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Order this document by MHPM7A30E60DC3/D SEMICONDUCTOR TECHNICAL DATA Product Preview MHPM7A30E60DC3 Hybrid Power Module
MOTOROLA Order this document by MHPM7A30E60DC3/D MHPM7A30E60DC3/D SEMICONDUCTOR TECHNICAL DATA Product Preview MHPM7A30E60DC3 MHPM7A30E60DC3 Hybrid Power Module Integrated Power Stage for 230 VAC Motor Drive Motorola Preferred Device This module integrates a 3phase inverter, 3phase rectifier, brake, and temperature sense in a single convenient package. It is designed for 3.0 hp general purpose 3phase induction motor drive applications. The inverter incorporates advanced insulated gate bipolar transistors (IGBT) with integrated ESD protection Gate Emitter zener diodes and ultrafast soft (UFS) freewheeling diodes to give optimum performance. The solderable top connector pins are designed for easy interfacing to the user's control board. · Short Circuit Rated 10 µs @ 125°C, 400 V · Pin-to-Baseplate Isolation Exceeds 2500 Vac (rms) · Compact Package Outline · Access to Positive and Negative DC Bus · Independent Brake Circuit Connections · UL Recognition Pending 30 AMP, 600 VOLT HYBRID POWER MODULE ORDERING INFORMATION Device Voltage Rating Current Rating Equivalent Horsepower PHPM7A30E60DC3 PHPM7A30E60DC3 600 30 3.0 CASE 464D01 ISSUE O MAXIMUM DEVICE RATINGS (TJ = 25°C unless otherwise noted) Rating Symbol Value Unit Repetitive Peak Input Rectifier Reverse Voltage (TJ = 25°C to 150°C) VRRM 900 V IGBT Reverse Voltage VCES 600 V Gate-Emitter Voltage VGES ± 20 V Continuous IGBT Collector Current (TC = 25°C) ICmax 30 A Continuous IGBT Collector Current (TC = 80°C) ICmax 21.8 A Repetitive Peak IGBT Collector Current (1) IC(pk) 60 A Continuous FreeWheeling Diode Current (TC = 25°C) IFmax 30 A Continuous FreeWheeling Diode Current (TC = 80°C) IF80 20 A Repetitive Peak FreeWheeling Diode Current (1) IF(pk) 60 A Average Converter Output Current (PeaktoAverage ratio of 10, TC = 95°C) IOmax 27.6 A IGBT Power Dissipation per die (TC = 95°C) PD 34 W FreeWheeling Diode Power Dissipation per die (TC = 95°C) PD 23 W Junction Temperature Range TJ 40 to +150 °C Short Circuit Duration (VCE = 400 V, TJ = 125°C) tsc 10 ms VISO 2500 Vac Operating Case Temperature Range TC 40 to +95 °C Storage Temperature Range Tstg 40 to +150 °C - 12 lbin Isolation Voltage, pin to baseplate Mounting Torque - Heat Sink Mounting Holes (1) 1.0 ms = 1.0% duty cycle Preferred devices are Motorola recommended choices for future use and best overall value. This document contains information on a product under development. Motorola reserves the right to change or discontinue this product without notice. Motorola IGBT Device © Motorola, Inc. 1998 Data 1 MHPM7A30E60DC3 MHPM7A30E60DC3 ELECTRICAL CHARACTERISTICS (TJ = 25°C unless otherwise noted) Characteristic Symbol Min Typ Max Unit VF - 1.04 1.25 V GateEmitter Leakage Current (VCE = 0 V, VGE = ± 20 V) IGES - - ±20 mA CollectorEmitter Leakage Current (VCE = 600 V, VGE = 0 V) ICES - 5.0 100 mA DC AND SMALL SIGNAL CHARACTERISTICS Input Rectifier Forward Voltage (IF = 30 A) GateEmitter Threshold Voltage (VCE = VGE, IC = 1.0 mA) VGE(th) 4.0 6.0 8.0 V CollectorEmitter Breakdown Voltage (IC = 10 mA, VGE = 0 V) V(BR)CES 600 - - V CollectorEmitter Saturation Voltage (IC = ICmax, VGE = 15 V) VCE(sat) - 2.2 2.6 V FreeWheeling Diode Forward Voltage (IF = IFmax, VGE = 0 V) VF 1.6 1.8 2.1 V Thermal Resistance - IGBT RqJC - 1.3 1.6 °C/W Thermal Resistance - FreeWheeling (Fast Soft) Diode RqJC - 1.9 2.4 °C/W Thermal Resistance - Input Rectifier RqJC - 2.6 3.3 °C/W VF 1.983 2.024 2.066 V TCVF - 8.64 - mV/°C THERMAL CHARACTERISTICS, EACH DIE TEMPERATURE SENSE DIODE Forward Voltage (@ IF = 1.0 mA) Forward Voltage Temperature Coefficient (@ IF = 1.0 mA) 2 Motorola IGBT Device Data MHPM7A30E60DC3 MHPM7A30E60DC3 TYPICAL CHARACTERISTICS 60 50 50 IF, FORWARD CURRENT (AMPS) IF, FORWARD CURRENT (AMPS) 60 TJ = 125°C 40 25°C 30 20 10 TJ = 125°C 40 25°C 30 20 10 0 0 0.2 0 0.4 0.6 1.0 0.8 0 1.2 0.5 1.0 1.5 2.0 2.5 VF, FORWARD VOLTAGE (VOLTS) VF, FORWARD VOLTAGE (VOLTS) Figure 1. Forward Characteristics - Input Rectifier Figure 2. Forward Characteristics - FreeWheeling Diode 60 60 15 V 50 15 V VGE = 18 V IC , COLLECTOR CURRENT (AMPS) IC , COLLECTOR CURRENT (AMPS) VGE = 18 V 12 V 40 9.0 V 30 20 TJ = 25°C 10 0 50 12 V 9.0 V 40 30 20 TJ = 125°C 10 0 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 0 0.5 1.0 1.5 2.5 2.0 3.0 3.5 4.0 4.5 5.0 VCE, COLLECTORTOEMITTER VOLTAGE (VOLTS) VCE, COLLECTORTOEMITTER VOLTAGE (VOLTS) Figure 3. Forward Characteristics, TJ = 25°C Figure 4. Forward Characteristics, TJ = 125°C +15 V IG , GATE CLAMP DIODE CURRENT (mA) 5.0 MBRS1100T3 MBRS1100T3 4.0 3.0 2.0 120 W MC33153 MC33153 RG(on) 1.0 20 W 0 1.0 RG(off) 2.0 4.0 5.0 30 MBRS1100T3 MBRS1100T3 TJ = 25°C 3.0 20 10 0 10 20 MBRS1100T3 MBRS1100T3 30 VGE, GATETOEMITTER VOLTAGE (VOLTS) Figure 5. GateEmitter Zener Diode Clamp Characteristic Motorola IGBT Device Data Figure 6. Recommended Gate Drive Circuit 3 MHPM7A30E60DC3 MHPM7A30E60DC3 TYPICAL CHARACTERISTICS V F, FORWARD VOLTAGE @ 1 mA (VOLTS) 2.5 +15 V R1 12.4 kW A/D INPUT 14 MAXIMUM TYPICAL MINIMUM 2.0 1.5 1.0 TYPICAL VF = 2.240 0.00864 T MIN: 2.199 0.00864 T MAX: 2.282 0.00864 T 0.5 0 20 0 15 40 60 80 100 140 120 160 T, TEMPERATURE (°C) Figure 7. Recommended Temperature Sense Bias Circuit MOTOR OUTPUT Figure 8. BAV99LT1 BAV99LT1 Temperature Sense Diode Performance: VF = 2.59 7.31E3 TC BRAKE RESISTOR U R V S 3 PHASE INPUT W T 1 2 3 4 5 6 7 8 9 10 11 12 D7 D8 D9 D1 Q1 Q3 D3 D10 D12 D11 D13 Q5 D5 TEMP SENSE D14 Q2 D2 D4 24 R1 SENSE RESISTOR Q4 Q7 Q6 D6 23 22 R2 21 20 19 18 17 16 15 14 13 FILTER R3 + R NTC C1 FILTER Figure 9. Schematic of Module, Showing PinOut and External Connections 4 Motorola IGBT Device Data MHPM7A30E60DC3 MHPM7A30E60DC3 KEEPOUT ZONES (x4) 0.585 0.250 0.066 0.175 0.450 1.850 0.925 0.270 0.140 NONPLATED THRUHOLE PLATED THRUHOLES (x24) OPTIONAL NONPLATED THRUHOLES FOR ACCESS TO HEAT SINK MOUNTING SCREWS (x2) NOTES: 1. Package is symmetrical, except for a polarizing plastic post near pin 1, indicated by a nonplated thruhole in the footprint. 2. Dimension of plated thruholes indicates finished hole size after plating. 3. Access holes for mounting screws may or may not be necessary depending on assembly plan for finished product. Figure 10. Package Footprint (Dimensions in Inches) Motorola IGBT Device Data 5 MHPM7A30E60DC3 MHPM7A30E60DC3 PACKAGE DIMENSIONS A AA NOTES: 1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982. 2. CONTROLLING DIMENSION: MILLIMETER. 3. LEAD LOCATION DIMENSIONS (ie: P, Q, R, S.) ARE TO THE CENTER OF THE LEAD. Q 3 PL U Y 2 PL 1 B 2 3 4 5 6 7 8 9 10 11 MILLIMETERS DIM MIN MAX A 111.51 112.52 B 50.93 51.94 C 12.32 13.59 D 0.89 1.65 E 8.64 9.65 F 0.13 0.64 G 5.97 6.73 H 46.48 47.50 J 0.41 1.22 K 16.26 17.27 L 3.71 4.72 M 5.46 6.48 N 10.92 11.94 P 37.60 38.60 Q 2.01 2.62 R 23.24 23.75 S 14.35 15.37 U 99.10 100.08 V 81.28 82.55 W 42.67 43.69 Y 5.15 5.77 X 11.30 12.07 AA 2.01 2.72 AB 16.26 17.27 12 H P N R 24 23 22 21 20 19 18 17 16 15 14 13 S M G 22 PL 4 PL J INCHES MIN MAX 4.390 4.430 2.005 2.045 0.485 0.535 0.035 0.065 0.340 0.380 0.005 0.025 0.235 0.265 1.830 1.870 0.016 0.048 0.640 0.680 0.146 0.186 0.215 0.255 0.430 0.470 1.480 1.520 0.079 0.103 0.915 0.935 0.565 0.605 3.900 3.940 3.200 3.240 1.680 1.720 0.203 0.227 0.445 0.475 0.079 0.107 0.640 0.680 F DETAIL Z DETAIL Z 24 PL D 24 PL AB C X V K E L W CASE 464D01 ISSUE O Motorola reserves the right to make changes without further notice to any products herein. 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