% N 0.0% 100.0% N AO100 AO100 N Program documentation can be enhanced by the inclusion of comments and identifiers using a personal computer with the DOX 5 program. You have also the possibility to make the documentation in graphical function blocks, with the DOX 10 program. Hardware SattCon OP45 has a low profile and is designed for mounting on the front of instrument cabinets and similar equipment. Keyboard In addition to the numeric keys for entering values, there are 11 function keys which, used together with the SHIFT keys permit 22 memory cells to be accessed. A legend strip can be inserted above each key. The keys give a distinct "mechanical click" to confirm operation. F1 F2 F3 9 C 5 6 2 3 0 · E N T E R F7 F9 F11 +/- 1 F6 F10 8 4 F5 F8 7 F4 SHIFT Display The operator interface has a back-lit LCD display with four rows of 40 characters. The viewing angle can be adjusted by a potentiometer. Character sets for seven countries are included, along with some graphics characters and functions for horizontal bargraphs. All ASCII characters can be displayed. Inputs/Outputs Up to four expansion units can be connected to the SattCon OP45 to handle analogue and digital signals. Any expansion unit in the SattCon 05 range may be used. Expansion units are supplied with short connecting cables, however cables with up to 2 m length may be ordered as accessory items. All I/O units are presented in the data sheet of SattCon 05 Slimline. Dimensions 216 203 76 76 216 203 Panel cutout: 205 x 205 mm ±1 mm Technical Data CPU Program memory Cycle time Working memory Timers Counters 16-bit registers Sequencers Time channels Text messages Controllers Inputs/outputs Pulse input Communication SattCon OP45 SattCon OP45SB OP45SB Display Keyboard Programming SattCon OP45 SattCon OP45SB OP45SB Dallas 80C320 80C320 or equivalent 25 kbytes available for the PLC program. CMOS-RAM with battery backup, battery life approx. 3 years in operation, 5 years in storage (25°C). Battery type: CR2032 CR2032 Bit instructions: typically 1.2 µs/ instruction. Word instructions: typically 20 µs/ instruction Total 3072 memory cells, reduced by the number of inputs and outputs. 60 memory cells are battery-backed 64 pcs., 0.1s - 9 h 6 m 7 s 64 pcs., 65535 steps, up/down counter 28000 pcs 256 pcs., with 100 steps each 16 pcs. programmable 512 x 32 characters. Time, date and process values can be included. Texts can also be sent to printer. Text handling includes dial-up function via Hayes modem 8 pcs. programmable; P, PI, PD or PID Up to 4 expansion units with analogue or digital signals or combinations of these * Max 2 kHz. Only when the first I/O unit is SD32D SD32D or SDA. Not valid for SattCon OP45SB OP45SB or if a DX board is fitted in the OP unit 1 RS232 RS232 or RS485 RS485 (galv. separated) serial channel, selectable Master/ Slave. With expansion board 2 channels are available RS232/ RS232/ RS485 RS485 (DX232 DX232 or DX485G DX485G) SattBus communication. Does not have supervisor function. 120 nodes, max. 2000 m Back-lit LCD display 4x40 characters 11 keys x 2 for function selection, numeric keys etc. DOX 5 DOX 10 Backup Software for personal computer. Offline programming with IDF and comments. Some limitations exist Software with off-line-programming for personal computer. Graphic programming is possible Total with SBUP05 SBUP05, DOX 10 and DOX 5 Printer connection SattCon OP45 SattCon OP45SB OP45SB Power supply RS232 RS232 via 25-pole D-type connector Via DX232/DX485G DX232/DX485G 24 V -15% +20%. Max. ripple 5% (100120 Hz). Extra power supply is normally not required for expansion units, although SDA and SACV requires 24 V DC -15% +20% * Power consumption 5.7 W (24 VDC) * Environment Industrial premises Approvals (when CE-marked and meets EMC directive product or packaging 89/336/EEC 89/336/EEC according to the followis marked) ing standards: EN 50081-2 and EN 50082-2. Low Voltage Directive 73/23/EEC 73/23/EEC with supplement 93/68/EEC 93/68/EEC according to the following standard: EN61131-2 EN61131-2 UL listed according to UL 508 Protection class IP65 Ambient temperature Operating 050°C Non-operating -25 to +70°C Humidity 1095%, non-condensing Weight 1.7 kg Product name Order code SattCon OP45 SCOP45 SCOP45 SattCon OP45/ OP45/ DX232 DX232 SCOP45/DX232 SCOP45/DX232 SattCon OP45/ OP45/ DX485G DX485G SCOP45/DX485G SCOP45/DX485G SattCon OP45SB OP45SB SCOP45SB SCOP45SB SattCon OP45SB/ OP45SB/ DX232 DX232 SCOP45SB/DX232 SCOP45SB/DX232 SattCon OP45SB/ OP45SB/ DX485G DX485G SCOP45SB/DX485G SCOP45SB/DX485G VDU terminal or PC with DOX 10/ DOX 5; RS232 RS232 via 25-pole D-type connector VDU terminal via DX232/ DX232/ DX485G DX485G or via SattBus and a SattBus Connector * For details refer to the Installation and Maintenance manual Regional Center Sweden Västerås, Sweden Phone: +46 (0) 21 34 20 00 Fax: +46 (0) 21 13 78 45 Regional Center Americas Wickliffe, OH, USA Phone: +1 (440) 585 8500 Fax: +1 (440) 585 8756 Internet: Regional Center Germany www.abb.com Mannheim, Germany Phone: +49 (0) 1805 266776 Fax: +49 (0) 1805 776329 Email: Marketing.Control-Products@de.abb.com Specifications subject to change without notice. Printed in Sweden. © 2000 ABB Automation Products AB. All rights to trademarks reside with their respective owners. 493-0678-11 9811 Ver. 2-1