HPR8C-49K3W HPR8C-49K3WD HPR8C-49K3WG HPR8C-49K3YW HPR8C-49K3YWD HPR8C-49K3YWG - Datasheet Archive

 

SPECIFICATION HPR8C-49Kx3Wx Drawn by Checked by Approved by RoHS Conformity DATE:2009/6/3 REV:B HUEY JANN ELECTRONICS INDUSTRY

 

3W HI-POWER LED SPECIFICATION HPR8C-49Kx3Wx Drawn by Checked by Approved by RoHS Conformity DATE:2009/6/3 REV:B HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 2DEVICE NO:HPR8C-49K3xWx HUEY JANN High Power 3W LED is made of GaInN chips with precise package technique which makes excellent heat dissipation to reach the advantages of high luminous efficiency, low decay, and long endurance. Now we have these colors available: red, green, blue, white, yellow and infrared. 2FEATERUS Ø Instant light Ø Long operating life Ø Superior ESD defense Ø Low voltage DC operated Ø More energy efficient than incandescent and most halogen lamps 2TYPICAL APPLICATIONS Ø Architectural detail lighting Ø Portable flashlight Ø Medical applications Ø Beacon lights Ø Ø Decoration lights Spotlight HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 1 2DEVICE NO:HPR8C-49K3xWx 2 Explanation of Part Number: H P R 8 C 1 2 3 4 - 4 9K 3 xWx 5 6 7 8 / WPCB 9 10 1.H: Huey Jann 2.P: High power LED Type 3.Shape distinguish: 4.Identification no: B: Lambertian type S: Side emitting type D: Focusing type E: Focusing type R: Reflector type 5.Lead frame type 6.Appearance: 1:White Diffusion 4:Water Clear 7.Color number: 8.Power type: 3K: Green 4K: Yellow Non: 1W 05: 0.5W 5K: Red 8K: Blue 3: 3W 5: 5W 9K: White 10.Heat conduction type: 9.Color kind: W: Pure White YW: Warm White Non: emitter type WD: Pure White YWD: Warm White /WPCB: with white star type heat sink WG: Pure White YWG: Warm White o YW(4000 K): Nature White o YWD(4000 K): Nature White o YWG(4000 K): Nature White HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 2 2DEVICE NO:HPR8C-49K3xWx 2DEVICES Emitter Type IF=700mA Lens Item Color Dice Source Color Temperature o Typ ( K) HPR8C-49K3W HPR8C-49K3W o TA=25 C Luminous Intensity Typ (lm) 134 6000 HPR8C-49K3WD HPR8C-49K3WD HPR8C-49K3WG HPR8C-49K3WG 160 180 o HPR8C-49K3YW HPR8C-49K3YW(4000 K) o HPR8C-49K3YWD HPR8C-49K3YWD(4000 K) 127 Water Clear GaInN/GaN 4000 o 152 HPR8C-49K3YWG HPR8C-49K3YWG(4000 K) 171 HPR8C-49K3YW HPR8C-49K3YW 112 3300 HPR8C-49K3YWD HPR8C-49K3YWD 134 150 HPR8C-49K3YWG HPR8C-49K3YWG ¡Ó *Tolerance: 15% HUEY-JANN measuring equipment : EXELTRON 2001. 2.S370 made by U.D.T. HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 3 2DEVICE NO:HPR8C-49K3xWx 2DEVICES With White Star MCPCB Type Lens Item o IF=700mA Color Dice Source Color Temperature o Typ ( K) HPR8C-49K3W/WPCB HPR8C-49K3W/WPCB TA=25 C Luminous Intensity Typ (lm) 134 6000 HPR8C-49K3WD/WPCB HPR8C-49K3WD/WPCB HPR8C-49K3WG/WPCB HPR8C-49K3WG/WPCB 180 o HPR8C-49K3YW HPR8C-49K3YW(4000 K)/WPCB o HPR8C-49K3YWD HPR8C-49K3YWD(4000 K)/WPCB Water Clear 160 127 GaInN/GaN 4000 o 152 HPR8C-49K3YWG HPR8C-49K3YWG(4000 K)/WPCB 171 HPR8C-49K3YW/WPCB HPR8C-49K3YW/WPCB 112 3300 HPR8C-49K3YWD/WPCB HPR8C-49K3YWD/WPCB 134 150 HPR8C-49K3YWG/WPCB HPR8C-49K3YWG/WPCB ¡Ó *Tolerance: 15% HUEY-JANN measuring equipment : EXELTRON 2001. 2.S370 made by U.D.T. HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 4 2DEVICE NO:HPR8C-49K3xWx 2PACKAGE DIMENSIONS: Emitter Type Cathode Mark LED Dice 8.1 1.5 0.2 1.7 2.0 0.7 7.0 Slug 14.5 Star Type + + + 7.0 0.2 1.7 - - + 7.4 3.2 LED Dice 1.6 ¡ 20.0 Ó 0.3 NOTE: 1.All dimensions are in millimeter. 2.Lead spacing in measured where the lead emerge from the package. 3.prodruded resin under flange is 1.5mm max. 4.specifications are subject to change without notice. 5.Tolerance is ¡Ó0.3mm unless otherwise noted. 6.Driving LED without heat sinking device is forbidden. o 7.It is strongly recommended that the temperature of lead be not higher than 55 C. 8.Proper current derating must be observed to maintain junction temperature below the maximum. 9.LEDs are not designed to be driven in reserve bias. HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 5 2DEVICE NO:HPR8C-49K3xWx 2ABSOLUTE MAXIMUM RATINGS TA=25°C PARAMETER SYMBOL MAX. RATING UNIT IF 700 mA IFM 1000 mA ESD 4000 V Tj 135 °C Operating Temperature Topr -40 ~ +110 °C Storage Temperature Tstg -40 ~ +120 °C Continuous Forward Current Peak Forward Current *1 Electrostatic Discharge(HBM) LED Junction Temperature Manual Soldering Temperature 260 °C for 5 seconds max. *2 *3 *1.Duty Ratio=0.1%,Pulse Width=10us. *2.Iron soldering high temperature will not cause damage to the dice. But be aware of the high temperature will not only make the epoxy soften but also cause the lead moving and the gold wire broken and even open. So before returning to the normal temperatures PLEASE AVOID any serious pressure on the top of epoxy and lead. o *3.Measured at leads, lens temperature must not exceed 120 C during lead soldering and slug attach. Soldering by general IR reflow, Vapor phase reflow and wave soldering on this system product is unsuitable. Selective heating of the leads limit lead soldering, such as by hot bar reflow, fiber focussed IR, or hand soldering. The package back plane (slug) may not be attached by soldering, but rather with a thermally conductive adhesive. Electrical insulation between the slug and the board is necessary. Please consult welding matters needing attention. HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 6 2DEVICE NO:HPR8C-49K3xWx 2ELECTRIC-OPTICAL CHARACTERISTICS TA=25°C PARAMETER SYMBOL View Angle of Half Power TEST CONDITION TYP MAX UNIT 2q1/2 110 Forward Voltage For HPR8C-49K3xWx VF 3.8 4.2 V Forward Voltage For HPR8C-49K3xWDx VF 3.8 4.2 V Forward Voltage For HPR8C-49K3xWGx VF 3.8 4.2 V R Thermal Resistance Junction To Case Thermal Resistance Junction To Case With Star Type Heat Sink Temperature Coefficient Of Forward Voltage £c R £c IF=700mA deg J-C 13 o J-C 17 o ¡µV /¡µT F C/W C/W o -2 mV/ C 2 ELECTRIC-OPTICAL CHARACTERISTICS FOR COLOR TEMPERATURE TA=25°C ITEM SYMBOL TEST CONDITION Pure White TYP UNIT 6000 Nature White CCT IF=700mA 4000 o K 3300 Warm white ¡Ó *Tolerance: 15% HUEY-JANN measuring equipment : EXELTRON 2001. 2.S370 made by U.D.T. HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 7 2DEVICE NO:HPR8C-49K3xWx 2RELIABILITY TEST Ø Endurance Test Test Item Reference Standard Test Conditions MIL-STD-750 MIL-STD-750:1026 Connect with a power if=700mA MIL-STD-883 MIL-STD-883:1005 Ta=Under room temperature JIS-C-7021 JIS-C-7021 Operation Life Test Time=1,000hrs :B-1 High o MIL-STD-202 MIL-STD-202:103B High Humidity JIS-C-7021 JIS-C-7021 :B-11 Storage Temperature Storage o RH=80% ~ 85% 0/22 Test Time=1,000hrs o ¡Ó o MIL-STD-883 MIL-STD-883:1008 High Ta=+120 C 5 C JIS-C-7021 JIS-C-7021 Test Time=1,000hrs :B-10 Low Temperature ¡Ó 0/22 Ta=+85 C 5 C Temperature High Result o ¡Ó 0/22 o Low Ta=-40 C 5 C JIS-C-7021 JIS-C-7021 :B-12 Storage Test Time=1,000hrs 0/22 *Failure Criteria: ¡Ù10% 2. IV decline ¡Ù30% 1. VF arise 3. A failure is an LED that is open or shorted HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 8 2DEVICE NO:HPR8C-49K3xWx 2RELIABILITY TEST Ø Environmental Test Test Item Reference Standard MIL-STD-202 MIL-STD-202:107D Temperature MIL-STD-750 MIL-STD-750:1051 Cycling MIL-STD-883 MIL-STD-883:1010 JIS-C-7021 JIS-C-7021 Thermal Shock :A-4 Test Conditions o o o Result o -40 C ~ +25 C ~ +85 C ~ +25 C 60min 20min 60min 20min 0/22 Test Time=200cycle o ¡Ó o o ¡Ó o MIL-STD-202 MIL-STD-202:107D -40 C 5 C ~ +110 C 5 C MIL-STD-750 MIL-STD-750:1051 20min MIL-STD-883 MIL-STD-883:1010 Test Time=200cycle 20min 0/22 *Failure Criteria: ¡Ù10% 2. IV decline ¡Ù30% 1. VF arise 3. A failure is an LED that is open or shorted HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 9 2DEVICE NO:HPR8C-49K3xWx 2TYPICAL ELECTRICAL OPTICAL CHARACTERISTICS CURVES 800 FORWARD CURRENT (mA) FORWARD CURRENT (mA) 1000 800 600 400 200 3.4 3.6 3.8 4.0 400 J-A J-A J-A 200 4.2 1.2 Relative luminousity Relative luminousity 40 o o o o C/W C/W C/W C/W 60 80 100 120 140 160 1.4 1.0 0.8 0.6 0.4 0.2 0 J-A =60 =50 =40 =30 AMBIENT TEMPERATURE( C) FORWARD VOLTAGE (V) 0 R£c R£c R£c R£c 0 20 0 3.2 600 1.2 1.0 0.8 0.6 0.4 0.2 200 400 600 800 0 -20 1000 0 20 40 60 80 100 120 Ambient temperature( C) Forward current (mA) HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 10 2DEVICE NO:HPR8C-49K3xWx 2TYPICAL ELECTRICAL OPTICAL CHARACTERISTICS CURVES O Ta=25 C 0.03 0.008 Chromaticity Coordinate Chromaticity Coordinate 0.006 0.02 Cy 0.01 Cx 0 0.004 0.002 0 -0.002 -0.004 -0.01 -0.006 -0.008 -0.02 -0.03 0 300 600 900 1200 -0.010 -0.012 -40 1400 -20 0 20 80 100 Ambient Temperature( C) O RELATIVE RADIANT INTENSITY 60 o Forward Current 1.2 40 Ta=25 C 0 10 20 30 1.0 0.8 40 0.6 50 1.0 0.4 60 0.2 70 0.8 80 90 0 400 450 500 550 600 650 700 750 0.2 0.5 1/2 POWER WAVELENGTH (nm) VIEW ANGLE Ta=25 O C HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 11 2DEVICE NO:HPR8C-49K3xWx 2 Brightness Bin Selection For HPR8C-49K3xWx Item Emitter Color BIN CODE Brightness in lm Minimum HPR8C-49K3Wx Maximum Pure White M 110 143 HPR8C-49K3YWx(4000 K) Nature White M 110 143 HPR8C-49K3YWx Warm White L 85 110 M 110 143 o For HPR8C-49K3xWDx Item Emitter Color BIN CODE Brightness in lm Minimum HPR8C-49K3WDx Maximum Pure White N 143 186 HPR8C-49K3YWDx(4000 K) Nature White N 143 186 HPR8C-49K3YWDx Warm White M 110 143 Emitter Color BIN CODE o For HPR8C-49K3xWGx Item Brightness in lm Minimum HPR8C-49K3WGx Maximum Pure White N 143 186 HPR8C-49K3YWGx(4000 K) Nature White N 143 186 HPR8C-49K3YWGx Warm White M 110 143 N 143 186 o NOTE: 1. Test Condition at IF=700mA. 2. Brightness tolerance for each bin limit is ±15% HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 12 2DEVICE NO:HPR8C-49K3xWx 2 Pure White Color Bin Selection Bin CCT(°K) TYP T1 9000 T2 9000 T3 8000 T4 8000 T5 6700 T6 6700 T7 6700 T8 6000 T9 6000 T10 6000 T11 5300 T12 5300 T13 5300 T14 4750 T15 4750 Chromaticity Coordinates x y x y x y x y x y x y x y x y x y x y x y x y x y x y x y 0.274 0.301 0.283 0.284 0.292 0.322 0.299 0.300 0.301 0.342 0.305 0.322 0.308 0.311 0.314 0.355 0.316 0.333 0.317 0.320 0.329 0.369 0.329 0.345 0.344 0.344 0.348 0.385 0.346 0.359 Tolerance 0.292 0.322 0.299 0.300 0.303 0.333 0.308 0.311 0.314 0.355 0.316 0.333 0.317 0.320 0.329 0.369 0.329 0.345 0.329 0.331 0.348 0.385 0.346 0.359 0.329 0.331 0.367 0.400 0.362 0.372 0.299 0.300 0.303 0.283 0.308 0.311 0.311 0.293 0.316 0.333 0.317 0.320 0.319 0.300 0.329 0.345 0.329 0.331 0.329 0.310 0.346 0.359 0.329 0.331 0.343 0.331 0.362 0.372 0.360 0.357 x ± 0.02 0.283 0.284 0.290 0.270 0.299 0.300 0.303 0.283 0.305 0.322 0.308 0.311 0.311 0.293 0.316 0.333 0.317 0.320 0.319 0.300 0.329 0.345 0.344 0.344 0.329 0.320 0.346 0.359 0.344 0.344 y ± 0.02 HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 13 2DEVICE NO:HPR8C-49K3xWx 2 Pure White Color Bin Selection CIE Light Color Chart 0.420 0.410 4500 o K 0.400 5000 o K 0.390 0.380 5650 o K T14 0.370 6300 o K 0.360 o 0.350 7000 K T11 T8 0.340 T15 T12 T5 0.330 8000 o K T9 0.320 T13 T6 0.310 T3 10000 o K T10 T7 0.300 T1 T4 0.290 T2 0.280 0.270 0.380 0.370 0.360 0.350 0.340 0.330 0.320 0.310 0.300 0.290 0.280 0.270 0.250 0.260 0.260 0.250 Ø HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 14 2DEVICE NO:HPR8C-49K3xWx 2 Nature White Color Bin Selection Bin CCT(°K) TYP N1 4300 N2 4300 N3 4300 N4 4300 N5 3950 N6 3950 N7 3950 N8 3950 N9 3650 N10 3650 N11 3650 N12 3650 Chromaticity Coordinates x y x y x y x y x y x y x y x y x y x y x y x y 0.367 0.400 0.364 0.382 0.362 0.371 0.359 0.355 0.385 0.412 0.381 0.393 0.378 0.382 0.370 0.351 0.402 0.422 0.396 0.403 0.392 0.390 0.387 0.373 Tolerance 0.385 0.412 0.381 0.393 0.378 0.382 0.374 0.365 0.402 0.422 0.396 0.403 0.392 0.390 0.387 0.373 0.420 0.432 0.414 0.416 0.408 0.399 0.402 0.382 0.381 0.393 0.378 0.382 0.374 0.365 0.370 0.351 0.396 0.403 0.392 0.390 0.387 0.373 0.382 0.359 0.414 0.416 0.408 0.399 0.402 0.382 0.396 0.367 x ± 0.02 0.364 0.382 0.362 0.371 0.359 0.355 0.357 0.342 0.381 0.393 0.378 0.382 0.374 0.365 0.357 0.342 0.396 0.403 0.392 0.390 0.387 0.373 0.382 0.359 y ± 0.02 HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 15 2DEVICE NO:HPR8C-49K3xWx 2 Nature White Color Bin Selection CIE Light Color Chart 0.450 0.440 3500¢XK 0.430 3800¢XK 0.420 N9 4100¢XK 0.410 N5 4500¢XK 0.400 N10 N1 N6 0.390 N11 N2 0.380 N7 0.370 N12 N3 N8 0.360 N4 0.350 0.340 0.430 0.420 0.410 0.400 0.390 0.380 0.370 0.360 0.320 0.350 0.330 0.340 Ø HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 16 2DEVICE NO:HPR8C-49K3xWx 2 Warm White Color Bin Selection Bin CCT(°K) TYP C11 3500 C12 3640 C13 3370 C14 3500 C15 3150 C16 3150 C17 2950 C18 2950 Chromaticity Coordinates x y x y x y x y x y x y x y x y 0.402 0.423 0.392 0.391 0.409 0.400 0.387 0.374 0.438 0.440 0.424 0.406 0.454 0.446 0.438 0.412 Tolerance 0.438 0.440 0.409 0.400 0.424 0.406 0.416 0.389 0.454 0.446 0.438 0.412 0.471 0.451 0.453 0.416 0.424 0.406 0.402 0.382 0.416 0.389 0.410 0.374 0.438 0.412 0.429 0.394 0.453 0.416 0.444 0.399 x ± 0.02 0.392 0.391 0.387 0.374 0.402 0.382 0.383 0.360 0.424 0.406 0.416 0.389 0.438 0.412 0.429 0.394 y ± 0.02 HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 17 2DEVICE NO:HPR8C-49K3xWx 2 Warm White Color Bin Selection CIE Light Color Chart 0.460 2850 o K 0.450 o 3050 K 3250 o K 0.440 0.430 C17 3800 o K C15 0.420 C11 0.410 C18 0.400 C16 C13 0.390 0.380 0.370 C12 C14 0.360 0.480 0.470 0.460 0.450 0.440 0.350 0.430 Ø HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 18 2DEVICE NO:HPR8C-49K3xWx 2 Package Dimension For Emitter Type 8 17 420 NOTE: 1. Dimensions are specified as follows: mm. 2. Tolerance is ¡Ó0.3mm unless otherwise noted. 3. 50 pcs emitters per tube. 4. 80 tubes per inside box. 5. 4 inside box per outside box. HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 19 2DEVICE NO:HPR8C-49K3xWx 2 Package Dimension For Star Type 110 310 26 300 315 9 30 16.5 NOTE: 1. Dimensions are specified as follows: mm. 2. Tolerance is ¡Ó0.3mm unless otherwise noted. 3. 100pcs star per tray. 4. 10 trays per box. HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 20 2DEVICE NO:HPR8C-49K3xWx 2 Requirements to user For Emitter Type The LED products by HUEY-JANN is designed, manufactured, and sold aiming at high standard quality and reliability, however, reliability of electronic apparatus is seen as a product of reliability superior to HUEY-JANN and using status at users. From this point, HUEY-JANN requests user' for following things. s 2 Please do not extrude the colloid 2 Recommended Solder Pad Design For Emitter Type Slug Independent £r6.8 Solder Pad 2.5 Solder Mark 3.0 9.0 Note: 15.6 1.All dimensions are in millimeters. 2.Electrical isolation is required between Slug and Solder Pad. HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 21 2DEVICE NO:HPR8C-49K3xWx 2 Heat Plate Soldering Condition For Emitter Type a. Soldering Process for Solder Paste Heat conduction rubber Heat Plate PCB Use Solder Mask to print Solder Place Emitter on PCB. Put PCB on Heat Plate until Paste on PCB. Solder Paste melt. 1.The Solder Paste sould be melted within 10 seconds. 2.Take out PCB out from Heat Plate within 15 seconds. b. Soldering Process for Solder Wire Heat conduction rubber Solder Wire PCB Heat Plate Heat Plate Place Solder Wire to the solder Put Emitter on PCB. Take the pad of PCB. PCB out from Heat Plate within Heat Plate Put PCB on Heat Plate. 10 seconds. NOTE: o o 1.Heat plate temperature: 230 C max for Lead Solder and 260 C max for Lead-Free Solder. 2.When soldering, do not put stress on the LEDs during heating. 3.After soldering, do not warp the circuit board. HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 22 2DEVICE NO:HPR8C-49K3xWx 2 Soldering Process For Hot Bar For Emitter Type Heat conduction rubber Hot Bar PCB Thermal Conductive Glue Put Emitter on the PCB. Dispensing Hot Bar soldering of High Power Emitter NOTE: o o 1.Hot Bar temperature: 230 C max for Lead Solder and 260 C max for Lead-Free Solder. 2.When soldering, do not put stress on the LEDs during heating. 3.After soldering, do not warp the circuit board. 2 Manual Hand Soldering For Emitter Type Thermal Conductive Glue PCB Heat conduction rubber Solder Wire Soldering Lron Place Thermal Conductive Glue Place Emitter on the PCB. on the PCB. Use Soldering Iron to solder the leads of Emitter within 5 seconds. o o 1.Solder tip temperature: 230 C max for Lead Solder and 260 C max for Lead-Free Solder. 2.Avoiding damage to the emitter or to the PCB dielectric layer. Damage to the epoxy layer can cause 3.Do not let the solder contact from solder pad to back-side of PCB. This one will cause a short circuit and damage emitter. HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 23 2DEVICE NO:HPR8C-49K3xWx 2 Reflow Solder Condition For Emitter Type Profile Feature Sn-Pb Eutectic Assembly Average Ramp-Up Rate Lead-Free Assembly 3 oC/sec max 3 oC/sec max 6 oC/sec max 6 oC/sec max Temperature Min 100 oC 150 oC Temperature Max 150 oC 200 oC Time 60-120sec 60-180sec Temperature (TL) 180 oC 210 oC Time Max 150sec 150sec (Tmax To Tp) Average Ramp-Down Rate Preheat Time Maintained Above o 240 C Time Within 5oC of Actual Peak Temperature (tp) 260 oC 10 ~ 30sec Peak Temperature (Tp) 20 ~ 40sec Note: 1.All temperature regarding topside of the package, measured Tp on the package body surface. TL 2.After the LEDs have been soldered repairing should not be T max done. When repairing is unavoidable, a heat plate should be used. It should be confirmed beforehand whether the Preheat characteristics of LEDs will or will not be damaged by repairing. tp 3.Reflow soldering more than two times is not recommended. 4.While soldering do not put stress on the LEDs during heating. 5.After soldering do not warp the circuit board. HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 24 2DEVICE NO:HPR8C-49K3xWx 2 Conclusion Huey Jann provide simple comparison table for High Power LED, you could find your request heat dissipation area from the following table. Free Convection Horizontal Free Convection Flat Heat Dissipation-Set-up Vertical Flat Heat Dissipation-Set-up 2 2 ( Area Require mm ) 3W Free Convection 2 ( Area Require mm ) 5,400 Finned Heat Dissipation-Set-up ( Area Require mm ) 4,500 7,200 o *TAB in this table is according to highest operating temperature 65 C. *Different materials of second heat dissipation device, the surface area of heat sink will be different. Thus, this document is for reference only. HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 25 2DEVICE NO:HPR8C-49K3xWx 2 TAB Temperature - Life Characteristics Curves High Power LED TAB(Board Ambient Temperature ) Tboard second heat dissipation apparatus Tboard second heat dissipation apparatus Star Type Emitter Type 60000 Life (hrs)-Light Hold Out 70% 50000 40000 30000 20000 10000 0 40 60 80 100 120 o Board Ambient Temperature ( C ) *Board Ambient Temperature Tolerance ¡Ó5 C. o *The TAB is the stable testing value for the product lighted 100% after one hour. *This document is for reference only. HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 26