ISO1000/EN61000-4-5 115VAC MIL-HDBK-217 TR-332 48VDC EN60950/UL1950 EN61000-3-2 - Datasheet Archive

 

INITIAL ANALYSIS Power-One has been working with customers to improve our high power products for over ten years. Because these

 

Exceptional AC Input Transient Immunity INITIAL ANALYSIS Power-One has been working with customers to improve our high power products for over ten years. Because these products are often used in industrial environments, some of our customers were concerned with AC input transient immunity. This prompted us to implement an extensive data collection and analysis project which provided the following information: 1) AC input monitoring data taken at end-users (our customers' customers) sites revealed extreme input transients with differential transients beyond the highest levels, and longest durations, of the new ISO1000/EN61000-4-5 ISO1000/EN61000-4-5 specification. 2) A review of our failure analysis database revealed primary-side component failures which appeared to be caused by excessive input transients. In addition, some customers reported similar failures with high power products manufactured by companies other than Power-One. 3) The AC input monitoring data, mentioned in item #1, was used as a starting point in engineering lab testing and Spice modeling. Both methodologies confirmed the failure modes mentioned in item #2. Power-One's test levels for differetnial surge immunity are over twice the maximum levels listed in the table on page 3. OTHER FACTORS Given the very high demonstrated MTBF hours of the DC output modules (see page four), failures that were thought to be caused by AC input line transients became a significant percentage of overall customer returns. Therefore, the plan to enhance overall reliability included increasing the robustness of the AC input section. We found that AC input transient immunity is most critical to equipment that is not powered from a standard 115VAC 115VAC wall socket, and where line impedances (resistive and inductive) are relatively high and aid in the absorption of transient line conditions. Experience has also shown that the primary cause of damage is differential voltage events (between the lines), not common mode (between line(s) and ground). 1 SPM3/SMM3 1000 Watts Up to 9 Outputs IMPROVEMENTS Enhancing the input board design was accomplished by specifying oversized input components and adding Metal Oxide Varistors (MOV's) to protect against both common and differential-mode transients. Before putting the enhanced input board into production, an extensive qualification program was performed which confirmed that the following standards were exceeded: SPECIFICATION DESCRIPTION CLASSIFICATION IEC 1000-4-2 IEC 1000-4-3 IEC 1000-4-4 IEC 1000-4-5 ESD Immunity RF Susceptibility Fast Transient/Burst Immunity Surge Immunity Common-mode Differential-mode VOLTS Level 4 Level 3 Level 3 8kV 10V/m 4kV Class 4 Class 4 4kV 2kV It is important to note that these are the most stringent levels of each of these specifications. In the case of the critical differential surge immunity level, Power-One's internal design and test levels for high power products are over twice the maximum specification level shown above. FIELD DATA RESULTS The field data results were impressive. After a year, and over 10,000 units shipped with enhanced AC input sections, our customers have not returned any products that were diagnosed to have AC input transient related failures. This clearly shows that we have significantly improved the field reliability of our high power products and have set a new standard in the industry for AC input transient immunity. To complement the robustness of the AC input chassis, the DC output modules have a demonstrated MTBF of over five million hours. The next three pages describe how the exceptional MTBF of the DC output modules also contribute to making Power-One's high power products the most reliable in the industry. SPF3/SMF3 SPM5/SMM5 1350 Watts .99 PFC Up to 9 Outputs 1500 Watts Up to 15 Outputs 2 DC Output Modules Have a Typical Demonstrated MTBF of Five Million Hours OVERVIEW This report summarizes the methodology, calculations, and results that were used to document the field reliability of standard high power product modules (non-RPM5), and to predict the reliability of the enhanced performance high density modules for the 4,000 Watt RPM5 Series power supply. Based on this data, the typical output module demonstrated MTBF is five million hours with an ambient temperature of 25°C. BASIS FOR PREDICTION At the beginning of 1996, Power-One initiated the design of the 4,000 Watt RPM5. This design project produced one of the highest power density AC/DC power supplies in the industry. To support this program, Power-One started an extensive effort to update field reliability information for existing (non-RPM5) modules. In addition to quantifying the reliability for these modules, this information was also used as the basis for predicting the reliability of the new high density RPM5 module designs. HPM7/HMM7 2500 Watts Up to 21 Outputs Power-One created a 33 page proprietary report analyzing the field history (by power supply, by module), utilizing years of data. The customer's end-product used in this report operated 24 hours per day, 7 days per week, and accumulated over 140 million unit-hours of field data for this analysis. In addition, three years of field failure data were gathered from Power-One's on-line failure analysis database. Power-One believes that actual demonstrated field history is more valuable and provides a more realistic reliability estimation than that represented by the theoretical calculated predictions of MIL-HDBK-217 MIL-HDBK-217 or Bellcore TR-332 TR-332. METHODOLOGY The minimum and maximum MTBF (80% confidence level) was established by applying the Chi-Squared method to the collected data. To improve the usefulness of the results in the original report, this report includes similar modules (same/similar PCB and mechanical structure). In the case of the RPM5 Series modules, the respective base module data was used as a starting point and was then modified to reflect new stress levels, new components, modified cooling, etc. RESULTS The data on the following pages present the resulting field reliability of 48 modules. This data includes minimum and maximum FITs (Failures In Time - 109 hours) and MTBF at 25°C for each of the modules. 3 DETAILS OF MTBF INFORMATION Please refer to the table on the following page for MTBF data for specific modules. Field data included: HPF3/HMF3 2000 Watts .99 PFC Up to 9 Outputs · 3 year shipment history · 19 unique power supply configurations · 21 types of output modules · 4 million to 71 million operating hours for individual modules Data adjustments were objectively made to: · Eliminate customer induced and other similar failures · Provide for confidence factors (80%) · Eliminate non-operating time prior to installation · Group similar modules with similar failure · RPM5/RMM5 4000 Watts 3 Phase Input Up to 15 Outputs This 4,000 cubic foot Environmental Stress Screening (ESS) chamber is one of the reasons why our DC output modules have an industry-leading MTBF. In addition to using this chamber for temperature and humidity cycling during Design Verification Testing (DVT), all high power products are ESS tested, in their final configurations, before being shipped to customers. 4 rates to improve accuracy of data Make minor extrapolations for modules that had minor technical variations from subject modules put Mod e Reliability igh Power DC Out0 Unit-Hoursul Field Data H of 00,00 Based Upon 140,0 MODULE A1 A2 A4 A6 A7 A8 AB AG AJ AQ AU B1 B2 B4 B6 BC BE BJ BQ C1 C2 C4 C5 C6 CS CT CU CV CW D1 D4 D5 DA DE E1 E5 F1 F2 F4 F6 F7 G1 G4 H1 H2 H4 H6 H7 9 FITS (Failures/10 Hours) 25°C AMBIENT MAXIMUM IMUM MIN TYPE WIDTH 254 117 Standard Single 205 139 Standard Double 205 139 Standard Double 254 117 Standard Single 273 185 High Density Double 254 117 Standard Single 205 139 Standard Double 254 117 Standard Single 205 139 Standard Double 205 139 Standard Double 254 117 Standard Single 254 117 Standard Single 205 139 Standard Double 254 117 Standard Single 254 117 Standard Single 205 139 Standard Double 254 117 Standard Single 254 117 Standard Single 254 117 Standard Single 254 117 Standard Single 205 139 Standard Double 254 117 Standard Single 338 156 High Density Single 254 117 Standard Single 205 139 Standard Double 254 117 Standard Single 273 185 High Density Double 254 117 Standard Single 273 185 High Density Double 254 117 Standard Single 254 117 Standard Single 338 156 High Density Single 254 117 Standard Single 273 185 High Density Double 254 117 Standard Single 338 156 High Density Single 254 117 Standard Single 205 139 Standard Double 205 139 Standard Double 254 117 Standard Single 205 139 High Density Double 254 117 Standard Single 254 117 Standard Single 254 117 Standard Single 205 139 Standard Double 205 139 Standard Double 254 117 Standard Single 273 185 High Density Double 5 MTBF (millions of Hours) 25°C AMBIENT MAXIMUM MINIMUM 8.55 3.94 7.19 8 4.8 7.19 4.88 8.55 3.94 5.41 3.66 8.55 3.94 7.19 4.88 8.55 3.94 7.19 4.88 7.19 8 4.8 8.55 3.94 8.55 3.94 7.19 4.88 8.55 3.94 8.55 3.94 7.19 4.88 8.55 4 3.9 8.55 3.94 8.55 3.94 8.55 3.94 7.19 4.88 8.55 3.94 6.41 2.96 8.55 3.94 7.19 8 4.8 8.55 3.94 5.41 3.66 8.55 3.94 5.41 3.66 8.55 3.94 8.55 3.94 6.41 2.96 8.55 4 3.9 5.41 3.66 8.55 3.94 6.41 2.96 8.55 3.94 7.19 4.88 7.19 4.88 8.55 3.94 7.19 8 4.8 8.55 3.94 8.55 3.94 8.55 3.94 7.19 4.88 7.19 4.88 8.55 3.94 5.41 6 3.6 High Power Product Development Computer Aided Design (CAD) provides thermal modeling, vibration analysis, and circuit simulation data before a prototype is built. Extensive use of computer-based modeling programs contribute to reliability. Vibration testing is performed in three orthogonal axis from 10 to 2000 Hz, at 6.15 GRMS as part of STRIFE testing. Thermal shock testing includes a 15°C per minute ramp rate from -30°C to +80°C while input power is cycled and outputs are driven to full-rated load. This is also a part of STRIFE testing. EMI testing is performed using a GTEM cell to check radiated EMI noise as well as radiated susceptibility. 6 Product Overview RELIABILITY FLEXIBILITY PERFORMANCE · Demonstrated DC output module MTBF of greater than 5 million hours. · Modular construction; over 10 million configurations available. · Single outputs fully regulated and isolated. · Ruggedized AC input sections incorporate extensive transient protection. · Up to 21 outputs per power supply from 1.0 to 48VDC 48VDC. · Vibration tested at 6 GRMS, 3 axis, 10Hz to 2000Hz. · Parallelable outputs with current sharing. · EN60950/UL1950 EN60950/UL1950 approved. CE Marked to the Low Voltage Directive. · System inhibit and individual module output inhibit capability. · No minimum loads required on most outputs. · Two year warranty. · PFC models meet EN61000-3-2 EN61000-3-2 and EN60555-2 EN60555-2. · Metric mounting available on selected models. MODULAR HIGH POWER SERIES PRODUCT OVERVIEW METRIC MOUNTING STANDARD CHASSIS SMF3 SPF3 HMF3 HPF3 HMF5 HPF5 SMM2 SPM2 SMM3 SPM3 SMM5 SPM5 HMM5 HPM5 HMM7 HPM7 RMM5 RPM5 OUTPUT POWER AND POWER FACTOR .99 PFC to meet EN60555 EN60555 YES YES YES N/A N/A N/A N/A N/A N/A Max output wattage at high range line input 1350 2000 2000 500 1000 1500 2000 2500 4000 Max output wattage at low range line input* 1000 1500 1500 500 1000 1500 N/A N/A N/A High range VAC input 160-264 160-264 160-264 175-264 175-264 175-264 180-264 180-264 180-264 Low range VAC input 85-159 85-159 85-159 90-132 90-132 90-132 N/A N/A N/A Manual Manual Manual N/A N/A N/A single single single single single three INPUT VOLTAGE SPECIFICATIONS* VAC input selection VAC input phases Wide Range Wide Range Wide Range single single single OUTPUT MODULE SPECIFICATIONS Max # of outputs 9 9 15 6 9 15 15 21 15 # of module slots 3 3 5 2 3 5 5 7 5 MECHANICAL SPECIFICATIONS Chassis size H x W x L, inches Chassis size HxW 5 x 8 x 11 5 x 3 x 11 5 x 5.5 x 11 5 x 8 x 11 5 x 8 x 11 5 x 11 x 13 5 x 8 x 15 127 x 140 127 x 140 127 x 203 127 x 76 127 x 140 127 x 203 127 x 203 127 x 280 127 x 203 x 318 x 318 x 280 x 280 x 280 x 280 x 280 x 330 x 381 Level 4 15kV/8kV Level 4 15kV/8kV Level 4 15kV/8kV Consult Factory Level 4 15kV/8kV Level 4 15kV/8kV Level 4 15kV/8kV Level 4 15kV/8kV Level 4 15kV/8kV RF Susceptibility EN61000-4-3 EN61000-4-3 Level 3 10V/m Level 3 10V/m Level 3 10V/m Consult Factory Level 3 10V/m Level 3 10V/m Level 3 10V/m Level 3 10V/m Level 3 10V/m Fast Transient/Burst EN61000-4-4 EN61000-4-4 Level 3 +2kV Level 3 +2kV Level 3 +2kV Consult Factory Level 3 +2kV Level 3 +2kV Level 3 +2kV Level 3 +2kV Level 3 +2kV Surge Immunity EN61000-4-5 EN61000-4-5 (Line-Line) Class 4 2kV Class 4 2kV Class 4 2kV Consult Factory Class 4 2kV Class 4 2kV Class 4 2kV Class 4 2kV Class 4 2kV Surge Immunity EN61000-4-5 EN61000-4-5 (line-Gnd) Class 4 4kV Class 4 4kV Class 4 4kV Consult Factory Class 4 4kV Class 4 4kV Class 4 4kV Class 4 4kV Class 4 4kV x L, millimeters 5 x 5.5 x 12.5 5 x 5.5 x12.5 INPUT TRANSIENT PROTECTION SPECIFICATIONS ESD Immunity EN61000-4-2 EN61000-4-2, *Maximum wattage above 100VAC 100VAC input for SPF/HPF *Autorange input denotes continuous operation from 85 to 264 VAC NUCLEAR AND MEDICAL APPLICATIONS Power-One products are not authorized for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written consent of the President of Power-One, Inc. TECHNICAL REVISIONS The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice. Rev. 04/2000 7 SPF3/SMF3* 1350 WATTS .99 PFC HPF3/HMF3* 2000 WATTS .99 PFC HPF5/HMF5* 2000 WATTS .99 PFC SPM2/SMM2* 500 WATTS HPM5/HMM5* 2000 WATTS HPM7/HMM7* 2500 WATTS SPM3/SMM3* 1000 WATTS SPM5/SMM5* 1500 WATTS RPM5/RMM5* 4000 WATTS 3 PHASE INPUT *Metric mounting models meet all performance specifications of models with SAE mounting inserts. 8 Selection and Configuration SYSTEM BLOCK DIAGRAM The Modular High Power Series products are modular power systems using separate switch-mode DC Output Modules to provide the voltage and current ratings required by each specific application. SELECTION AND CONFIGURATION The modularity of the International Series High Power products allows the user to specify a power system configured from a wide selection of standard off-the-shelf plug in modules. The power system is delivered completely assembled, burned in, and tested. A part number comprised of a series designation, module listing, and options can be configured as follows: The system is based on a 300 VDC System Power Bus derived from either the AC utility line, or a user supplied 300 VDC source. This 300 VDC bus provides the bulk DC required by each output module for conversion to its specified output voltage and current ratings. 1. Choose a chassis based on required wattage, number of outputs, and power factor. 2. Select modules following the guidelines in the configuration section. 3. Decide on the options. Standard options are listed in the configuration section. Please call the factory for special requirements, such as logic option cards. As shown in the block diagram, this independent modular approach provides complete isolation between the outputs, as well as all other system elements. Also, the switching circuitry of each output module is clocked and synchronized by the Sync & Bias Supply section to reduce electrical interference between the outputs. AC INPUT ACTIVE SOFT START EMI FILTER RECTIFIER & FILTER 115/230 VAC SELECT 300VDC 300VDC INPUT (OPTIONAL) INRUSH LIMIT & POLARIZATION 3 0 0 V D C SYNC & BIAS SUPPLY #1 RECTIFIER/FILTER & SYNC BIAS SUPPLY INVERTER RECTIFIER/FILTER & SYNC CIRCUITS #2, #3, #4 OMITTED FOR CLARITY S Y S T E M P O W E R B U S RECTIFIER/FILTER DC OUTPUT MODULE #1 RECTIFIER & FILTER MOSFET POWER SWITCH DC OUTPUT #1 MODULE CONTROL SIGNALS CONTROL DC OUTPUT MODULES #2, #3, #4 OMITTED FOR CLARITY DC OUTPUT MODULE #5 RECTIFIER & FILTER MOSFET POWER SWITCH CONTROL DC OUTPUT #5 MODULE CONTROL SIGNALS DC FAN #5 RECTIFIER/FILTER & SYNC SYSTEM CONTROL SIGNALS SYSTEM CONTROL 9 Selection and Configuration CONFIGURATION NOTES · Modules are designated in left to right in the part number but are installed right to left in the chassis. · Not all modules can be used in all slots. Refer to the compatibility table below. · Single and double wide modules occupy one and two chassis slots respectively. Confirm that the total number of slots required does not exceed the chassis slot capacity. · Fill blank slots with K or L option. EXAMPLE: OUTPUTS SELECTED SLOT #5 5V @ 150A 12V @ 20A ­12V @ 20A #4 #3 #2 & #1 1 + 1 + 1 2 - 2 - 2 3 + 3 + 3 4 - 4 - 4 VOLT ADJ. 5 VOLT ADJ. 3 2 1 3 2 1 12 11 10 INPUT K 6 5 4 B1 VOLT ADJ. 3 2 1 6 5 4 3 2 1 B1 6 5 4 A2 All chassis slots are numbered in right to left sequence STANDARD OPTIONS SYSTEM INHIBIT (OPT A, B & C) INPUT POWER FAIL WARNING (OPT M, N & P) POWER OUTPUT OPTION Std OPTION SIGNAL OUTPUT OPTION OTHER OPTIONS DESCRIPTION SIGNAL OUTPUT K ­ Single Width Slot Blank INHIBIT ENABLE Logic Low Open Ckt. or Logic High A Logic High B N Open Collector Conducts To Give Signal M Open Ckt. Logic High or Logic Low Hi To Lo Transition Lo To Hi Transition P L ­ Double Width Slot Blank Open Collector Opens To Give Signal Open Ckt. or Logic Low See Paralleled Module Configurations For Additional Options Open Ckt. Logic Low or Logic High C Std MODULE AND CHASSIS COMPATIBILITY Confirm that the number listed in the compatibility column of the module selector guide is equal to or less than the lowest number specified for the module slots pictured below. Example: The SPF3 can only use modules with a slot compatibility of 1 in SPF3/HPF3 I N P U T HPF5 RPM5 I N P U T SPM2 I N P U T the slot closest to the input section but can use any module with a compatibility number of four or less in the two other slots. Bold lines designate adjoining slots that can be used for double wide modules. I N P U T SPM3 I N P U T SPM5/HPM5 I N P U T HPM7 I N P U T 10 MODULAR HIGH POWER SERIES MODULE SELECTOR GUIDE SINGLE VOLTAGE OUTPUT MODULES ­ SEE MECHANICAL DRAWINGS FOR OUTPUT CONNECTION DETAILS, STARTING ON PAGE A69 NOMINAL VOLTAGE CURRENT (AMPS) @ 50°C (NOTE G) 1.0V 1.5V/1.8V 1.5V/1.8V 1.5V/1.8V 2.0V 2V/2.2V 2V/2.2V 2V/2.2V 2V/2.2V 2V/2.2V 2V/2.2V 2V/2.2V 2V/2.2V 2.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 5V 5V 5V 5V 5V 5V 5V 5V 6V 6V 6V 6V 8V 10V 10V 10V 10V 10V 12V 12V 12V 12V 12V 15V 15V 15V 15V 15V 24V 24V 24V 24V 24V 28V 28V 28V 28V 36V 36V 36V 48V 48V 48V 48V 48V 320 35 60 250 80 35 60 60 150 180 250 320 375 35 35 60 80 90 150 250 320 35 60 80 90 150 220/250 320 375 35 100 120 250 65 20 40 50 65 160 20 40 65 80 135 16 16 33 50 52 10 15 29 32 33 8.6 26 27 29 20 21 23 5 12.5 16 16 19 MODULE ER T1 (Note K) T6 (Note K) T4 (Note K) F8 F1 (Note J) AG (Note B, J) F6 (Note J) F2 (Note J) CS (Note J) F4 (Note J) F7 (Note J) QF (Note B, I) BJ H1 H6 H8 DA H2 H4 H7 A1 A6 A8 DT A2 A4 (Note H) A7 QA AU CT BY CU AJ AW BE CV AQ CW B1 B6 B2 BC DE AF (Note C) C1 C6 C5 C2 D1 D6 D8 D2 D5 E1 E8 E2 E5 J8 J2 J5 G1 G4 (Note C) G2 G8 G6 SLOTS USED SLOT COMPATIBILITY NOISE & RIPPLE (mV PK-PK) TYPICAL (NOTE A) NOISE & RIPPLE (mV PK-PK) MAXIMUM (NOTE A) OUTPUT CONNECTION 2 1 1 2 1 1 1 1 2 2 2 2 2 1 1 1 1 1 2 2 2 1 1 1 1 2 2 2 2 1 1 2 2 2 1 1 1 2 2 1 1 2 2 2 1 1 1 1 2 1 1 1 2 1 1 1 2 1 1 2 1 1 1 2 1 1 5 1 1 2 3 1 1 1 2 5 2 5 5 1 1 1 3 5 2 2 5 1 1 3 5 2 3/4 5 5 1 5 2 5 2 1 3 5 2 5 1 3 2 3 5 1 1 3 5 2 1 2 4 2 5 1 4 2 5 4 2 5 1 3 2 4 5 30 30 30 30 25 20 30 30 30 30 30 30 30 30 30 30 40 30 30 30 50 35 15 15 15 30 30 30 30 65 40 40 40 53 66 40 66 66 100 80 40 80 80 120 15 100 30 100 100 160 80 60 160 60 200 70 150 70 100 100 100 400 40 135 60 60 100 50 50 50 40 50 50 50 50 50 50 100 50 50 50 50 50 50 40 50 100 50 50 50 50 50 50 100 50 90 60 60 100 80 100 60 100 100 200 120 60 120 120 240 35 150 60 150 150 240 120 100 240 100 280 100 280 100 200 200 200 480 60 200 100 100 Type III Type II Type I Type III Type I Type II Type I Type I Type III Type III Type III Type III Type III Type II Type II Type I Type I Type I Type III Type III Type III Type II Type I Type I Type I Type III Type III Type III Type III Type II Type I Type III Type III Type III Type II Type I Type I Type III Type III Type II Type I Type III Type III Type III Type II Type II Type I Type I Type III Type II Type II Type I Type III Type I Type II Type I Type III Type I Type I Type III Type I Type II Type I Type III Type I Type I 11 MODULAR HIGH POWER SERIES MODULE SELECTOR GUIDE SINGLE OUTPUT, VARIABLE VOLTAGE MODULES NOMINAL VOLTAGE CURRENT (AMPS) @ 50°C (NOTE G) 1.0V to 1.8V 1.5V to 2.8V 1.9V to 3V 14V to 24V 14v to 24V 320 375 150 10 32 MODULE ER QF (Note B) AB W1 BS SLOTS USED SLOT COMPATIBILITY NOISE & RIPPLE (mV PK-PK) TYPICAL (NOTE A) NOISE & RIPPLE (mV PK-PK) MAXIMUM (NOTE A) OUTPUT CONNECTION 2 2 2 1 2 5 5 2 1 2 30 50 50 80 135 100 50 50 120 200 Type III Type III Type III Type II Type III SLOTS USED SLOT COMPATIBILITY NOISE & RIPPLE (mV PK-PK) TYPICAL (NOTE A) NOISE & RIPPLE (mV PK-PK) MAXIMUM (NOTE A) OUTPUT CONNECTION 1 1 1 1 1 1 1 1 1 1 120 120 150 80 80 240 240 300 100 120 Type II Type II Type II Type II Type II DUAL VOLTAGE OUTPUT MODULES NOMINAL VOLTAGE CURRENT (AMPS) @ 50°C (NOTE G) 12/12 ±12 ±15 ±20 ±24 10/4 10/10 8/8 5/5 5/5 MODULE M4 Note D) B4 (Note E) C4 (Note E) BQ (Note E) D4 (Note E) TRIPLE OUTPUT VOLTAGE MODULES (Note D) NOMINAL VOLTAGE CURRENT (AMPS) @ 50°C (NOTE G) MODULE SLOTS USED SLOT COMPATIBILITY NOISE & RIPPLE (mV PK-PK) TYPICAL (NOTE A) NOISE & RIPPLE (mV PK-PK) MAXIMUM (NOTE A) OUTPUT CONNECTION 5/1.5/12 5/2.2/12 5/12/12 5.2/12/12 5.2/12/12 5/12/24 5/15/15 5/24/24 12/12/12 5/15/12 24/12/12 10/10/10 10/10/10 10/10/10 15/8/8 5/16/7 10/10/5 10/8/8 10/5/5 10/10/10 10/8/10 5/10/10 CA W6 M6 BA AE U6 V6 R6 N6 EC P6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 100/100/120 100/100/120 50/120/120 100/180/180 60/160/120 50/120/240 50/150/150 50/240/240 120/120/120 50/150/120 240/120/120 Type II Type II Type II Type II Type II Type II Type II Type II Type II Type II Type II NOTES: A) B) C) D) E) G) H) I) J) K) The output noise and ripple measurement is bandwidth limited to 20MHz. Module is designed to accommodate output cable losses of up to one volt. Module is designed for use in applications demanding low noise and ripple. Consult factory for further specifications. All triple output modules, as well as the M4 dual output module, have floating outputs. Like voltages may be shared within the same module. All triple output adjustments and interface signals are for output #1. Consult factory for more information. The dedicated negative (-) output is quasiregulated. Both outputs require a small minimum load to perform to specification. Consult factory for more information. For ambient temperatures above 50°C, output current must be linearly derated to 50% at the maximum operational ambient temperature, 70°C. A4 module provides 220A in chassis with slot compatibility rating of 3, and 250A in chassis with slot compatibility rating of 4. Module output is wide range adjustable from 1.5 to 2.8 volts, factory preset to 2.0 volts. Module output is factory set to 2.0 volts. Output voltage will adjust +10% to 2.2 volts. Modules do not adjust -10% below 1.5V or +10% above 1.8V. Consult factory. 12 Paralleled Module Configurations For applications that require an output current greater than listed in the Module Selector Guide, it is possible to achieve greater output through the paralleling of multiple single output modules. A performance aspect of the high power modular construction allows for paralleling of common voltage modules of the same or different current ratings for increased output capability. By connecting additional modules in parallel, it is possible to attain output currents up to 730A. All paralleling designations include factory-installed bus bars, as well as internally connected current sharing. Please consult factory for paralleling configurarions not shown. · · · · Choose appropriate chassis and modules as shown in Selection and Configuration. Note the output connection type as shown in the Module Selector Guide. Select the paralleling suffix that corresponds to the selected output modules. NOTE: Paralleling suffix follows after all other option codes. CHASSIS 7 6 CHASSIS SLOT 5 4 3 2 1 PARALLELING SUFFIX EXAMPLE: REQUIREMENT: 5V @ 300A 3 SLOT CHASSIS: SPM3, SPF3, SMF3, HPF3, HMF3 I II I II I I I I I I III III YA YB YC YD YE I I I I I I I I I I I I YF YG YJ YJ YM YN III III III III YP YH YR YS · · · · 5 SLOT CHASSIS: SPM5, HPM5, HPF5, HMF5, RPM5 I I N/U I I II I I I I I II I I III III III LIMITATIONS FOR STANDARD PARALLELING SYSTEM · Single output modules only · Ripple and Noise limit will be 20% over the largest value paralleled LEGEND Type I = #10-32 studs Type II = Barrier Block Type III = 5/16"-18 studs 7 SLOT CHASSIS: HPM7 I I I I I YF YG YJ YJ YN III III III III YP YH YS YT I I I I N/U I I I I I I I I I III I III III III Select Chassis: HPF3 Select Modules: A4 (5V @ 250A), A6 (5V @ 60A) Choose Corresponding Paralleling Suffix: YD Final Part Number: HPF3A4A6YD 13 DC Output Module Specifications SINGLE AND DUAL OUTPUT MODULES PARAMETER Output Voltage Adjustment Range Output Current Ambient Temperature Range Initial Voltage Setting Output Voltage Adjustment Margining/Remote Voltage Adjustment Remote Voltage Sense Temperature Coefficient Long Term Voltage Drift Line Regulation Load Regulation Single Output Modules Consult Factory For Specific Ratings Cross Regulation Between Single Output Modules in One Chassis Load Regulation, Dual Output Modules CONDITIONS/DESCRIPTION MIN At 0°C to 50°C ambient. 100% rated load. Derated linearly to 50% load. Factory set. Range. Programming sensitivity from 2.0V. Total cable drop. 0 to 50 °C after initial 1 hour warmup. 1000 hours. Over input operating range. 5 Volt Modules 0% to 100% load with remote sense. 0% to 100% load without remote sense. > 5 Volt Modules 0% to 100% load with remote sense. 0% to 100% load without remote sense. 0% to 100% load change. NOM MAX -10 +10 See Module Selector Guide. 0 50 0 70 -1 +1 -10 +10 -10 +10 -4 -5 -6 0.5 0.01 0.02 0.1% 0.05 0.1 % °C % % % %/V V %/°C % < 10 < 60 mV mV < 30 < 75 mV mV 0 Positive Output 0% to 100% load with remote sense. < 30 0% to 100% load without remote sense. < 75 Load Regulation, Dual Output Modules Negative Output 0% to 100% load. 5 Cross Regulation, Dual Output Modules Positive Output 0% to 100% load change. 0.1 Cross Regulation, Dual Output Modules Negative Output 10% to 100% load change. 5 Minimum Load Current Dual output modules only. See factory data sheets. 1 Current Limit Factory set. As a % of full rated Io. Dual output modules use 110% 115% 120% primary power limiting. See module ratings. Short Circuit Current As a % of full rated I0. 100% Current Sharing Current sharing accuracy as a % of full rated I0. 1 Overvoltage Protection Trip point as a % of V0 5V. Resettable by recycling input. 115% 120% 125% Reverse Polarity Protection Reverse current as a % of full rated Io. Reverse voltage externally applied. 100% Logic LO = off 0.9 Inhibit Sink current. 0.4 Logic HI = on 2 Source current. 20 Logic LO (when V0 deviates ±3% to ±5% from adjusted set point). 0.9 Output Good Signal Sink current. 40 Logic HI (with internal pull-up to 5V). 1.5 Noise and Ripple 20MHz bandwith. See module ratings. Transient Response 75% to 100% load step. 2% 50% to 100% load step. 4% Recovering to 1% within 400 µSec, Slew rate = 1A/µSec. Turn-On Delay After input applied. 1 After inhibit released. 50 Rise Time 5% to 95% of V0. 50 Overshoot Overshoot as a % of V0 at turn on. 0% Turn-Off Delay After inhibit or OVP trip. 500 Specifications in this section are general and may vary according to specific modules. 14 UNITS % mV mV % mV % Amp Amp Amp % V Amp V mA V µA V mA k mVPP mVPK Sec mS mS V µS DC Output Module Specifications TRIPLE OUTPUT MODULES PARAMETER CONDITIONS/DESCRIPTION OUTPUT #1 MIN. Output Current Ambient Temperature Range Initial Voltage Setting Output Voltage Adjustment Range Margining/Remote Voltage Adjustment Remote Voltage Sense Temperature Coefficient Long Term Voltage Drift Line Regulation Load Regulation Cross Regulation Minimum Load Current Current Limit Short Circuit Current Current Sharing (Note 2) Reverse Voltage Protection Inhibit Output Fault Signal Turn-On Delay Rise Time Overshoot Turn-Off Delay Overvoltage Protection At 0°C to 50°C ambient. 100% rated load. Derated linearly to 50% load. Initial voltage set point as a % of V0. 0 Range. Programming sensitivity, from 2.5V. Total cable drop. 0 to 50 °C after initial 1 hour warmup. 1000 hours. Over input operating range. 0% to 100% load w/remote sense 0% to 100% load w/o remote sense (Note 1) 0% to 100% load change. Factory set. As a % of full rated I0. As a % of full rated I0. Current sharing accuracy as a % of full rated Io. Factory calibrated at 100% load. Reverse current as a % of full rated I0. Reverse voltage externally applied. Logic LO = off Sink current. Logic HI = on Source current. Logic low upon current limit detection, OVP, or shut down. Logic LO (with 3 mA sink). Logic HI (with internal pull-up to 5V) After input applied. After inhibit released. 5% to 95% of V0. Overshoot as a % of V0. After inhibit or OVP trip. Provided on output #1 only. Trip point as a % of V0. -1% -10% -10% -4 0.05 0.1 1 105% OUTPUT #2 MAX 50 70 +1% +10% +10% -6 0.5 0.02 0.1% 0.1 0.2 5 0 0 120% 100% 5 MIN. NOM. OUTPUT #3 MAX MIN. NOM. 0.01 0.05 1 105% 0.02 0.1% 0.1 0.01 0.05 5 0 0 120% 105% 100% 5 1 100% MAX UNITS 50 70 +1% +10% See module ratings. 0 50 0 70 -1% +1% -1% -10% +10% -10% 100% °C 0.02 0.1% 0.1 100% 20 0.7 0.7 0.7 5.1 5.1 1 1 50 50 50 50 3% 3% 500 500 5V Output: 130%, ±5% of V0. 12V Output: 120%, ±5% of V0. 24V Output: 115%, ±5% of V0. Output Voltage V0 5V 12V NOM. 65 80 MAX. 100 120 NOM. 20 20 MAX. 30 30 Output Voltage V0 5V 12V 150 240 20 MHz bandwidth. 75% to 100% load change @ 0.4A/µS. 50% to 100% load change @ 0.4A/µS. Recovery to 1% within 400 µS 300 NOTES: 1) 20 mV max below 5% load. 2) Identical voltages can be paralleled at the factory. Please consult the factory. 15 Amp V mA V µA 2.5 5.1 V V V %/V V %/°C % % 5 mV/Amp 0 % 0 Amp 120% Amp 100% Amp 5 % 0.4 0.4 200 MHz bandwidth. Transient Response -5 0.01 Resettable by recycling input. Noise and Ripple NOM. 480 1 50 50 3% 500 15V 100 150 25 38 15V 240 24V 160 240 40 60 24V 480 480 960 V k Sec mS mS V µS mVPP mVRMS mVPP SPF3/SMF3* HPF3/HMF3* HPF5/HMF5* INPUT PARAMETER CONDITIONS Input Voltage AC Input MIN. Input Current =70% 115 VAC; 1000W 115 VAC; 1300W 115 VAC; 1500W 230 VAC; 1350W 230 VAC; 1500W 230 VAC; 2000W Power Factor 85 - 264 VAC; >500W (SPF3, HPF3, HPF5) 85 - 264 VAC; >1300W (HPF3, HPF5) Inrush Surge Current NOM. Vin = 132VAC 132VAC (one cycle) Vin = 264VAC 264VAC (one cycle) MAX. UNITS 264 85 VAC 12.8 16.2 19.2 8.6 9.6 12.8 0.98 0.98 ARMS W/VA 20 40 47 APK Input Frequency AC Input Start Up Time From time AC is applied to Vout is in regulation 63 Hz 1.5 Sec Hold-up Time 85- 264VAC 264VAC at rated maximum power 23 mS Input Power Fail Warning Logic signal time before regulation dropout due to loss of input power 5 mS Overtemperature Warning Advance warning before shutdown 10 mS 4300 2300 500 VDC SAFETY AND EMI Agency Approvals UL1950 UL1950 CSA 22.2 No. 950 EN60950 EN60950 (TÜV) Line Harmonic Disturbance EN60555-2 EN60555-2 EN61000-3-2 EN61000-3-2 Dielectric Withstand Voltage Input to Output ("Y" capacitors disconnected) Input to Chassis Output to Chassis Leakage Current Per UL1950 UL1950 and CSA 22.2 No. 950 Per EN60950 EN60950 Electromagnetic Interference 1.5 2.5 FCC CFR title 47 Part 15, Sub-Part B Conducted EN55022 EN55022 / CISPR 22, Conducted mA Level A GENERAL Output Power SPF3 SPF3 SPF3 HPF3/HPF5 HPF3/HPF5 HPF3/HPF5 Full Load, 85-100 VAC input Full Load, 101-159 VAC input Full Load, 160-264 VAC input Full Load, 85-100 VAC input Full Load, 101-159 VAC input Full Load, 160-264 VAC input Random Vibration, 10Hz to 2Khz, 3 axis Shock Operating, peak acceleration Operating Temperature At 100% load Derate linearly above 50°C to 50% 6 Full Load, Nominal Line Input Vibration GRMS GPK 50 70 °C 85 °C 75 Storage Temperature Altitude Watts 20 Efficiency 875 1000 1350 1300 1500 2000 0 -40 Operating Non-Operating % 10,000 50,000 Feet Relative Humidity Non-Condensing 95 % Acoustical Noise "A" Weighted @ 1 meter 50 dB Cooling Static pressure through system enclosure *Metric mounting chassis meet all specifications of non-metric models. 16 0.05 In of H2O SPM2/SMM2* SPM3/SMM3* INPUT PARAMETER CONDITIONS MIN. NOM. MAX. UNITS Input Voltage AC Input Low range High range 90 175 115 230 132 264 VAC VAC DC Input 250 300 Inrush Surge Current VDC 13 6.3 3 ARMS ARMS ADC SPM3 1000Watt Load Vin = 90 VAC Vin = 175 VAC Vin = 250 VDC Input Current 350 SPM2 500Watt Load Vin = 90 VAC Vin = 175 VAC Vin = 250 VDC 25 13 3 ARMS ARMS ADC SPM2 Vin = 132 VAC Vin = 264 VAC 60 60 APK SPM3 Vin = 132 VAC Vin = 264 VAC 19 38 APK Input Frequency With AC Input 47 Hold-up Time After last AC line peak with 115/230 VAC Input 23 440 mS Input Power Fail Warning Logic signal before regulation dropout due to loss of input power 5 mS Overtemperature Shutdown System shutdown due to excessive internal temperature 75 Thermal Warning Advanced warning before overtemperature shutdown 10 mS VDC 85 Hz °C SAFETY AND EMI Agency Approvals UL1950 UL1950 CSA22 CSA22.2 #950 EN60950 EN60950 (TÜV) Dielectric Withstand Voltage Input to Output Input to Chassis Output to Chassis 4300 2300 500 Insulation Resistance Input to Output Input to Chassis Output to Chassis 10 10 2 Leakage Current SPM2/SPM3 Safety Spacing Primary to Secondary Primary to Chassis Electromagnetic Interference FCC CFR title 47 Part 15, Sub-Part B Conducted EN55022 EN55022 / CISPR 22, Conducted Meg 1.75/1.25 8 4 mA mm Level A GENERAL Output Power (Max) SPM2 SPM3 500 1000 Efficiency Full load, typical modules. Power Factor 115/230 VAC input Vibration Random vibration from 10Hz to 2 KHz, (3 axis) Shock Operating Temp. 75 Watts % 0.7 W/VA 6.0 GRMS Operating: peak acceleration 20 GPK At 100% Load Derate to 50% at 70°C 0 50 70 °C ­40 85 °C Storage Temp. Altitude Operating (Consult factory for operation above 10,000 feet) 10,000 Non-operating 50,000 Relative Humidity Non-condensing 95 % Acoustical Noise "A" weighted, anechoic at 1 meter 50 dB Cooling Internal Fan Cooled (At Sea Level) SPM2 SPM3 25 50 *Metric mounting chassis meet all specifications of non-metric models. 17 Feet Feet CFM SPM5/SMM5* HPM5/HMM5* HPM7/HMM7* INPUT PARAMETER Input Voltage HPM5/HPM7 Operate Only On High Range Input Current CONDITIONS MIN. NOM. MAX. UNITS AC Input Low range-SPM5 only High range 90 175 115 230 132 264 VAC VAC DC Input DC Input Range 250 300 350 Vin = 90 VAC Vin = 175 VAC Vin = 250 VDC 2 1 0.53 VDC ARMS/100 ARMS/100 Watts Load ARMS/100 ARMS/100 Watts Load ADC/100 ADC/100 Watts Load Inrush Surge Current Vin = 132 VAC Vin = 264 VAC 19 38 APK Input Frequency With AC Input 47 Hold-up Time After last AC line peak with 115/230 VAC Input 440 Hz 30 mS Input Power Fail Warning Logic signal before regulation dropout due to loss of input power 3 mS Thermal Warning Warning before overtemperature shutdown 10 mS VDC SAFETY AND EMI Agency Approvals UL1950 UL1950 CSA22 CSA22.2 #950 EN60950 EN60950 (TÜV) Dielectric Withstand Voltage Input to Output Input to Chassis Output to Chassis 4300 2300 500 Insulation Resistance Input to Output Input to Chassis Output to Chassis 10 10 10 Leakage Current Meg Per UL1950 UL1950 and CSA 22.2 No. 950 Per EN60950 EN60950 1.5 2.5 Safety Spacing Primary to Secondary Primary to Chassis 8 4 Electromagnetic Interference FCC CFR Title 47 Part 15, Sub-Part B Conducted EN55022 EN55022 / CISPR 22, Conducted mA mm Level A GENERAL Output Power (Max) - SPM5/HPM5/HPM7 Efficiency 1500/2000/2500 Watts Full Load 75 % Power Factor 115/230 VAC input, typical modules. 0.7 W/VA Vibration MIL-STD-810D MIL-STD-810D, Method 514.3, Category I, Proc I 6 GRMS Shock MIL-STD-810D MIL-STD-810D, Method 516.3, Proc II, IV, VI 20 GPK Operating Temp. At 100% Load Derate to 50% at 70°C 0 50 70 °C -40 85 °C Storage Temp. 10,000 Non-operating Altitude Operating (Consult factory for operation above 10,000 feet) 50,000 Relative Humidity Non-condensing Acoustical Noise "A" weighted, anechoic at 1 meter Cooling 95 Internal Fan 50 80 *Metric mounting chassis meet all specifications of non-metric models. 18 Feet Feet % dB CFM RPM5/RMM5* INPUT PARAMETER CONDITIONS MIN. NOM. MAX. UNITS Input Voltage AC Input Three Phase with Ground Phase to Phase DC Input 180 250 230 300 264 350 VAC VDC Input Current 180 VAC 208 VAC 220 VAC 250 VDC 23 20 19 23 Inrush Surge Current Vin = 264 VAC (one cycle) 38 APK 63 Hz ARMS ADC Input Frequency With AC Input 47 Hold-up Time After last AC line peak 208 VAC 220 VAC 20 25 mS Input Power Fail Warning Logic signal before regulation dropout due to loss of input power 5 mS Overtemperature Shutdown System shutdown due to excessive internal temperature 70 Thermal Warning Advanced warning before shutdown 10 mS VDC 80 °C SAFETY AND EMI Agency Approvals UL1950 UL1950 CSA 22.2 No. 950 EN60950 EN60950 (TÜV) Dielectric Withstand Voltage Input to Output Input to Chassis Output to Chassis 4300 2300 300 Insulation Resistance Input to Output Input to Chassis Output to Chassis 10 10 2 Leakage Current Per UL1950 UL1950 and CSA 22.2 No. 950 Per EN60950 EN60950 Electromagnetic Interference Meg 1.5 2.5 FCC CFR title 47 Part 15, Sub-Part B Conducted EN55022/CISPR EN55022/CISPR 22, Conducted mA Level A GENERAL Output Power Full Load, 230 VAC Efficiency Full Load, 230 VAC 75 4000 Power Factor > 2000 watts @ 60 Hz, > 3000 watts @ 50 Hz 0.9 Vibration Random vibration from 10Hz to 2 KHz, (3 axis) 6 GRMS Shock Operating, peak acceleration 20 GPK Operating Temp. At 100% Load Derate linearly above 50°C to 50% 50 70 °C 85 °C 0 Storage Temp. ­40 Watts % W/VA Altitude Operating Non-operating 10,000 50,000 Relative Humidity Non-condensing 95 % Acoustical Noise "A" weighted at 1 meter 60 dB Cooling Static pressure through system closure *Metric mounting chassis meet all specifications of non-metric models. 19 0.05 Feet In of H20 SPM2/SMM2* SPM3/SMM3* MODEL SPM2 OVERALL SIZE: 5.00" x 3.00" x 11.00" (127.0mm x 76.2mm x 279.4mm) WEIGHT: 8.0 LBS (3.60 kg) TYPICAL OUTPUT MODULES SELECTION (SHOWN FOR REFERENCE) SLOT #2 + 0.50" (12.7mm) SLOT #1 + 1 2 - 2 3 + 3 - 4 - 4 VOLT ADJ. 3 2 1 6 5 4 5.00" (127.0mm) B 3 2 1 3 2 1 SIDE VIEW B 3.00" (76.2mm) 1 2 3 4 PIN 5 6 10 5 } STRAP FOROPERATION 115VAC 115VAC (~) 0.50" (12.7mm) INHIBIT B MOLEX SERIES 1625-12 #03-06-1121 MATING: 1625-12 #03-06-2122 CONSULT FACTORY FOR OTHER AVAILABLE CONTROL FUNCTIONS 3 CHASSIS GROUND B FOR MOUNTING USE #8-32 UNC. (M4 X 0.7 FOR METRIC MOUNTING) MAX PENETRATION .150" (3.8mm) FUNCTION POWER FAIL WARNING OVER TEMP WARNING SIGNAL GROUND 11 2 AC NEUTRAL 4 5 MODEL SPM3 CONTROL FUNCTIONS ON 0.375" (9.53mm) SPACINGS 1 AC LINE 12 11 10 5.00" (127.0mm) 4.00" (101.6mm) 6 5 4 INPUT TERMINAL BLOCK 6-32 CAPTIVE SCREWS CONTROL CONNECTOR B VOLT ADJ. SPM2 INPUT SECTION 0.50" (12.7mm) 6.75" (171.5mm) 1 + 11.00" (279.4mm) 3.50" (88.9mm) 0.75"(19.1mm) B 1.50" 3.00" (38.1mm) (76.2mm) BOTTOM VIEW AIRFLOW B B OVERALL SIZE: 5.00" x 5.50" x 11.00" (127.0mm x 139.7mm x 279.4mm) WEIGHT: 10.0 LBS (4.50 kg) TYPICAL OUTPUT MODULES SELECTION (SHOWN FOR REFERENCE) INPUT SECTION SLOT #3 11.00" (279.4mm) 1.10" (28.0mm) 6.75" (171.5mm) SLOTS #1 AND #2 A 1 + 2 + 3 - L 1 - 2 4 0.50" (12.7mm) 3.30" (83.8mm) A A A 5.00" (127.0mm) 5.00" (127.0mm) VOLT ADJ. SIDE VIEW 4.00" (101.6mm) N VOLT ADJ. 3 2 1 12 11 10 6 5 4 3 2 1 3 2 1 A 6 5 4 5.50" (139.7mm) A 2.555" (64.9mm) SPM3 A A 2.555" (64.9mm) 6.75" (171.5mm) 0.95" (24.1mm) 0.50" (12.7mm) INPUT SECTION 1 2 } STRAP FOROPERATION 115VAC 115VAC (~) - CHASSIS GROUND 1 2 L - AC LINE N - AC NEUTRAL L INPUT TERMINAL BLOCK 6-32 CAPTIVE SCREWS ON 0.438" (11.13mm) CENTERS RECOMMENDED TORQUE 6 - 8 INCH LBS. N 3 2 1 12 11 10 CONTROL CONNECTOR 0.20" (5.1mm) 1.13" (28.6mm) CONTROL FUNCTIONS PIN 5 6 7 10 11 FUNCTION POWER FAIL WARNING OVER TEMP WARNING 5V @ 100mA* SIGNAL GROUND INHIBIT A B A B 5.50" (139.7mm) AIRFLOW 3.25" (82.6mm) BOTTOM VIEW MOLEX SERIES 1625-12 #03-06-1121 MATING: 1625-12 #03-06-2122 CONSULT FACTORY FOR OTHER AVAILABLE CONTROL FUNCTIONS * A lesser current is available if a logic option board is used. Consult factory. A B A B FOR MOUNTING USE #8-32 UNC. (M4 X 0.7 FOR METRIC MOUNTING) MAXIMUM PENETRATION 0.15 (3.8mm) (HOLES MARKED "A" BOTH SIDES, HOLES MARKED "B" NEARSIDE ONLY) 28 PLACES IN ALL. RECOMMENDED MOUNTING TORQUE 5.25 INCH LBS. MODEL SPM2 & SPM3 OUTPUT MODULES-CONFIGURATIONS AND INTERFACE SIGNALS *Metric mounting chassis meet all specifications of non-metric models. 20 SPF3/SMF3* HPF3/HMF3* OVERALL SIZE: 12.50" x 5.50" x 5.00" (317.5mm x 139.7mm x 127.0mm) WEIGHT: 12.5 LBS (5.70 kg) TYPICAL OUTPUT MODULES SELECTION (SHOWN FOR REFERENCE) INPUT SECTION SLOT #3 SLOTS #1 AND #2 + 1 - 2 + 3 - 6.75" (171.5mm) A L 4 N 12.50" (317.5mm) 1.10" (28.0mm) 4.80" (121.9mm) A A 12 11 10 3 2 1 6 5 4 0.24" (6.1mm) A 5.00" (127.0mm) 5.00" (127.0mm) VOLT ADJ. SIDE VIEW 4.00" (101.6mm) VOLT ADJ. 3 2 1 0.52" (13.2mm) 3 2 1 A 6 5 4 5.50" (139.7mm) A 2.555" (64.9mm) A 2.555" (64.9mm) 6.75" (171.5mm) 0.95" (24.1mm) A 0.48" (12.2mm) 1.15" (29.2mm) A B A B 5.50" (139.7mm) AIRFLOW 3.25" (82.6mm) BOTTOM VIEW A B A B FOR MOUNTING USE #8-32 UNC. (M4 X 0.7 FOR METRIC MOUNTING) MAXIMUM PENETRATION 0.15 (3.8mm) (HOLES MARKED "A" BOTH SIDES, HOLES MARKED "B" NEARSIDE ONLY) 28 PLACES IN ALL. RECOMMENDED MOUNTING TORQUE 5.25 INCH LBS. (0.32 N/M). SPF3 HPF3 INPUT SECTION CONTROL FUNCTIONS L N PIN 5 6 7 10 11 L - AC LINE N - AC NEUTRAL - CHASSIS GROUND INPUT TERMINAL BLOCK 6-32 CAPTIVE SCREWS ON 0.438" (11.13mm) CENTERS RECOMMENDED TORQUE 6 - 8 INCH LBS. 1 4 7 10 FUNCTION POWER FAIL WARNING OVER TEMP WARNING 5V @ 100mA* SIGNAL GROUND INHIBIT MOLEX SERIES 1625-12 #03-06-1121 MATING: 1625-12 #03-06-2122 CONSULT FACTORY FOR OTHER AVAILABLE CONTROL FUNCTIONS * A lesser current is available if a logic option board is used. Consult factory. CONTROL CONNECTOR *Metric mounting chassis meet all specifications of non-metric models. 21 SPM5/SMM5* HPF5/HMF5* HPM5/HMM5* OVERALL SIZE: 11.00" x 8.00" x 5.00" (279.4mm x 203.2mm x 127.0mm) WEIGHT: 15.0 LBS (6.75 kg) 1.1" (28.0mm) INPUT SECTION SLOT #5 SLOT #4 + 1 - 2 - 2 + 3 - 4 + 5 0.52" (13.2mm) 4 - 3.30" (83.8mm) 3 + L 6.750" (171.5mm) SLOTS #1 AND #2 1 + 1 2 SLOT #3 0.24" (6.1mm) 11.00" (279.4mm) - N VOLT ADJ. A B A B 5.00" (127.0mm) VOLT ADJ. 6 VOLT ADJ. 5.00" (127.0mm) SIDE VIEW 4.000" (101.6mm) VOLT ADJ. VOLT ADJ. VOLT ADJ. 3 2 1 6 5 4 3 2 1 12 11 10 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 A 6 5 4 8.00" (203.2mm) A B 2.555" (64.9mm) 0.48" (12.2mm) 2.555" (64.9mm) 6.750" (171.5mm) 0.95" (24.1mm) FOR MOUNTING USE #8-32 UNC. (M4 X 0.7 FOR METRIC MOUNTING) MAXIMUM PENETRATION 0.15 (3.8mm) (HOLES MARKED "A" BOTH SIDES, HOLES MARKED "B" NEARSIDE ONLY) 28 PLACES IN ALL. RECOMMENDED MOUNTING TORQUE 5.25 INCH LBS. (0.32 N/M). B 1.15" (29.2mm) A A B B 8.00" (203.2mm) AIRFLOW BOTTOM VIEW 5.75" (146.1mm) A B A B 1.10" (27.9mm) SPM5/HPM5 HPF5 INPUT SECTION INPUT SECTION 1 2 L L - AC LINE N 1 N - AC NEUTRAL - CHASSIS GROUND 2 L - AC LINE L INPUT TERMINAL BLOCK 6-32 CAPTIVE SCREWS ON 0.438" (11.13mm) CENTERS RECOMMENDED TORQUE 6 - 8 INCH LBS. - CHASSIS GROUND N - AC NEUTRAL N 3 2 1 CONTROL FUNCTIONS } STRAP FOROPERATION 115VAC 115VAC (~) 12 11 10 CONTROL CONNECTOR INPUT TERMINAL BLOCK 6-32 CAPTIVE SCREWS ON 0.438" (11.13mm) CENTERS RECOMMENDED TORQUE 6 - 8 INCH LBS. 1 4 7 10 CONTROL CONNECTOR *Metric mounting chassis meet all specifications of non-metric models. 22 PIN 5 6 7 10 11 FUNCTION POWER FAIL WARNING OVER TEMP WARNING 5V @ 100mA* SIGNAL GROUND INHIBIT MOLEX SERIES 1625-12 #03-06-1121 MATING: 1625-12 #03-06-2122 CONSULT FACTORY FOR OTHER AVAILABLE CONTROL FUNCTIONS * A lesser current is available if a logic option board is used. Consult factory. HPM7/HMM7* OVERALL SIZE: 13.00" x 11.00" x 5.00" (330.2mm x 279.4mm x 127.0mm) WEIGHT: 21.0 LBS (9.60 kg) L N L N AIRFLOW *Metric mounting chassis meet all specifications of non-metric models. 23 RPM5/RMM5* OVERALL SIZE: 15.00" x 8.00" x 5.00" (381.0mm x 203.2mm x 127.0mm) WEIGHT: 21.0 LBS (9.60 kg) RPM5 SLOT LOCATIONS SHOWN INPUT SECTION SLOT #5 SLOT #4 SLOT #3 RPM5 SLOTS #1 AND #2 INPUT SECTION CONTROL FUNCTIONS + 1 + 1 - 2 L1 - 2 + 3 L2 + 3 - 4 L3 - 4 + 5 VOLT ADJ. L1 VOLT ADJ. 6 VOLT ADJ. L1 - AC LINE L2 5.00" (127.0mm) L2 - AC LINE L3 VOLT ADJ. L3 - AC LINE VOLT ADJ. VOLT ADJ. 3 2 1 12 11 10 3 2 1 6 5 4 3 2 1 6 5 4 PIN 5 6 7 10 11 - CHASSIS GROUND 3 2 1 6 5 4 6 5 4 3 2 1 8.00" (203.2mm) 12 11 10 3 2 1 1.10" (28.0mm) B A MOLEX SERIES 1625-12 #03-06-1121 MATING: 1625-12 #03-06-2122 CONSULT FACTORY FOR OTHER AVAILABLE CONTROL FUNCTIONS * A lesser current is available if a logic option board is used. Consult factory. INPUT CONNECTOR IS AMP# 556882-4, CUSTOMER'S MATING SHOULD BE AMP# 556879-4, CONTACTS, NEED FOUR (4), AMP# 556880-2. CONTROL CONNECTOR 0.28" (7.1mm) 15.00" (381.0mm) 6.750" (171.5mm) FUNCTION POWER FAIL WARNING OVER TEMP WARNING 5V @ 100mA* SIGNAL GROUND INHIBIT 7.30" (185.4mm) A B 0.52" (13.2mm) C 5.00" (127.0mm) SIDE VIEW 4.000" (101.6mm) B A A 2.555" (64.9mm) FOR MOUNTING USE #8-32 UNC. (M4 X 0.7 FOR METRIC MOUNTING) MAXIMUM PENETRATION 0.15" (3.8mm) (HOLES MARKED "A" BOTH SIDES, HOLES MARKED "B" NEARSIDE ONLY, HOLES MARKED "C" FARSIDE ONLY) 28 PLACES IN ALL. RECOMMENDED MOUNTING TORQUE 5.25 INCH LBS. B C 2.555" (64.9mm) 0.48" (12.2mm) 6.000" (152.4mm) 0.95" (24.1mm) 1.15" (29.2mm) A B A B C 8.00" (203.2mm) AIRFLOW BOTTOM VIEW 5.750" (146.1mm) A B A B C 1.10" (27.9mm) 4.005" (101.7mm) *Metric mounting chassis meet all specifications of non-metric models. 24